CN102785366A - Molding method for flexible honeycomb product - Google Patents
Molding method for flexible honeycomb product Download PDFInfo
- Publication number
- CN102785366A CN102785366A CN2011101257283A CN201110125728A CN102785366A CN 102785366 A CN102785366 A CN 102785366A CN 2011101257283 A CN2011101257283 A CN 2011101257283A CN 201110125728 A CN201110125728 A CN 201110125728A CN 102785366 A CN102785366 A CN 102785366A
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- CN
- China
- Prior art keywords
- flexible thin
- flexible
- thin material
- honeycomb
- honeycomb product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000000465 moulding Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 21
- 229920006231 aramid fiber Polymers 0.000 claims abstract description 7
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 4
- 229920005989 resin Polymers 0.000 claims abstract description 4
- 239000011347 resin Substances 0.000 claims abstract description 4
- 239000005011 phenolic resin Substances 0.000 claims description 6
- 229920001568 phenolic resin Polymers 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 238000001723 curing Methods 0.000 abstract 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 230000001413 cellular effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 1
- 230000005283 ground state Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The present invention relates to a molding method for a flexible honeycomb product. The method is characterized by comprising the following steps: (1) providing a concavo-convex mold, and adopting the concave-convex mold to press a flexible thin layer material, such as aramid fiber paper; (2) maintaining a temperature of 140-180 DEG C for 1-2 hours to carry out shaping; (3) coating an adhesive on the shaped flexible thin layer material, carrying out superimposing, curing, adhesive bonding and molding on the profiling mold, and impregnating in a resin at a temperature of 120 DEG C to carry out curing. With the flexible honeycomb product prepared by using the molding method of the present invention, a sandwich can be made into a curved surface honeycomb product without slitting and splicing, and honeycomb sandwich nodes do not crack, such that uniformity and consistency of the honeycomb product sandwich can be ensured; and the curved surface honeycomb product prepared by the method of the present invention has characteristics of stable appearance, high strength, and good quality.
Description
Technical field
The present invention relates to a kind of forming method, particularly relate to the forming method of flexible honeycomb goods.
Background technology
As everyone knows, honeycomb composite product uses more and more widely because it has in light weight, excellent characteristics such as intensity is high, good rigidly in recent years, and the different aspect materials and the various combination of honeycomb pass produce difform cellular sandwich material.
Making the fundamental method of cellular sandwich is pulling method; The hexagon honeycomb of processing with pulling method can only molding flat or the little cylinder honeycomb article of curvature; During with its moulding large curved surface and hyperboloid honeycomb article; Just need cut and splice manufacturing, this has intangibly increased technology difficulty, also can't guarantee the quality of honeycomb products.
Summary of the invention
The purpose of this invention is to provide and a kind ofly be used to make that dimensional stability, intensity are high, the forming method of the flexible honeycomb goods of the measured curved surface honeycomb article of matter.
For solving the problems of the technologies described above, the present invention takes following technical scheme: a kind of forming method of flexible honeycomb goods is characterized in that: may further comprise the steps:
(1) a kind of male and female mold is provided, utilizes said male and female mold to push down the flexible thin material, like aramid fiber paper;
(2) under the 140-180 degree, keep 1-2 hour with typing;
(3) gluing on the flexible thin material after the typing glueds joint moulding with the superimposed curing of pattern, the resin solidification that dipping 120 degree solidify.
Further, the flexible thin material among the said step (1) handles through following: flood said flexible thin material with liquid phenolic resin earlier, and make its semi-solid preparation.
Further, the proportion of said phenolic resins is 0.94g/ml.
Further, the temperature of said semi-solid preparation is 120 degree.
Further, said flexible thin material is an aramid fiber paper.
Use the made flexible honeycomb goods that make of forming method described in the present invention when sandwich is made into the curved surface honeycomb article; Need not cut splicing; And the cellular sandwich node does not ftracture; Thereby can guarantee the uniformity and the uniformity of honeycomb article sandwich, the curved surface honeycomb article of being processed by said method has dimensional stability, high, the measured characteristics of matter of intensity.
Description of drawings
Fig. 1 is the structure and the working state schematic representation of the male and female mold among the present invention.
The specific embodiment
Be elaborated in the face of technical scheme of the present invention down.
The forming method of said flexible honeycomb goods may further comprise the steps:
(1) a kind of male and female mold is provided, utilizes said male and female mold to push down the flexible thin material, like aramid fiber paper;
(2) under the 140-180 degree, keep 1-2 hour with typing;
(3) gluing on the flexible thin material after the typing glueds joint moulding with the superimposed curing of pattern, the resin solidification that dipping 120 degree solidify.
Preferably, the flexible thin material among the said step (1) handles through following: flood said flexible thin material with liquid phenolic resin earlier, and make its semi-solid preparation.Preferably, the proportion of said phenolic resins is 0.94g/ml.Preferably, the temperature of said semi-solid preparation is 120 degree.
Preferably, said flexible thin material is an aramid fiber paper.
Be elaborated in the face of said male and female mold down:
Fig. 1 shows the structure and the working state schematic representation of the shaped device of the flexible honeycomb sandwich among the present invention.
As shown in Figure 1, said shaped device comprises first mould 1 and second mould 2.Said first mould 1 is provided with a plurality of first convexities 3 and a plurality of second convexities 4, the said first protruding 3 and second protruding 4 compartment of terrain setting successively, and preferably, said first protruding 3 height is greater than the height of said second convexity 4.Said second mould 2 is provided with from individual first recess 5 and a plurality of second recesses 6, and said first recess 5 and second recess 6 compartment of terrain successively are provided with, and preferably, the cup depth of said first recess 5 is greater than the cup depth of said second recess 6.
At each constantly; First and/or second recess of at least one said second mould that first and/or second convexity of at least one said first mould is corresponding with it respectively contacts engagement typely, so that will place the flexible thin material's moulding agley between the said corresponding part that contacts between said first mould 1 and second mould 2 engagement typely.Said when contacting when breaking away between said first mould and second mould, said flexible thin material relies on the plasticity of himself to keep shape agley engagement typely.
Preferably, said first, second convexity has the surface of the crest shape that is slick and sly, and first, second recess has the surface of the trough shape that is slick and sly.Further, preferably, said first, second raised surface matches with the surface of said first, second recess.Preferably, the surface of said crest shape and/or trough shape can be sine wave, parabola, involute, hyperbola formula curved surface, also can be the curved surface with other predetermined form.Preferably, the surface of the surface of said crest shape and trough shape can select multi-form curved surface combined from above-mentioned various forms of curved surfaces.
Preferably, be provided with at least 2 second convexities between per two first convexities in said first mould, preferably, be provided with 2 second convexities.Preferably, at least two second protruding height between per two said first convexities can be identical, also can be different.
Preferably, be provided with at least 1 second recess between per two first recesses in said second mould, preferably, be provided with 1 second recess.Preferably, at least 1 second concave depth between per two said first recesses can be identical, also can be different.
Preferably; When said first mould and second mould are in engagement type ground state of contact following time; First protruding first recess with said second mould of said first mould meshes accordingly; Further, second of said first mould protruding second recess with said second mould meshes accordingly; Especially, second protruding second recess with every at least one second mould of every at least two first moulds contacts accordingly engagement typely, and for example, second convexity of 2 first moulds contacts with second recess of 1 second mould accordingly engagement typely.Preferably, second number of protrusions between per two first convexities of said first mould is greater than the number of second recess between per two first recesses of said second mould.
Preferably, contact through rolling between said first mould and second mould with being meshed formula; Further, preferably, said first mould 1 is for having said first, second protruding serrated roller, and said second mould 2 is for having the profile of tooth bar of said first, second recess.
Use the made flexible honeycomb goods that make of forming method described in the present invention when sandwich is made into the curved surface honeycomb article; Need not cut splicing; And the cellular sandwich node does not ftracture; Thereby can guarantee the uniformity and the uniformity of honeycomb article sandwich, the curved surface honeycomb article of being processed by said method has dimensional stability, high, the measured characteristics of matter of intensity.
Claims (5)
1. the forming method of flexible honeycomb goods is characterized in that: may further comprise the steps:
(1) a kind of male and female mold is provided, utilizes said male and female mold to push down the flexible thin material, like aramid fiber paper;
(2) under the 140-180 degree, keep 1-2 hour with typing;
(3) gluing on the flexible thin material after the typing glueds joint moulding with the superimposed curing of pattern, the resin solidification that dipping 120 degree solidify.
2. the method for claim 1 is characterized in that: the following processing of flexible thin material's process among the said step (1): flood said flexible thin material with liquid phenolic resin earlier, and make its semi-solid preparation.
3. method as claimed in claim 2 is characterized in that: the proportion of said phenolic resins is 0.94g/ml.
4. like claim 2 or 3 described methods, it is characterized in that: the temperature of said semi-solid preparation is 120 degree.
5. the method for claim 1 is characterized in that: said flexible thin material is aramid fiber paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101257283A CN102785366A (en) | 2011-05-16 | 2011-05-16 | Molding method for flexible honeycomb product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101257283A CN102785366A (en) | 2011-05-16 | 2011-05-16 | Molding method for flexible honeycomb product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102785366A true CN102785366A (en) | 2012-11-21 |
Family
ID=47151042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101257283A Pending CN102785366A (en) | 2011-05-16 | 2011-05-16 | Molding method for flexible honeycomb product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102785366A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264530A (en) * | 2013-05-31 | 2013-08-28 | 苏州芳磊蜂窝复合材料有限公司 | Preparation method of polyimide paper honeycomb core |
| CN108527945A (en) * | 2018-04-10 | 2018-09-14 | 中航复合材料有限责任公司 | A kind of flexible honeycomb and manufacturing method of heart cell |
| CN115609948A (en) * | 2022-10-09 | 2023-01-17 | 特一(上海)新材料有限公司 | A kind of preparation method of semi-cured flexible aramid fiber honeycomb core material |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0680187A (en) * | 1992-02-20 | 1994-03-22 | Fischer Advanced Composite Components Gmbh | Plastic container and manufacture thereof |
| US5989664A (en) * | 1995-08-11 | 1999-11-23 | Ebara Corporation | Plastic product and manufacturing method therefor |
| CN1807073A (en) * | 2006-02-27 | 2006-07-26 | 扬州贝因格科技开发有限公司 | Production method of large-scale heatproof corrosion-resistant glass fiber reinforced plastic cartridge |
| CN101020377A (en) * | 2007-03-15 | 2007-08-22 | 张青莆 | Polyester molding product and its forming process |
-
2011
- 2011-05-16 CN CN2011101257283A patent/CN102785366A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0680187A (en) * | 1992-02-20 | 1994-03-22 | Fischer Advanced Composite Components Gmbh | Plastic container and manufacture thereof |
| US5989664A (en) * | 1995-08-11 | 1999-11-23 | Ebara Corporation | Plastic product and manufacturing method therefor |
| CN1807073A (en) * | 2006-02-27 | 2006-07-26 | 扬州贝因格科技开发有限公司 | Production method of large-scale heatproof corrosion-resistant glass fiber reinforced plastic cartridge |
| CN101020377A (en) * | 2007-03-15 | 2007-08-22 | 张青莆 | Polyester molding product and its forming process |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264530A (en) * | 2013-05-31 | 2013-08-28 | 苏州芳磊蜂窝复合材料有限公司 | Preparation method of polyimide paper honeycomb core |
| CN103264530B (en) * | 2013-05-31 | 2016-02-24 | 苏州芳磊蜂窝复合材料有限公司 | A kind of preparation method of polyimide paper honeycomb core |
| CN108527945A (en) * | 2018-04-10 | 2018-09-14 | 中航复合材料有限责任公司 | A kind of flexible honeycomb and manufacturing method of heart cell |
| CN115609948A (en) * | 2022-10-09 | 2023-01-17 | 特一(上海)新材料有限公司 | A kind of preparation method of semi-cured flexible aramid fiber honeycomb core material |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121121 |