EP1568959B1 - Echangeur de chaleur brazé, en particulier condenseur pour automobiles - Google Patents
Echangeur de chaleur brazé, en particulier condenseur pour automobiles Download PDFInfo
- Publication number
- EP1568959B1 EP1568959B1 EP04004129.5A EP04004129A EP1568959B1 EP 1568959 B1 EP1568959 B1 EP 1568959B1 EP 04004129 A EP04004129 A EP 04004129A EP 1568959 B1 EP1568959 B1 EP 1568959B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- flange
- heat exchanger
- manifold
- condenser
- connection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001125 extrusion Methods 0.000 claims description 8
- 238000005266 casting Methods 0.000 claims description 2
- 238000005242 forging Methods 0.000 claims description 2
- 239000003507 refrigerant Substances 0.000 description 30
- 238000005476 soldering Methods 0.000 description 8
- 239000003990 capacitor Substances 0.000 description 6
- 238000004378 air conditioning Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
- F28F9/002—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0246—Arrangements for connecting header boxes with flow lines
- F28F9/0256—Arrangements for coupling connectors with flow lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0084—Condensers
Definitions
- the invention relates to a brazed heat exchanger, in particular a condenser for motor vehicles with at least one collecting tube and a flange attached to the manifold for receiving connecting pipes according to the preamble of claim 1.
- a brazed heat exchanger in particular a condenser for motor vehicles with at least one collecting tube and a flange attached to the manifold for receiving connecting pipes according to the preamble of claim 1.
- US 2003/6173069 A1 discloses such a heat exchanger.
- the condenser consists of a tube / fin block and laterally arranged collecting pipes.
- the known capacitor also has a connection flange for connection of refrigerant lines of a refrigerant circuit.
- the connecting flange is connected by means of a holding plate via rivets or screws with the tube / fin block of the capacitor.
- a connecting pipe for the refrigerant inlet is arranged between the connection flange and a manifold.
- the connection flange is connected to a refrigerant outlet pipe of the condenser.
- the attached to the condenser flange thus represents the interface to the refrigerant circuit of the motor vehicle.
- the disadvantage is the attachment by rivets or screws in the tube / rib block, which can lead to damage or leaks.
- additional assembly steps for the attachment of the retaining plate on the tube / rib block and the connecting flange on the holding plate required.
- Such refrigerant condensers consist essentially of aluminum parts, which are soldered together to form a finished heat exchanger.
- the goal and at the same time problem in the soldering is to position and fix all parts to each other so that they can be soldered in the brazing furnace without additional Löt Anlagen or soldering or as few such devices.
- connection flange is a heat exchanger, in particular a soldered refrigerant condenser described with at least one collecting tube to which a connecting flange can be fixed and soldered.
- the connecting flange is preferably produced by extrusion and has a one-piece holder which clampingly surrounds the collecting tube and forms a soldering surface with the latter.
- the connection flange is connected to the manifold via two connecting pipes for the refrigerant inlet and the refrigerant outlet. In this position, the capacitor is soldered together with connecting tubes and flange. It thus has a common flange for connection to a refrigerant inlet and outlet line of a refrigerant circuit. Due to the integral formation of holder and flange as an extrusion part, the connection positions are limited.
- the flange is laterally offset relative to the manifold or the block consisting of tubes and ribs.
- installation height or width can be saved when installing the capacitor.
- the lateral arrangement is achieved in that the holders have transversely to the collecting tube projecting retaining arms on which the connecting flange is held.
- the connecting flange on one or more holding lugs which advantageously have guide and retaining grooves.
- the holders themselves are inserted into corresponding slots in the manifold and caulked there by flags (approaches to the holders).
- flags approximately to the holders.
- the holders are fixed to the headers.
- a further fixation of the connection flange takes place through the connecting pipes, which are inserted on the one hand into corresponding openings in the collecting pipe and on the other hand are inserted into connecting openings in the flange.
- connection flange can be produced by extrusion or extrusion - so that the manufacturing costs be lowered; however, the blank is subsequently machined, ie milled and drilled. It is thus also possible to realize deflections of the refrigerant within the flange by 90 degrees.
- the flange in its raw form can also be made by forging or casting.
- Fig. 1 shows a condenser 1 of an air conditioner, not shown, for a motor vehicle.
- the condenser has a block 2, consisting of unspecified flat tubes and corrugated fins, with an end face 2a, wherein the flat tubes open with their ends in laterally arranged manifolds 3, 4.
- the condenser 1 flows through the primary side of refrigerant of a refrigerant circuit, not shown, and connected via a connection flange 5 to the refrigerant circuit.
- the connecting flange 5 is connected via a first connecting pipe 6 for the entry of the refrigerant to the upper part of the collecting tank 3 and via a second connecting pipe 7 for the exit of the refrigerant from the condenser 1 to the lower part of the collecting pipe 3.
- the condenser 1 is in the position shown, ie installed with approximately horizontally arranged tubes or vertically arranged manifolds 3, 4 in the vehicle and fastened there via tabs 8.
- Fig. 2 shows an enlarged section Fig. 1 with the connection flange 5, which is attached to the manifold 3.
- the connecting flange 5 serves for the refrigerant side connection of the condenser 1 to the refrigerant circuit, not shown, of the motor vehicle air conditioning system and thus constitutes an interface.
- the flange 5 therefore has four openings for the passage of the refrigerant, namely a first connection opening 9 for the entry of the refrigerant (from the refrigerant circuit) and a second connection opening 10 for the exit of the refrigerant (in the refrigerant circuit), further comprises a connection opening 11 for receiving the connecting pipe 6 and a connection opening 12th for receiving the connecting pipe 7.
- the connecting pipe 6 opens into a non-illustrated inlet chamber of the manifold 3 and the connecting pipe 7 in a likewise unspecified outlet chamber of the manifold 3; the subdivision of the headers in chambers by partitions is known from the prior art.
- the connection openings 9, 10 are closed by plugs 9a, 10a for the transport of the condenser 1 - they are removed when connecting the condenser to a counter flange, not shown, of the refrigerant circuit.
- the fastening eyes 9b, 10b arranged adjacent to the connection openings 9, 10 serve for fastening the abovementioned counter flange, which is not shown, which is generally a standard part.
- the connecting flange 5 also has two retaining lugs 13, 14 with guide and retaining grooves 13a, 14a. At the collecting tube 3 are two transversely to the longitudinal direction of the manifold 3 horrrekkende holder 15, 16 attached, which are received by the grooves 13 a, 14 a of the attachment lugs 13, 14. About the holder 15, 16 of the connecting flange 5 is substantially fixed relative to the manifold 3 and - after soldering - fixed, with an additional fixation and attachment is also on the two connecting pipes 6, 7 given.
- Fig. 3 shows an exploded view of the parts to be joined before soldering, namely the manifold 3, the two holders 15, 16, the two connecting pipes 6, 7 and the connecting flange 5 with the attachment lugs 13, 14.
- the same reference numerals as in FIGS. 1 and 2 used.
- the connection flange 5 can initially be produced, ie as a blank by extrusion.
- the two retaining lugs 13, 14 with their guide and retaining grooves 13a, 14a typical extrusion profiles, which do not extend over the entire depth of the connecting flange 5, however.
- the extruded blank of the connecting flange 5 is therefore - to the Fig. 3 apparent form to receive - additionally subjected to a cutting machining such as drilling and milling.
- the two holders 15, 16 are of identical design and have at their end facing the manifold 3 a downwardly directed approach, a so-called flag 15b, 16b and at its opposite end in each case a holding arm 15a, 16a.
- two slots 16, 17 are arranged at the top, in which the flags 15a, 16a of the holder 15, 16 are inserted and caulked from the inside.
- a fixation of the two holders 15,16 is achieved with respect to the manifold 3.
- connection flange 5 On the thus fixed holder 15, 16 of the connecting flange 5 is inserted by the holding arms 15 a, 16 a are inserted into the guide and retaining grooves 13 a, 14 a, up to a stop on the holder.
- the connecting pipes 6, 7 are inserted into corresponding unspecified openings of the collecting pipe 3 and at the same time into the connecting openings 11, 12.
- solder rings 19, 20 are provided, while the holders 15, 16 are soldered on both sides to solder on the one hand to the manifold 3 and on the other hand to the connection flange 5.
- connection flange 5 is fixed to the manifold 3, that is, the capacitor 1 connected.
- the connecting tubes 6, 7 are soldered tight in both the manifold 3 and in the connection flange 5 and the slots 17, 18 are sealed by soldering the holder 15, 16.
- the connecting flange 5 has a front planar connecting surface 21, which approximately parallel to the end face 2a (see. Fig. 1 ) is aligned and connected to a counter flange, not shown, for connection to a refrigerant inlet and - outlet line.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Air-Conditioning For Vehicles (AREA)
Claims (8)
- Echangeur de chaleur brasé, en particulier condenseur pour véhicules automobiles, comprenant au moins un tube collecteur (3) et une bride (5) fixée sur le tube collecteur (3) et servant au logement de tubes de raccordement (6, 7), où la bride (5), en comportant au moins un support (15, 16), peut être fixée et brasée sur le tube collecteur (3), où le support (15, 16) au moins au nombre de un est fixé sur le tube collecteur (3), en particulier maté, et présente un bras de support (15a, 16a) faisant saillie latéralement, caractérisé en ce que la bride (5) présente au moins un épaulement de retenue (13, 14) comportant une rainure de retenue et de guidage (13a, 14a) qui reçoit le bras de support (15, 16), et la bride (5) présente deux épaulements de retenue (13, 14) et est reliée au tube collecteur (3) par deux supports (15, 16) disposés parallèlement l'un à l'autre.
- Echangeur de chaleur selon la revendication 1, caractérisé en ce que la bride (5) est disposée en étant décalée latéralement par rapport au tube collecteur (3).
- Echangeur de chaleur selon l'une des revendications 1 ou 2, caractérisé en ce que les tubes de raccordement (6, 7) peuvent, d'une part, être introduits dans le tube collecteur (3) et, d'autre part, brasés dans la bride (5).
- Echangeur de chaleur selon l'une quelconque des revendications 1 à 3, caractérisé en ce que la bride (5) présente une surface de raccordement (21) et l'échangeur de chaleur présente une surface frontale (2a), et en ce que la surface de raccordement (21) et la surface frontale (2a) sont disposées l'une par rapport à l'autre de façon à peu près parallèle.
- Echangeur de chaleur selon la revendication 4, caractérisé en ce que la bride (5) présente deux ouvertures de raccordement (9, 10) qui sont disposées l'une à côté de l'autre dans la surface de raccordement (21).
- Echangeur de chaleur selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la bride (5), en tant qu'ébauche, peut être fabriquée par extrusion ou par filage à la presse.
- Echangeur de chaleur selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la bride (5), en tant qu'ébauche, peut être fabriquée par moulage ou par matriçage (à la presse).
- Echangeur de chaleur selon l'une quelconque des revendications 1 à 7, caractérisé en ce que l'échangeur de chaleur, en particulier le condenseur (1), présente un bloc (2) se composant de tubes et d'ailettes, et en ce que l'échangeur de chaleur (1) peut être brasé en étant complètement équipé des tubes collecteurs (3, 4), des tubes de raccordement (6, 7), des supports (15, 16) et de la bride (5).
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP04004129.5A EP1568959B1 (fr) | 2004-02-24 | 2004-02-24 | Echangeur de chaleur brazé, en particulier condenseur pour automobiles |
| PCT/EP2005/001955 WO2005080903A1 (fr) | 2004-02-24 | 2005-02-24 | Echangeur de chaleur soude, en particulier condensateur pour vehicules automobiles |
| US10/590,487 US7900693B2 (en) | 2004-02-24 | 2005-02-24 | Soldered heat exchanger, in particular a condenser for motor vehicles |
| CN2005800126719A CN1950662B (zh) | 2004-02-24 | 2005-02-24 | 钎接的热交换器,特别是用于汽车的冷凝器 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP04004129.5A EP1568959B1 (fr) | 2004-02-24 | 2004-02-24 | Echangeur de chaleur brazé, en particulier condenseur pour automobiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1568959A1 EP1568959A1 (fr) | 2005-08-31 |
| EP1568959B1 true EP1568959B1 (fr) | 2015-10-21 |
Family
ID=34745865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04004129.5A Expired - Lifetime EP1568959B1 (fr) | 2004-02-24 | 2004-02-24 | Echangeur de chaleur brazé, en particulier condenseur pour automobiles |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US7900693B2 (fr) |
| EP (1) | EP1568959B1 (fr) |
| CN (1) | CN1950662B (fr) |
| WO (1) | WO2005080903A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102022206675A1 (de) | 2022-06-30 | 2024-01-04 | Mahle International Gmbh | Wärmeübertrager und Kraftfahrzeug |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4797998B2 (ja) * | 2006-02-17 | 2011-10-19 | 株式会社デンソー | 熱交換器の配管継手構造及び熱交換器の配管組み付け方法 |
| DE102006051864B4 (de) | 2006-10-31 | 2024-03-14 | Mahle International Gmbh | Wärmetauscher, insbesondere für ein Kraftfahrzeug |
| FR2978237B1 (fr) * | 2011-07-21 | 2013-12-20 | Valeo Systemes Thermiques | Bride de connexion, boite collectrice et echangeur thermique associes |
| WO2016115558A2 (fr) * | 2015-01-16 | 2016-07-21 | Bruno Doiron | Compositions et méthodes destinées à créer un modèle animal du cancer du pancréas |
| CN110195946A (zh) * | 2019-05-27 | 2019-09-03 | 合肥铭尊精密科技有限公司 | 一种汽车空调冷凝器集液管、压板与管路的连接方式 |
| CN110195944A (zh) * | 2019-05-27 | 2019-09-03 | 合肥铭尊精密科技有限公司 | 一种汽车空调冷凝器集液管与支架、压板卡扣连接结构 |
| US20250067527A1 (en) * | 2023-08-23 | 2025-02-27 | Hanon Systems | Heat exchanger inlet and outlet pipe connection structure |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR950009505B1 (ko) * | 1993-03-05 | 1995-08-23 | 주식회사두원공조 | 자동차의 에어콘용 열교환기의 제조방법 |
| US5429182A (en) * | 1993-09-08 | 1995-07-04 | Showa Aluminum Corporation | Heat exchanger having inlet and outlet pipes for a heat exchanging medium and a method of making same |
| DE19655397B4 (de) | 1995-11-22 | 2010-07-29 | Volkswagen Ag | Trockneranordnung am Kältemittel-Kondensator einer Fahrzeug-Klimaanlage |
| FR2746892B1 (fr) * | 1996-03-28 | 1998-05-22 | Valeo Climatisation | Dispositif de raccordement pour echangeur de chaleur a plaques, en particulier pour vehicule automobile |
| ATE291205T1 (de) | 1997-11-06 | 2005-04-15 | Viessmann Werke Kg | Dreizugheizkessel |
| JP4338877B2 (ja) * | 2000-05-22 | 2009-10-07 | 昭和電工株式会社 | 熱交換器の配管構造 |
| US6793121B2 (en) * | 2002-03-12 | 2004-09-21 | Newfield Technology Corporation | Clasp having a flange to couple a heat exchanger to a device in a cooling system |
| US6557373B1 (en) * | 2002-03-12 | 2003-05-06 | Newfield Technology Corporation | Apparatus for coupling a manifold block to a condenser manifold |
| EP1443294A1 (fr) | 2003-01-23 | 2004-08-04 | BEHR Lorraine S.A.R.L. | Echangeur de chaleur |
-
2004
- 2004-02-24 EP EP04004129.5A patent/EP1568959B1/fr not_active Expired - Lifetime
-
2005
- 2005-02-24 WO PCT/EP2005/001955 patent/WO2005080903A1/fr not_active Ceased
- 2005-02-24 CN CN2005800126719A patent/CN1950662B/zh not_active Expired - Fee Related
- 2005-02-24 US US10/590,487 patent/US7900693B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102022206675A1 (de) | 2022-06-30 | 2024-01-04 | Mahle International Gmbh | Wärmeübertrager und Kraftfahrzeug |
Also Published As
| Publication number | Publication date |
|---|---|
| US7900693B2 (en) | 2011-03-08 |
| CN1950662B (zh) | 2010-09-29 |
| CN1950662A (zh) | 2007-04-18 |
| EP1568959A1 (fr) | 2005-08-31 |
| US20080029259A1 (en) | 2008-02-07 |
| WO2005080903A1 (fr) | 2005-09-01 |
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