EP1637647A1 - Procédé de fabrication d'une habillage de machines à papier - Google Patents
Procédé de fabrication d'une habillage de machines à papier Download PDFInfo
- Publication number
- EP1637647A1 EP1637647A1 EP05106918A EP05106918A EP1637647A1 EP 1637647 A1 EP1637647 A1 EP 1637647A1 EP 05106918 A EP05106918 A EP 05106918A EP 05106918 A EP05106918 A EP 05106918A EP 1637647 A1 EP1637647 A1 EP 1637647A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymer material
- basic structure
- deposited
- polymer
- melted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000002861 polymer material Substances 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000000151 deposition Methods 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims description 18
- 229920000642 polymer Polymers 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 13
- 230000004913 activation Effects 0.000 claims description 9
- 238000001994 activation Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920001169 thermoplastic Polymers 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 3
- 229920005594 polymer fiber Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000155 melt Substances 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 230000005855 radiation Effects 0.000 claims description 2
- 239000000376 reactant Substances 0.000 claims description 2
- 238000007725 thermal activation Methods 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 230000009466 transformation Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 4
- 230000003213 activating effect Effects 0.000 abstract 1
- 230000008021 deposition Effects 0.000 description 9
- 238000000926 separation method Methods 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F7/00—Other details of machines for making continuous webs of paper
- D21F7/08—Felts
- D21F7/083—Multi-layer felts
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/0027—Screen-cloths
- D21F1/0036—Multi-layer screen-cloths
Definitions
- This invention relates to the production of clothing such as forming fabrics, press felts, dryer fabrics and other industrial fabrics, such as transfer tapes, for a machine for producing and / or further processing fibrous webs, in particular paper, board, pulp or tissue.
- Paper is usually produced by introducing a paper fiber suspension onto a forming fabric or between two forming fabrics in the forming section and subsequently dewatering it successively. Subsequently, the thus formed fibrous web is passed with a dry content of about 1% for further dewatering by means of press felts through the press section and then by means of dryer fabrics through the dryer section of the paper machine. In the case of tissue paper machines, the paper web is, for example, transferred from the press felt to a Yankee drying cylinder and then creped.
- EP 0 367 739 describes applying to the surface of a press felt a thin layer of polymer foam.
- a method for producing a papermachine fabric with a basic structure in which polymer material is deposited on the basic structure is proposed, which is characterized in that powdered and electrically charged polymer material are uniformly deposited on a free surface of the basic structure by means of electrical attraction and the polymer material is subsequently thermally and / or chemically activated, so that the polymer material bonds firmly to the basic structure.
- the charged powdered polymer material is attracted to the free surface of the base structure, wherein the attraction at those areas of the surface on which no polymer material is deposited is greater than in those areas on which polymer material is already deposited. This leads to the uniform deposition of the polymer material on the entire surface.
- the need to deposit the polymer particles by means of a carrier medium such as, for example, in a suspension is unnecessary by the deposition by means of electrical attraction. As a result, the cost of production are significantly reduced.
- the deposition of the powdered polymeric material may be affected by the magnitude of the electrical charge, i. Depending on its charge, the polymer material is attracted to the basic structure to a different extent and thus also deposited.
- the polymer material is not agglomerated, so that each polymer particle is substantially the same size and this is assigned the same charge.
- the polymer material to be deposited is treated in such a way that it forms a cloud of non-agglomerated polymer powder.
- a corresponding possibility of such a treatment may be to fluidize the powdery polymer material and at the same time to charge it electrically with ionized air.
- the charged polymer particles contribute to the electric field between the polymer particles and the surface of the basic structure. The process is described in US 5,094,883.
- the charged and powdered polymer material is deposited when all of the surface exposed to the polymer material is at the same electrical potential. This creates an equipotential surface on which it is particularly easy to control the polymer material in a controlled and uniform manner deposit.
- the type of deposition and / or the type of thermal and / or chemical activation may influence whether or not the polymer material completely or partially covers the surface of the basic structure, whether the polymer material penetrates into the basic structure or not. Accordingly, preferred embodiments of the invention provide for the polymer material to be deposited and / or activated such that it covers the base structure closed. Furthermore, the polymer material is deposited and / or activated so that it does not cover the basic structure closed.
- the invention provides that by selecting the deposition and / or activation parameters, the particle size distribution of the powdery polymer material can be influenced.
- the method according to the invention finds use for depositing powdery polymer material on a base structure which is a nonwoven layer with fibers.
- the polymeric material is preferably deposited and / or activated to provide a layer containing fibers and a polymer-fiber matrix.
- a layer is particularly suitable as a paper side of a press felt having a smooth surface with high water absorption capacity with high wear resistance.
- the polymer material is deposited and / or activated in such a way that the permeability is almost not lowered by the polymer-fiber matrix. This is accomplished primarily by depositing the powdered and electrically charged polymeric material such that it attaches substantially only along the fibers.
- polymer material is used in the process according to the invention which is thermoplastic and / or thermosetting.
- the thermoplastic polymer material may be one containing polyester and / or polyester urethane and / or polyurethane.
- the polymer material can be applied in such a way that successively several layers of polymer material are applied.
- the polymer material is deposited and / or activated in such a way that the polymer material of each layer and / or different layers different particle sizes and / or different melting points and / or different degrees of hardness.
- polymer material having a particle size between 0.1 and 600 microns, preferably with a particle size between 1 and 300 microns, more preferably in the range between 20 and 150 microns use.
- the thermal activation is preferably effected by radiation.
- the chemical activation is preferably effected by reactants.
- the polymer material melts and / or chemically reacts by the thermal and / or chemical activation and / or undergoes a phase transformation.
- a covering is to be protected, which was produced by the method according to the invention.
- FIG. 1 shows an apparatus 1 for carrying out the method according to the invention for producing a papermachine clothing 2.
- the paper machine clothing 2 has a basic structure 3 with a free surface 4, on which powdered polymer material 5 is to be deposited.
- the apparatus 1 has a separation chamber 6, an activation space 9 and two rollers 7 and 8 for transporting the paper machine clothing 2 of endless design (shown interrupted in FIG. 1).
- the powdery polymer material 5 is first deposited in the separation chamber 6 on the surface 4 of the basic structure 3 of the paper machine clothing 2, before it thermally in the subsequently formed as a heating space activation space 9 is activated and merged in the present case with the basic structure 2.
- the separation chamber 6 has an air inlet opening 11, through which air 12 is introduced into the separation chamber 6.
- the introduced air 12 is passed through an air-permeable electrode 13, which is held at a high electrical potential by means of a high-voltage device 14 (for example 0-90 kV).
- the introduced air 12 is ionized when passing through the electrode 13.
- the ionized air 16 is passed through an air-permeable plate 15 with high flow resistance in a container in which the powdered polymer material 5 is located.
- the air-permeable plate 15 can optionally be moved by a mechanism, for example. Shaken.
- the powdery polymer material 5 is electrically charged.
- the pulverulent polymer material 5 is swirled in such a way that a cloud 18 of non-agglomerated and electrically charged pulverulent polymer material is formed.
- the fabric 2 For depositing the electrically charged and pulverulent polymer material 5, the fabric 2 is transported through the cloud 18, whereby the polymer material 5 is uniformly deposited on the free surface 4 of the basic structure 3 by means of electrical attraction.
- the entire surface 4 exposed to the polymer material 5 in the deposition chamber 6 is at the same electrical potential.
- Part of the cloud 18 is conveyed out of the separation chamber 6 via a suction line 19.
- the fabric 2 After the polymer material 5 is deposited on the free surface 4, is the fabric 2 then transported into the activation space 9, where the polymer material 5 is thermally activated by means of radiant heat, so that the polymer material 5 firmly connects to the basic structure 3.
Landscapes
- Nonwoven Fabrics (AREA)
- Paper (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102004045087A DE102004045087A1 (de) | 2004-09-17 | 2004-09-17 | Verfahren zur Herstellung einer Papiermaschinenbespannung |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1637647A1 true EP1637647A1 (fr) | 2006-03-22 |
Family
ID=35447999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05106918A Withdrawn EP1637647A1 (fr) | 2004-09-17 | 2005-07-27 | Procédé de fabrication d'une habillage de machines à papier |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20060068119A1 (fr) |
| EP (1) | EP1637647A1 (fr) |
| DE (1) | DE102004045087A1 (fr) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4981745A (en) * | 1989-05-26 | 1991-01-01 | Lefkowitz Leonard R | Forming fabric for papermaking |
| US5094883A (en) * | 1989-04-17 | 1992-03-10 | Georgia Tech Research Corporation | Flexible multiply towpreg and method of production therefor |
| EP0786551A1 (fr) * | 1996-01-25 | 1997-07-30 | CONRAD MUNZINGER & CIE AG | Procédé pour la fabrication d'une bande de matériau |
| EP0987366A2 (fr) * | 1998-09-14 | 2000-03-22 | Jwi Ltd | Feutre de presse à essorage amélioré |
| WO2004083500A2 (fr) * | 2003-03-21 | 2004-09-30 | Voith Fabrics Patent Gmbh | Tissus industriels |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL294399A (fr) * | 1962-06-22 | |||
| US4594286A (en) * | 1985-05-07 | 1986-06-10 | Graniteville Company | Coated fabric |
| GB8717729D0 (en) * | 1987-07-27 | 1987-09-03 | Bonar Carelle Ltd | Non-woven materials |
-
2004
- 2004-09-17 DE DE102004045087A patent/DE102004045087A1/de not_active Withdrawn
-
2005
- 2005-07-27 EP EP05106918A patent/EP1637647A1/fr not_active Withdrawn
- 2005-09-16 US US11/228,761 patent/US20060068119A1/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5094883A (en) * | 1989-04-17 | 1992-03-10 | Georgia Tech Research Corporation | Flexible multiply towpreg and method of production therefor |
| US4981745A (en) * | 1989-05-26 | 1991-01-01 | Lefkowitz Leonard R | Forming fabric for papermaking |
| EP0786551A1 (fr) * | 1996-01-25 | 1997-07-30 | CONRAD MUNZINGER & CIE AG | Procédé pour la fabrication d'une bande de matériau |
| EP0987366A2 (fr) * | 1998-09-14 | 2000-03-22 | Jwi Ltd | Feutre de presse à essorage amélioré |
| WO2004083500A2 (fr) * | 2003-03-21 | 2004-09-30 | Voith Fabrics Patent Gmbh | Tissus industriels |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102004045087A1 (de) | 2006-03-23 |
| US20060068119A1 (en) | 2006-03-30 |
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Legal Events
| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC NL PL PT RO SE SI SK TR |
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| AX | Request for extension of the european patent |
Extension state: AL BA HR MK YU |
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| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: VOITH PATENT GMBH |
|
| 17P | Request for examination filed |
Effective date: 20060922 |
|
| 17Q | First examination report despatched |
Effective date: 20061025 |
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| AKX | Designation fees paid |
Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC NL PL PT RO SE SI SK TR |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 20070306 |