CN105772012A - Hydrofining catalyst, preparation method and application thereof, and hydrofining method - Google Patents
Hydrofining catalyst, preparation method and application thereof, and hydrofining method Download PDFInfo
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Abstract
本发明涉及一种加氢精制催化剂、制法、应用和采用该催化剂的加氢精制的方法,所述催化剂包括氧化铝载体和活性金属组分,基于氧化铝载体的重量,包括10‑35重量%的一种元素周期表第VIB族金属组分和1‑9重量%的一种元素周期表第VIII族金属组分,各自基于其相应金属元素的氧化物计;所述催化剂的制备方法包括在氧化铝载体上负载活性金属组分、用有机助剂处理并在不经进一步处理即在密闭条件下进行水热处理。本发明的催化剂具有提高的催化活性。The present invention relates to a hydrofinishing catalyst, a preparation method, an application and a hydrofinishing method using the catalyst. The catalyst includes an alumina carrier and an active metal component, based on the weight of the alumina carrier, including 10-35 weight % of a metal component of Group VIB of the Periodic Table of the Elements and 1-9% by weight of a metal component of Group VIII of the Periodic Table of the Elements, each based on the oxide of its corresponding metal element; the preparation method of the catalyst comprises The active metal components are supported on the alumina carrier, treated with organic additives and hydrothermally treated under closed conditions without further treatment. The catalysts of the invention have improved catalytic activity.
Description
技术领域technical field
本发明涉及一种加氢精制催化剂,本发明还涉及所述催化剂的制备方法和用途,以及一种加氢精制的方法。The invention relates to a hydrorefining catalyst, and also relates to a preparation method and application of the catalyst, and a hydrorefining method.
背景技术Background technique
随着世界范围内对环境保护的日益严格,各国对石油燃料的质量要求日益苛刻。此外,由于市场对轻质油品(即石油产品)特别是高质量的清洁轻质油品的需求量增长较快,而世界原油逐渐变重变劣,因此,大幅降低柴油中的杂质以及多环芳烃含量,显著改善柴油质量,已经成为各炼油企业迫切需要解决的一个问题。With the increasingly stringent environmental protection around the world, countries have increasingly stringent requirements on the quality of petroleum fuels. In addition, due to the rapid growth of the market demand for light oil products (that is, petroleum products), especially high-quality clean light oil products, and the world's crude oil is gradually becoming heavier and worse, it is necessary to greatly reduce the impurities in diesel oil and many Remarkably improve the quality of diesel oil by reducing the content of ring aromatics, which has become an urgent problem to be solved by various refineries.
众所周知,加氢技术是降低油品杂质含量、改善油品质量的重要手段之一,且其核心是加氢催化剂。As we all know, hydrogenation technology is one of the important means to reduce the impurity content of oil products and improve the quality of oil products, and its core is hydrogenation catalyst.
目前应用最广泛的加氢精制催化剂是以VIB族(如Mo或W)金属为主剂,VIII族(如Ni或Co)金属为助剂,难熔氧化物(如氧化铝)为载体的负载型催化剂。在催化剂的制备过程中有机助剂的加入对加氢活性产生很大的影响,有机助剂可在催化剂制备过程中的不同阶段以不同形式引入,而某一种助剂会因催化剂制备方法的不同而对催化剂的结构和活性产生较大的影响。At present, the most widely used hydrofining catalyst is based on VIB group (such as Mo or W) metal as the main agent, VIII group (such as Ni or Co) metal as the auxiliary agent, and refractory oxide (such as alumina) as the carrier. type catalyst. The addition of organic additives in the catalyst preparation process has a great impact on the hydrogenation activity. Organic additives can be introduced in different forms at different stages in the catalyst preparation process, and a certain additive will vary depending on the catalyst preparation method. The difference has a greater impact on the structure and activity of the catalyst.
当催化剂含有机物时,有机物的引入方法,可以是将有机物与含其它组分的化合物配制成混合溶液后浸渍载体并干燥,还可以是将有机物单独配制成溶液后浸渍载体并干燥。When the catalyst contains organic matter, the method of introducing the organic matter may be to prepare a mixed solution of the organic matter and other components and then impregnate the carrier and dry it, or prepare the organic matter separately into a solution and then impregnate the carrier and dry it.
JP 04-166231描述了一种催化剂制备方法,其特征在于载体用含有VIII族及VIB族金属盐溶液浸渍,浸渍载体在不高于200℃的温度下干燥,干燥的浸渍载体与多羟基化合物接触后,在不高于200℃的温度下干燥制成催化剂。JP 04-166231 describes a catalyst preparation method, which is characterized in that the carrier is impregnated with a solution containing metal salts of Group VIII and VIB, the impregnated carrier is dried at a temperature not higher than 200°C, and the dried impregnated carrier is contacted with a polyol Finally, it is dried at a temperature not higher than 200°C to make a catalyst.
US 6280610B1提出了一种新的加氢催化剂活化方法,即在浸渍、干燥和焙烧后,再用一种添加剂(至少含有两个羟基和2-10个碳原子的化合物)的溶液进行浸渍,然后进行干燥,干燥条件应使添加剂保留50%以上,最好能保留90%,不再焙烧。US 6280610B1 proposes a new hydrogenation catalyst activation method, that is, after impregnation, drying and roasting, impregnate with a solution of an additive (containing at least two hydroxyl groups and 2-10 carbon atoms), and then Carry out drying, the drying condition should make the additive retain more than 50%, preferably can retain 90%, no longer roasting.
EP 0601722描述了一种催化剂制备方法,其特征在于一种γ-氧化铝载体用含有VIII族及VIB族金属、磷酸和二元醇的水溶液浸渍,浸渍后的载体在100℃下干燥制成催化剂。EP 0601722 describes a catalyst preparation method, which is characterized in that a γ-alumina carrier is impregnated with an aqueous solution containing VIII and VIB metals, phosphoric acid and glycol, and the impregnated carrier is dried at 100°C to make a catalyst .
CN 101279289A涉及一种加氢处理催化剂的制备方法。先在催化剂载体上用有机化合物溶液浸渍,然后用浸渍法引入活性金属,在引入活性金属过程中和/或之后,再次浸渍有机化合物添加剂,浸渍完成后直接进行干燥,但不进行焙烧过程,此专利的有机化合物包括醇类、醚类或糖类。但通过实验发现,不同的制备工艺对催化剂的活性影响较大,上述方法制备的催化剂的活性仍需进一步提高。CN 101279289A relates to a preparation method of a hydrogenation treatment catalyst. The catalyst carrier is first impregnated with an organic compound solution, and then the active metal is introduced by the impregnation method. During and/or after the introduction of the active metal, the organic compound additive is impregnated again. After the impregnation is completed, it is directly dried, but the roasting process is not carried out. Proprietary organic compounds include alcohols, ethers or sugars. However, it is found through experiments that different preparation processes have a great influence on the activity of the catalyst, and the activity of the catalyst prepared by the above method still needs to be further improved.
以上几个专利都涉及有机物的引入方法,可以是将有机物与含其它组分的化合物配制成混合溶液后浸渍载体并干燥,还可以是将有机物单独配制成溶液后浸渍载体并干燥,但都是采用溶液浸渍的方式引入催化剂,然后直接进行干燥。The above patents all involve the method of introducing organic matter, which can be prepared as a mixed solution of organic matter and compounds containing other components and then impregnated with the carrier and dried, or after the organic matter is prepared into a solution alone and then impregnated with the carrier and dried The catalyst was introduced by solution impregnation and then dried directly.
李俊诚等(水热改性对NiMo/γ-Al2O3加氢脱氮催化剂结构及性能的影响,《无机化学学报》,20(6):739-742,2004)公开了一种加氢催化剂的制备方法,该方法包括用分步浸渍法将(NH4)6Mo7O24·4H2O和Ni(NO3)2·6H2O负载在γ-Al2O3上,并将浸渍后的产物在140-180℃的温度下进行2小时的水热改性。Li Juncheng et al. (The effect of hydrothermal modification on the structure and performance of NiMo/γ-Al 2 O 3 hydrodenitrogenation catalyst, "Journal of Inorganic Chemistry", 20(6): 739-742, 2004) disclosed a hydrogenation A method for preparing the catalyst, which comprises loading (NH 4 ) 6 Mo 7 O 24 ·4H 2 O and Ni(NO 3 ) 2 ·6H 2 O on γ-Al 2 O 3 by a stepwise impregnation method, and The impregnated product was subjected to hydrothermal modification at a temperature of 140-180° C. for 2 hours.
CN201110328381.2公开了一种催化剂及其制备方法和应用,该方法包括用一种水溶液浸渍成型的多孔载体,将浸渍得到的混合物在密闭反应器中进行水热处理的过程中,通过添加挥发性有机物和非活性气体来提高水热处理的压力,所述水热处理的压力为P0+ΔP,其中,P0为多孔载体、第VIB族金属的化合物、含第VIII族金属的化合物、含或不含的助溶剂、以及水在水热处理中产生的压力。挥发性有机物和非活性气体的总加入量使得挥发性有机物和非活性气体在水热处理中产生的总压力为ΔP,ΔP为0.05-15MPa。CN201110328381.2 discloses a catalyst and its preparation method and application. The method includes impregnating a formed porous carrier with an aqueous solution, and performing hydrothermal treatment of the impregnated mixture in a closed reactor by adding volatile organic compounds. and inert gas to increase the pressure of the hydrothermal treatment, the pressure of the hydrothermal treatment is P0+ΔP, wherein, P0 is a porous carrier, a compound of a metal of Group VIB, a compound containing a metal of Group VIII, an auxiliary compound with or without Solvents, and water are under pressure during hydrothermal treatment. The total added amount of the volatile organic compound and the inert gas makes the total pressure generated by the volatile organic compound and the inert gas in the hydrothermal treatment be ΔP, and ΔP is 0.05-15 MPa.
以上两个文献及专利都是对浸渍活性金属的混合物进行处理,是负载金属的方法。CN 103071508A通过添加挥发性有机物和非活性气体来提高水热处理的压力,由于活性金属的浸渍液的大多是酸性的,如钼和镍/或钴的溶液,通常要加入磷酸才能形成稳定的溶液,其PH值都小于2;而镍钨催化剂常用的硝酸镍和偏钨酸铵溶液的PH值也在2左右,在酸以及水热的作用下会使载体受到侵蚀,相关论述参见文献Chemicaltreatment ofγ-Al2O3and its influence on the properties of Co-basedcatalysts for Fischer–Tropsch synthesis,Applied Catalysis A:General 243(2003)121–133。The above two literatures and patents both deal with impregnating the mixture of active metals and are methods of loading metals. CN 103071508A increases the pressure of hydrothermal treatment by adding volatile organic compounds and inert gases. Since most of the impregnation solutions of active metals are acidic, such as molybdenum and nickel/or cobalt solutions, phosphoric acid is usually added to form a stable solution. Its pH value is less than 2; the pH value of nickel nitrate and ammonium metatungstate solutions commonly used in nickel-tungsten catalysts is also around 2, and the carrier will be eroded under the action of acid and hydrothermal. For related discussions, see the literature Chemical treatment ofγ- Al 2 O 3 and its influence on the properties of Co-based catalysts for Fischer–Tropsch synthesis, Applied Catalysis A: General 243 (2003) 121–133.
因此,有必要开发一种具有更高活性的催化剂。Therefore, it is necessary to develop a catalyst with higher activity.
发明内容Contents of the invention
本发明人经过大量的实验发现:在油品精制过程中,用有机助剂的溶液浸渍经干燥的催化剂前体,然后对浸渍有机助剂的混合物在密闭条件下进行水热处理可以提高催化剂的催化活性。The inventor found through a large number of experiments: in the oil refining process, impregnating the dried catalyst precursor with a solution of organic additives, and then carrying out hydrothermal treatment to the mixture of impregnated organic additives under airtight conditions can improve the catalytic performance of the catalyst. active.
鉴于此,本发明的目的是提供一种催化活性更高的加氢精制催化剂,制备所述催化剂及其用途,以及一种加氢精制的方法。In view of this, the object of the present invention is to provide a hydrofinishing catalyst with higher catalytic activity, the preparation and use of the catalyst, and a hydrofinishing method.
根据本发明的第一方面,提供一种加氢精制催化剂,其包括氧化铝载体和活性金属组分,基于氧化铝载体的重量,包括According to a first aspect of the present invention, there is provided a hydrorefining catalyst comprising an alumina support and an active metal component, based on the weight of the alumina support, comprising
10-35重量%的一种元素周期表第VIB族金属组分和1-9重量%的一种元素周期表第VIII族金属组分,各自基于其相应金属元素的金属最高价态的氧化物计;10-35% by weight of a metal component of Group VIB of the Periodic Table of the Elements and 1-9% by weight of a metal component of Group VIII of the Periodic Table of the Elements, each based on the oxide of the highest valence state of the metal of its corresponding metal element count;
其中,所述催化剂由如下方法制得:Wherein, described catalyst is made by following method:
(1)将多孔催化剂载体负载活性金属组分,干燥后得到催化剂前体;(1) The porous catalyst carrier is loaded with an active metal component, and the catalyst precursor is obtained after drying;
(2)用选自有机多元醇、糖、醚或它们的一种任意混合物的有机助剂浸渍步骤(1)得到的干燥后的催化剂前体,得到浸渍混合物;(2) impregnating the dried catalyst precursor obtained in step (1) with an organic auxiliary agent selected from organic polyols, sugars, ethers or any mixture thereof to obtain an impregnation mixture;
(3)将步骤(2)得到的浸渍混合物不经进一步处理即在密闭条件下进行水热处理,干燥后(即不经过焙烧)得到催化剂。(3) The impregnated mixture obtained in step (2) is subjected to hydrothermal treatment under airtight conditions without further treatment, and the catalyst is obtained after drying (ie without roasting).
在本发明加氢精制催化剂的一个优选实施方案中,所述催化剂的比表面积为140至210m2/g,优选150至200m2/g,更优选160至190m2/g,最优选170至180m2/g;孔容为0.25至0.55ml/g,优选0.30至0.50ml/g,最优选0.35至0.45ml/g。In a preferred embodiment of the hydrofinishing catalyst of the present invention, the catalyst has a specific surface area of 140 to 210 m 2 /g, preferably 150 to 200 m 2 /g, more preferably 160 to 190 m 2 /g, most preferably 170 to 180 m 2 /g; the pore volume is 0.25 to 0.55 ml/g, preferably 0.30 to 0.50 ml/g, most preferably 0.35 to 0.45 ml/g.
在本发明加氢精制催化剂的一个优选实施方案中,所述催化剂的孔体积分布为:孔径为<4nm的孔体积占总孔体积的5%至20%,优选为6%至18%,更优选为8%至12%,最优选为10%至12%;孔径为4至10nm的孔体积占总孔体积的45%至90%,优选为55%至85%,最优选为65%至80%;孔径为10至80nm的孔体积占总孔体积的5%至35%,优选为10%至30%,更优选为10%至25%,最优选为12%至25%。In a preferred embodiment of the hydrotreating catalyst of the present invention, the pore volume distribution of the catalyst is: the pore volume with a pore diameter of <4 nm accounts for 5% to 20% of the total pore volume, preferably 6% to 18%, more preferably Preferably 8% to 12%, most preferably 10% to 12%; the pore volume with a pore diameter of 4 to 10 nm accounts for 45% to 90% of the total pore volume, preferably 55% to 85%, most preferably 65% to 80%; the pore volume with a pore diameter of 10 to 80 nm accounts for 5% to 35% of the total pore volume, preferably 10% to 30%, more preferably 10% to 25%, most preferably 12% to 25%.
在本发明加氢精制催化剂的一个优选实施方案中,第VIB族金属选自钼、钨或其混合物,第VIII族金属选自钴、镍或其混合物。In a preferred embodiment of the hydrorefining catalyst of the present invention, the Group VIB metal is selected from molybdenum, tungsten or mixtures thereof and the Group VIII metal is selected from cobalt, nickel or mixtures thereof.
在本发明加氢精制催化剂的一个优选实施方案中,所述催化剂还包括0-5重量%的磷、氟、钛、硼或其混合物,基于氧化铝载体的重量计。In a preferred embodiment of the hydrofinishing catalyst of the present invention, said catalyst further comprises 0-5% by weight of phosphorus, fluorine, titanium, boron or mixtures thereof, based on the weight of the alumina support.
根据本发明的第二方面,还提供一种制备加氢精制催化剂的方法,所述方法包括以下步骤:According to a second aspect of the present invention, there is also provided a method for preparing a hydrotreating catalyst, the method comprising the following steps:
(1)将多孔催化剂载体负载10-35重量%的一种元素周期表第VIB族金属组分和1-9重量%的一种元素周期表第VIII族金属组分,各自基于其相应金属元素的金属最高价态的氧化物计,干燥后得到催化剂前体;(1) The porous catalyst support is loaded with 10-35% by weight of a metal component of Group VIB of the Periodic Table of the Elements and 1-9% by weight of a metal component of Group VIII of the Periodic Table of the Elements, each based on its corresponding metal element In terms of oxides in the highest valence state of the metal, a catalyst precursor is obtained after drying;
(2)用选自有机多元醇、糖、醚或它们的一种任意混合物的有机助剂浸渍步骤(1)的干燥后的催化剂前体,得到浸渍混合物;(2) impregnating the dried catalyst precursor in step (1) with an organic auxiliary agent selected from organic polyols, sugars, ethers or any mixture thereof to obtain an impregnation mixture;
(3)将步骤(2)得到的浸渍混合物不经进一步处理即在密闭条件下进行水热处理,干燥后(即不经过焙烧)得到催化剂。(3) The impregnated mixture obtained in step (2) is subjected to hydrothermal treatment under airtight conditions without further treatment, and the catalyst is obtained after drying (ie without roasting).
根据本发明的第三方面,提供上述催化剂用于加氢精制油品的用途。According to the third aspect of the present invention, there is provided the use of the above-mentioned catalyst for hydrotreating refined oil products.
根据本发明的第四方面,提供一种油品(优选为费托油,即通过费托反应获得的油品)加氢精制的方法,其包括:将上述加氢精制催化剂进行硫化;将经硫化的催化剂与费托油在固定床反应器中接触,其中加氢精制的反应温度为150-300℃,优选200-250℃;反应压力为4-8.5MPa,优选5-7MPa;体积空速为0.5-3h-1,优选1-2h-1。According to a fourth aspect of the present invention, there is provided a method for hydrofinishing of oil (preferably Fischer-Tropsch oil, that is, the oil obtained by Fischer-Tropsch reaction), which comprises: sulfurizing the above-mentioned hydrofinishing catalyst; The sulfurized catalyst is contacted with Fischer-Tropsch oil in a fixed-bed reactor, wherein the reaction temperature for hydrofining is 150-300°C, preferably 200-250°C; the reaction pressure is 4-8.5MPa, preferably 5-7MPa; volume space velocity 0.5-3h -1 , preferably 1-2h -1 .
本发明方法使用的有机化合物与现有技术的相同,但现有方法采用溶液浸渍的方式引入催化剂,然后直接进行干燥,而本发明方法是对浸渍有机物后的混合物在密闭条件下进行水热处理。本发明的水热处理是在中性环境中对催化剂进行处理的,可以有效避免催化剂的侵蚀。实验结果表明,在具有一定温度和压力的密闭容器内进行有机物和水热处理后进一步提高了氧化铝载体的表面性能,使活性组分在载体上分布均匀,强化了有机助剂在多孔介质内部的负载,从而提高了催化剂的催化活性。本发明方法无需对原有的制备工艺进行大幅度的调整,操作过程简单,适于工业应用。The organic compound used in the method of the present invention is the same as that of the prior art, but the prior method adopts solution impregnation to introduce the catalyst, and then directly dries, while the method of the present invention performs hydrothermal treatment on the mixture impregnated with organic matter under airtight conditions. The hydrothermal treatment of the present invention treats the catalyst in a neutral environment, which can effectively avoid the erosion of the catalyst. The experimental results show that the surface properties of the alumina carrier are further improved after the organic matter and hydrothermal treatment are carried out in a closed container with a certain temperature and pressure, so that the active components are evenly distributed on the carrier, and the organic additives are strengthened in the porous medium. loading, thereby improving the catalytic activity of the catalyst. The method of the invention does not need to greatly adjust the original preparation process, has simple operation process and is suitable for industrial application.
具体实施方式detailed description
在本发明中,如无其他说明,则所有操作均在室温、常压条件下进行。In the present invention, unless otherwise stated, all operations are carried out at room temperature and normal pressure.
本发明提供一种加氢精制催化剂,包括氧化铝载体和活性金属组分,基于氧化铝载体的重量,包括The invention provides a hydrorefining catalyst, comprising an alumina support and an active metal component, based on the weight of the alumina support, comprising
10-35重量%的一种元素周期表第VIB族金属组分和1-9重量%的一种元素周期表第VIII族金属组分,各自基于其相应金属元素的金属最高价态的氧化物计;10-35% by weight of a metal component of Group VIB of the Periodic Table of the Elements and 1-9% by weight of a metal component of Group VIII of the Periodic Table of the Elements, each based on the oxide of the highest valence state of the metal of its corresponding metal element count;
在此需要说明的是,在高温焙烧之前,催化剂中的金属组分可以任何合理的价态存在。仅为方便计,在定义金属组分含量时,将其换算成其金属最高价态的金属氧化物的含量;It should be noted here that, before high-temperature calcination, the metal components in the catalyst can exist in any reasonable valence state. For convenience only, when defining the content of the metal component, it is converted into the content of the metal oxide in the highest valence state of the metal;
其中,所述催化剂由如下方法制得:Wherein, described catalyst is made by following method:
(1)将多孔催化剂载体负载活性金属组分,干燥后得到催化剂前体;(1) The porous catalyst carrier is loaded with an active metal component, and the catalyst precursor is obtained after drying;
(2)用选自有机多元醇、糖、醚或它们的一种任意混合物的有机助剂浸渍步骤(1)的干燥后的催化剂前体,得到浸渍混合物;(2) impregnating the dried catalyst precursor in step (1) with an organic auxiliary agent selected from organic polyols, sugars, ethers or any mixture thereof to obtain an impregnation mixture;
(3)将步骤(2)得到的浸渍混合物不经进一步处理即在密闭条件下进行水热处理,干燥后(即不经过焙烧)得到催化剂。(3) The impregnated mixture obtained in step (2) is subjected to hydrothermal treatment under airtight conditions without further treatment, and the catalyst is obtained after drying (ie without roasting).
在实际操作中,在步骤(3)之后还可以包含高温焙烧步骤,经过焙烧的催化剂中,其金属组分处于稳定的氧化状态,通常为其最高价态。In actual operation, a high-temperature calcination step may also be included after step (3). In the calcined catalyst, its metal component is in a stable oxidation state, usually its highest valence state.
在本发明的一个优选实施方案中,所述催化剂的比表面积为140至210m2/g,优选150至200m2/g,更优选160至190m2/g,最优选170至180m2/g;孔容为0.25至0.55ml/g,优选0.30至0.50ml/g,最优选0.35至0.45ml/g。In a preferred embodiment of the present invention, the catalyst has a specific surface area of 140 to 210 m 2 /g, preferably 150 to 200 m 2 /g, more preferably 160 to 190 m 2 /g, most preferably 170 to 180 m 2 /g; The pore volume is 0.25 to 0.55 ml/g, preferably 0.30 to 0.50 ml/g, most preferably 0.35 to 0.45 ml/g.
在本发明的一个优选实施方案中,所述催化剂的孔体积分布为:孔径为<4nm的孔体积占总孔体积的5%至20%,优选为6%至18%,更优选为8%至12%,最优选为10%至12%;孔径为4至10nm的孔体积占总孔体积的45%至90%,优选为55%至85%,最优选为65%至80%;孔径为10至80nm的孔体积占总孔体积的5%至35%,优选为10%至30%,更优选为10%至25%,最优选为12%至25%。In a preferred embodiment of the present invention, the pore volume distribution of the catalyst is: the pore volume with a pore diameter of <4 nm accounts for 5% to 20% of the total pore volume, preferably 6% to 18%, more preferably 8% to 12%, most preferably 10% to 12%; the pore volume with a pore diameter of 4 to 10 nm accounts for 45% to 90% of the total pore volume, preferably 55% to 85%, most preferably 65% to 80%; the pore diameter The pore volume of 10 to 80 nm accounts for 5% to 35% of the total pore volume, preferably 10% to 30%, more preferably 10% to 25%, most preferably 12% to 25%.
在本发明的一个优选实施方案中,所述的第VIB族金属选自钼、钨或其混合物;所述的第VIII族金属选自钴、镍或其混合物。In a preferred embodiment of the present invention, the Group VIB metal is selected from molybdenum, tungsten or a mixture thereof; the Group VIII metal is selected from cobalt, nickel or a mixture thereof.
在本发明的一个优选实施方案中,所述催化剂还包括0-5重量%的磷、氟、钛、硼或其混合物,基于氧化铝载体的重量计。In a preferred embodiment of the present invention, the catalyst further comprises 0-5% by weight of phosphorus, fluorine, titanium, boron or mixtures thereof, based on the weight of the alumina support.
在本发明的一个更优选实施方案中,所述催化剂还包括0-5重量%的磷元素,基于催化剂载体的重量计。In a more preferred embodiment of the present invention, the catalyst further includes 0-5% by weight of elemental phosphorus, based on the weight of the catalyst support.
本发明还提供一种制备加氢精制催化剂的方法,其包括以下步骤:The present invention also provides a method for preparing a hydrorefining catalyst, which comprises the following steps:
(1)将多孔催化剂载体负载10-35重量%的一种元素周期表第VIB族金属和1-9重量%的一种元素周期表第VIII族金属,各自基于其相应金属元素的金属最高价态的氧化物计,干燥后得到催化剂前体;(1) The porous catalyst carrier is loaded with 10-35% by weight of a metal of Group VIB of the Periodic Table of the Elements and 1-9% by weight of a metal of Group VIII of the Periodic Table of the Elements, each based on the highest metal valence of its corresponding metal element In terms of oxides in the state, the catalyst precursor is obtained after drying;
(2)用选自有机多元醇、糖、醚或它们的一种任意混合物的有机助剂浸渍步骤(1)的干燥后的催化剂前体,得到浸渍混合物;(2) impregnating the dried catalyst precursor in step (1) with an organic auxiliary agent selected from organic polyols, sugars, ethers or any mixture thereof to obtain an impregnation mixture;
(3)将步骤(2)得到的浸渍混合物不经进一步处理即在密闭条件下进行水热处理,干燥后(即不经过焙烧)得到催化剂。(3) The impregnated mixture obtained in step (2) is subjected to hydrothermal treatment under airtight conditions without further treatment, and the catalyst is obtained after drying (ie without roasting).
在本发明的一个优选实施方案中,步骤(1)所述的多孔性载体,根据使用的需要由本领域技术人员根据普通知识确定。一般由难熔氧化物制备,对于加氢处理催化剂而言,典型的如氧化铝、氧化硅铝、氧化硅、沸石、二氧化钛、氧化锆、氧化硼和/或它们的混合物等,优选氧化铝。In a preferred embodiment of the present invention, the porous carrier described in step (1) is determined by those skilled in the art based on common knowledge according to the needs of use. Generally prepared from refractory oxides, typically alumina, silica-alumina, silica, zeolite, titania, zirconia, boria and/or mixtures thereof for hydrotreating catalysts, preferably alumina.
在本发明的一个优选实施方案中,在步骤(1)中,载体的成型方法可为滴球成型、挤压成型、压片成型等,优选挤压成型。In a preferred embodiment of the present invention, in step (1), the molding method of the carrier can be drop ball molding, extrusion molding, tablet molding, etc., preferably extrusion molding.
在本发明的一个优选实施方案中,在步骤(1)中,载体的形状可为球形、条形(包括圆柱形或三叶草等异形条)、片形等。In a preferred embodiment of the present invention, in step (1), the shape of the carrier can be spherical, strip (including cylindrical or shaped strips such as clover), sheet and so on.
在本发明的一个优选实施方案中,在步骤(1)中,将成型后的载体进行干燥和焙烧,所述干燥温度为40-180℃,优选为100-150℃,干燥时间为0.5-24小时,优选为1-8小时;所述的焙烧温度为400-700℃,优选为450-650℃,焙烧时间为0.5-24小时,优选为1-8小时。In a preferred embodiment of the present invention, in step (1), the shaped carrier is dried and calcined, the drying temperature is 40-180°C, preferably 100-150°C, and the drying time is 0.5-24 hours, preferably 1-8 hours; the calcination temperature is 400-700°C, preferably 450-650°C, and the calcination time is 0.5-24 hours, preferably 1-8 hours.
在本发明的一个实施方案中,第VIB族金属选自钼、钨或其混合物,第VIII族金属选自钴、镍或其混合物。In one embodiment of the invention, the Group VIB metal is selected from molybdenum, tungsten or mixtures thereof and the Group VIII metal is selected from cobalt, nickel or mixtures thereof.
活性金属组分的加入方式是本领域技术人员熟知的,可以是浸渍法,包括饱和浸渍、喷淋浸渍和过量浸渍。所用金属源为其合适的无机酸或有机酸盐。包括但不限于其硝酸盐、醋酸盐、草酸盐、氯化物和/或硫酸盐。The method of adding the active metal component is well known to those skilled in the art, and may be impregnation, including saturation impregnation, spray impregnation and excess impregnation. The metal sources used are their suitable mineral or organic acid salts. Including but not limited to their nitrates, acetates, oxalates, chlorides and/or sulfates.
在本发明的一个优选实施方案中,在步骤(1)中,所述载体负载活性金属组分后进行干燥,干燥温度在300℃以下,优选为100-300℃,更优选为100-200℃,干燥时间为1-24小时。In a preferred embodiment of the present invention, in step (1), the carrier is loaded with active metal components and then dried at a drying temperature below 300°C, preferably 100-300°C, more preferably 100-200°C , drying time is 1-24 hours.
在本发明的一个优选实施方案中,步骤(2)所述的有机物助剂包括例如醇类、醚类或糖类中的一种或多种。例如,适合的醇可包括乙二醇、丙二醇或甘油中的一种或多种;适合的醚可包括二甘醇、双丙甘醇、三甘醇、三丁二醇或四甘醇中的一种或多种;适合的糖包括单糖或多糖的一种或多种。其中,单糖可包括葡萄糖或果糖的一种或多种,多糖可包括乳糖、麦芽糖或蔗糖的一种或多种。In a preferred embodiment of the present invention, the organic additives in step (2) include, for example, one or more of alcohols, ethers or sugars. For example, suitable alcohols may include one or more of ethylene glycol, propylene glycol, or glycerin; suitable ethers may include diethylene glycol, dipropylene glycol, triethylene glycol, tributylene glycol, or tetraethylene glycol; One or more; suitable sugars include one or more of monosaccharides or polysaccharides. Wherein, the monosaccharide may include one or more of glucose or fructose, and the polysaccharide may include one or more of lactose, maltose or sucrose.
在本发明的一个实施方案中,步骤(2)中,有机助剂的重量占催化剂整体的重量的比例为3-20%,优选5-15%,更优选6-10%。In one embodiment of the present invention, in step (2), the weight ratio of the organic auxiliary agent to the weight of the catalyst as a whole is 3-20%, preferably 5-15%, more preferably 6-10%.
在本发明的一个实施方案中,有机助剂的引入量使催化剂中有机助剂与以氧化物计的活性金属组分的摩尔比为0.03-2,优选为0.08-1.5。In one embodiment of the present invention, the amount of the organic additive introduced is such that the molar ratio of the organic additive to the active metal component calculated as oxide in the catalyst is 0.03-2, preferably 0.08-1.5.
在本发明的一个优选实施方案中,有机化合物的沸点为100-400℃,优选150-350℃。本发明使用的有机化合物为本领域经常使用的物质,是本领域技术人员熟知的,本发明通过优化的制备过程,使催化剂具有更突出的使用性能。In a preferred embodiment of the invention, the organic compound has a boiling point of 100-400°C, preferably 150-350°C. The organic compounds used in the present invention are commonly used substances in the field and are well known to those skilled in the art. The present invention enables the catalyst to have more outstanding performance through an optimized preparation process.
在本发明的一个优选实施方案中,步骤(3)所述的在密闭条件下进行处理的温度为室温-250℃,优选40-250℃,更优选为80-220℃,极优选为120-200℃,最优选为140-180℃;水热处理的时间为0.03-24小时,优选为1-12小时。In a preferred embodiment of the present invention, the temperature for the treatment under airtight conditions described in step (3) is room temperature-250°C, preferably 40-250°C, more preferably 80-220°C, and very preferably 120-250°C. 200°C, most preferably 140-180°C; the hydrothermal treatment time is 0.03-24 hours, preferably 1-12 hours.
将在密闭条件下处理后的固相进行干燥,其中的干燥温度可在300℃以下,优选为100-300℃,更优选为100-200℃,干燥时间为1-24小时。The solid phase treated under airtight conditions is dried, wherein the drying temperature can be below 300°C, preferably 100-300°C, more preferably 100-200°C, and the drying time is 1-24 hours.
在本发明的一个实施方案中,在步骤(1)和(2)的制备载体和催化剂前体的步骤中加入无机助剂,所述无机助剂选自磷、氟、钛、硼,或其混合物。In one embodiment of the present invention, in step (1) and (2) in the step of preparing carrier and catalyst precursor, add inorganic auxiliary agent, described inorganic auxiliary agent is selected from phosphorus, fluorine, titanium, boron, or its mixture.
本发明还提供上述催化剂用于加氢精制油品的用途。The present invention also provides the use of the above-mentioned catalyst for hydrotreating refined oil products.
本发明还提供一种油品(优选为费托油,即通过费托反应获得的油品)加氢精制的方法,其包括:将上述费托油加氢精制催化剂进行硫化;将经硫化的催化剂与费托油在固定床反应器中接触,其中加氢精制的反应温度为150-300℃,优选200-250℃;反应压力为4-8.5MPa,优选5-7MPa;体积空速为0.5-3h-1,优选1-2h-1。The present invention also provides a method for hydrofinishing of oil (preferably Fischer-Tropsch oil, i.e. the oil obtained by Fischer-Tropsch reaction), which comprises: sulfurizing the above-mentioned Fischer-Tropsch oil hydrotreating catalyst; The catalyst and Fischer-Tropsch oil are contacted in a fixed-bed reactor, wherein the reaction temperature for hydrofining is 150-300°C, preferably 200-250°C; the reaction pressure is 4-8.5MPa, preferably 5-7MPa; the volume space velocity is 0.5 -3h -1 , preferably 1-2h -1 .
催化剂制备中的其他条件可以按本领域常规知识确定。Other conditions in catalyst preparation can be determined according to the conventional knowledge in the art.
不囿于任何理论,现认为本发明的烃油加氢精制催化剂的催化活性的提高是基于以下原因:负载金属组分的氧化铝在干燥后用有机助剂浸渍,然后在密闭的具有一定温度和压力的容器内进行有机物的水热处理,进一步提高了氧化铝载体的表面性能,使活性组分在载体上分布均匀,强化有机助剂在多孔介质内部的负载,从而提高了催化剂的催化活性;另外水热处理在中性环境中进行,可以有效避免催化剂的侵蚀。Without being bound by any theory, it is believed that the improvement of the catalytic activity of the hydrocarbon oil hydrotreating catalyst of the present invention is based on the following reasons: the aluminum oxide of the loaded metal component is impregnated with an organic auxiliary agent after drying, and then in a closed room with a certain temperature The hydrothermal treatment of organic matter in a container with high pressure further improves the surface properties of the alumina carrier, makes the active components evenly distributed on the carrier, and strengthens the loading of organic additives in the porous medium, thereby improving the catalytic activity of the catalyst; In addition, the hydrothermal treatment is carried out in a neutral environment, which can effectively avoid the erosion of the catalyst.
下面通过实施例进一步描述本发明的特征,但是这些实施例并不能限制本发明。The features of the present invention are further described below through examples, but these examples cannot limit the present invention.
实施例Example
以下实施例仅是示例性的,除非另有说明,本发明的份数和比例是指重量份数和重量比例。The following examples are only exemplary, and unless otherwise specified, the parts and ratios in the present invention refer to parts by weight and ratios by weight.
对实施例中所用的原材料描述如下:The raw materials used in the examples are described as follows:
费托油:由神华鄂尔多斯煤制油厂提供,性质见表2;Fischer-Tropsch oil: provided by Shenhua Ordos Coal-to-Liquid Plant, see Table 2 for properties;
氢氧化铝粉:PURAL SB,购自Sasol公司;Aluminum hydroxide powder: PURAL SB, purchased from Sasol company;
三氧化钼:购自国药集团化学试剂有限公司;Molybdenum trioxide: purchased from Sinopharm Chemical Reagent Co., Ltd.;
碱式碳酸镍:购自国药集团化学试剂有限公司。Basic nickel carbonate: purchased from Sinopharm Chemical Reagent Co., Ltd.
对实施例中所用的设备描述如下:The equipment used in the embodiment is described as follows:
混捏机:型号为MZ05TWIN“Z”BLADED Mixer,购自英国winkworth公司;Kneader: Model MZ05TWIN "Z" BLADED Mixer, purchased from Winkworth Company, UK;
挤条机:型号为B-B Gun,购自美国BONNOT;Extrusion machine: the model is B-B Gun, purchased from BONNOT in the United States;
高压反应釜:型号为Parr 4568,购自美国Parr公司;High-pressure reactor: the model is Parr 4568, purchased from U.S. Parr Company;
比表面积测试仪:型号为TriStarⅡ3020,购自美国Micromeritics公司。Specific surface area tester: the model is TriStar II 3020, purchased from Micromeritics, USA.
分析方法:Analytical method:
BET比表面和孔容孔径分布采用美国Micromeritics公司生产的TriStarⅡ3020型氮吸附仪测定。利用BET方程计算样品的比表面积,利用BJH模型由脱附等温线计算孔体积和孔径分布。The BET specific surface area and pore volume and pore size distribution were measured by a TriStar II 3020 nitrogen adsorption instrument produced by Micromeritics, USA. The BET equation was used to calculate the specific surface area of the sample, and the BJH model was used to calculate the pore volume and pore size distribution from the desorption isotherm.
制备实施例Preparation Example
实施例1Example 1
(1)将2000g氢氧化铝粉(SB粉,购自Sasol公司)和40g 65%的硝酸以及适量水在混捏机中混捏。混捏好后用挤条机挤成圆柱型的φ3mm×6mm条,并将挤出的湿条在120℃干燥4小时,接着在550℃焙烧4小时,制得载体S1。(1) Knead 2000g of aluminum hydroxide powder (SB powder, purchased from Sasol Company), 40g of 65% nitric acid and an appropriate amount of water in a kneader. After mixing and kneading, use an extruder to extrude into a cylindrical φ3mm×6mm strip, and dry the extruded wet strip at 120°C for 4 hours, and then bake it at 550°C for 4 hours to obtain the carrier S1.
(2)取2.45g 85%的磷酸加入到适量水中,再把磷酸溶液加入到19.7g三氧化钼、5.5g碱式碳酸镍(NiCO3·2Ni(OH)2·4H2O)中,加热至微沸并持续加热,至沉淀物全部溶解后浸渍到75.5g S-1载体上,常温浸渍2h,120℃干燥6h,得到催化剂前体Z-1。(2) Take 2.45g 85% phosphoric acid and add it to an appropriate amount of water, then add the phosphoric acid solution to 19.7g molybdenum trioxide and 5.5g basic nickel carbonate (NiCO 3 2Ni(OH) 2 4H 2 O), heat Continue heating until the precipitate is completely dissolved, then impregnate 75.5g S-1 carrier, impregnate at room temperature for 2h, and dry at 120°C for 6h to obtain catalyst precursor Z-1.
(3)取乙二醇5.6g加入到适量的水中,浸渍催化剂前体Z-1,常温浸渍2h,将浸渍得到的混合物置于高压反应釜中,进行水热处理,水热处理的条件包括:温度为120℃,时间为4小时。水热处理得到的混合物冷却至室温,在160℃干燥6小时,制得催化剂C-1。(3) Add 5.6 g of ethylene glycol into an appropriate amount of water, impregnate catalyst precursor Z-1, impregnate at room temperature for 2 hours, place the impregnated mixture in a high-pressure reactor, and carry out hydrothermal treatment. The conditions for hydrothermal treatment include: temperature 120°C for 4 hours. The mixture obtained by hydrothermal treatment was cooled to room temperature, and dried at 160° C. for 6 hours to obtain catalyst C-1.
实施例2Example 2
(1)-(2)与实施例1中的步骤(1)-(2)相同。(1)-(2) are the same as steps (1)-(2) in Example 1.
(3)取乙二醇5.6g加入到适量的水中,浸渍催化剂前体Z-1,常温浸渍2h,将浸渍得到的混合物置于高压反应釜中,进行水热处理,水热处理的条件包括:温度为140℃,时间为4小时。水热处理得到的混合物冷却至室温,在160℃干燥6小时,制得催化剂C-2。(3) Add 5.6 g of ethylene glycol into an appropriate amount of water, impregnate catalyst precursor Z-1, impregnate at room temperature for 2 hours, place the impregnated mixture in a high-pressure reactor, and carry out hydrothermal treatment. The conditions for hydrothermal treatment include: temperature 140°C for 4 hours. The mixture obtained by hydrothermal treatment was cooled to room temperature, and dried at 160° C. for 6 hours to prepare catalyst C-2.
实施例3Example 3
(1)-(2)与实施例1中的步骤(1)-(2)相同。(1)-(2) are the same as steps (1)-(2) in Example 1.
(3)取乙二醇5.6g加入到适量的水中,浸渍催化剂前体Z-1,常温浸渍2h,将浸渍得到的混合物置于高压反应釜中,进行水热处理,水热处理的条件包括:温度为180℃,时间为4小时。水热处理得到的混合物冷却至室温,在160℃干燥6小时,制得催化剂C-3。(3) Add 5.6 g of ethylene glycol into an appropriate amount of water, impregnate catalyst precursor Z-1, impregnate at room temperature for 2 hours, place the impregnated mixture in a high-pressure reactor, and carry out hydrothermal treatment. The conditions for hydrothermal treatment include: temperature 180°C for 4 hours. The mixture obtained by hydrothermal treatment was cooled to room temperature, and dried at 160° C. for 6 hours to prepare catalyst C-3.
实施例4Example 4
(1)-(2)与实施例1中的步骤(1)-(2)相同。(1)-(2) are the same as steps (1)-(2) in Example 1.
(3)取乙二醇5.6g加入到适量的水中,浸渍催化剂前体Z-1,常温浸渍2h,将浸渍得到的混合物置于高压反应釜中,进行水热处理,水热处理的条件包括:温度为200℃,时间为4小时。水热处理得到的混合物冷却至室温,在160℃干燥6小时,制得催化剂C-4。(3) Add 5.6 g of ethylene glycol into an appropriate amount of water, impregnate catalyst precursor Z-1, impregnate at room temperature for 2 hours, place the impregnated mixture in a high-pressure reactor, and carry out hydrothermal treatment. The conditions for hydrothermal treatment include: temperature at 200°C for 4 hours. The mixture obtained by hydrothermal treatment was cooled to room temperature and dried at 160° C. for 6 hours to obtain catalyst C-4.
实施例5Example 5
(1)-(2)与实施例1中的步骤(1)-(2)相同。(1)-(2) are the same as steps (1)-(2) in Example 1.
(3)取三甘醇13.6g加入到适量的水中,浸渍催化剂前体Z-1,常温浸渍2h,将浸渍得到的混合物置于高压反应釜中,进行水热处理,水热处理的条件包括:温度为150℃,时间为4小时。水热处理得到的混合物冷却至室温,在160℃干燥6小时,制得催化剂C-5。(3) Take 13.6 g of triethylene glycol and add it to an appropriate amount of water, impregnate the catalyst precursor Z-1, and impregnate it at room temperature for 2 hours. The mixture obtained by impregnating is placed in a high-pressure reactor for hydrothermal treatment. The conditions for hydrothermal treatment include: temperature 150°C for 4 hours. The mixture obtained by hydrothermal treatment was cooled to room temperature, and dried at 160° C. for 6 hours to prepare catalyst C-5.
对比实施例1Comparative Example 1
(1)-(2)与实施例1中的步骤(1)-(2)相同。(1)-(2) are the same as steps (1)-(2) in Example 1.
(3)取乙二醇5.6g加入到适量的水中,浸渍催化剂前体Z-1,常温浸渍2h,在160℃干燥6小时,制得催化剂D-1。(3) Add 5.6 g of ethylene glycol into an appropriate amount of water, impregnate catalyst precursor Z-1 for 2 hours at room temperature, and dry at 160° C. for 6 hours to prepare catalyst D-1.
对比实施例2Comparative Example 2
(1)与实施例1中的步骤(1)相同。(1) is the same as step (1) in Example 1.
(2)取2.45g 85%的磷酸加入到适量水中,再把磷酸溶液加入到19.7g三氧化钼、5.5g碱式碳酸镍(NiCO3·2Ni(OH)2·4H2O)中,加热至微沸并持续加热,至沉淀物全部溶解后,再把乙二醇5.6g加入到溶液中,然后浸渍到75.5g S-1载体上,常温浸渍2h,将浸渍得到的混合物置于高压反应釜中,进行水热处理,水热处理的条件包括:温度为140℃,时间为4小时。水热处理得到的混合物冷却至室温,在160℃干燥6小时,制得催化剂D-2。(2) Take 2.45g 85% phosphoric acid and add it to an appropriate amount of water, then add the phosphoric acid solution to 19.7g molybdenum trioxide and 5.5g basic nickel carbonate (NiCO 3 2Ni(OH) 2 4H 2 O), heat Bring to a slight boil and continue heating until the precipitate is completely dissolved, then add 5.6g of ethylene glycol into the solution, then impregnate 75.5g of S-1 carrier, impregnate at room temperature for 2 hours, and place the impregnated mixture under high pressure reaction In the still, carry out hydrothermal treatment, the condition of hydrothermal treatment comprises: temperature is 140 ℃, time is 4 hours. The mixture obtained by hydrothermal treatment was cooled to room temperature, and dried at 160° C. for 6 hours to prepare catalyst D-2.
对上述实施例2与对比实施例2中制得的催化剂C-2和D-2进行BET比表面积和孔径分布测试,测试结果列于下表1中。Catalysts C-2 and D-2 prepared in Example 2 and Comparative Example 2 were tested for BET specific surface area and pore size distribution, and the test results are listed in Table 1 below.
表1 BET比表面积和孔径分布测试结果Table 1 BET specific surface area and pore size distribution test results
表1为对在水热处理条件相同时制备的催化剂测试的结果。其中,对比实施例2是在有机助剂的存在下用活性金属浸渍液对载体进行浸渍后直接进行水热处理,因此水热环境呈强酸性,而本发明的方法将负载活性金属的载体经过干燥后得到催化剂前体,再用有机助剂浸渍,然后对浸渍有机助剂的混合物在密闭条件下进行水热处理,因此本发明的水热处理在中性环境中进行。由表1可见,在水热处理条件相同时,与对比实施例2的方法制得的催化剂D-2相比,由本发明方法制得的催化剂C-2有较大的比表面积和孔容,孔体积分布较好。Table 1 shows the test results of the catalysts prepared under the same hydrothermal treatment conditions. Among them, in Comparative Example 2, the carrier is impregnated with an active metal impregnating solution in the presence of organic additives and then directly subjected to hydrothermal treatment, so the hydrothermal environment is strongly acidic, while the method of the present invention dries the carrier loaded with active metal Finally, the catalyst precursor is obtained, impregnated with an organic auxiliary agent, and then the mixture impregnated with the organic auxiliary agent is subjected to hydrothermal treatment under airtight conditions, so the hydrothermal treatment of the present invention is carried out in a neutral environment. As can be seen from Table 1, when the hydrothermal treatment conditions are the same, compared with the catalyst D-2 prepared by the method of Comparative Example 2, the catalyst C-2 prepared by the method of the present invention has larger specific surface area and pore volume, and the pore Volume distribution is better.
以下实施例用于说明根据本发明的催化剂的活性以及加氢精制方法。The following examples serve to illustrate the activity of the catalysts according to the invention and the hydrofinishing process.
实验实施例Experimental example
上述实施例和对比例中,采用相对加氢脱氧活性来评价催化剂的加氢脱氧活性,计算方法为将加氢脱氧反应作为1级反应处理,按下式计算催化剂X的反应速率常数k(X)HDO:In the above-mentioned examples and comparative examples, the relative hydrodeoxygenation activity is used to evaluate the hydrodeoxygenation activity of the catalyst. The calculation method is to treat the hydrodeoxygenation reaction as a first-order reaction, and calculate the reaction rate constant k of the catalyst X according to the following formula (X ) HDO :
式中,LHSV为进行加氢精制反应时烃油的液时体积空速,In the formula, LHSV is the liquid hourly volume space velocity of the hydrocarbon oil during the hydrofining reaction,
式中,LHSV为进行加氢精制反应时烃油的液时体积空速,In the formula, LHSV is the liquid hourly volume space velocity of the hydrocarbon oil during the hydrofining reaction,
以催化剂D-1的加氢脱氧活性(记为k(D-1)HDO)为基准,按下式计算催化剂X的相对加氢脱氧活性:Based on the hydrodeoxygenation activity of catalyst D-1 (denoted as k(D-1) HDO ), the relative hydrodeoxygenation activity of catalyst X is calculated by the following formula:
在30ml固定床反应器中进行催化剂评价,所用原料油为一种费托合成轻油,其性质见表2。正式进料前,先用含2%的二硫化碳的煤油对催化剂进行硫化。切入原料后,反应温度为210℃,反应压力为6.4MPa,体积空速为1.5h-1,结果列于表3。Catalyst evaluation was carried out in a 30ml fixed-bed reactor, and the feedstock oil used was a Fischer-Tropsch synthetic light oil, whose properties are shown in Table 2. Before formal feeding, the catalyst is sulfurized with kerosene containing 2% carbon disulfide. After cutting the raw materials, the reaction temperature was 210°C, the reaction pressure was 6.4MPa, and the volume space velocity was 1.5h -1 . The results are listed in Table 3.
表2 合成轻油LO性质Table 2 LO properties of synthetic light oil
表3 催化剂评价结果Table 3 Catalyst evaluation results
表3中,通过实施例与对比实施例1的对比可以发现:与进行溶液浸渍后直接进行干燥的方法相比,本发明的在密闭的具有一定温度和压力的容器内进行有机物的水热处理进一步提高了氧化铝载体的表面性能,使活性组分在载体上分布均匀,强化有机助剂在多孔介质内部的负载,从而提高了催化剂的催化活性。In table 3, through the contrast of embodiment and comparative example 1, it can be found that: compared with the method of directly drying after solution impregnation, the hydrothermal treatment of organic matter in a closed container with a certain temperature and pressure of the present invention is further improved. The surface performance of the alumina carrier is improved, the active components are evenly distributed on the carrier, and the loading of the organic auxiliary agent in the porous medium is strengthened, thereby improving the catalytic activity of the catalyst.
通过实施例与对比实施例2的对比可以发现:对比实施例2是在有机助剂的存在下用活性金属浸渍液对载体进行浸渍后直接进行水热处理,因此水热环境呈强酸性,而本发明的方法将负载活性金属的载体经过干燥后得到催化剂前体,再用有机助剂浸渍,然后对浸渍有机助剂的混合物在密闭条件下进行水热处理,因此本发明的水热处理在中性环境中进行,可以有效避免催化剂的侵蚀,提高催化剂活性。Through the comparison of Examples and Comparative Example 2, it can be found that: Comparative Example 2 uses the active metal impregnating solution to impregnate the carrier in the presence of organic additives and then directly conducts hydrothermal treatment, so the hydrothermal environment is strongly acidic, while this In the method of the invention, the catalyst precursor is obtained by drying the carrier loaded with active metals, impregnated with an organic auxiliary agent, and then performing hydrothermal treatment on the mixture impregnated with the organic auxiliary agent under airtight conditions, so the hydrothermal treatment of the present invention can be carried out in a neutral environment. It can effectively avoid the erosion of the catalyst and improve the activity of the catalyst.
表3的结果表明,采用本发明的加氢精制催化剂C-1至C-5对费托油进行加氢处理时,其活性明显优于对比实施例的催化剂D-1和D-2的活性。The result of table 3 shows, when adopting hydrorefining catalyst C-1 to C-5 of the present invention to carry out hydrotreating to Fischer-Tropsch oil, its activity is obviously better than the activity of catalyst D-1 and D-2 of comparative example .
综上所述,本发明的催化剂用有机助剂浸渍经干燥的催化剂前体,然后对浸渍有机助剂的混合物在密闭条件下进行水热处理可以提高催化剂的催化活性。In summary, the catalyst of the present invention impregnates the dried catalyst precursor with an organic auxiliary agent, and then performs hydrothermal treatment on the mixture impregnated with the organic auxiliary agent under airtight conditions, which can improve the catalytic activity of the catalyst.
应理解,以上发明实施例仅是示例性的,并非以任何形式构成对本发明的限制,本领域普通技术人员在不脱离本发明宗旨的情况下可在本发明的范围内对上述实施方案进行改变或变型,凡是未脱离本发明权利要求书的内容,均落在本发明的保护范围内。It should be understood that the above embodiments of the invention are only exemplary, and are not intended to limit the present invention in any form. Those skilled in the art can make changes to the above embodiments within the scope of the present invention without departing from the gist of the present invention. Or modification, all content that does not depart from the claims of the present invention all fall within the protection scope of the present invention.
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