CN118043503A - Method for producing silver-plated material, silver-coated metal sheet, and power-on member - Google Patents
Method for producing silver-plated material, silver-coated metal sheet, and power-on member Download PDFInfo
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- CN118043503A CN118043503A CN202280064838.XA CN202280064838A CN118043503A CN 118043503 A CN118043503 A CN 118043503A CN 202280064838 A CN202280064838 A CN 202280064838A CN 118043503 A CN118043503 A CN 118043503A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/46—Electroplating: Baths therefor from solutions of silver
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
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Abstract
Description
技术领域Technical Field
本发明涉及作为车载用、民生用的电配线中所使用的连接器、开关、继电器等的接点、端子部件的材料有用的镀银材料的制造方法。另外,涉及能够采用该制造方法得到的银被覆金属板、和将该银被覆金属板用于材料的通电部件。The present invention relates to a method for producing a silver-plated material useful as a material for contact and terminal parts of connectors, switches, relays, etc. used in electric wiring for vehicles and people's livelihoods. In addition, it relates to a silver-coated metal plate that can be obtained by the production method, and a current-carrying part using the silver-coated metal plate as a material.
背景技术Background Art
以往,作为连接器、开关等的接点、端子部件等的材料,对于铜或者铜合金、不锈钢等比较便宜、耐腐蚀性、机械特性等优异的坯料,根据电特性、焊接性等必要的特性,使用实施有锡、银、金等的镀敷的镀敷材料。这些中,镀锡材料便宜,但在高温环境下的耐腐蚀性差。镀金材料的耐腐蚀性优异,可靠性高,但成本高。另一方面,镀银材料具有如下优点:比镀金材料便宜,与镀锡材料相比,耐腐蚀性优异。In the past, as materials for contacts and terminal parts of connectors, switches, etc., copper, copper alloys, stainless steel, etc., which are relatively cheap and have excellent corrosion resistance and mechanical properties, are used as plating materials with tin, silver, gold, etc. according to the necessary characteristics such as electrical properties and weldability. Among these, tin-plated materials are cheap, but have poor corrosion resistance in high temperature environments. Gold-plated materials have excellent corrosion resistance and high reliability, but are expensive. On the other hand, silver-plated materials have the following advantages: they are cheaper than gold-plated materials and have excellent corrosion resistance compared to tin-plated materials.
对于连接器、开关等的接点、端子部件等的材料,也要求与连接器的插拔、开关的滑动相伴的耐磨损性。但是,镀银材料为软质,容易磨损,因此如果将镀银材料作为连接端子等的材料使用,则由于插拔、滑动而粘附,容易产生粘附磨损,具有在连接端子的插入时表面被磨削、摩擦系数升高、插入力增加的问题。The materials of the contacts and terminal parts of connectors and switches are also required to have wear resistance due to the plugging and unplugging of connectors and the sliding of switches. However, silver-plated materials are soft and easily wear. Therefore, if silver-plated materials are used as materials for connecting terminals, they will adhere to each other due to plugging and unplugging and sliding, and easily cause adhesion wear. This has the problem of grinding the surface when the connecting terminal is inserted, increasing the friction coefficient, and increasing the insertion force.
本申请人在专利文献1中公开了得到耐磨损性比以往优异的镀银材料的方法。该方法使用包含规定量的苯并噻唑类或者其衍生物的镀液。The applicant of the present invention discloses a method for obtaining a silver-plated material having better wear resistance than conventional materials in Patent Document 1. This method uses a plating solution containing a predetermined amount of benzothiazoles or derivatives thereof.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本专利第6916971号公报Patent Document 1: Japanese Patent No. 6916971
发明内容Summary of the invention
发明要解决的课题Problems to be solved by the invention
根据专利文献1中公开的方法,能够比以往更显著地提高镀银层的耐磨损性。但是,在专利文献1的方法中,在将得到的镀银材料暴露于高温高湿的严酷环境中的情况下,可知产生银被覆层对于基底的耐剥离性降低的问题。在此,所谓“银被覆层”,是在材料的表面形成的银的覆膜,例如在银触击镀膜上形成有镀银层的情况下,将银触击镀膜和其上的镀银层一体化的银覆膜整体称为银被覆层。According to the method disclosed in Patent Document 1, the wear resistance of the silver-plated layer can be significantly improved compared with the past. However, in the method of Patent Document 1, when the obtained silver-plated material is exposed to a harsh environment of high temperature and high humidity, it is known that the problem of reduced peeling resistance of the silver coating layer with respect to the substrate occurs. Here, the so-called "silver coating layer" is a silver coating formed on the surface of the material. For example, when a silver-plated layer is formed on a silver strike-plated film, the entire silver coating in which the silver strike-plated film and the silver-plated layer thereon are integrated is referred to as a silver coating layer.
本发明的目的在于提供在耐磨损性优异的同时即使在暴露于高温高湿的环境的情况下也具有将银被覆层的耐剥离性维持得高的性能的镀银材料。An object of the present invention is to provide a silver-plated material having excellent wear resistance and the ability to maintain high peeling resistance of a silver coating layer even when exposed to a high-temperature and high-humidity environment.
用于解决课题的手段Means for solving problems
发明人等研究的结果,发现通过对使用包含苯并噻唑类或者其衍生物的镀银液采用电镀形成的银被覆层实施较低温、短时间的热处理,从而能够在维持耐磨损性的提高效果的状态下改善暴露于高温高湿的环境时的耐剥离性。As a result of research by the inventors, it was found that by subjecting the silver coating layer formed by electroplating using a silver plating solution containing benzothiazoles or their derivatives to a relatively low temperature and short time heat treatment, it is possible to improve the peeling resistance when exposed to a high temperature and high humidity environment while maintaining the effect of improving the wear resistance.
上述目的通过如下镀银材料的制造方法实现,该方法包括:采用使用溶解有苯并噻唑类或者其衍生物的含氰镀银液的电镀法在坯料上形成银被覆层的电镀银工序;和The above object is achieved by a method for producing a silver-plated material, which comprises: forming a silver coating layer on a blank by an electroplating method using a cyanide-containing silver plating solution in which benzothiazoles or derivatives thereof are dissolved; and
将所述银被覆层在150~300℃的温度范围保持3~30秒的热处理工序。A heat treatment step of maintaining the silver coating layer at a temperature range of 150 to 300° C. for 3 to 30 seconds.
就所述镀银液而言,能够应用苯并噻唑类或者其衍生物例如以0.01~0.80摩尔/L溶解的液体。采用所述电镀银工序得到的银被覆层含有C、S,C/Ag摩尔比例如为0.030~0.200,S/Ag摩尔比例如为0.005~0.050。作为所述苯并噻唑类或者其衍生物,例如能够列举出巯基苯并噻唑或者其衍生物。As for the silver plating solution, a benzothiazole or a derivative thereof, for example, a liquid dissolved at 0.01 to 0.80 mol/L can be used. The silver coating layer obtained by the electroplating silver process contains C and S, and the C/Ag molar ratio is, for example, 0.030 to 0.200, and the S/Ag molar ratio is, for example, 0.005 to 0.050. As the benzothiazole or a derivative thereof, for example, mercaptobenzothiazole or a derivative thereof can be cited.
就所述坯料而言,例如应用基材具有铜或者铜合金的坯料。在该坯料的表面可形成银触击镀膜。另外,作为银触击镀膜的基底,可具有镀镍层。As for the blank, for example, a blank having a base material of copper or copper alloy is used. A silver strike film may be formed on the surface of the blank. In addition, a nickel plating layer may be provided as a base of the silver strike film.
另外,本发明中,作为采用上述的镀银材料的制造方法得到的具体的材料,提供银被覆金属板材,其为在基材具有铜或者铜合金的金属板的表面形成有含有C、S、且C/Ag摩尔比为0.030~0.200、S/Ag摩尔比为0.005~0.050的银被覆层的银被覆金属板材,在温度85℃、相对湿度85%的条件下保持120小时后供于下述的剥离试验时,呈现银被覆层的剥离面积率成为3%以下的耐剥离性。In addition, in the present invention, as a specific material obtained by the above-mentioned method for producing a silver-plated material, there is provided a silver-coated metal sheet material, wherein a silver coating layer containing C and S and having a C/Ag molar ratio of 0.030 to 0.200 and a S/Ag molar ratio of 0.005 to 0.050 is formed on the surface of a metal plate having a base material of copper or a copper alloy, and when the silver-coated metal sheet material is subjected to the following peeling test after being kept for 120 hours under the conditions of a temperature of 85° C. and a relative humidity of 85%, the peeling area ratio of the silver coating layer is 3% or less.
(剥离试验)(Peel test)
通过在银被覆层的表面采用切割刀在正交的两方向分别以3mm间隔形成比银被覆层的厚度深的直线状的切口,从而形成100个以上的3mm见方的方格,对于全部方格,采用按照JIS H8504:1999的15.1项中规定的采用粘合带的剥拉试验方法的方法进行剥离试验,将由100×[发生了剥离的方格数]/[方格总数]表示的值设为剥离面积率(%)。A linear cut deeper than the thickness of the silver coating layer was made on the surface of the silver coating layer at intervals of 3 mm in two orthogonal directions using a cutting knife, thereby forming more than 100 3 mm square grids. For all the grids, a peeling test was carried out using the method for the peeling test using an adhesive tape specified in Item 15.1 of JIS H8504:1999, and the value represented by 100×[number of grids where peeling occurred]/[total number of grids] was set as the peeling area ratio (%).
另外,在本发明中,提供将上述银被覆金属板材用于材料的通电部件。Furthermore, the present invention provides a current-carrying component using the silver-coated metal sheet material as a material.
更具体地,本说明书中公开以下的发明。More specifically, the following inventions are disclosed in this specification.
[1]镀银材料的制造方法,其包括:采用使用溶解有苯并噻唑类或者其衍生物的含氰镀银液的电镀法在坯料上形成银被覆层的电镀银工序;和[1] A method for producing a silver-plated material, comprising: forming a silver coating layer on a blank by electroplating using a cyanide-containing silver plating solution in which benzothiazoles or derivatives thereof are dissolved; and
将所述银被覆层在150~300℃的温度范围保持3~30秒的热处理工序。A heat treatment step of maintaining the silver coating layer at a temperature range of 150 to 300° C. for 3 to 30 seconds.
[2]根据上述[1]所述的镀银材料的制造方法,其中,所述镀银液为苯并噻唑类或者其衍生物以0.01~0.80摩尔/L溶解的液体。[2] The method for producing a silver-plated material according to [1] above, wherein the silver-plating solution is a solution in which benzothiazole or a derivative thereof is dissolved at 0.01 to 0.80 mol/L.
[3]根据上述[1]或者[2]所述的镀银材料的制造方法,其中,在所述电镀银工序中,形成含有C、S、且C/Ag摩尔比为0.030~0.200、S/Ag摩尔比为0.005~0.050的银被覆层。[3] A method for producing a silver-plated material according to [1] or [2] above, wherein in the electroplating silver step, a silver coating layer containing C and S with a C/Ag molar ratio of 0.030 to 0.200 and a S/Ag molar ratio of 0.005 to 0.050 is formed.
[4]根据上述[1]~[3]中任一项所述的镀银材料的制造方法,其中,在所述电镀银工序中,作为属于所述苯并噻唑类或者其衍生物的物质,使用巯基苯并噻唑或者其衍生物。[4] A method for producing a silver-plated material according to any one of [1] to [3] above, wherein in the electro-silver plating step, mercaptobenzothiazole or a derivative thereof is used as a substance belonging to the benzothiazole class or a derivative thereof.
[5]根据上述[1]~[4]中任一项所述的镀银材料的制造方法,其中,所述坯料的基材具有铜或者铜合金。[5] The method for producing a silver-plated material according to any one of [1] to [4] above, wherein the base material of the blank has copper or a copper alloy.
[6]根据上述[1]~[5]中任一项所述的镀银材料的制造方法,其中,所述坯料在表面形成有银触击镀膜。[6] The method for producing a silver-plated material according to any one of [1] to [5] above, wherein a silver strike plating film is formed on the surface of the blank.
[7]根据上述[6]所述的镀银材料的制造方法,其中,所述坯料具有镀镍层作为所述银触击镀膜的基底。[7] The method for producing a silver-plated material according to [6] above, wherein the blank has a nickel-plated layer as a base of the silver strike-plated film.
[8]银被覆金属板材,其为在基材具有铜或者铜合金的金属板的表面形成有含有C、S、且C/Ag摩尔比为0.030~0.200、S/Ag摩尔比为0.005~0.050的银被覆层的银被覆金属板材,在温度85℃、相对湿度85%的条件下保持120小时后供于下述的剥离试验时,呈现银被覆层的剥离面积率成为3%以下的耐剥离性,[8] A silver-coated metal sheet, wherein a silver coating layer containing C and S and having a C/Ag molar ratio of 0.030 to 0.200 and a S/Ag molar ratio of 0.005 to 0.050 is formed on the surface of a metal plate having a base material of copper or a copper alloy, and wherein the silver-coated metal sheet exhibits peeling resistance such that the peeling area ratio of the silver coating layer becomes 3% or less when subjected to the following peeling test after being kept for 120 hours under conditions of a temperature of 85° C. and a relative humidity of 85%,
(剥离试验)(Peel test)
通过在银被覆层的表面采用切割刀在正交的两方向分别以3mm间隔形成比银被覆层的厚度深的直线状的切口,从而形成100个以上的3mm见方的方格,对于全部方格,采用按照JIS H8504:1999的15.1项中规定的采用粘合带的剥拉试验方法的方法进行剥离试验,将由100×[发生了剥离的方格数]/[方格总数]表示的值设为剥离面积率(%)。A linear cut deeper than the thickness of the silver coating layer was made on the surface of the silver coating layer at intervals of 3 mm in two orthogonal directions using a cutting knife, thereby forming more than 100 3 mm square grids. For all the grids, a peeling test was carried out using the method for the peeling test using an adhesive tape specified in Item 15.1 of JIS H8504:1999, and the value represented by 100×[number of grids where peeling occurred]/[total number of grids] was set as the peeling area ratio (%).
[9]通电部件,其中,将根据上述[8]所述的银被覆金属板材用于材料。[9] A current-carrying component, wherein the silver-coated metal sheet material according to [8] above is used as a material.
发明的效果Effects of the Invention
在本发明中,能够改善在专利文献1的技术中被认为是问题的暴露于高温高湿环境后的银被覆层的耐剥离性降低。即,根据本发明,能够提供耐磨损性和暴露于高温高湿环境后的银被覆层的耐剥离性这两者优异的镀银材料。In the present invention, the deterioration of the peeling resistance of the silver coating layer after exposure to a high temperature and high humidity environment, which is considered to be a problem in the technology of Patent Document 1, can be improved. That is, according to the present invention, a silver-plated material having excellent wear resistance and peeling resistance of the silver coating layer after exposure to a high temperature and high humidity environment can be provided.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为对于实施例2中得到的供试材料的银被覆层的采用XPS的深度方向的元素浓度分布。FIG. 1 shows the element concentration distribution in the depth direction of the silver coating layer of the test material obtained in Example 2 using XPS.
图2为对于实施例6中得到的供试材料的银被覆层的采用XPS的深度方向的元素浓度分布。FIG. 2 is a graph showing the element concentration distribution in the depth direction of the silver coating layer of the test material obtained in Example 6 using XPS.
图3为对于实施例7中得到的供试材料的银被覆层的采用XPS的深度方向的元素浓度分布。FIG. 3 is a graph showing the element concentration distribution in the depth direction of the silver coating layer of the test material obtained in Example 7 using XPS.
图4为对于比较例1中得到的供试材料的银被覆层的采用XPS的深度方向的元素浓度分布。FIG. 4 is a graph showing the element concentration distribution in the depth direction of the silver coating layer of the test material obtained in Comparative Example 1 using XPS.
图5为对于比较例3中得到的供试材料的银被覆层的采用XPS的深度方向的元素浓度分布。FIG. 5 is a graph showing the element concentration distribution in the depth direction of the silver coating layer of the test material obtained in Comparative Example 3 using XPS.
具体实施方式DETAILED DESCRIPTION
[电镀银工序][Silver plating process]
(镀银液)(Silver plating solution)
本发明的镀银材料的制造方法中,在电镀银工序中,以使用含氰镀银液的电镀法为对象。关于作为含氰镀银液的主成分的含氰物质、含银物质,能够应用以往公知的物质。例如,优选含有氰化银钾或者氰化银、和氰化钾或者氰化钠的水溶液。In the manufacturing method of the silver-plated material of the present invention, in the electroplating silver process, the electroplating method using a cyanide-containing silver plating solution is used as the object. Regarding the cyanide-containing substance and the silver-containing substance as the main component of the cyanide-containing silver plating solution, the substances known in the past can be applied. For example, it is preferable to contain an aqueous solution of potassium silver cyanide or silver cyanide, and potassium cyanide or sodium cyanide.
作为镀液中的添加剂,本发明中,应用苯并噻唑类或者其衍生物。这点与专利文献1的技术相同。苯并噻唑(C7H5NS)为具有苯骨架和噻唑骨架的杂环式化合物。苯并噻唑类优选为2-巯基苯并噻唑等具有巯基(-SH)的苯并噻唑。另外,作为苯并噻唑类的衍生物,能够使用2-巯基苯并噻唑钠(钠巯基苯并噻唑(SMBT))、锌-2-巯基苯并噻唑、5-氯-2-巯基苯并噻唑、6-氨基-2-巯基苯并噻唑、6-硝基-2-巯基苯并噻唑、2-巯基-5-甲氧基苯并噻唑等。这些苯并噻唑类的衍生物中,优选苯并噻唑类的碱金属盐,例如优选2-巯基苯并噻唑钠(钠巯基苯并噻唑(SMBT))等苯并噻唑类的钠盐。As an additive in the plating solution, in the present invention, benzothiazoles or derivatives thereof are used. This is the same as the technology of Patent Document 1. Benzothiazole (C 7 H 5 NS) is a heterocyclic compound having a benzene skeleton and a thiazole skeleton. Benzothiazoles are preferably benzothiazoles having a mercapto group (-SH) such as 2-mercaptobenzothiazole. In addition, as derivatives of benzothiazoles, sodium 2-mercaptobenzothiazole (sodium mercaptobenzothiazole (SMBT)), zinc-2-mercaptobenzothiazole, 5-chloro-2-mercaptobenzothiazole, 6-amino-2-mercaptobenzothiazole, 6-nitro-2-mercaptobenzothiazole, 2-mercapto-5-methoxybenzothiazole, etc. can be used. Among these derivatives of benzothiazoles, alkali metal salts of benzothiazoles are preferred, for example, sodium salts of benzothiazoles such as sodium 2-mercaptobenzothiazole (sodium mercaptobenzothiazole (SMBT)) are preferred.
这样,认为如果在氰系镀银液中作为有机添加剂添加巯基苯并噻唑等苯并噻唑类或者其碱金属盐(优选钠盐)进行电镀银,则在所形成的银被覆层中收入来自有机添加剂的成分,耐磨损性提高。另外,认为利用有机添加剂的润滑效果,能够减小表层的摩擦系数。推测通过该摩擦系数的减小,在将镀银材料作为连接端子等的材料使用的情况下,由插拔、滑动导致的粘附的发生得到抑制,这也有助于耐磨损性的提高。In this way, it is believed that if benzothiazoles such as mercaptobenzothiazole or alkali metal salts thereof (preferably sodium salt) are added as organic additives in the cyanide silver plating solution for electroplating silver, the components from the organic additives are collected in the formed silver coating layer, and the wear resistance is improved. In addition, it is believed that the friction coefficient of the surface layer can be reduced by utilizing the lubricating effect of the organic additive. It is speculated that by reducing the friction coefficient, when the silver-plated material is used as a material for the connection terminal, the occurrence of adhesion caused by plugging and unplugging and sliding is suppressed, which also contributes to the improvement of wear resistance.
镀银液中的游离氰的浓度能够在例如3~70g/L的范围设定,更优选设为10~70g/L,进一步优选设为15~60g/L。就镀银液中的游离氰的浓度而言,能够将镀银液用水稀释后,加入碘化钾水溶液,滴入硝酸银水溶液直至镀银液白浊,由其滴入量求出。The concentration of free cyanide in the silver plating solution can be set, for example, in the range of 3 to 70 g/L, more preferably 10 to 70 g/L, and even more preferably 15 to 60 g/L. The concentration of free cyanide in the silver plating solution can be determined by diluting the silver plating solution with water, adding an aqueous potassium iodide solution, and dripping an aqueous silver nitrate solution until the silver plating solution becomes cloudy.
镀银液中的苯并噻唑分的浓度能够在例如0.01~0.80摩尔/L的范围设定,优选设为0.015~0.35摩尔/L,更优选设为0.03~0.3摩尔/L,进一步优选设为0.07~0.25摩尔/L。The concentration of the benzothiazole component in the silver plating solution can be set in the range of, for example, 0.01 to 0.80 mol/L, preferably 0.015 to 0.35 mol/L, more preferably 0.03 to 0.3 mol/L, and further preferably 0.07 to 0.25 mol/L.
镀银液中的银的浓度能够在例如15~150g/L的范围设定,更优选设为30~120g/L。镀银液中的氰化银钾或者氰化银的浓度能够在例如30~220g/L的范围设定,更优选设为50~200g/L。镀银液中的氰化钾或者氰化钠的浓度能够在例如30~150g/L的范围设定,更优选设为35~145g/L,进一步优选设为38~110g/L。镀银液中的苯并噻唑类或者其碱金属盐的浓度能够在例如15~70g/L的范围设定,可管理到20~50g/L的范围。The concentration of silver in the silver plating solution can be set in the range of, for example, 15 to 150 g/L, and is more preferably set to 30 to 120 g/L. The concentration of potassium silver cyanide or silver cyanide in the silver plating solution can be set in the range of, for example, 30 to 220 g/L, and is more preferably set to 50 to 200 g/L. The concentration of potassium cyanide or sodium cyanide in the silver plating solution can be set in the range of, for example, 30 to 150 g/L, and is more preferably set to 35 to 145 g/L, and is further preferably set to 38 to 110 g/L. The concentration of benzothiazoles or their alkali metal salts in the silver plating solution can be set in the range of, for example, 15 to 70 g/L, and can be managed to a range of 20 to 50 g/L.
(镀银条件)(Silver plating conditions)
使用上述的镀银液的电镀银优选在液温15~50℃下进行,更优选在液温18~47℃下进行。该电镀银的电流密度例如能够在0.5~12A/dm2的范围设定,更优选在0.5~10A/dm2下进行。为了高效率地形成缺陷少的良好的镀银层,优选确保2A/dm2以上的电流密度,更优选为3A/dm2以上。镀敷时间可根据用途设定,以致采用该电镀银形成的镀银层的平均膜厚成为例如0.5~10μm,优选0.8~5μm的范围。The electroplating of silver using the above-mentioned silver plating solution is preferably carried out at a liquid temperature of 15 to 50° C., and more preferably at a liquid temperature of 18 to 47° C. The current density of the electroplating of silver can be set in the range of 0.5 to 12 A/dm 2 , for example, and is more preferably carried out at 0.5 to 10 A/dm 2. In order to efficiently form a good silver-plated layer with few defects, it is preferred to ensure a current density of 2 A/dm 2 or more, and more preferably 3 A/dm 2 or more. The plating time can be set according to the application so that the average film thickness of the silver-plated layer formed by the electroplating of silver becomes, for example, in the range of 0.5 to 10 μm, preferably 0.8 to 5 μm.
这样能够形成含有C、S、且C/Ag摩尔比例如为0.030~0.200、S/Ag摩尔比例如为0.005~0.050的银被覆层。In this way, a silver coating layer containing C and S with a C/Ag molar ratio of, for example, 0.030 to 0.200 and a S/Ag molar ratio of, for example, 0.005 to 0.050 can be formed.
(镀敷坯料)(Plating blank)
作为实施上述的电镀银的坯料、即被镀敷材料,如果考虑通电部件的用途,则优选以铜或者铜合金为基材的材料。在基材为铜或者铜合金的情况下,从充分确保银被覆层对于基材的密合性的观点出发,优选应用在作为基材的铜系金属的表面形成有镀镍层等基底镀层的坯料。另外,更优选应用在作为基材的铜系金属的表面形成镀镍层等基底镀层、在该基底镀层上进一步形成有银触击镀膜的坯料。银触击镀膜的厚度用由电流密度和通电时间算出的银的电解析出膜厚表示,例如为0.001~0.05μm或者0.001~0.02μm左右,非常薄。As the blank for the above-mentioned electroplated silver, i.e., the plated material, if the use of the current-carrying parts is taken into consideration, a material with copper or copper alloy as the base material is preferably used. In the case where the base material is copper or copper alloy, from the viewpoint of fully ensuring the adhesion of the silver coating layer to the base material, it is preferred to use a blank having a base plating layer such as a nickel plating layer formed on the surface of the copper-based metal as the base material. In addition, it is more preferred to use a blank having a base plating layer such as a nickel plating layer formed on the surface of the copper-based metal as the base material, and a silver strike plating film further formed on the base plating layer. The thickness of the silver strike plating film is represented by the electrolytic deposition film thickness of silver calculated from the current density and the current-carrying time, for example, about 0.001 to 0.05 μm or 0.001 to 0.02 μm, which is very thin.
[热处理工序][Heat treatment process]
如上所述,如果采用使用苯并噻唑类或者其衍生物作为添加剂的镀银液进行电镀银,则能够显著地提高银被覆层的耐磨损性。但是,如果将该镀敷材料暴露于高温高湿的严酷使用环境,则发生银被覆层的耐剥离性降低的现象。在苯并噻唑类或者其衍生物在镀层中存在的情况下,理由尚不清楚,但可知供于考虑了严酷使用环境的恒温恒湿试验(例如85℃、相对湿度85%)后的银被覆层的密合性降低。As described above, if silver plating is performed using a silver plating solution using benzothiazoles or their derivatives as additives, the wear resistance of the silver coating layer can be significantly improved. However, if the plated material is exposed to a harsh use environment of high temperature and high humidity, the peeling resistance of the silver coating layer decreases. When benzothiazoles or their derivatives are present in the plating layer, the reason is unclear, but it is known that the adhesion of the silver coating layer after a constant temperature and humidity test (e.g., 85°C, relative humidity 85%) considering the harsh use environment is reduced.
根据发明人的研究,通过对于上述的镀银工序中得到的银被覆层,实施在比预想的使用温度高的规定的温度范围保持短时间的热处理,从而能够使在镀银工序后降低的银被覆层的耐剥离性显著地回复。在该热处理后也维持银被覆层的优异的耐磨损性。另外,也可知银被覆层的化学组成在热处理的前后没有大幅地变化。目前尚不清楚银被覆层的耐剥离性通过热处理而显著地改善的机理,但认为银被覆层的组成以外的某些结构由于热处理而变化。According to the inventor's research, the silver coating obtained in the above-mentioned silver plating process is subjected to a heat treatment for a short time in a specified temperature range higher than the expected use temperature, so that the peeling resistance of the silver coating layer that has been reduced after the silver plating process can be significantly restored. The excellent wear resistance of the silver coating layer is also maintained after the heat treatment. In addition, it can also be known that the chemical composition of the silver coating layer does not change significantly before and after the heat treatment. It is not clear at present how the peeling resistance of the silver coating layer is significantly improved by heat treatment, but it is believed that some structures other than the composition of the silver coating layer change due to the heat treatment.
具体地,实施将通过上述的镀银工序形成的银被覆层在150~300℃的温度范围保持3~30秒、更优选3~15秒的热处理。在该热处理中,采用银被覆层的最高到达温度TMAX成为150~300℃的范围、银被覆层的温度成为150℃以上且TMAX(℃)以下的时间成为3~30秒的范围的加热模式。在最高到达温度TMAX过低的情形、150~300℃下的保持时间过短的情形下,有可能无法充分地获得耐剥离性的改善效果。在最高到达温度TMAX过高的情形、150~300℃下的保持时间过长的情形下,在将耐磨损性稳定地维持得高上变得不利。该热处理能够在大气气氛中实施。在实际的产品制造现场,通过在使用的加热装置中采用预实验预先把握根据基材的板厚的银被覆层的加热曲线(温度的经时变化),从而能够控制为适当的热处理条件。Specifically, a heat treatment is performed in which the silver coating layer formed by the above-mentioned silver plating process is maintained at a temperature range of 150 to 300°C for 3 to 30 seconds, more preferably 3 to 15 seconds. In this heat treatment, a heating mode is adopted in which the maximum reaching temperature T MAX of the silver coating layer is in the range of 150 to 300°C, and the time when the temperature of the silver coating layer is above 150°C and below T MAX (°C) is in the range of 3 to 30 seconds. In the case where the maximum reaching temperature T MAX is too low, or the holding time at 150 to 300°C is too short, the effect of improving the peeling resistance may not be fully obtained. In the case where the maximum reaching temperature T MAX is too high, or the holding time at 150 to 300°C is too long, it becomes disadvantageous in stably maintaining high wear resistance. This heat treatment can be implemented in an atmospheric atmosphere. At the actual product manufacturing site, by using a preliminary experiment in the heating device used to grasp the heating curve (temperature change over time) of the silver coating layer according to the plate thickness of the substrate in advance, it can be controlled to be an appropriate heat treatment condition.
[镀银材料][Silver-plated material]
就经过上述的镀银工序和热处理工序得到的、按照本发明的镀银材料而言,暴露于高温高湿的环境时的银被覆层的耐剥离性得到显著地改善。该银被覆层的组成与热处理前相同,含有C、S,C/Ag摩尔比例如为0.030~0.200,S/Ag摩尔比例如为0.005~0.050。就银被覆层的C/Ag摩尔比、S/Ag摩尔比而言,能够由在采用XPS(X射线光电子分光分析法)得到的银被覆层的深度方向的元素浓度分布中、不存在最表面附近的污染的影响和与基底金属的界面附近的浓度变化的影响的、银被覆层的内部区域中的C、S、Ag的平均浓度求出。As for the silver-plated material according to the present invention obtained through the above-mentioned silver plating process and heat treatment process, the peeling resistance of the silver coating layer when exposed to a high temperature and high humidity environment is significantly improved. The composition of the silver coating layer is the same as before the heat treatment, containing C and S, and the C/Ag molar ratio is, for example, 0.030 to 0.200, and the S/Ag molar ratio is, for example, 0.005 to 0.050. As for the C/Ag molar ratio and the S/Ag molar ratio of the silver coating layer, it can be obtained from the average concentration of C, S, and Ag in the internal area of the silver coating layer in the element concentration distribution in the depth direction of the silver coating layer obtained by XPS (X-ray photoelectron spectroscopy), without the influence of contamination near the outermost surface and the influence of concentration changes near the interface with the base metal.
另外,银被覆层的内部区域中的平均Ag浓度优选为80~95at%,更优选为85at%以上。平均C浓度优选为3~15at%。平均S浓度优选为0.5~5at%。The average Ag concentration in the inner region of the silver coating layer is preferably 80 to 95 at%, more preferably 85 at% or more. The average C concentration is preferably 3 to 15 at%, and the average S concentration is preferably 0.5 to 5 at%.
根据本发明的镀银材料的代表性的形态为在金属板的至少单侧表面具有银被覆层的板材(银被覆金属板材)。其板厚能够为例如0.05~3.5mm,更优选为0.1~3.0mm。在此,“板材”意指片状的金属材料。薄片状的金属材料有时也称为“箔”,但这样的“箔”也包含在这里所说的“板材”中。卷绕为线圈状的长条的片状金属材料也包含在“板材”中。另外,将片状的金属材料的厚度称为“板厚”。A representative form of the silver-plated material according to the present invention is a plate having a silver coating layer on at least one side of the metal plate (silver-coated metal plate). The plate thickness can be, for example, 0.05 to 3.5 mm, more preferably 0.1 to 3.0 mm. Here, "plate" means a sheet of metal material. Thin sheet metal materials are sometimes also referred to as "foils", but such "foils" are also included in the "plate" mentioned here. Sheet metal materials wound into a coil-shaped strip are also included in the "plate". In addition, the thickness of the sheet metal material is referred to as "plate thickness".
另外,在按照本发明的镀银材料的表面形成的银被覆层的平均厚度(在银触击镀膜上形成使用上述的镀银液的电镀银层的情况下,为它们一体化而成的银被覆层的总平均厚度)优选在例如0.5~10μm的范围设定,更优选设为0.8~8μm。该银被覆层的平均微晶直径能够为25nm以下,更优选为8~20nm。银被覆层的微晶直径例如能够通过调整电流密度、镀液组成、液温等而控制。In addition, the average thickness of the silver coating layer formed on the surface of the silver-plated material according to the present invention (when the electroplated silver layer using the above-mentioned silver plating solution is formed on the silver strike plating film, the total average thickness of the silver coating layer formed by integrating them) is preferably set in the range of, for example, 0.5 to 10 μm, and more preferably 0.8 to 8 μm. The average crystallite diameter of the silver coating layer can be 25 nm or less, and more preferably 8 to 20 nm. The crystallite diameter of the silver coating layer can be controlled by adjusting, for example, the current density, the composition of the plating solution, the solution temperature, etc.
[通电部件][Electrified parts]
采用公知的方法加工上述的镀银材料,能够得到连接器、开关、继电器等通电部件。在使用根据本发明的镀银材料的通电部件中,具有上述的组成的电镀银层(即,上述的银被覆层)具有构成可与接触对象材料滑接的部分的结构是有效的。By processing the silver-plated material using a known method, current-carrying parts such as connectors, switches, and relays can be obtained. In the current-carrying parts using the silver-plated material according to the present invention, it is effective that the electroplated silver layer having the above-mentioned composition (i.e., the above-mentioned silver coating layer) has a structure that constitutes a portion that can slide with the contact object material.
实施例Example
[比较例1][Comparative Example 1]
(前处理)(Pre-processing)
作为基材,准备包含无氧铜(C1020、1/2H)的67mm×50mm×0.3mm的压延板。在碱脱脂液中将该基材作为阴极,将不锈钢板作为阳极,用电压5V实施30秒电解脱脂,将基材水洗后,通过在3%硫酸水溶液中浸渍15秒,从而酸洗。对于这样清洁过表面的基材,采用以下所示的工序依次实施各镀敷,制造镀银材料。As a substrate, a rolled plate of 67 mm × 50 mm × 0.3 mm containing oxygen-free copper (C1020, 1/2H) was prepared. The substrate was used as a cathode in an alkaline degreasing solution, and a stainless steel plate was used as an anode. Electrolytic degreasing was performed at a voltage of 5 V for 30 seconds. After the substrate was washed with water, it was immersed in a 3% sulfuric acid aqueous solution for 15 seconds to pickle. For the substrate whose surface was cleaned in this way, each plating was performed in sequence using the steps shown below to produce a silver-plated material.
(基底镀镍工序)(Base nickel plating process)
在包含含有氨基磺酸镍四水合物540g/L、氯化镍25g/L和硼酸35g/L的水溶液的无光泽镀镍液中,将进行过前处理的基材作为阴极,将镍电极板作为阳极,边采用搅拌器以500rpm搅拌,边在液温50℃、电流密度7A/dm2的条件下进行70秒电镀,在基材上形成无光泽基底镀镍层。在该板材试样的表面中央部,采用荧光X射线膜厚计(株式会社日立高新科技制造、SFT-110A)测定基底镀镍层的厚度,结果为约1μm。In a matte nickel plating solution containing an aqueous solution of 540 g/L nickel sulfamate tetrahydrate, 25 g/L nickel chloride and 35 g/L boric acid, the pre-treated substrate was used as a cathode and the nickel electrode plate was used as an anode. Electroplating was performed for 70 seconds under the conditions of a liquid temperature of 50°C and a current density of 7 A/dm 2 while stirring with a stirrer at 500 rpm to form a matte base nickel plating layer on the substrate. The thickness of the base nickel plating layer was measured at the center of the surface of the plate sample using a fluorescent X-ray film thickness meter (manufactured by Hitachi High-Technologies Corporation, SFT-110A), and the result was about 1 μm.
(银触击镀敷工序)(Silver strike plating process)
在包含含有氰化银钾(K[Ag(CN)2])3g/L和氰化钾(KCN)90g/L的水溶液的银触击镀液中,将上述的形成有基底镀镍层的板材试样作为阴极,将用铂被覆的钛电极板作为阳极,边采用搅拌器以500rpm搅拌,边在室温(25℃)下以电流密度2.0A/dm2进行10秒电镀,形成银触击镀膜。然后,水洗,将银触击镀液充分地冲洗。In a silver strike plating solution containing 3 g/L of potassium silver cyanide (K[Ag(CN) 2 ]) and 90 g/L of potassium cyanide (KCN), the plate sample having the base nickel plating layer formed thereon was used as a cathode, and a titanium electrode plate coated with platinum was used as an anode. Electroplating was performed at a current density of 2.0 A/dm 2 for 10 seconds at room temperature (25° C.) while stirring at 500 rpm using a stirrer to form a silver strike plating film. Then, the silver strike plating solution was fully rinsed by washing with water.
(镀银工序)(Silver plating process)
在包含含有氰化银钾(K[Ag(CN)2])175g/L、氰化钾(KCN)95g/L和作为属于苯并噻唑类或者其衍生物的物质的2-巯基苯并噻唑钠(C7H4NNaS2)30g/L(=0.16摩尔/L)的水溶液的镀银液中,将上述的形成有银触击镀膜的板材试样作为阴极,将银电极板作为阳极,边采用搅拌器以500rpm搅拌,边在液温35℃、电流密度7A/dm2的条件下进行18秒电镀,形成银被覆层。应予说明,镀银液中的游离氰的浓度为38g/L。在该板材试样的表面中央部,采用上述的荧光X射线膜厚计测定银被覆层的厚度,结果为约1μm。这样,得到在板材的两面具有银被覆层的镀银材料。In a silver plating solution containing an aqueous solution containing 175 g/L of potassium silver cyanide (K[Ag(CN) 2 ]), 95 g/L of potassium cyanide (KCN), and 30 g/L (=0.16 mol/L) of sodium 2-mercaptobenzothiazole (C 7 H 4 NNaS 2 ) as a substance belonging to benzothiazoles or derivatives thereof, the plate sample formed with the silver strike film as a cathode and the silver electrode plate as an anode were electroplated for 18 seconds under the conditions of a liquid temperature of 35° C. and a current density of 7 A/dm 2 while stirring at 500 rpm with a stirrer to form a silver coating layer. The concentration of free cyanide in the silver plating solution was 38 g/L. The thickness of the silver coating layer was measured at the center of the surface of the plate sample using the above-mentioned fluorescent X-ray film thickness meter and the result was about 1 μm. In this way, a silver-plated material having silver coating layers on both sides of the plate was obtained.
将得到的镀银材料作为供试材料,供于以下的试验。The obtained silver-plated material was used as a test material and subjected to the following test.
(恒温恒湿试验)(Constant temperature and humidity test)
将供试材料放入恒温恒湿试验装置(株式会社Isuzu制作所制造、TPAV-48-20),在温度85℃、相对湿度85%的条件下保持。保持时间为120小时和144小时的2个水平。The test material was placed in a constant temperature and humidity test apparatus (manufactured by Isuzu Corporation, TPAV-48-20) and maintained at a temperature of 85°C and a relative humidity of 85%. The holding time was set at two levels: 120 hours and 144 hours.
(弯折试验)(Bending test)
将供于上述的恒温恒湿试验后的板材用手弯折180°后,将其弯折部折回至大致原来的板形状,通过观察弯曲部的外侧表面和内侧表面,从而检查是否发生银被覆层的剥离。将该弯折试验中弯曲部的外侧表面和内侧表面均没有发现银被覆层的剥离(脱落)和浮起的情形记为◎(耐剥离性:优秀),将弯曲部的外侧表面和内侧表面均没有发现银被覆层的剥离(脱落),但在至少一者的银被覆层发现了轻微的浮起的情形记为○(耐剥离性:良好),将在弯曲部的外侧表面和内侧表面的至少一者的银被覆层发现了银被覆层的剥离(脱落)的情形记为×(耐剥离性:不良),将○评价以上判定为合格。本例中得到的供试材料在恒温恒湿试验的2个水平的保持时间均为×评价。After the plate subjected to the above-mentioned constant temperature and humidity test was bent by hand by 180°, the bent portion was folded back to the roughly original plate shape, and the outer and inner surfaces of the bent portion were observed to check whether the silver coating layer peeled off. In the bending test, the case where no peeling (falling off) or floating of the silver coating layer was found on both the outer and inner surfaces of the bent portion was recorded as ◎ (stripping resistance: excellent), the case where no peeling (falling off) of the silver coating layer was found on both the outer and inner surfaces of the bent portion, but slight floating was found on at least one of the silver coating layers was recorded as ○ (stripping resistance: good), and the case where the silver coating layer peeled off (falling off) was found on at least one of the outer and inner surfaces of the bent portion was recorded as × (stripping resistance: poor), and the evaluation of ○ or above was judged as qualified. The holding time of the test material obtained in this example at the two levels of the constant temperature and humidity test was all evaluated as ×.
(采用交叉切割剥落的剥离试验)(Peel test using cross-cut peeling)
对于供于上述的恒温恒湿试验后的板材,通过在两侧的银被覆层的表面(镀敷面)分别采用切割刀在正交的两方向分别以3mm间隔形成比银被覆层的厚度深的直线状的切口,从而形成100个以上的3mm见方的方格,采用按照JIS H8504:1999的15.1项中规定的采用粘合带的剥拉试验方法的方法进行剥离试验。对于全部的方格,实施采用粘合带的剥拉试验,求出由100×[发生了剥离的方格数]/[方格总数]表示的剥离面积率(%)。将剥离面积率为0%(无剥离)的情形记为◎,将剥离面积率超过0%且为3%以下的情形记为○,将剥离面积率超过3%的情形记为×,将○评价以上判定为合格。就在该试验中以在恒温恒湿试验保持120小时的材料获得了○评价的试样而言,能够评价为呈现与以往一般的镀银材料同等或其以上的优异的耐剥离性。本例中得到的供试材料在恒温恒湿试验的2个水平的保持时间均为×评价。For the plate subjected to the above-mentioned constant temperature and humidity test, a straight cut deeper than the thickness of the silver coating layer is formed on the surface (plated surface) of the silver coating layer on both sides at intervals of 3 mm using a cutter in two orthogonal directions, thereby forming more than 100 3 mm square grids, and a peeling test is performed using the method of the peeling test method using an adhesive tape specified in Item 15.1 of JIS H8504:1999. For all the grids, a peeling test using an adhesive tape is performed, and the peeling area ratio (%) expressed by 100×[number of grids where peeling occurred]/[total number of grids] is calculated. The case where the peeling area ratio is 0% (no peeling) is recorded as ◎, the case where the peeling area ratio exceeds 0% and is less than 3% is recorded as ○, the case where the peeling area ratio exceeds 3% is recorded as ×, and the evaluation of ○ or above is judged as qualified. In this test, the sample that was evaluated as ○ in the material kept at the constant temperature and humidity test for 120 hours can be evaluated as having excellent peeling resistance equal to or better than that of conventional general silver-plated materials. The test material obtained in this example was evaluated as × in both the holding time levels of the constant temperature and humidity test.
(往复滑动试验)(Reciprocating sliding test)
准备2个作为供试材料的镀银材料,对一者进行压痕加工(内侧R=1.5mm),作为压头使用,将另一者作为平板状的评价试样使用,采用精密滑动试验装置(株式会社山崎精机研究所制造、CRS-G2050-DWA),边用一定的载荷(5N)使压头推压评价试样,边实施往复滑动动作(滑动距离5mm、滑动速度1.67mm/s)。对于进行该往复滑动试验直至规定次数的阶段的评价试样,采用显微镜(株式会社KEYENCE制造的VHX-1000)以倍率100倍观察滑动痕,考察银被覆层的磨损状态。在具有膜厚为约1μm的银被覆层的材料中,在根据该试验条件的往复滑动次数为100次的阶段,如果在滑动痕,基材的铜没有露出,则能够判断该银被覆层具有优异的耐磨损性。因此,将在往复滑动次数为100次的阶段,在滑动痕发现了基材的铜的露出的情形记为×评价(耐磨损性:不充分),将其以外记为○评价(耐磨损性:良好)。就本例的供试材料而言,基材的铜在滑动次数400次时没有发现露出,在该阶段结束滑动试验。由于即使滑动次数为400次,也没有发现铜的露出,因此耐磨损性为○评价。这种情况下,将产生了基材的铜的露出的滑动次数在表2中表示为“超过400”。Two silver-plated materials were prepared as test materials. One of them was indented (R = 1.5 mm on the inside) and used as an indenter. The other was used as a flat evaluation sample. A precision sliding test device (CRS-G2050-DWA manufactured by Yamazaki Seiki Laboratory Co., Ltd.) was used to push the indenter against the evaluation sample with a certain load (5N) while performing a reciprocating sliding action (sliding distance 5mm, sliding speed 1.67mm/s). For the evaluation sample that was subjected to the reciprocating sliding test until the specified number of times, a microscope (VHX-1000 manufactured by KEYENCE Co., Ltd.) was used to observe the sliding marks at a magnification of 100 times to examine the wear state of the silver coating layer. In a material having a silver coating layer with a film thickness of about 1 μm, if the copper of the substrate is not exposed in the sliding marks at the stage where the number of reciprocating sliding according to the test conditions is 100 times, it can be judged that the silver coating layer has excellent wear resistance. Therefore, when the number of reciprocating slides reached 100 times, the copper of the base material was exposed in the sliding marks, which was rated as × (wear resistance: insufficient), and otherwise as ○ (wear resistance: good). In the case of the test material of this example, the copper of the base material was not exposed at the 400th sliding number, and the sliding test was terminated at this stage. Since the copper was not exposed even at the 400th sliding number, the wear resistance was rated as ○. In this case, the number of sliding times at which the copper of the base material was exposed is indicated as "more than 400" in Table 2.
将供试材料的制造条件汇总示于表1,将调查结果汇总示于表2(以下的各例中同样。)。The production conditions of the test materials are summarized in Table 1, and the results of the investigation are summarized in Table 2 (the same applies to the following examples).
[实施例1][Example 1]
将采用与比较例1相同条件的镀银工序得到的镀银材料供于以下所示的热处理工序。The silver-plated material obtained by the silver-plating process under the same conditions as those in Comparative Example 1 was subjected to the heat treatment process described below.
(热处理工序)(Heat treatment process)
在此,为了实验,利用台式热搅拌器的调温功能,对上述镀银工序中得到的板材试样(镀银材料)的银被覆层实施热处理。具体地,将台式热搅拌器的温度设定为180℃,在温度稳定于设定值后,将板材试样载置于台式热搅拌器的平坦的盘面上,使板材试样的单侧的银被覆层与台式热搅拌器的盘面密合。在载置开始5秒后,使板材试样离开台式热搅拌器的盘面,在常温的空气中放冷。即,载置时间为5秒。在该实验中,从单侧表面加热,但通过另外采用预实验的加热曲线的测定,确认了直至与台式热搅拌器的盘面相反侧的表面也急速地升温,两侧的银被覆层的最高到达温度TMAX都与台式热搅拌器的设定温度大致相等,且两侧的银被覆层在150℃以上且TMAX(℃)以下的温度范围保持的时间与载置时间大致相同。因此,在本例中,对于两侧的银被覆层而言,都能够视为在150℃以上且180℃(TMAX)以下的温度范围保持的时间为5秒。Here, for the purpose of the experiment, the silver coating layer of the plate sample (silver-plated material) obtained in the above-mentioned silver plating process was heat-treated using the temperature control function of the table-top hot stirrer. Specifically, the temperature of the table-top hot stirrer was set to 180°C. After the temperature stabilized at the set value, the plate sample was placed on the flat plate surface of the table-top hot stirrer so that the silver coating layer on one side of the plate sample was in close contact with the plate surface of the table-top hot stirrer. After 5 seconds from the start of placement, the plate sample was removed from the plate surface of the table-top hot stirrer and cooled in the air at room temperature. That is, the placement time was 5 seconds. In this experiment, heating was performed from one side of the surface, but by measuring the heating curve of the preliminary experiment, it was confirmed that the surface on the opposite side of the plate surface of the table-top hot stirrer also rapidly increased in temperature, and the maximum reaching temperature T MAX of the silver coating layers on both sides was approximately equal to the set temperature of the table-top hot stirrer, and the time for the silver coating layers on both sides to be maintained in the temperature range of 150°C or more and T MAX (°C) or less was approximately the same as the placement time. Therefore, in this example, the time for which the silver coating layers on both sides are maintained in the temperature range of 150° C. or higher and 180° C. or lower (T MAX ) is considered to be 5 seconds.
将完成了该热处理工序的镀敷材料作为供试材料,进行与比较例1同样的试验。其结果为,在恒温恒湿试验的2个水平的保持时间,弯折试验均为◎评价,采用交叉切割剥落的剥离试验均为◎评价,往复滑动试验均为○评价。即,就上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The plated material that had completed the heat treatment process was used as a test material, and the same test as in Comparative Example 1 was performed. As a result, at the two levels of holding time in the constant temperature and humidity test, the bending test was evaluated as ◎, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the above heat treatment can have both excellent wear resistance and peeling resistance.
[实施例2][Example 2]
除了在热处理工序中,使台式热搅拌器的设定温度为200℃以外,采用与实施例1同样的方法进行实验。其结果为,在恒温恒湿试验的2个水平的保持时间,弯折试验均为◎评价,采用交叉切割剥落的剥离试验均为◎评价,往复滑动试验均为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1 except that the temperature of the tabletop hot stirrer was set to 200°C during the heat treatment step. As a result, the bending test was evaluated as ◎ at the two levels of holding time in the constant temperature and humidity test, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the heat treatment can have both excellent wear resistance and peeling resistance.
[实施例3][Example 3]
除了在热处理工序中,使台式热搅拌器的设定温度为200℃,使在台式热搅拌器的载置时间为10秒以外,采用与实施例1同样的方法进行实验。其结果为,在恒温恒湿试验的2个水平的保持时间,弯折试验均为◎评价,采用交叉切割剥落的剥离试验均为◎评价,往复滑动试验均为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1 except that the temperature of the tabletop hot stirrer was set to 200°C and the placement time on the tabletop hot stirrer was set to 10 seconds during the heat treatment process. As a result, the bending test was evaluated as ◎ at the two levels of holding time in the constant temperature and humidity test, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the heat treatment can have both excellent wear resistance and peeling resistance.
[实施例4][Example 4]
除了在热处理工序中,使台式热搅拌器的设定温度为250℃,和只以保持时间为120小时的1个水平实施恒温恒湿试验以外,采用与实施例1同样的方法进行实验。其结果为,对于在恒温恒湿试验保持120小时的材料而言,弯折试验为◎评价,采用交叉切割剥落的剥离试验为◎评价,往复滑动试验为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1, except that the temperature of the tabletop hot stirrer was set to 250°C and the constant temperature and humidity test was conducted at only one level with a holding time of 120 hours in the heat treatment process. As a result, for the material held in the constant temperature and humidity test for 120 hours, the bending test was evaluated as ◎, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the heat treatment can have both excellent wear resistance and peeling resistance.
[实施例5][Example 5]
除了在热处理工序中,使台式热搅拌器的设定温度为160℃,使在台式热搅拌器的载置时间为20秒以外,采用与实施例1同样的方法进行实验。其结果为,在恒温恒湿试验的2个水平的保持时间,弯折试验均为◎评价,采用交叉切割剥落的剥离试验均为◎评价,往复滑动试验均为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1 except that the temperature of the tabletop hot stirrer was set to 160°C and the placement time on the tabletop hot stirrer was set to 20 seconds during the heat treatment process. As a result, the bending test was evaluated as ◎ at the two levels of holding time in the constant temperature and humidity test, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the heat treatment can have both excellent wear resistance and peeling resistance.
[实施例6][Example 6]
除了在镀银工序中,使镀银液中的2-巯基苯并噻唑钠(C7H4NNaS2)浓度为25g/L(=0.13摩尔/L),在热处理工序中,使台式热搅拌器的设定温度为200℃,和只以保持时间为120小时的1个水平实施恒温恒湿试验以外,采用与实施例1同样的方法进行实验。其结果为,对于在恒温恒湿试验保持120小时的材料而言,弯折试验为◎评价,采用交叉切割剥落的剥离试验为◎评价,往复滑动试验为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1, except that the concentration of sodium 2-mercaptobenzothiazole (C 7 H 4 NNaS 2 ) in the silver plating solution was 25 g/L (=0.13 mol/L) in the silver plating step, the temperature of the table-top hot stirrer was set at 200°C in the heat treatment step, and the constant temperature and humidity test was conducted only at one level of holding time of 120 hours. As a result, for the material held in the constant temperature and humidity test for 120 hours, the bending test was evaluated as ◎, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the heat treatment can have both excellent wear resistance and peeling resistance.
[实施例7][Example 7]
除了在镀银工序中,使镀银液中的2-巯基苯并噻唑钠(C7H4NNaS2)浓度为35g/L(=0.18摩尔/L),在热处理工序中,使台式热搅拌器的设定温度为200℃,和只以保持时间为120小时的1个水平实施恒温恒湿试验以外,采用与实施例1同样的方法进行实验。其结果为,对于在恒温恒湿试验保持120小时的材料而言,弯折试验为◎评价,采用交叉切割剥落的剥离试验为◎评价,往复滑动试验为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1, except that the concentration of sodium 2-mercaptobenzothiazole (C 7 H 4 NNaS 2 ) in the silver plating solution was 35 g/L (=0.18 mol/L) in the silver plating step, the temperature of the table-top hot stirrer was set at 200°C in the heat treatment step, and the constant temperature and humidity test was conducted only at one level of holding time of 120 hours. As a result, for the material held in the constant temperature and humidity test for 120 hours, the bending test was evaluated as ◎, the peeling test using cross-cut peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, the silver coating layer after the heat treatment can have both excellent wear resistance and peeling resistance.
[实施例8][Example 8]
除了在镀银工序中,使镀银液中的氰化钾(KCN)浓度为70g/L,在热处理工序中,使台式热搅拌器的设定温度为200℃,和只以保持时间为120小时的1个水平实施恒温恒湿试验以外,采用与实施例1同样的方法进行实验。应予说明,镀银液中的游离氰的浓度为28g/L。其结果为,对于在恒温恒湿试验保持120小时的材料而言,弯折试验为○评价,采用交叉切割剥落的剥离试验为○评价,往复滑动试验为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和良好的耐剥离性。The experiment was conducted in the same manner as in Example 1, except that the potassium cyanide (KCN) concentration in the silver plating solution was 70 g/L in the silver plating process, the temperature of the tabletop hot stirrer was set to 200°C in the heat treatment process, and the constant temperature and humidity test was performed at only one level with a holding time of 120 hours. It should be noted that the concentration of free cyanide in the silver plating solution was 28 g/L. As a result, for the material kept in the constant temperature and humidity test for 120 hours, the bending test was evaluated as ○, the peeling test using cross cutting peeling was evaluated as ○, and the reciprocating sliding test was evaluated as ○. That is, for the silver coating layer after the above heat treatment, it can have both excellent wear resistance and good peeling resistance.
[实施例9][Example 9]
除了在镀银工序中,使镀银液中的氰化钾(KCN)浓度为120g/L,在热处理工序中,使台式热搅拌器的设定温度为200℃,和只以保持时间为120小时的1个水平实施恒温恒湿试验以外,采用与实施例1同样的方法进行实验。应予说明,镀银液中的游离氰的浓度为48g/L。其结果为,对于在恒温恒湿试验保持120小时的材料而言,弯折试验为◎评价,采用交叉切割剥落的剥离试验为◎评价,往复滑动试验为○评价。即,对于上述热处理后的银被覆层而言,能够兼具优异的耐磨损性和耐剥离性。The experiment was conducted in the same manner as in Example 1, except that the potassium cyanide (KCN) concentration in the silver plating solution was 120 g/L in the silver plating process, the temperature of the table-top hot stirrer was set to 200°C in the heat treatment process, and the constant temperature and humidity test was performed only at one level with a holding time of 120 hours. It should be noted that the concentration of free cyanide in the silver plating solution was 48 g/L. As a result, for the material kept in the constant temperature and humidity test for 120 hours, the bending test was evaluated as ◎, the peeling test using cross cutting peeling was evaluated as ◎, and the reciprocating sliding test was evaluated as ○. That is, for the silver coating layer after the above heat treatment, it can have both excellent wear resistance and peeling resistance.
[比较例2][Comparative Example 2]
除了在镀银工序中,使用不含属于苯并噻唑类或者其衍生物的物质、含有硒37g/L的镀银液,使液温为18℃、通电时间为90秒来实施电镀银以外,采用与比较例1同样的方法进行实验。应予说明,镀银液中的游离氰的浓度为38g/L。其结果为,得到的银被覆层的厚度为5μm,与使用包含苯并噻唑类或者其衍生物的镀银液形成的比较例1的银被覆层相比,耐磨损性差。The experiment was conducted in the same manner as in Comparative Example 1, except that in the silver plating step, a silver plating solution containing no benzothiazole or its derivatives and 37 g/L of selenium was used, the solution temperature was set to 18° C., and the power-on time was set to 90 seconds to perform electroplating silver. It should be noted that the concentration of free cyanide in the silver plating solution was 38 g/L. As a result, the thickness of the obtained silver coating layer was 5 μm, and the wear resistance was inferior to that of the silver coating layer of Comparative Example 1 formed using a silver plating solution containing benzothiazole or its derivatives.
[比较例3][Comparative Example 3]
除了在镀银工序中,使用不含属于苯并噻唑类或者其衍生物的物质、含有硒69g/L的镀银液,使液温为18℃、电流密度为5A/dm2、通电时间为120秒来实施电镀银以外,采用与比较例1同样的方法进行实验。应予说明,镀银液中的游离氰的浓度为38g/L。其结果为,得到的银被覆层的厚度为5μm,与使用包含苯并噻唑类或者其衍生物的镀银液形成的比较例1的银被覆层相比,耐磨损性差。The experiment was conducted in the same manner as in Comparative Example 1, except that in the silver plating step, a silver plating solution containing no benzothiazole or its derivatives and 69 g/L of selenium was used, the solution temperature was 18°C, the current density was 5 A/dm 2 , and the energization time was 120 seconds. The concentration of free cyanide in the silver plating solution was 38 g/L. As a result, the thickness of the obtained silver coating layer was 5 μm, and the wear resistance was inferior to that of the silver coating layer of Comparative Example 1 formed using a silver plating solution containing benzothiazole or its derivatives.
[比较例4][Comparative Example 4]
除了在热处理工序中,使台式热搅拌器的设定温度为350℃,和只以保持时间为120小时的1个水平实施恒温恒湿试验以外,采用与实施例1同样的方法进行实验。其结果为,对于在恒温恒湿试验保持120小时的材料而言,弯折试验为◎评价,采用交叉切割剥落的剥离试验为◎评价。但是,往复滑动试验为×评价。即,如果上述热处理温度过高,则损害通过使用包含苯并噻唑类或者其衍生物的镀银液而产生的耐磨损性提高效果。The experiment was conducted in the same manner as in Example 1, except that the temperature of the tabletop hot stirrer was set to 350°C in the heat treatment process and the constant temperature and humidity test was performed at only one level with a holding time of 120 hours. As a result, for the material held in the constant temperature and humidity test for 120 hours, the bending test was evaluated as ◎, and the peeling test using cross-cut peeling was evaluated as ◎. However, the reciprocating sliding test was evaluated as ×. That is, if the heat treatment temperature is too high, the wear resistance improvement effect produced by using a silver plating solution containing benzothiazoles or derivatives thereof is impaired.
<银被覆层的元素分析><Elemental analysis of silver coating layer>
对于实施例2、6、7中得到的供试材料(均有热处理)和比较例1、3中得到的供试材料(均无热处理),采用以下的方法进行银被覆层的组成分析。The composition analysis of the silver coating layer was performed on the test materials obtained in Examples 2, 6, and 7 (all of which were heat-treated) and the test materials obtained in Comparative Examples 1 and 3 (all of which were not heat-treated) by the following method.
从供试材料的银被覆层的最表面,采用XPS(X射线光电子分光分析法),在实施例2、6、7、比较例1中,对于C、O、S、Ag、K、Ni、N的各元素,在比较例3中,对于C、Se、S、Ag的各元素,分别测定深度方向的元素浓度分布。应予说明,在实施例2、6、7、比较例1中,没有检测出Se(不到0.014at%(不到0.01质量%))。From the outermost surface of the silver coating layer of the test material, the element concentration distribution in the depth direction was measured by XPS (X-ray photoelectron spectroscopy) for each element of C, O, S, Ag, K, Ni, and N in Examples 2, 6, 7, and Comparative Example 1, and for each element of C, Se, S, and Ag in Comparative Example 3. It should be noted that Se was not detected in Examples 2, 6, 7, and Comparative Example 1 (less than 0.014 at% (less than 0.01 mass%)).
作为X射线光电子分光分析装置,使用ULVAC-PHI株式会社制造的、PHI5000VersaProbeI I I。就测定而言,设定到达真空度:10-7Pa、激发源:单色化AlKα、输出:25W、加速电压:15kV、射束尺寸:100μmΦ、入射角:90deg、采用电子中和枪在发射电流:20μA、偏置电压:1.0V、加速电压30.0V下,照射电子束,还采用氩离子枪,在离子种:Ar+、加速电压:0.11kV、发射电流:7mA下照射氩离子,同时设定光电子取出角:45deg、累积次数:5次、积分时间:40ms(20ms×2)、通能:140eV、测定能量间隔:0.25eV/s tep来进行。As an X-ray photoelectron spectrometer, PHI5000VersaProbeI II manufactured by ULVAC-PHI Co., Ltd. was used. For the measurement, the following settings were set: ultimate vacuum degree: 10 -7 Pa, excitation source: monochromatized AlKα, output: 25 W, acceleration voltage: 15 kV, beam size: 100 μmΦ, incident angle: 90 degrees, electron beam irradiation was performed using an electron neutralization gun at an emission current: 20 μA, bias voltage: 1.0 V, and acceleration voltage: 30.0 V, and argon ion irradiation was performed using an argon ion gun at an ion species: Ar + , acceleration voltage: 0.11 kV, and emission current: 7 mA, and the photoelectron extraction angle was set to 45 degrees, the number of accumulations: 5 times, the integration time: 40 ms (20 ms×2), the pass energy: 140 eV, and the measurement energy interval: 0.25 eV/step.
用于深度方向的分析的表面蚀刻采用氩离子枪,在离子种:Ar+、加速电压:4kV、发射电流:20mA、扫描区域:2.7mm×2.7mm、溅射速率:20nm/分钟(SiO2换算)的条件下进行。就用于调整为各测定深度的蚀刻时间的间隔而言,在实施例2、6、7中,直至累积蚀刻时间0~20分钟,为1分钟间隔,其以后为0.25分钟间隔,在比较例1中直至累积蚀刻时间0~20分钟,为2分钟间隔,其以后为4分钟间隔,在比较例3中直至累积蚀刻时间0~3分钟,为0.1分钟间隔,其以后为0.2分钟间隔。The surface etching for the analysis in the depth direction was carried out using an argon ion gun under the conditions of ion species: Ar + , acceleration voltage: 4 kV, emission current: 20 mA, scanning area: 2.7 mm × 2.7 mm, and sputtering rate: 20 nm/min (SiO 2 conversion). As for the intervals for adjusting the etching time to each measured depth, in Examples 2, 6, and 7, the intervals were 1 minute until the cumulative etching time was 0 to 20 minutes, and thereafter the intervals were 0.25 minutes, in Comparative Example 1, the intervals were 2 minutes until the cumulative etching time was 0 to 20 minutes, and thereafter the intervals were 4 minutes, and in Comparative Example 3, the intervals were 0.1 minutes until the cumulative etching time was 0 to 3 minutes, and thereafter the intervals were 0.2 minutes.
作为用于求出原子浓度的谱种,Ag使用3d轨道的结合能(Ag3d)的峰,C使用1s轨道的结合能(C1s)的峰,S使用2p轨道的结合能(S2p)的峰,背景处理中使用Shir ley法。As the spectral species for determining the atomic concentration, the peak of the binding energy of the 3d orbital (Ag3d) was used for Ag, the peak of the binding energy of the 1s orbital (C1s) was used for C, and the peak of the binding energy of the 2p orbital (S2p) was used for S. The Shirley method was used for background processing.
在图1~5中,对于各供试材料的银被覆层,例示采用XPS的深度方向的元素浓度分布。图1为实施例2,图2为实施例6,图3为实施例7,图4为比较例1,图5为比较例3。1 to 5 show the element concentration distribution in the depth direction of the silver coating layer of each test material by XPS. FIG. 1 is Example 2, FIG. 2 is Example 6, FIG. 3 is Example 7, FIG. 4 is Comparative Example 1, and FIG. 5 is Comparative Example 3.
在这些元素浓度分布中,作为不存在最表面附近的污染的影响和与基底金属的界面附近的浓度变化的影响的、银被覆层的内部区域中的数据,在实施例2、6、7、比较例1中,使用相当于蚀刻时间10~25分钟的深度位置的用原子%表示的平均Ag浓度、平均C浓度、平均S浓度的值,在比较例3中使用相当于蚀刻时间5~15分钟的深度位置的用原子%表示的平均Ag浓度、平均C浓度、平均S浓度的值,算出平均C浓度/平均Ag和平均S浓度/平均Ag浓度的值,采用这些值作为各供试材料的银被覆层的C/Ag摩尔比和S/Ag摩尔比。In these element concentration distributions, as data in the internal area of the silver coating layer where there is no influence of contamination near the outermost surface and the influence of concentration changes near the interface with the base metal, in Examples 2, 6, 7 and Comparative Example 1, the values of the average Ag concentration, average C concentration, and average S concentration expressed in atomic % at the depth position corresponding to an etching time of 10 to 25 minutes were used, and in Comparative Example 3, the values of the average Ag concentration, average C concentration, and average S concentration expressed in atomic % at the depth position corresponding to an etching time of 5 to 15 minutes were used to calculate the values of average C concentration/average Ag and average S concentration/average Ag concentration, and these values were used as the C/Ag molar ratio and S/Ag molar ratio of the silver coating layer of each test material.
将结果示于表2中。Table 2 shows the results.
[表1][Table 1]
[表2][Table 2]
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