EP0919702A2 - Process for reducing the NOx content of Diesel engine exhaust gas - Google Patents

Process for reducing the NOx content of Diesel engine exhaust gas Download PDF

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Publication number
EP0919702A2
EP0919702A2 EP98119867A EP98119867A EP0919702A2 EP 0919702 A2 EP0919702 A2 EP 0919702A2 EP 98119867 A EP98119867 A EP 98119867A EP 98119867 A EP98119867 A EP 98119867A EP 0919702 A2 EP0919702 A2 EP 0919702A2
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EP
European Patent Office
Prior art keywords
exhaust gas
catalyst
internal combustion
combustion engine
catalyst efficiency
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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EP98119867A
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German (de)
French (fr)
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EP0919702A3 (en
Inventor
Gerhard Dr. Wissler
Lothar Hofmann
Günther Dr. Pajonk
Manfred Weigl
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Siemens AG
Siemens Corp
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Siemens AG
Siemens Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
    • F01N3/206Adding periodically or continuously substances to exhaust gases for promoting purification, e.g. catalytic material in liquid form, NOx reducing agents
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D21/00Controlling engines characterised by their being supplied with non-airborne oxygen or other non-fuel gas
    • F02D21/06Controlling engines characterised by their being supplied with non-airborne oxygen or other non-fuel gas peculiar to engines having other non-fuel gas added to combustion air
    • F02D21/08Controlling engines characterised by their being supplied with non-airborne oxygen or other non-fuel gas peculiar to engines having other non-fuel gas added to combustion air the other gas being the exhaust gas of engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D31/00Use of speed-sensing governors to control combustion engines, not otherwise provided for
    • F02D31/001Electric control of rotation speed
    • F02D31/007Electric control of rotation speed controlling fuel supply
    • F02D31/008Electric control of rotation speed controlling fuel supply for idle speed control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/021Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/30Controlling fuel injection
    • F02D41/38Controlling fuel injection of the high pressure type
    • F02D41/40Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2430/00Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2250/00Engine control related to specific problems or objectives
    • F02D2250/36Control for minimising NOx emissions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • the invention relates to a method for reducing the NO x content in the exhaust gas of a diesel engine according to the preamble of claim 1.
  • the so-called S elective- C atalytic- R eduction technique is known.
  • a reducing agent is injected into the exhaust gas at a point in front of a catalytic converter and NO x contained in the exhaust gas is thus reduced to N 2 .
  • Ammonia can be used as the reducing agent; for reasons of manageability, an aqueous solution of urea is usually used (for example DE 44 36 415 A).
  • the control unit of the diesel engine continuously the target amount of reducing agent metering calculated.
  • the control unit requires the current catalyst efficiency. This is made up of operating parameters and the catalyst temperature.
  • the catalyst temperature in turn, for example, through a model calculation from the exhaust gas temperature and the exhaust gas mass flow be determined.
  • the effectiveness of the exhaust gas treatment depends on the catalyst temperature. 3 shows a typical course of the catalyst efficiency as a function of the catalyst temperature. In the temperature range around 250 ° C, the catalyst efficiency with which the NO x reduction takes place becomes maximum and drops sharply towards lower temperatures. The catalyst efficiency drops to zero at temperatures below 120 ° C.
  • the dosing may only be carried out if the exhaust gas temperature is high enough for the decomposition of urea to form the ammonia required for the catalytic conversion.
  • the decomposition of urea is supported catalytically and begins at temperatures above 130 ° C. Lower temperatures therefore mean that firstly no reducing agent can be metered in and secondly that the catalyst has no effect.
  • the catalytic exhaust gas treatment in a diesel internal combustion engine, especially for NO x reduction, is ineffective immediately after the cold start.
  • the catalytic reaction does not start until the exhaust gas temperature rises.
  • the exhaust gas cools down relatively quickly, so that, for example, when accelerating a vehicle after downhill gradients, the catalytic NO x reduction is virtually ineffective, which results in an undesirably high NO x emission.
  • the catalyst efficiency is calculated from engine data such as air mass, operating temperature or load. With the SCR principle, these calculations are required for the supply of reducing agent. Taking this catalyst efficiency into account, intervention in the control parameters, in particular the start of injection, the course of injection, the exhaust gas recirculation rate or valve control, can reduce the NO x emissions at the expense of minimizing consumption. By intervening in the control parameters, the NO x content in the untreated exhaust gas is reduced on the one hand and the exhaust gas temperature is increased more quickly by reducing the efficiency of the diesel internal combustion engine, which in turn increases the efficiency of the catalytic converter. The lower efficiency in the case of a cold internal combustion engine can be accepted, since measures are required anyway for rapid heating of the internal combustion engine for reasons of comfort.
  • the diesel engine 3 has an intake tract 9, one Injection system 2 and an exhaust tract 4.
  • a catalytic converter 8 based on the SCR principle works, arranged.
  • This catalyst 8 is a metering device, consisting of a reducing agent supply 5 and a metering valve 6, upstream. From the reducing agent supply 5 is via the metering valve 6 urea as a reducing agent injected into the exhaust gas upstream of the catalyst 8.
  • the metering valve 6 is not specified Lines controlled by a control unit 1.
  • For surveillance and control of the reducing agent dosage is one Sensor 7 provided that the heat of vaporization of the injected Reductant measures.
  • the control unit 1 of the diesel engine 3 controls via unmarked lines the injection system 2. Furthermore, the diesel engine has 3 via a system for exhaust gas recirculation as well switching off the fuel supply in overrun mode (not shown).
  • Curve A shows the temporal speed curve, specified by a test specification (MVEG test cycle), with which a test vehicle drives after a cold start.
  • Curve B shows the time course of the catalyst temperature in an exhaust gas aftertreatment according to the prior art.
  • Curve C shows the course over time of the catalyst temperature in the process according to the invention for reducing the NO x content.
  • the speed course of the MVEG test cycle is like follows: First, a speed profile typical for city traffic with repeated acceleration, braking and drive through standstill. An exemplary acceleration phase is denoted by b, an overrun phase by s. After 700 seconds are driven at higher speeds.
  • Curve B shows the course of the catalyst temperature, which, as is known from FIG. 3, is linked to the catalyst efficiency in the case of a catalyst based on the SCR principle. It can be clearly seen that the temperature drops during phases of braking or when the test vehicle is at a standstill. That is, the efficiency of the catalytic after-treatment also falls, thus increasing a NOx content in the treated exhaust gas is accompanied. The temperature at which the addition of reducing agent can be started according to the SCR principle is only exceeded after 300 seconds.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Abstract

Bei einer Dieselbrennkraftmaschine mit katalytischer Abgasbehandlung nach dem SCR-Prinzip wird aus dem für die Dosierung des Reduktionsmittels berechneten Katalysatorwirkungsgrad von einem Steuergerät ein zu hoher NOX-Ausstoß erkannt und dann Maßnahmen wie verzögerter Beginn der Kraftstoffeinspritzung, Deaktivieren einer Schubabschaltung, Verringern einer Abgasrückführrate und/oder Erhöhen der Leerlaufdrehzahl eingeleitet. Dadurch sinkt der NOX-Gehaltes im unbehandelten Abgas, die Katalysatortemperatur (C) steigt nach einem Kaltstart schneller an und der NOX-Ausstoß wird reduziert.

Figure 00000001
In a diesel internal combustion engine with catalytic exhaust-gas treatment according to the SCR principle, too high NO X emissions is detected from the calculated for the dosing of the reducing agent catalyst efficiency of a control device, and then measures such as delayed start of fuel injection, disable a fuel cut, reducing an exhaust gas recirculation rate and / or increasing the idle speed. As a result, the NO x content in the untreated exhaust gas drops, the catalytic converter temperature (C) rises more quickly after a cold start and the NO x emissions are reduced.
Figure 00000001

Description

Die Erfindung betrifft ein Verfahren zur Verringerung des NOX-Gehaltes im Abgas einer Dieselbrennkraftmaschine gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a method for reducing the NO x content in the exhaust gas of a diesel engine according to the preamble of claim 1.

Zur Verringerung des NOX-Gehaltes im Abgas einer Dieselbrennkraftmaschine ist das sogenannte Selective-Catalytic-Reduction-Verfahren bekannt. Dabei wird an einer Stelle vor einem Katalysator ein Reduktionsmittel in das Abgas eingespritzt und so im Abgas enthaltenes NOx zu N2 reduziert. Als Reduktionsmittel kann Ammoniak verwendet werden, aus Gründen der Handhabbarkeit wird üblicherweise eine wässrige Lösung von Harnstoff eingesetzt (z. B. DE 44 36 415 A).In order to reduce the NO x content in the exhaust gas of a diesel internal combustion engine, the so-called S elective- C atalytic- R eduction technique is known. In this case, a reducing agent is injected into the exhaust gas at a point in front of a catalytic converter and NO x contained in the exhaust gas is thus reduced to N 2 . Ammonia can be used as the reducing agent; for reasons of manageability, an aqueous solution of urea is usually used (for example DE 44 36 415 A).

Beim Harnstoff SCR-System wird vom Steuergerät der Dieselbrennkraftmaschine fortlaufend die Sollmenge der Reduktionsmitteldosierung berechnet. Dazu benötigt das Steuergerät den momentanen Katalysatorwirkungsgrad. Dieser wird aus Betriebsparametern und der Katalysatortemperatur bestimmt. Die Katalysatortemperatur wiederum kann beispielsweise durch eine Modellrechnung aus der Abgastemperatur und dem Abgasmassenstrom ermittelt werden.In the urea SCR system, the control unit of the diesel engine continuously the target amount of reducing agent metering calculated. The control unit requires the current catalyst efficiency. This is made up of operating parameters and the catalyst temperature. The catalyst temperature in turn, for example, through a model calculation from the exhaust gas temperature and the exhaust gas mass flow be determined.

Die Wirksamkeit der Abgasbehandlung hängt von der Katalysatortemperatur ab. Fig. 3 zeigt einen typischen Verlauf des Katalysatorwirkungsgrades als Funktion der Katalysatortemperatur. Im Temperaturbereich um 250°C wird der Katalysatorwirkungsgrad, mit dem die NOX-Reduktion erfolgt, maximal und fällt zu niedrigeren Temperaturen hin steil ab. Der Katalysatorwirkungsgrad geht bei Temperaturen unterhalb 120°C gegen Null. Bei der Verwendung von wässeriger Harnstofflösung als Reduktionsmittel darf die Dosierung nur erfolgen, wenn die Abgastemperatur für die Zersetzung von Harnstoff zur Bildung des für die katalytische Umwandlung nötigen Ammoniaks hoch genug ist. Die Zersetzung von Harnstoff wird katalytisch unterstützt und beginnt bei Temperaturen über 130°C. Niedrigere Temperaturen bedeuten also, daß erstens kein Reduktionsmittel dosiert werden kann und zweitens der Katalysator wirkungslos ist.The effectiveness of the exhaust gas treatment depends on the catalyst temperature. 3 shows a typical course of the catalyst efficiency as a function of the catalyst temperature. In the temperature range around 250 ° C, the catalyst efficiency with which the NO x reduction takes place becomes maximum and drops sharply towards lower temperatures. The catalyst efficiency drops to zero at temperatures below 120 ° C. When using aqueous urea solution as a reducing agent, the dosing may only be carried out if the exhaust gas temperature is high enough for the decomposition of urea to form the ammonia required for the catalytic conversion. The decomposition of urea is supported catalytically and begins at temperatures above 130 ° C. Lower temperatures therefore mean that firstly no reducing agent can be metered in and secondly that the catalyst has no effect.

Die katalytische Abgasbehandlung bei einer Dieselbrennkraftmaschine, speziell zur NOX-Reduktion, ist unmittelbar nach dem Kaltstart unwirksam. Erst mit steigender Abgastemperatur setzt die katalytische Reaktion ein. Im schubbetrieb kühlt das Abgas relativ schnell wieder ab, so daß z.B. beim Beschleunigen eines Fahrzeuges nach Gefällstrecken die katalytische NOX-Reduktion nahezu unwirksam ist, was einen unerwünscht hohen NOX-Ausstoß zur Folge hat.The catalytic exhaust gas treatment in a diesel internal combustion engine, especially for NO x reduction, is ineffective immediately after the cold start. The catalytic reaction does not start until the exhaust gas temperature rises. In the overrun mode, the exhaust gas cools down relatively quickly, so that, for example, when accelerating a vehicle after downhill gradients, the catalytic NO x reduction is virtually ineffective, which results in an undesirably high NO x emission.

Es ist somit Aufgabe der vorliegenden Erfindung, ein Verfahren zur Verringerung des NOX-Gehaltes im Abgas einer Dieselbrennkraftmaschine mit Abgasnachbehandlung nach dem SCR-Prinzip anzugeben, das bei zu niedrigen Katalysatortemperaturen den Katalysatorwirkungsgrad schneller erhöht.It is therefore an object of the present invention to provide a method for reducing the NO x content in the exhaust gas of a diesel internal combustion engine with exhaust gas aftertreatment according to the SCR principle, which increases the catalyst efficiency more quickly when the catalyst temperatures are too low.

Die genannte Aufgabe wird mit den Merkmalen des Patentanspruchs 1 gelöst. Vorteilhafte Weiterbildungen sind in den Unteransprüchen gekennzeichnet.The stated object is achieved with the features of the patent claim 1 solved. Advantageous further developments are in the Subclaims marked.

Aus Motordaten, wie Luftmasse, Betriebstemperatur oder Last wird der Katalysatorwirkungsgrad berechnet. Beim SCR-Prinzip sind diese Berechnungen zur Reduktionsmittelzuführung erforderlich. Unter Berücksichtigung dieses Katalysatorwirkungsgrades kann durch Eingriff in die Steuerungsparameter, insbesondere Einspritzbeginn, Einspritzverlauf, Abgasrückführrate oder Ventilsteuerung, der NOX-Ausstoß zu Lasten der Verbrauchsminimierung reduziert werden. Durch den Eingriff in die Steuerungsparameter wird zum einen der NOX-Gehalt im unbehandelten Abgas verringert und zum anderen durch die Reduzierung des Wirkungsgrades der Dieselbrennkraftmaschine die Abgastemperatur schneller erhöht, was wiederum den Katalysatorwirkungsgrad steigert. Der geringere Wirkungsgrad bei kalter Brennkraftmaschine kann akzeptiert werden, da aus Komfortgründen ohnehin Maßnahmen für eine schnelle Erwärmung der Brennkraftmaschine gefordert werden.The catalyst efficiency is calculated from engine data such as air mass, operating temperature or load. With the SCR principle, these calculations are required for the supply of reducing agent. Taking this catalyst efficiency into account, intervention in the control parameters, in particular the start of injection, the course of injection, the exhaust gas recirculation rate or valve control, can reduce the NO x emissions at the expense of minimizing consumption. By intervening in the control parameters, the NO x content in the untreated exhaust gas is reduced on the one hand and the exhaust gas temperature is increased more quickly by reducing the efficiency of the diesel internal combustion engine, which in turn increases the efficiency of the catalytic converter. The lower efficiency in the case of a cold internal combustion engine can be accepted, since measures are required anyway for rapid heating of the internal combustion engine for reasons of comfort.

Bei Otto-Motoren ist es aus

Figure 00030001
Bewertung der stöchiometrischen Benzindirekteinspritzer-Motorentechnologie", AVL-Tagung Motor und Umwelt, 1997, S. 106 f. bekannt, den Einspritzzeitpunkt auf Kosten von Kraftstoffmehrverbrauch zu verzögern, um die Stickoxidemissionen zu reduzieren.It's over with Otto engines
Figure 00030001
Evaluation of the stoichiometric gasoline direct injection engine technology ", AVL-Tagung Motor und Umwelt, 1997, p. 106 f. Known to delay the injection timing at the expense of additional fuel consumption in order to reduce nitrogen oxide emissions.

Im folgenden wird die Erfindung anhand der Zeichnung näher beschrieben. Die Zeichnung zeigt:

Fig. 1
eine schematische Darstellung einer Dieselbrennkraftmaschine mit katalytischer Nachbehandlung des Abgases nach dem SCR-Prinzip,
Fig. 2
ein Diagramm mit dem zeitlichen Verlauf der Katalysatortemperatur bei einem Testfahrzeug, das einen bestimmten Geschwindigkeitsverlauf durchfährt und
Fig. 3
einen Verlauf des Kataylsatorwirkungsgrades als Funktion der Katalysatortemperatur.
The invention is described in more detail below with reference to the drawing. The drawing shows:
Fig. 1
1 shows a schematic representation of a diesel internal combustion engine with catalytic aftertreatment of the exhaust gas according to the SCR principle,
Fig. 2
a diagram with the temporal course of the catalyst temperature in a test vehicle, which runs through a certain speed curve and
Fig. 3
a curve of the catalyst efficiency as a function of the catalyst temperature.

In Fig. 1 ist eine Dieselbrennkraftmaschine 3 dargestellt. Die Dieselbrennkraftmaschine 3 weist einen Ansaugtrakt 9, eine Einspritzanlage 2 und einen Abgastrakt 4 auf. Im Abgastrakt 4 ist ein Katalysator 8, der nach dem SCR-Prinzip arbeitet, angeordnet. Diesem Katalysator 8 ist eine Dosiereinrichtung, bestehend aus einer Reduktionsmittelzufuhr 5 und einem Dosierventil 6, vorgelagert. Aus der Reduktionsmittelzufuhr 5 wird über das Dosierventil 6 Harnstoff als Reduktionsmittel in das Abgas stromauf des Katalysators 8 eingespritzt. Das Dosierventil 6 wird über nicht näher bezeichnete Leitungen von einem Steuergerät 1 angesteuert. Zur Überwachung und Steuerung der Reduktionsmitteldosierung ist ein Sensor 7 vorgesehen, der die Verdampfungswärme des eingespritzten Reduktionsmittels mißt. Das Steuergerät 1 der Dieselbrennkraftmaschine 3 steuert über nicht bezeichnete Leitungen die Einspritzanlage 2. Weiter verfügt die Dieselbrennkraftmaschine 3 über ein System zur Abgasrückführung sowie eine Abschaltung der Kraftstoffzufuhr im Schubbetrieb (nicht dargestellt).1 shows a diesel internal combustion engine 3. The diesel engine 3 has an intake tract 9, one Injection system 2 and an exhaust tract 4. In the exhaust system 4 is a catalytic converter 8 based on the SCR principle works, arranged. This catalyst 8 is a metering device, consisting of a reducing agent supply 5 and a metering valve 6, upstream. From the reducing agent supply 5 is via the metering valve 6 urea as a reducing agent injected into the exhaust gas upstream of the catalyst 8. The metering valve 6 is not specified Lines controlled by a control unit 1. For surveillance and control of the reducing agent dosage is one Sensor 7 provided that the heat of vaporization of the injected Reductant measures. The control unit 1 of the diesel engine 3 controls via unmarked lines the injection system 2. Furthermore, the diesel engine has 3 via a system for exhaust gas recirculation as well switching off the fuel supply in overrun mode (not shown).

Das Steuergerät 1 bestimmt den Katalysatorwirkungsgrad und den NOX-Gehalt im unbehandelten Abgas der Dieselbrennkraftmaschine 3 wie folgt:

  • Einem Kennfeld wird abhängig von Abgastemperatur und Abgasmenge vor dem Katalysator der Katalysatorwirkungsgrad entnommen. Dazu wird die Abgasmenge aus der Ansaugluftmasse bestimmt; sie kann aber auch aus Drehzahl, Ansaugdruck bzw. Ladedruck und Kraftstoffmasse ermittelt werden.
  • Ein weiteres Kennfeld liefert den NOX-Gehalt im unbehandelten Abgas.
The control unit 1 determines the catalyst efficiency and the NO x content in the untreated exhaust gas of the diesel engine 3 as follows:
  • Depending on the exhaust gas temperature and the amount of exhaust gas upstream of the catalytic converter, the map shows the catalyst efficiency. For this purpose, the amount of exhaust gas is determined from the intake air mass; but it can also be determined from the speed, intake pressure or boost pressure and fuel mass.
  • Another map provides the NO x content in the untreated exhaust gas.

Ausgehend von diesen Werten ergreift das Steuergerät bei zu hohem NOX-Ausstoß zwei Maßnahmen:

  • Durch Eingriff in die Steuerungsparameter für Einspritzbeginn, Abgasrückführrate, Schubabschaltung, Leerlaufdrehzahl, usw. wird der NOX-Gehalt im unbehandelten Abgas an den momentanen Katalysatorwirkungsgrad angepaßt, d.h. trotz eingeschränkter oder fehlender NOX-Reduktion wird eine überhöhter Schadstoffausstoß vermieden. Einzeln oder als Kombination kann der Einspritzbeginn verzögert, die Abgasrückführrate erhöht, die Schubabschaltung deaktiviert oder die Leerlaufdrehzahl angehoben werden.
  • Durch Veränderung der Steuerungsparameter wird die Abgastemperatur z.B. durch verzögertem Einspritzbeginn erhöht, um den Katalysator nach einem Kaltstart möglichst schnell auf Betriebstemperatur zu bringen bzw. ein zu starkes Abkühlen z.B. in Schubphasen zu verhindern.
Based on these values the control unit takes two actions at too high NO X emissions:
  • By intervening in the control parameters for the start of injection, exhaust gas recirculation rate, overrun fuel cut-off, idling speed, etc., the NO x content in the untreated exhaust gas is adapted to the current catalyst efficiency, that is, in spite of limited or no NO x reduction, excessive pollutant emissions are avoided. Individually or as a combination, the start of injection can be delayed, the exhaust gas recirculation rate increased, the overrun fuel cutoff deactivated or the idling speed increased.
  • By changing the control parameters, the exhaust gas temperature is increased, for example by delaying the start of injection, in order to bring the catalytic converter to operating temperature as quickly as possible after a cold start or to prevent excessive cooling, for example in overrun phases.

Die Auswirkung dieser Maßnahmen sind in Fig. 2 veranschaulicht. Kurve A zeigt den zeitlichen, von einer Prüfvorschrift (MVEG-Testzyklus) vorgegebenen Geschwindigkeitsverlauf, mit dem ein Testfahrzeug nach einem Kaltstart fährt. Kurve B zeigt den zeitlichen Verlauf der Katalysatortemperatur bei einer Abgasnachbehandlung nach dem Stand der Technik. Kurve C zeigt den zeitlichen Verlauf der Katalysatortemperatur beim erfindungsgemäßen Verfahren zur Verringerung des NOX-Gehaltes.The effects of these measures are illustrated in Fig. 2. Curve A shows the temporal speed curve, specified by a test specification (MVEG test cycle), with which a test vehicle drives after a cold start. Curve B shows the time course of the catalyst temperature in an exhaust gas aftertreatment according to the prior art. Curve C shows the course over time of the catalyst temperature in the process according to the invention for reducing the NO x content.

Der Geschwindigkeitsverlauf des MVEG-Testzyklus ist wie folgt: Zuerst wird ein für den Stadtverkehr typisches Geschwindigkeitsprofil mit mehrmaligem Beschleunigen, Abbremsen und Stillstand durchfahren. Eine beispielhafte Beschleunigungsphase ist mit b, eine Schubphase mit s bezeichnet. Nach 700 Sekunden wird mit höheren Geschwindigkeiten gefahren.The speed course of the MVEG test cycle is like follows: First, a speed profile typical for city traffic with repeated acceleration, braking and drive through standstill. An exemplary acceleration phase is denoted by b, an overrun phase by s. After 700 seconds are driven at higher speeds.

Kurve B zeigt den Verlauf der Katalysatortemperatur, die wie aus Fig. 3 bekannt mit dem Katalysatorwirkungsgrad verknüpft ist, bei einem Katalysator nach SCR-Prinzip. Es ist deutlich zu sehen, daß in Phasen des Abbremsens bzw. bei Stillstand des Testfahrzeuges die Temperatur abfällt. Das heißt, der Wirkungsgrad der katalytischen Nachbehandlung fällt ebenso, womit eine ansteigender NOX-Gehalt im behandelten Abgas einhergeht. Die Temperatur, bei der mit der Reduktionsmittelzugabe nach dem SCR-Prinzip begonnen werden kann, wird erst nach 300 Sekunden dauerhaft überschritten.Curve B shows the course of the catalyst temperature, which, as is known from FIG. 3, is linked to the catalyst efficiency in the case of a catalyst based on the SCR principle. It can be clearly seen that the temperature drops during phases of braking or when the test vehicle is at a standstill. That is, the efficiency of the catalytic after-treatment also falls, thus increasing a NOx content in the treated exhaust gas is accompanied. The temperature at which the addition of reducing agent can be started according to the SCR principle is only exceeded after 300 seconds.

Kurve C zeigt den Verlauf der Katalysatortemperatur nach einem Kaltstart beim erfindungsgemäßen Verfahren. Es wurden folgenden Eingriffe in die Steuerungsparameter durchgeführt:

  • In den Beschleunigungsphasen b wurde der Spritzbeginn gegenüber der üblicherweise verbrauchsoptimierten Abstimmung verzögert, was aufgrund der heißeren Abgase die Erwärmung des Katalysators beschleunigt. Dies resultiert in einem steileren Verlauf der Kurve C verglichen mit B. Zusätzlich ergibt sich durch den späteren Einspritzbeginn ein geringerer NOX-Gehalt im unbehandelten Abgas.
  • In Schubphasen s wird die Schubabschaltung deaktiviert, wodurch die in Kurve A erkennbaren Abkühlphasen vermieden werden und ein höheres Temperaturniveau viel schneller erreicht wird.
Curve C shows the course of the catalyst temperature after a cold start in the process according to the invention. The following interventions in the control parameters were carried out:
  • In acceleration phases b, the start of spraying was delayed compared to the customary consumption-optimized tuning, which accelerates the heating of the catalytic converter due to the hotter exhaust gases. This results in a steeper course of curve C compared to B. In addition, the later start of injection results in a lower NO x content in the untreated exhaust gas.
  • In overrun phases s the overrun fuel cutoff is deactivated, whereby the cooling phases recognizable in curve A are avoided and a higher temperature level is reached much faster.

Schon nach weniger als 180 Sekunden wird mit 120° die Temperatur überschritten, bei der mit der Reduktionsmittelzugabe nach dem SCR-Prinzip begonnen werden kann.After just less than 180 seconds, the temperature becomes 120 ° exceeded when adding the reducing agent can be started according to the SCR principle.

Die eingeleiteten Maßnahmen haben prinzipiell einen Kraftstoffmehrverbrauch zur Folge. Da sie aber nur bei unzureichender Katalysatortemperatur eingeleitet werden, was nur in Betriebsphasen mit geringer Motorlast und nach Kaltstart notwendig ist, ist dieser Mehrverbrauch im praktischen Fahrbetrieb sehr gering. Da ein schnelleres Aufheizen der Brennkraftmaschine aus Komfortgründen ohnehin erwünscht ist, kann dieser unwesentliche Mehrverbrauch akzeptiert werden.In principle, the measures introduced have an additional fuel consumption result. But since they are inadequate Catalyst temperature can be initiated, which is only in Operating phases with low engine load and after a cold start are necessary is, this additional consumption is in practical driving very low. Because the engine heats up faster is desired anyway for comfort reasons this insignificant additional consumption will be accepted.

Claims (7)

Verfahren zur Verringerung des NOX-Gehaltes im Abgas einer Dieselbrennkraftmaschine, mit einem Katalysator zur katalytischen Nachbehandlung des Abgases nach dem SCR-Prinzip, wobei dem Abgas stromauf des Katalysators ein Reduktionsmittel zugeführt wird, und mit einem Steuergerät, das Steuerungsparameter der Dieselbrennkraftmaschine, insbesondere den Einspritzbeginn des Kraftstoffes, die Leerlaufdrehzahl sowie den jeweiligen Katalysatorwirkungsgrad bestimmt und abhängig vom Katalysatorwirkungsgrad den Sollwert für die Reduktionsmittelzuführung berechnet, dadurch gekennzeichnet, daß bei Unterschreiten eines vorbestimmten Wertes für den Katalysatorwirkungsgrad abhängig vom Wert des Katalysatorwirkungsgrades vom Steuergerät (1) die Steuerungsparameter der Dieselbrennkraftmaschine so verändert werden, daß der NOX-Gehalt im unbehandelten Abgas verringert und die Abgastemperatur erhöht wird.Method for reducing the NO x content in the exhaust gas of a diesel internal combustion engine, with a catalyst for the catalytic aftertreatment of the exhaust gas according to the SCR principle, a reducing agent being supplied to the exhaust gas upstream of the catalyst, and with a control unit, the control parameters of the diesel internal combustion engine, in particular the The start of fuel injection, the idling speed and the respective catalyst efficiency are determined and, depending on the catalyst efficiency, the target value for the reducing agent supply is calculated, characterized in that the control unit (1) changes the control parameters of the diesel internal combustion engine as a result of the catalyst efficiency being below a predetermined value depending on the value of the catalyst efficiency be that the NO x content in the untreated exhaust gas is reduced and the exhaust gas temperature is increased. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß bei Unterschreiten des vorbestimmten Wertes der Einspritzzeitpunkt des Kraftstoffes verzögert wird.A method according to claim 1, characterized in that if the injection value falls below the predetermined value of the fuel is delayed. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß bei Unterschreiten des vorbestimmten Wertes die Leerlaufdrehzahl angehoben wird.A method according to claim 1 or 2, characterized in that that if the value falls below the predetermined value Idle speed is raised. Verfahren nach einem der Ansprüche 1 bis 3, für eine Dieselbrennkraftmaschine mit Abschaltung der Kraftstoffzufuhr im Schubbetrieb, dadurch gekennzeichnet, daß bei Unterschreiten des vorbestimmten Wertes die Schubabschaltung deaktiviert wird.Method according to one of claims 1 to 3, for a Diesel engine with fuel cut off in overrun mode, characterized in that when falling below of the predetermined value deactivates the fuel cut-off becomes. Verfahren nach einem der Ansprüche 1 bis 4, für eine Dieselbrennkraftmaschine mit Abgasrückführung, dadurch gekennzeichnet, daß bei Unterschreiten des vorbestimmten Wertes die Abgasrückführungsrate erhöht wird.Method according to one of claims 1 to 4, for a Diesel internal combustion engine with exhaust gas recirculation, characterized in that if the value falls below the predetermined value the exhaust gas recirculation rate is increased. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß der Katalysatorwirkungsgrad aus Steuerungsparametern, insbesondere des Abgasmassenstroms, und der gemessenen Abgastemperatur bestimmt wird.Method according to one of claims 1 to 5, characterized in that that the catalyst efficiency from control parameters, in particular the exhaust gas mass flow, and the measured Exhaust gas temperature is determined. Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß der Abgasmassenstrom durch eine Modellrechnung mit Hilfe der Motordrehzahl und dem Ansaugdruck oder Ladedruck ermittelt wird.A method according to claim 6, characterized in that the exhaust gas mass flow through a model calculation using the Engine speed and the intake pressure or boost pressure determined becomes.
EP98119867A 1997-11-07 1998-10-20 Process for reducing the NOx content of Diesel engine exhaust gas Withdrawn EP0919702A3 (en)

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