EP2655288A1 - Ciment de magnésium - Google Patents
Ciment de magnésiumInfo
- Publication number
- EP2655288A1 EP2655288A1 EP11799100.0A EP11799100A EP2655288A1 EP 2655288 A1 EP2655288 A1 EP 2655288A1 EP 11799100 A EP11799100 A EP 11799100A EP 2655288 A1 EP2655288 A1 EP 2655288A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- magnesium
- group
- linear polymer
- independently
- polymer backbone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004568 cement Substances 0.000 title claims abstract description 78
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 229910052749 magnesium Inorganic materials 0.000 title claims abstract description 58
- 239000011777 magnesium Substances 0.000 title claims abstract description 58
- 229920000642 polymer Polymers 0.000 claims abstract description 92
- 239000000945 filler Substances 0.000 claims abstract description 27
- 239000000725 suspension Substances 0.000 claims abstract description 20
- 239000011230 binding agent Substances 0.000 claims abstract description 16
- 150000007942 carboxylates Chemical group 0.000 claims abstract description 14
- 125000002843 carboxylic acid group Chemical group 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000006057 Non-nutritive feed additive Substances 0.000 claims abstract description 11
- 150000002681 magnesium compounds Chemical class 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 24
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical group [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 20
- 239000000395 magnesium oxide Substances 0.000 claims description 18
- 159000000003 magnesium salts Chemical class 0.000 claims description 16
- 239000002023 wood Substances 0.000 claims description 15
- -1 magnesium compounds magnesium oxide Chemical class 0.000 claims description 14
- 210000002268 wool Anatomy 0.000 claims description 13
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 10
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 10
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 5
- 239000001095 magnesium carbonate Substances 0.000 claims description 5
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 5
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 claims description 4
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 claims description 4
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 4
- 239000003755 preservative agent Substances 0.000 claims description 4
- 239000012784 inorganic fiber Substances 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 claims description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 2
- 229920003043 Cellulose fiber Polymers 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- 229920002522 Wood fibre Polymers 0.000 claims description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 claims description 2
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 claims description 2
- 239000007900 aqueous suspension Substances 0.000 claims description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 2
- 239000000975 dye Substances 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 claims description 2
- 239000011491 glass wool Substances 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 2
- 125000002636 imidazolinyl group Chemical group 0.000 claims description 2
- 229910001623 magnesium bromide Inorganic materials 0.000 claims description 2
- 229910001641 magnesium iodide Inorganic materials 0.000 claims description 2
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Inorganic materials [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 2
- 229910021645 metal ion Inorganic materials 0.000 claims description 2
- 239000011490 mineral wool Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 239000005871 repellent Substances 0.000 claims description 2
- 230000002940 repellent Effects 0.000 claims description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 2
- 239000002025 wood fiber Substances 0.000 claims description 2
- 125000002877 alkyl aryl group Chemical group 0.000 claims 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims 1
- 125000000217 alkyl group Chemical group 0.000 claims 1
- 239000000470 constituent Substances 0.000 claims 1
- 125000000753 cycloalkyl group Chemical group 0.000 claims 1
- 239000011256 inorganic filler Substances 0.000 claims 1
- 229910003475 inorganic filler Inorganic materials 0.000 claims 1
- 229940031958 magnesium carbonate hydroxide Drugs 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 18
- 239000000243 solution Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000465 moulding Methods 0.000 description 9
- 239000007787 solid Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 125000001033 ether group Chemical group 0.000 description 5
- 239000010440 gypsum Substances 0.000 description 5
- 229910052602 gypsum Inorganic materials 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000014380 magnesium carbonate Nutrition 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- CIUQDSCDWFSTQR-UHFFFAOYSA-N [C]1=CC=CC=C1 Chemical compound [C]1=CC=CC=C1 CIUQDSCDWFSTQR-UHFFFAOYSA-N 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 150000001875 compounds Chemical group 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- WRUGWIBCXHJTDG-UHFFFAOYSA-L magnesium sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Mg+2].[O-]S([O-])(=O)=O WRUGWIBCXHJTDG-UHFFFAOYSA-L 0.000 description 1
- 229940061634 magnesium sulfate heptahydrate Drugs 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
- C04B28/105—Magnesium oxide or magnesium carbonate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the invention relates to magnesium cements containing comb polymers.
- the invention also relates to the preparation of such cements and their use as well as molded articles made from the cements.
- Magnesium cements contain magnesium compounds which act as binders. Magnesium cements are used in construction chemicals for a variety of applications. A particular field of application is the production of building boards, for example wood wool boards or chipboards. In the production of such plates suitable fillers are incorporated into the magnesium cement.
- Magnesium cements usually contain magnesium oxide in combination with a magnesium salt, in particular magnesium chloride or magnesium sulfate. After shaping and setting, optionally followed by drying or sintering, hard solid products are formed, whereby the product properties can be improved by admixing suitable fillers.
- Magnesium cements are hardened with water. There is a need to reduce the water content so that the product becomes less porous and more stable. At low water content, a shorter curing or drying process is sufficient.
- Magnesium cements and their use for the production of molded articles, in particular of wood wool lightweight panels, become for example DE 29 32 332 A1, DE 25 32 581 A1, DE 29 03 177 A1 and DE 10 07 685 described.
- the invention is based on the problem of providing a simplified and improved process for the production of magnesium cements. According to the invention, improved magnesium cements and products which can be produced therefrom are also to be made available.
- the invention is based on the problem to reduce the water content of magnesium cements and to achieve a liquefaction.
- the processing properties and the product properties of the cured moldings are to be changed only slightly adversely.
- the components should have a high density and a good strength, in particular with regard to the tensile strength and breaking strength.
- the method should allow rapid processing of magnesium cements.
- the process should be particularly suitable for the production of wood wool lightweight panels.
- the additives and compositions used for this purpose should be simple and inexpensive, and lead to efficient liquefaction.
- Embodiment of the Invention The problem underlying the invention is surprisingly solved by magnesium cements, processes, binder suspensions, processing aids, moldings and uses according to the patent claims.
- the invention relates to a magnesium cement containing
- cement refers to a curable composition in powder form or in the form of a suspension which is suitable for further processing into a solid shaped article.
- the cement may still be largely dry or already partially or completely mixed with water.
- the cement may be completely or partially set.
- magnesium cement is understood according to the invention to mean a hardenable cement which contains at least one magnesium compound which acts as a binder in conjunction with water.
- the binding properties of magnesium cements are generally based on the fact that mixed oxide compounds form from a magnesium oxide, optionally also a magnesium hydroxide, and a magnesium salt after addition of water.
- the magnesium compounds are preferably contained in an amount sufficient to form, after curing, a matrix in which the filler is incorporated.
- the magnesium cement contains as magnesium compounds magnesium oxide (magnesia), magnesium hydroxide and / or magnesium carbonate and additionally at least one further magnesium salt.
- Caustic burnt magnesia is preferably used as magnesium oxide. This occurs when calcining magnesium carbonate (magnesite) at temperatures of about 800 ° C.
- Caustic burned magnesia in water reacts with magnesium salts to form mixed oxides which have high strength.
- the further magnesium salt is selected from magnesium sulfate, chloride, nitrate, iodide and bromide. Particularly preferred is a combination of magnesium oxide and magnesium sulfate. This mixture is preferably used in conjunction with cellulose-based fillers, such as wood wool.
- a mixture of magnesium oxide and magnesium chloride is used.
- Such mixtures are known in the art and are referred to as sorel cement.
- the proportion of magnesium compounds on the dry magnesium cement is preferably at least 80% by weight, preferably at least 90 or at least 95% by weight.
- a comb polymer which has a linear polymer skeleton and side chains attached thereto, the linear polymer skeleton having carboxylic acid groups and / or carboxylate groups.
- “Comb polymers” are polymers whose structure resembles a comb in view of the arrangement of a large number of side chains on a single linear polymer backbone.
- the proportion of the comb polymers on the magnesium cement is preferably between 0.05 and 8 wt .-%, in particular between 0.1 and 5 wt .-% or between 0.2 and 2 wt .-%.
- Prior art comb polymers commonly contain side chains having a polyether component, especially a polyethylene or polypropylene component.
- the side chains are preferably attached via ester, amide and / or ether groups to the
- amide or side groups attached to ether groups may contain further side chains.
- Comb polymers often have a combination of different side chains, which differ for example in terms of functional groups, length or proportion of the total side chains.
- Such comb polymers are known in the art. They are used as plasticizers for gypsum compositions.
- the comb polymers usually have free carboxylic acid groups and / or carboxylate groups in the main chain. It is believed that comb polymers in gypsum compositions adhere to the inorganic gypsum particles via the main chain so that the side chains are away from the inorganic particles and cause the liquefaction effect by mutual repulsion.
- the described comb polymers are suitable for improving the processability of magnesium cements.
- comb polymers having a relatively high proportion of carboxylic acid groups and / or carboxylate groups are particularly suitable for improving the processability of magnesium cements.
- the beneficial properties of the comb polymers are likely to unfold as a result of adsorption to cement particles. Without being bound by theory, it is believed that the comb polymers can better bond to the surface of cement particles if they have a relatively high charge density in the polymer backbone.
- the comb polymers probably compete with the anions of magnesium salts during adsorption, in particular with doubly negatively charged sulfate ions, and may rather displace them at high charge density in the polymer main chain.
- the linear polymer backbone has at least 20%, at least 50%, or at least 70% carboxy groups based on the total number of monomeric subunits of the linear polymer backbone.
- carboxy groups is understood to mean carboxylic acid groups, their salts (carboxylate groups) and their esters
- the proportion of carboxy groups is between 20 and 95%, in particular between 50 and 95% or between 60 and 90%
- the acid ratio (S / E) of the linear polymer backbone ie the ratio of the non-esterified carboxy groups to the esterified carboxy groups, is between 1 and 15, preferably between 2 and 10 or between 3 and 8.
- linear polymer backbone is a polymethacrylic acid
- an S / E ratio of between 1 and 6, in particular between 2 and 5 is particularly preferred
- comb polymers suitable according to the invention are those which have side chains bonded to the linear polymer skeleton via ether groups.
- Side chains attached to the linear polymer backbone via ether groups can be introduced by polymerization of vinyl ethers or allyl ethers.
- Such comb polymers are described, for example, in WO 2006/133933 A2, the content of which is hereby incorporated by reference in particular.
- the vinyl ethers or allyl ethers have in particular the formula (II).
- R ' is H or an aliphatic hydrocarbon radical having 1 to 20 C atoms or a cycloaliphatic hydrocarbon radical having 5 to 8 C atoms or an optionally substituted, aryl radical having 6 to 14 C atoms.
- R "is H or a methyl group, R '" is an unsubstituted or substituted aryl radical, in particular a phenyl radical.
- sequence of the substructure elements designated as s5, s6 and s7 in formula (II) may here be alternating, block-like or random.
- such comb polymers are copolymers of vinyl ether or allyl ether with maleic anhydride, maleic acid, and / or (meth) acrylic acid.
- comb polymers KP which have side chains attached to the linear polymer skeleton via ester groups are suitable as the comb polymer KP.
- additional amide-bound side chains are included.
- This type of comb polymer KP is preferred over the comb polymers with side chains attached via ether groups to the linear polymer backbone.
- Particularly preferred comb polymers KP are copolymers of the formula (I):
- M independently of one another represents H + , alkali metal ion, alkaline earth metal ion, di- or trivalent metal ion, ammonium ion, or organic ammonium group.
- the term "independently of one another" means that a substituent may have different meanings available in the same molecule
- the copolymer of the formula (I) may simultaneously contain carboxylic acid groups and sodium carboxylate groups, ie M in this case independently of each other stands for FT and Na + It is clear to the person skilled in the art that on the one hand it is a carboxylate to which the ion M is bound, and on the other hand that in the case of polyvalent ions M the charge must be balanced by counterions.
- the substituents R independently of one another represent hydrogen or a methyl group. Furthermore, the substituents R 1 independently of one another are - [AO] q -R 4 .
- the substituents R 2 independently of one another represent a C 1 - to C 20 -alkyl group, -cycloalkyl group, -alkylaryl group or - [AO] q -R 4 .
- the substituent A in both cases independently of one another is a C 2 to C 4 -alkylene group and R 4 is a C to C 2 o-alkyl group, cyclohexyl group or -alkylaryl group, while q is from 2 to 250, in particular from 8 to 200, more preferably from 1 to 150 represents.
- R 3 are independently of one another - NR 5 R 6 , -OR 7 NR 8 R 9 .
- R 5 and R 6 independently of one another are H or a C 1 - to C 20 -alkyl group, -cycloalkyl group or -alkylaryl group or -aryl group or for a hydroxyalkyl group or for an acetoxyethyl- (CH 3 -CO-O-CH 2 -CH 2 -) or a hydroxy-isopropyl- (HO-CH (CH 3 ) -CH 2 -) or an acetoxyisopropyl group (CH 3 -CO-O-CH (CH 3 ) -CH 2 -); or R 5 and R 6 together form a ring of which the nitrogen is a part to form a morpholine or imidazoline ring.
- R 7 is independently of one another an unsubstituted or substituted alkyl radical having 1 to 10 C atoms.
- the substituents R 8 and R 9 are each independently a Ci to C 2 o-alkyl group, - cycloalkyl group, -Alkylaryoeuvre, -Arylolitic acid or for a hydroxyalkyl group.
- the sequence of the substructure elements designated as s1, s2, s3 and s4 in formula (I) can here be arranged alternately, blockwise or randomly.
- the indices a, b, c and d represent molar ratios of the structural units s1, s2, s3 and s4. These structural elements are in a ratio of
- the sum c + d is preferably greater than 0.
- a is> 0.2 or> 0.3.
- the preparation of the comb polymer KP of formula (I) is carried out in particular by the methods of free-radical polymerization or polymer-analogous reaction. The preparation can on the one hand by radical polymerization of the corresponding monomers of the formula (III a ), (IIIb), (Never) or (III d ), which then lead to the structural elements structural units s1, s2, s3 and s4,
- the polycarboxylic acid of the formula (IV) is esterified or amidated with the corresponding alcohols, amines and then at most neutralized or partially neutralized (depending on the nature of the radical M, for example with metal hydroxides or ammonia).
- Details of the polymer-analogous reaction are disclosed, for example, in EP 1 138 697 B1 on page 7 line 20 to page 8 line 50, and in its examples, or in EP 1 061 089 B1 on page 4, line 54 to page 5 line 38 and in his examples.
- EP 1 348 729 A1 on page 3 to page 5 and in its examples the
- particularly preferred embodiments of the comb polymers KP of the formula (I) are those in which c + d> 0, in particular d> 0.
- the radical R 3 in particular -NH-CH 2 - CH 2 -OH has proven to be particularly advantageous.
- Comb polymers KP as sold commercially by Sika Nurse AG under the trade name series ViscoCrete®, have proved to be particularly advantageous.
- the magnesium cement according to the invention can be set with relatively little water.
- the cement exhibits improved processability over compositions containing no comb polymer.
- a cement composition according to the invention which contains water but not yet a filler and is processable, has not more than 40% by weight of water.
- the magnesium cement may contain a further binder in addition to the clay-containing gypsum.
- the term "binder" in addition to magnesium cement other hydraulically setting substances such as magnesium-free cements, especially Portland cements or high-alumina cements and their mixtures with flyash, silica fume, slag, blastfurnace slags and lime, especially limestone fillers and quicklime.
- the magnesium cement according to the invention optionally contains a filler (c).
- the magnesium cement can be processed according to the invention both with and without a filler. However, it is preferred that at least one filler is incorporated to reinforce the cement.
- the Cement comprising (a) at least one magnesium compound and (b) at least one comb polymer may in one embodiment of the invention first be mixed with water, after which the filler is incorporated. In another embodiment, first all the dry components, including the filler (c), are mixed and water is then added.
- the filler is in the form of organic and / or inorganic fibers.
- the filler consists of cellulose fibers, in particular wood wool, wood fibers, wood chips, or of inorganic fibers, in particular mineral fibers such as glass wool or rock wool.
- the cement according to the invention and the processing aid can be present in the solid state as a dry mixture.
- a composition can be stored for a long time and is typically packaged in sacks or stored in silos. It can also be used after a long period of storage and has good flowability.
- the magnesium cement according to the invention additionally contains preservatives, defoamers, viscosity regulators, flame retardants, water repellents, dyes, polycarboxylate ethers (PCE), accelerators, retarders, shrinkage reducers, foaming agents, heat and light stabilizers and / or pH-adjusting agents Attitude.
- preservatives defoamers
- viscosity regulators flame retardants
- water repellents dyes
- dyes polycarboxylate ethers (PCE)
- accelerators retarders
- shrinkage reducers foaming agents
- heat and light stabilizers heat and light stabilizers and / or pH-adjusting agents Attitude.
- the magnesium cement customary additives can be admixed, which are known in the prior art.
- the subject of the invention is also a binder suspension, containing tend (a1) 25 to 75% by weight, preferably 40 to 65% by weight of magnesium oxide,
- the binder suspension preferably contains no fillers.
- the binder suspension is an intermediate in the production of moldings from the magnesium cement according to the invention. It contains water and is in the process of hardening. In such an aqueous binder suspension, the fillers can be incorporated.
- An object of the invention is also a magnesium cement in the form of a suspension containing 85 to 40 wt .-% of the binder suspension according to the invention and 15 to 60 wt .-% of fillers (c).
- the invention also provides a magnesium cement of from 85 to 40% by weight, preferably from 60 to 75% by weight, particularly preferably from 62 to 71% by weight, of the binder suspension according to the invention and from 15 to 60% by weight, preferably 25 to 40 wt .-%, particularly preferably 29 to 38 wt .-% fillers (c).
- Another object of the invention is a method for producing a shaped body, comprising the steps
- step (A) components (a) to (c) may basically be mixed with water in any order. In preferred embodiments, however, first the dry components (a) to (c) are mixed, after which water is added, or a suspension of components (a) and (b) is first prepared with water, after which the filler (c) is incorporated into the aqueous suspension.
- step (A) comprises:
- an aqueous solution of the magnesium salt in particular of magnesium sulfate or magnesium chloride, is preferably added to a solid magnesium oxide. It is preferred to mix the solution of the magnesium salt in advance with the comb polymer.
- Another object of the invention is a molding obtained by curing a magnesium cement according to the invention or by a method according to the invention.
- shaped body denotes a hardened, movable object which has a three-dimensional extent. The curing of the molding is carried out by drying and / or heating.
- the shaped body is a plate, in particular a wood wool lightweight panel.
- Wood wool lightweight panels are preferably made of magnesium cements having as magnesium compounds magnesium oxide and magnesium sulfate. The production of wood wool lightweight panels is known in the art and is described for example in DE 29 32 332. From a mixture of the magnesium cement and the optionally impregnated wood wool can be produced heat and sound insulating lightweight panels.
- a strip molding plant is preferably used.
- the mixture is applied to the strip molding plant, the temperature being between 60 and 100 ° C., for example.
- the plates thus produced are dried and finished.
- the plates thus produced are also known by the name "Heraklith plates".
- the impregnation of the wood wool can be done in advance by spraying with a magnesium sulfate solution and dusting with magnesia.
- the invention also provides a processing aid for magnesium cements, containing
- a comb polymer having a linear polymer backbone and side chains attached thereto, the linear polymer backbone having carboxylic acid groups and carboxylate groups, and at least one further component selected from a magnesium compound, especially a magnesium salt, and an inorganic salt Filler, wherein the processing aid is in the form of an aqueous solution or in powder form.
- the processing aid according to the invention is not yet reactive without the addition of further substances, such as, for example, water.
- the processing aid can be easily added by the user to a cement base preparation.
- the premix of components in the processing aid facilitates uniform distribution in the magnesium cement.
- the processing aid is a polymer solution.
- a polymer solution may contain further additives, in particular viscosity regulators, defoamers and preservatives, and also other additives such as dispersing aids, pyrogenic or colloidal silica, phosphoric acids, biocides, fungicides, calcium sulfate or amorphous aluminum oxide.
- the invention also provides the use of a comb polymer which has a linear polymer backbone and side chains attached thereto, the linear polymer backbone having carboxylic acid groups and carboxylate groups for improving the processability, in particular for liquefaction, or for improving the stability of magnesium cements.
- the magnesium cement according to the invention solves the problem of the invention.
- the comb polymers By adding the comb polymers to magnesium cements, surprisingly, the water content can be significantly reduced.
- the product properties, such as the density and strength of the cured solids are improved or at least not adversely affected. Without being bound by theory, the improvement of product shadow therefore result in that the solidified solid has a higher density and strength because of the comparatively low water content.
- a prior art solid made with a higher water content could have voids that result from the final removal of the water by drying or sintering.
- comb polymers whose liquefaction effect was known for gypsum compositions of the prior art also cause a liquefaction effect on magnesium cements.
- the cured magnesium cements were not expected to have improved product properties.
- a molded article according to the invention has a bending tensile strength according to DIN EN 196-1 of more than 0.6, in particular of more than 0.7 N / mm 2 after 30 minutes.
- a molded article according to the invention preferably has a compressive strength according to DIN EN 196-1 of more than 4, preferably more than 5, particularly preferably more than 5.5 N / mm 2 after 30 minutes.
- the solid density of a shaped body without fillers is preferably above 1.5, in particular above 1.55 or above 1.6 kg / m 3 .
- the strength of the plates can be improved, although a smaller amount of a magnesium salt solution can be used. is used, whereby both the proportion of magnesium salt and the water content is lowered.
- MgSO 4 magnesium sulfate heptahydrate
- 120, 150 or 180 g of magnesium sulfate heptahydrate (MgSO 4 .7H 2 O) are dissolved in 1 liter of water.
- the mixture is heated for about 2 h at 50 ° C with stirring.
- 5.0 g of comb polymer as a 40% polymer solution with stirring.
- 500 g of MgO are sprinkled into this solution with stirring with a suitable stirring tool (in the example 4-bladed propeller, RZR 2051, Heidolph company) within 15 s at a speed of 500 s-1. After a pause of 15 seconds to clean the wall of the mixing vessel is stirred for 120 s at 2000 s-1.
- a suitable stirring tool in the example 4-bladed propeller, RZR 2051, Heidolph company
- Example 1 (with 1 wt% comb polymer): 120 g / l MgSO 4
- Example 2 (with 1 wt% comb polymer): 150 g / l MgSO 4
- Example 3 (with 1 wt% comb polymer): 180 g / l MgSO 4
- the suspension is filled into steel molds preheated to about 100 ° C. in accordance with DIN EN 196-1, each with three chambers of 160 ⁇ 40 ⁇ 40 mm 3 . In these steel molds, the suspension is stored covered at 100 ° C until the test date. After 15 minutes or 30 minutes, the compressive strength is tested in accordance with DIN EN 196-1. The results are in
- the exemplary embodiments show that the savings of MgSO 4 solution made possible by the comb polymer lead to a significant increase in the compressive strength. This can either be used to increase the quality or to save MgS0 4 . In addition, there is an energy saving due to the lower moisture content of the HWL plates.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
L'invention concerne un ciment de magnésium, contenant (a) au moins un composé de magnésium, (b) au moins un polymère en peigne qui présente une ossature polymère linéaire et des chaînes latérales liées à celle-ci, l'ossature polymère linéaire présentant des groupes acide carboxylique et/ou des groupes carboxylate, et (c) éventuellement au moins une charge. L'invention concerne également des suspensions de liant et des auxiliaires de mise en œuvre pour les ciments de magnésium, des corps façonnés, des procédés et des utilisations des ciments de magnésium.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11799100.0A EP2655288A1 (fr) | 2010-12-24 | 2011-12-20 | Ciment de magnésium |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20100196974 EP2468698A1 (fr) | 2010-12-24 | 2010-12-24 | Ciment de magnésium |
| EP11799100.0A EP2655288A1 (fr) | 2010-12-24 | 2011-12-20 | Ciment de magnésium |
| PCT/EP2011/073451 WO2012084984A1 (fr) | 2010-12-24 | 2011-12-20 | Ciment de magnésium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2655288A1 true EP2655288A1 (fr) | 2013-10-30 |
Family
ID=43929049
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20100196974 Withdrawn EP2468698A1 (fr) | 2010-12-24 | 2010-12-24 | Ciment de magnésium |
| EP11799100.0A Withdrawn EP2655288A1 (fr) | 2010-12-24 | 2011-12-20 | Ciment de magnésium |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20100196974 Withdrawn EP2468698A1 (fr) | 2010-12-24 | 2010-12-24 | Ciment de magnésium |
Country Status (2)
| Country | Link |
|---|---|
| EP (2) | EP2468698A1 (fr) |
| WO (1) | WO2012084984A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108473376A (zh) * | 2015-12-01 | 2018-08-31 | 克内奥斯公司 | 耐火镁水泥 |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105130350A (zh) * | 2015-08-13 | 2015-12-09 | 惠州美森板业有限公司 | 一种新型无机装饰基材板及其制备方法 |
| CN107417241B (zh) * | 2017-07-24 | 2020-09-11 | 沈阳化工大学 | 一种大密度型氯氧镁水泥混凝土及其制备方法 |
| US11724537B2 (en) * | 2020-05-26 | 2023-08-15 | Champion Link International Corporation | Panel and method for producing a panel |
| CN114685138B (zh) * | 2022-04-15 | 2023-03-21 | 千年舟新材科技集团股份有限公司 | 一种无机胶粘剂、使用其的难燃osb复合板及制备方法 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1007685B (de) | 1953-09-04 | 1957-05-02 | Tectum Corp | Verfahren und Einrichtung zur kontinuierlichen Herstellung von Holzwollbauplatten |
| AT345149B (de) | 1975-06-20 | 1978-08-25 | Oesterr Heraklith Ag | Verfahren zur herstellung von magnesiumsulfatzement mit erhoehter festigkeit |
| DE2903177A1 (de) | 1979-01-27 | 1980-10-30 | Maruli H Dr Simatupang | Verfahren zur verzoegerung der erhaertung von magnesiabinder bei der herstellung magnesia gebundener werkstoffe |
| DE2932332C2 (de) | 1979-08-09 | 1982-02-11 | Kali Und Salz Ag, 3500 Kassel | Verfahren zur Herstellung eines Bindemittels auf der Basis von Magnesiumhydroxid |
| AT399340B (de) * | 1993-02-01 | 1995-04-25 | Chemie Linz Gmbh | Copolymere auf basis von maleinsäurederivaten und vinylmonomeren, deren herstellung und verwendung |
| PT1061089E (pt) * | 1999-06-15 | 2004-07-30 | Sika Schweiz Ag | Polimeros multifuncoes de dispersao do betao para betao de elevada fluidez e forca elevada |
| EP1138696A1 (fr) * | 2000-03-29 | 2001-10-04 | Sika AG, vorm. Kaspar Winkler & Co. | Polymères pour compositions dispersantes pour ciment |
| US6527850B2 (en) * | 2001-04-11 | 2003-03-04 | Arco Chemical Technology L.P. | Use of comb-branched copolymers in gypsum compositions |
| EP1348729A1 (fr) | 2002-03-25 | 2003-10-01 | Sika Schweiz AG | Polymères en état changeant solide |
| DE102006027035A1 (de) | 2005-06-14 | 2007-01-11 | Basf Construction Polymers Gmbh | Polyether-haltiges Copolymer |
| DE102005053019A1 (de) * | 2005-11-07 | 2007-05-10 | Basf Ag | Kammpolymere und deren Verwendung als Additive für Zubereitungen mineralischer Bindemittel |
| DE102006014529A1 (de) * | 2006-03-29 | 2007-10-04 | Basf Construction Polymers Gmbh | Verwendung von Fließmitteln auf Basis von Polycarboxylaten für Anyhdrit-basierte Fließestriche |
-
2010
- 2010-12-24 EP EP20100196974 patent/EP2468698A1/fr not_active Withdrawn
-
2011
- 2011-12-20 WO PCT/EP2011/073451 patent/WO2012084984A1/fr not_active Ceased
- 2011-12-20 EP EP11799100.0A patent/EP2655288A1/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012084984A1 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108473376A (zh) * | 2015-12-01 | 2018-08-31 | 克内奥斯公司 | 耐火镁水泥 |
| CN108473376B (zh) * | 2015-12-01 | 2020-12-29 | 克内奥斯公司 | 耐火镁水泥 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2468698A1 (fr) | 2012-06-27 |
| WO2012084984A1 (fr) | 2012-06-28 |
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