EP2964863A1 - Vorrichtung und verfahren zum zusammenbau von isolierglasscheiben - Google Patents
Vorrichtung und verfahren zum zusammenbau von isolierglasscheibenInfo
- Publication number
- EP2964863A1 EP2964863A1 EP14828015.9A EP14828015A EP2964863A1 EP 2964863 A1 EP2964863 A1 EP 2964863A1 EP 14828015 A EP14828015 A EP 14828015A EP 2964863 A1 EP2964863 A1 EP 2964863A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- station
- glass
- conveyor
- horizontal conveyor
- glass sheets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011521 glass Substances 0.000 title claims abstract description 370
- 238000000034 method Methods 0.000 title claims description 25
- 238000003825 pressing Methods 0.000 claims abstract description 49
- 230000008569 process Effects 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000036629 mind Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 28
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- 238000011161 development Methods 0.000 description 9
- 230000018109 developmental process Effects 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 125000006850 spacer group Chemical group 0.000 description 7
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- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
- E06B3/6775—Evacuating or filling the gap during assembly
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66304—Discrete spacing elements, e.g. for evacuated glazing units
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67326—Assembling spacer elements with the panes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67365—Transporting or handling panes, spacer frames or units during assembly
- E06B3/67369—Layout of the assembly streets
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67365—Transporting or handling panes, spacer frames or units during assembly
- E06B3/67373—Rotating panes, spacer frames or units
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67365—Transporting or handling panes, spacer frames or units during assembly
- E06B3/67386—Presses; Clamping means holding the panes during assembly
Definitions
- the invention relates to a device for assembling insulating glass panes made of glass panels, which has a first horizontal conveyor with a conveyor track, a turning station, a second horizontal conveyor with two conveyor tracks and an assembly and pressing station, wherein the first horizontal conveyor the glass panels to be assembled into insulating glass panes to the turning station, and the second horizontal conveyor conveys the glass sheets from the turning station to the assembling and pressing station, and a method of assembling insulating glass sheets of glass sheets, wherein the glass sheets are conveyed from a single-lane first horizontal conveyor to a turning station, in the turning station a first of two a glass sheet Pair of Educational Glass Panels
- CONFIRMATION COPY rotated 180 ° and paired with a second glass sheet, and the pair of glass sheets thus formed is conveyed from a two-track second horizontal conveyor to an assembling and pressing station.
- Such a device and such a method are known from DE 10 2012 000 464 A1 and WO 2013/104542 A1 claiming the priority of this application.
- These documents describe an apparatus and a method for assembling insulating glass panes of glass panels, which has a first horizontal conveyor with a conveying track, a turning station, a second horizontal conveyor with two conveying tracks and a compacting and pressing station, wherein the first horizontal conveyor supports the Glass panels to be assembled together glass panels promotes to the turning station, the turning station pairs two glass panels and the second horizontal conveyor promotes the paired glass panels from the turning station to the assembly and pressing station.
- a removal station is arranged, by means of which a glass panel conveyed by the single-track first horizontal conveyor can be moved out of the transport path and brought into a parking lane.
- a buffer station is arranged, into which two or more glass panel pairs paired in the rotary station can be introduced.
- the known device is characterized by a short cycle time and thus a high production rate.
- the above-mentioned DE 10 2012 025 639 A1 further describes a turning station which is particularly suitable for use in the aforementioned device.
- This has a rotating frame with support walls which are inclined relative to the vertical.
- a device using this turning station is characterized by a simple construction and a rapid operation, which leads to higher cycle times in the production of double or multiple insulating glass.
- the V-shaped configuration of the rotary frame with support walls inclined relative to the vertical has the advantage that no additional means such as support rollers are required for supporting the glass panels; Rather, the inclination of the support walls relative to the vertical causes the glass panels to rest safely on the support walls by the action of gravity and therefore no fixation of the glass panels before, during or after rotation is required. As a result, performance increases over the known devices are possible, which may be two to four times.
- a central component of the known device is thus the turning station used in her, which serves for pairing the glass panels.
- the turning station after a first glass sheet has been introduced into this, performs a rotation through 180 °. Then the second glass sheet is placed in the turning station and the two glass sheets are combined to form a pair of glass sheets. It follows, however, that the length of the glass panels to be machined with the known device is limited by the length of the working space of the rotating station, since - as described above - the individual glass panels must be introduced into the turning station and rotated by it, thus pairing corresponding glass panels can be carried out.
- a device for assembling insulating glass panes made of glass panels is described, which makes it possible to produce two or three glass panels existing insulating glass panes.
- a first glass sheet is first conveyed on the first horizontal conveyor and enters the turning station.
- the glass sheet moves along a support wall of the horizontal conveyor, which is inclined by a few degrees, in particular by 6 °, to the vertical.
- the turning station has a mounted on one foot and according to the inclination of the support wall of the horizontal conveyor a few degrees inclined against the horizontal bogie, on which two parallel conveyor tracks are provided, each consisting of a horizontal row of synchronously driven rollers with matching diameter whose Rotary axes lie in a common plane which runs at a right angle to the support wall of the horizontal conveyor.
- To support the glass sheets has the rotating station of the known device support roller lines, namely one support roller line in Connection to the two rows of driven rollers, wherein between each two driven rollers is a support roller which projects slightly above the top of the driven rollers.
- One of the two conveyor tracks is still assigned a third support roller line, which is substantially level with the first two support roller rows, but between the latter is in such a way that the support rollers of the support roller line in the spaces between the driven rollers in one of intervene two conveyor tracks.
- the support roller rows thus assume the function of the support wall of the horizontal conveyor in the known rotary station. Since this support roller rows of the rotating station and the support wall of the horizontal conveyor are aligned, that are arranged at the same angle to the vertical, a glass panel can be easily transported from the first horizontal conveyor in the turning station.
- the bogie runs with multiple wheels on a circular path on top of the foot of the turning station, wherein the rotary drive z. B. via a pneumatically driven friction gear.
- the axis of rotation of the turning station is centered with respect to the length of the turning station and is close to the plane in which the axes of the support rollers of the central support roller line lie. Since the foot of the rotary station and thus the axis of rotation of the bogie is inclined at the same angle to the horizontal as the support wall of the horizontal conveyor to the vertical, the support roller lines supporting the glass sheet in the starting position of the rotary device are again under 180 ° after rotation Angle of the supporting wall of the horizontal conveyor arranged to the vertical, only offset by twice the radius of rotation relative to this position. As soon as the first glass sheet with its rear edge has run into the rotating frame of the turning station, it is stopped in a predetermined position and the rotating frame is rotated by 180 °.
- the glass sheet is then again arranged at the angle of the support wall of the horizontal conveyor to the vertical, but it is no longer in the plane of this support wall, but is removed from it by the aforementioned distance. It falls with its upper edge 'of the first support roller line against the adjacent second support roller line and is thus held by this support roller line quasi floating.
- the second glass sheet and the first glass sheet are thus parallel and spaced from each other.
- the two glass panels are conveyed together by the second horizontal conveyor and simultaneously into its press nip.
- the two glass sheets are synchronously advanced by the two conveyor belts of the second horizontal conveyor until they have reached their leading edge at the outlet end of the assembly and pressing station, where they are stopped in a predetermined position.
- the filling of the insulating glass panes with a gas and their assembly to the finished insulating glass pane is provided.
- the third glass panel is fed into the turning station and rotated there by 180 °.
- the blank formed therefrom is conveyed out of the assembly and pressing station, stopped on a subsequent further horizontal conveyor, and the first glass sheet is provided there with a further spacer.
- the third glass sheet on the second conveying path is fed to the movable pressing plate of the assembling and pressing station.
- the blank occupied by the second spacer is fed back into the assembly and pressing device where it is positioned congruently with the third glass plate, assembled therewith and, if necessary, provided with a heavy gas filling.
- the thus assembled triple insulating glass sheet is pressed and conveyed away.
- This known device has the disadvantage that it allows only very slow cycle times, since the supply of the second glass sheet of a pair of glass sheets to be assembled into a two-pane insulating glass pane can only then take place after the first glass sheet has been rotated by 180 ° from the turning station as described For this, as already described, it is necessary that the supporting line rollers supporting the glass panel be positioned before rotation of the glass panel can be made, requiring the glass panel in its rotated position To fix, further brings with it the disadvantage that with the known device only rectangular glass panels with at least the same dimension in height and therefore no model formats can be processed in an orderly order. This known device further has the disadvantage that it has only a very low clock rate and thus a low production capacity in the production of triple-insulating glass panes.
- the blank formed in this way must be removed from the assembly and pressing station after assembly in order to fasten a further spacer to one of the two glass plates forming the blank. Thereafter, the blank, together with the spacer fastened to it, must be conveyed back into the assembly and pressing station before it can be assembled with the third glass panel to form a triple insulating glass pane, whereby the cycle time is considerably increased again.
- the function of the known turning station contributes primarily to rotate the coated side of functional glasses by 180 ° inwards before assembly without this coated side is touched. For this purpose, significantly longer cycle times are accepted. This disadvantageously reduces the production capacity of the known device.
- a device for assembling insulating glass panes of glass panels which has a horizontal conveyor on which the insulating glass panes or their blanks stand upright. Above the horizontal conveyor, a support device is arranged, on which lean the standing on the horizontal conveyor insulating glass panes or their blanks.
- a first glass plate supported on its first surface is conveyed into a specific position on a first path of the weighing conveyor in the turning station. Then, a second glass sheet is conveyed to a certain second position on the first path of the horizontal conveyor in the turning station.
- the first and the second glass sheet in the turning station are displaced by a second web of the horizontal conveyor parallel to the first web.
- This shifting of the first and the second glass sheet is effected by the fact that the receiving them rotating frame of the rotating station is rotated by 180 ° about an axis parallel to the glass panels by 180 °, so that the first located on the first conveyor track first and second glass panel after this Turn on the second conveyor of the rotary conveyor passing through the horizontal conveyor.
- the third and fourth sheets of glass are conveyed until the two sheets of glass have arrived on the first web of the turning station, with either the first and second or third and fourth sheets carrying a frame-shaped spacer on their unsupported surface.
- the two glass panel pairs, ie the first and the third and the second and the fourth glass panel are positioned parallel and congruent at a distance from each other and simultaneously transferred to the assembly and pressing device.
- This known device has - since it uses the same turning station as the device known from DE 44 37 998 A1 - also its Häei- le. In particular, it has the disadvantage that it allows only extremely expensive to produce triple insulating glass panes.
- DE 10 2004 009 858 B4 describes a method and an apparatus for positioning mutually opposite glass sheets in a vertical assembly and pressing device, which is part of the production line for insulating glass panes.
- a first glass sheet and a second glass sheet provided with a spacer are supported on a horizontal conveyor and, leaning against an inclined first support, are fed to the assembling and pressing apparatus of the production line.
- This has an arrangement of two pressing plates, which are convertible from a first position in which they are inclined in the opposite direction, in a second position in which they are parallel to each other.
- the first glass sheet which is leaning against the first supporting device, is conveyed on a first section of the horizontal conveyor to a predetermined first position, in which it is stopped and which is located in front of the assembly and pressing device. Then, this first glass sheet is transversely to the conveying direction of the horizontal conveyor in a position opposite the first layer, in which it is leaning on the horizontal conveyor against a second support means, which is inclined in the opposite direction than the first support means transferred.
- the leaning against the first support means second glass sheet is conveyed to the aforementioned first position. This process is followed by concurrent feeding of the first and second glass sheets, the glass sheets resting against their respective support means on a second section of the horizontal conveyor which is drivable separately from its first section.
- a second pair of glass sheets is formed.
- the first pair of glass sheets already standing on the second section of the horizontal conveyor is advanced by more than the length of the or each pair of glass sheets moving upwards.
- the thus formed two glass panel pairs are then introduced by a concurrent Rothnetn on the second portion of the horizontal conveyor in the open assembly and pressing device having a third portion of the horizontal conveyor, which is separately from the second section of the horizontal conveyor eintragbar introduced and the insulating glass pane is assembled.
- the device proposes that the rotating station in the conveying direction of the glass panels below a rotatable buffer station is arranged.
- the turning station has a rotating device and at least one extension device which can be coupled to the rotating device and is rotatable therewith in the coupled state.
- the inventive method provides that for the assembly of further glass sheets, these glass sheets are conveyed through the rotating station to a rotatable buffer station, that in the rotatable buffer station a first of two glass panel pair forming glass panels rotated by 180 ° and subsequently with the in the rotatable buffer station introduced second glass sheet is paired.
- the measures according to the invention have the advantage that in this way advantageously in a single device and with a single method in a kind of "tandem operation" in a first operating mode the production is “smaller” and in a second operating mode the production is “large” Insulating glass- Slices of two or more glass sheets is made possible, without losing the advantages that are given in the aforementioned device and the method mentioned in the production of "small” insulating glass, in particular a short cycle time and a high production rate
- the device according to the invention and the method according to the invention are designed such that in the processing of "small" glass panels in the first mode of operation, the device operates in the same way and the process is carried out as well as in the known device and the known method is, and only for the processing of "large” glass panels in the second mode, the buffer station is rotated or the rotary station is extended by the coupling of at least one extension device, the advantageous properties of the known device and known remain fully preserved in the processing of "small” glass panels.
- the device according to the invention is operated only in its second operating mode, in which a rotational movement of the buffer station or an extension of the rotating station takes place, if this is necessary for the processing of correspondingly large glass sheets:
- the rotatable buffer station has a rotating frame with support walls which are inclined relative to the vertical.
- Such a measure has the advantage that the resulting V-shaped configuration of the rotating frame of the rotatable buffer station with support walls inclined relative to the vertical does not require any further means for supporting the "large" glass sheet during its processing in the rotatable buffer station provided according to the invention.
- the turning station has a rotating frame with support walls which are inclined relative to the vertical.
- the V-shaped configuration of the rotating frame of the rotatable buffer station with respect to the vertical inclined support walls has the advantage that for supporting the "large" glass panels, especially in their rotated position by 180 °, no additional means such as support rollers, which - as described above Rather, the inclination of the support walls relative to the vertical causes the glass panels to rest securely on the support walls due to the effect of gravity Since the glass panels need not be fixed before, during and after rotation, the Buffer station according to the invention quickly: Immediately after the first glass panel has entered the buffer station, the "large" glass panel leaning on the first support wall can be rotated.
- the rotary station upstream of the rotating station e- b might provided with V-shaped support walls.
- This thus also rotates faster than the known from the cited document rotary station, which leads to higher cycle times of the buffer station according to the invention and the V-shaped rotating station using apparatus for the production of insulating glass panes.
- the two such paired glass sheets can then be transported immediately to the further processing station of the apparatus adjacent to the buffer station and the V-shaped turning station.
- the V-shaped design of the buffer station and the V-shaped rotating station also have the advantage that not only rectangular glass panels can be processed with it, but also model formats, since for positioning the "large” and the "small” glass panels no further Facilities more required are. This is particularly advantageous for glass panels with a sensitive coating, since this coating is not exposed to mechanical loading during the entire manufacturing process.
- a further advantageous development of the invention provides that at least one extension device, which can be coupled to a rotating device of the rotating station according to the invention, has a rotating frame with support walls inclined towards the vertical.
- a further advantageous development of the invention provides that the rotatable buffer station has two conveyor tracks which can be driven independently of one another, the first conveyor track and, in the rotated state of the rotatable buffer station, the second conveyor track being aligned with a first conveyor track of the rotary station.
- the turning station has two conveyor tracks which can be driven independently of each other, and that the first conveyor track and in the rotated state of the rotary station the second conveyor track are aligned with the first conveyor track of the first horizontal conveyor.
- a further advantageous development of the invention provides that the swivel station upstream or downstream of a swap station is arranged, through which a glass panel conveyed by the single-track first horizontal conveyor can be moved out of the transport path and brought into a parking lane.
- the device according to the invention and the method according to the invention are also suitable in particular for model glass panes. Another advantage is that with the described device and the described method, in particular functional glass panes, which have a coating on one side, can be assembled together to form corresponding insulating glass panes.
- a further advantageous embodiment of the invention provides that the removal station is arranged in front of the turning station. According to the invention, it is thus provided that the removal station is arranged between the single-lane first horizontal conveyor and the two-lane rotary station. This ensures that the retrieval station can be easily formed because the glass panel to be parked in each case only needs to be removed from a single conveyor track.
- a further advantageous embodiment of the invention provides that the removal station is arranged after the turning station.
- Such a measure has the advantage that in this way a short cycle time is achieved in the turning station, since the aging takes place only after the pairing of the glass panels in the turning station and the removal of the corresponding glass panel can advantageously be done only when the required number of paired glass panels, which are assembled in the assembly and pressing station to a glass panel pair, in the Turning station were paired.
- a further advantageous development of the invention provides that the glass panel to be outsourced is moved by the turning station into the removal station.
- Such a measure has the advantage that the removal station can be arranged outside the actual transport path of the glass panels and the glass panel to be stored can be carried out by a rotary movement of the rotating station and a subsequent conveyance of the glass sheet to be outsourced from the turning station to the removal station.
- Such a measure has the advantage that in this way already existing devices can be retrofitted in a simple manner.
- a further advantageous development of the invention provides that the rotatable buffer station is assigned a lock station and / or the rotary station is assigned a further lock station.
- This measure according to the invention has the advantage that this makes it possible in a simple manner to introduce or remove glass sheets from the device.
- FIGS. 2a-2d the embodiment of the aforementioned figures during a second mode of operation
- FIGS. 3a-3d a second embodiment of the device during a first operating mode
- FIGS. 4a-4d the embodiment of FIGS. 3a-3d during a second mode of operation;
- FIG. 5 a schematic representation of the assembly of triple insulating glass panes of "small” glass panels with the device according to the first exemplary embodiment in the embodiment shown in FIGS 6 shows a schematic representation of the assembly of triple insulating glass panes of "large” glass panels with the device according to the first exemplary embodiment in the second operating mode illustrated in FIGS. 2a-2d
- FIG. 7 a third one Embodiment of the device
- FIG. 8 shows a plan view of the third exemplary embodiment in FIG.
- Figure 10 the third embodiment of Figure 7, wherein the
- the device 10 has a single-track first horizontal conveyor 20, which has a conveyor track 21.
- the conveyor track 21 of the first horizontal conveyor 20 may be formed in a known manner by a row of driven rollers 22. But it is also possible to use a circulating conveyor belt or similar device for this purpose.
- the first horizontal conveyor 20 has a support means 23 which, in the embodiment described here, is inclined, preferably inclined at 6 ° to the vertical, and on which the glass sheets are supported during their transport movement.
- Such a horizontal conveyor 20 is known and therefore need not be described in detail. He passes through a washing station 30 in which to be assembled to the insulating glass pane glass panels are cleaned. The glass panels, which have been abandoned in a receiving station (not shown) and cleaned in the washing station 30, are brought by the first horizontal conveyor 20 past a visitation and frame setting station 32 to an outfeed device 40 whose construction and function will be described below.
- a rotating station 50 In the conveying direction below a rotating station 50 is arranged, the two conveyor tracks 51 a and 51 b (see Figure 1 b), wherein the conveyor track 21 of the first horizontal conveyor 20 - corresponding to the rotational position of the rotary station 50 - either with the first conveyor track 51 a or with the second conveyor track 51 b is aligned so that the glass panels from the first horizontal conveyor 20 in the respectively aligned with its conveyor track 21 conveyor tracks 51 a or 51 b of the rotating station 50 can be passed.
- a two-lane second horizontal conveyor 60 which has two conveyor tracks 61 a and 61 b (see FIG. 2 b), adjoins the rotary station 50.
- the rotating station 50 driven by a drive means 50 "has a length which allows glass panels 1A, 2A to be inserted therein, these glass sheets 1A, 2A having a first length h Rotatable in the direction of conveyance of the glass sheets so that, after a 180 ° rotation of its front end 52a facing in Figure 1, which faces a buffer station 70, in the rotated state then the first horizontal conveyor 20 and its second end 52b of the buffer station 70
- a drive device 50 'rotatably drivable rotating frame 52 is formed essentially by two support walls 53a and 53b, which are inclined relative to the vertical, preferably at an angle of 6 °, and have a plurality of support rollers (not shown) along which the glass sheets The glass panel supported by the first support wall 53a places its bottom edge on roller
- the rotary station 50 is thus formed in two lanes and the rollers of the first conveyor track 51 a and the rollers of the second conveyor track 51 b are independently drivable, so that - as described below - on each of the two tracks of the rotary station 50 one or more located on a track Glass panels can be moved independently of the located on the other track glass panels.
- DE 10 2012 000 464 A1 the disclosure of which is the subject of the present application by this reference.
- the second horizontal conveyor 60 has two sections 60a and 60b which can preferably be driven independently of one another.
- the first section 60a passes through the buffer station 70 and the second section 60b passes through an assembly and press station 80.
- the construction of a preferred embodiment of the buffer station 70 and the assembly and press station 80 are described in International Patent Application WO 2005/080739, for avoidance of repetitions and their disclosure by this reference to the object of this application is made. In the following, therefore, the special design, the buffer station 70 and the assembly and pressing station 80 will be explained only to the extent that is expedient or necessary for the understanding of this application.
- the buffer station 70 of the device 1 described here is rotatably configured, so that after a rotation of 180 ° in her front left end 70a, which is associated with the rotary station 50, then in the rotated state Assembly and pressing station 80 and its rear end 70b of the rotating station 50 faces.
- the driven by a drive device 70c buffer station 70 has a rotatably driven by the drive means 70c rotary frame 72, which - as well as the rotating frame 52 of the rotating station - against the vertical, preferably at an angle of 6 °, inclined support walls 73a and 73b having a Has a plurality of support rollers (not shown), along which the glass sheets are movable.
- the rotatable buffer station 70 in this case has a length which allows at least one glass panel 3A, which has a length with I2> Ii to introduce and rotate.
- the supported by the first support wall 73a glass plate sets with its lower edge thereby on rollers of a first conveyor track 61 a of the first portion 60a of the second horizontal conveyor 60 and on the second support wall 73b supporting glass plate sets on rollers of a second conveyor belt 61 b of the first Section 60a of the second horizontal conveyor on.
- the buffer station 70 is thus - like the turning station 50 - formed in two lanes and the rollers of the first conveyor track 61 a and the second conveyor track 61 b of the first portion 60 a and the second portion 60 b of the second horizontal conveyor 60 are preferably independently driven, so that for each of the two tracks of the buffer station 70 and / or the assembly and pressing station 80 can be moved one or more on one track glass panels independently of the located on the other track glass panels.
- the basic mode of operation of the device will be explained with reference to FIGS. 1a-1d.
- Shall be combined with the device 1 "small" glass panels 1 A, 1 B and 2A, 2B respectively to an insulating glass panel 1AB and 2AB, that is, glass panels 1A, 1B, 2A, 2B, which are introduced into the rotating station 50 and from her can be rotated, the rotatable buffer station 70 of the given first mode of operation of the device 1 is operated in a "passive mode", that is, it is in its normal position and performs no rotational movement during the processing of the "small” glass panels Operation of the described device 1 is thus the same as in the device described in the aforementioned DE 10 2012 000 464 A1 and WO 2013/104542 A1.
- the rotating station 50 is then rotated by 180 ° until it has reached its position shown in FIG. 1 c. Then, by means of the first horizontal conveyor 20, a second glass sheet 2B is introduced into the turning station and paired to form a glass sheet pair 2AB.
- the second glass panel pair 2AB is then introduced into the buffer station 70, wherein during the introduction process of this second glass panel pair 2AB the first glass panel pair 1AB already in the buffer station 70 is moved further, so that then the two glass panel pair 1AB and 2AB are in the buffer station 70.
- These are then introduced in a manner known per se and therefore not described in more detail from the second horizontal conveyor 60 in the assembly and pressing station 80 and assembled there in a likewise known manner to form a double insulating glass pane.
- the glass sheet pair 3AB is then picked up in a manner known per se from the first portion 60a of the second Wa aroynicers 60 and the assembly and pressing station 80 passing through the second section 60b introduced into this station and assembled in a known manner to form a double insulating glass.
- the rotatable buffer station 70 serves to glass panel pairs 1AB and 2AB, respectively, for buffering these glass panel pairs before they be introduced together into the assembly and pressing station 80.
- the buffer station 70 therefore preferably has a length which is dimensioned such that not only "large” glass sheets 3A, 3B having the length can be processed therein but also at least two "small” glass sheet pairs therein 1AB, 2AB, which have a length, can be accommodated.
- FIGS. 3a-3d and 4a-4d show a second exemplary embodiment of a device V, wherein corresponding stations and components are provided with the same reference symbols and will not be described in greater detail.
- the device 1 'of the second embodiment has a buffer station 70', which is now - in contrast to the rotatable buffer station 70 of the first embodiment - not necessarily rotatable, but is stationary in the embodiment described here.
- this buffer station 70 ' which is arranged between a turning station 50 of the first embodiment corresponding turning station 50' and the assembly and pressing station 80, although advantageous for an efficient production process, but not mandatory and therefore can also be omitted.
- the essential difference between the two exemplary embodiments is that, in the device V of the second exemplary embodiment, the rotating station 50 'takes over the function of the rotatable buffer station 70 of the first exemplary embodiment, that is to say that it is designed such that it can rotate both ".
- the rotating station 50 ' has a rotating device 50a', which is formed like the rotating station 50 of the first embodiment and is therefore not described in detail.
- the turning station 50' at least one, in the embodiment described here has two connectable extension devices 50b 'and 50c', which is connected to the rotator 50a '
- the extension devices 50b 'and 50c' are each arranged on one side of the rotating device 50a ' It is also possible to provide only one extension device on one side of the rotating device 50a ', which then has to be dimensioned correspondingly long, but the solution is not preferred since this results in an asymmetrical construction of the rotating station 50'.
- Each of the two extension devices 50b 'and 50c' preferably has in each case a frame 52 'with each inclined against the vertical support walls 53a' and 53b ', which are aligned with the support walls 53a, 53b of the rotating frame 52 of the rotator 50a'.
- the mode of operation of the device 1 'of the second exemplary embodiment is as follows: If' small 'glass sheets are to be processed with the device 1', the two extension devices 50b 'and 50c' are decoupled from the rotary device 50a ', as shown in FIG 3a is shown in this first operating Type of device V so only the rotator 50a 'rotates the turning station 50'. This corresponds to the function of the rotating station 50 of the first embodiment.
- a first glass sheet 1A is - as described above - introduced through the first extension means 50b 'in the rotator 50a', this is then rotated by 180 °.
- a second glass panel 1 B is again introduced into the rotating device 50 a 'through the first extension device 50 b' decoupled from the rotary device 50 a 'and paired in this to form a glass panel pair 1 AB.
- This is then - as seen in Figure 3c - brought by the also of the rotating station 50a 'decoupled second extension device 50c through to the buffer station 70' or - if this, as stated above, is not provided - directly into the assembly and pressing station 80 introduced (see Figure 3d).
- the described devices 1 and 1 'thus advantageously permit a "tandem operation" by the two modes of operation described above, in which only "small” glass sheets 1A-2B, that is, glass sheets of length h, which are in the rotating station 50 or in the rotary device 50 'can be introduced and rotated in this, as well as "large” Glass panels 3A, 3B, that is, glass panels of length l 2 > Ii, which no longer fit into the rotating station 50 and in the rotator 50 'to process, without this in particular in the processing of these aforementioned "small” glass panels against the from DE 10 2012 000 464 A1 or WO
- the unloading station 40 Before the glass sheets 1A, 2B, 3A, 3B are transported by the first horizontal conveyor 20 from the washing station 30 to the rotary station 50, they pass through the unloading station 40. Their task is to remove a glass panel located on the conveyor track 21 of the first horizontal conveyor 20 from this track, so that the further glass panel placed behind this glass panel can be conveyed from the washing station 30 to the rotary station 50 by the first horizontal conveyor 20.
- the outfeed station 40 thus displaces a glass panel in it from the first track formed by the conveyor belt 21 of the first horizontal conveyor 20 to a second track in which the glass panel thus displaced can be "parked." Further details of this retrieval station 40 become available again Reference is made to the aforementioned patent applications DE 10 2012 000 464 A1 and WO 2013/104542 A1
- the outsourcing station 40 is in turn advantageous if, with the devices 1, 1 'described, it is not only double insulating glass panes, as described above in particular, triple insulating glass panes are to be produced.
- these glass sheets 1A, 1B and 2A, 2B are picked up by the second horizontal conveyor 60 is transported to the assembling and pressing station 80 (line 8) after assembling these glass sheets 1A, 1B and 2A, 2B to the two glass sheet pairs 1AB and 2AB, that is, to a first member of the triple insulating glass sheet to be manufactured therefrom
- the elements thus formed are supported on the side of the assembling and pressing station 80 associated with the second conveying path 61b of the second horizontal conveyor 60.
- third glass sheets 1C and 2C are rotated by the rotating station 50 and the rotatable buffering station 70 is moved to the assembling and pressing station 80 on the first conveying track 61 a of the second horizontal conveyor 60, positioned opposite to the glass board pairs 1AB, 2AB already located and assembled therein (line 9), and then by a corresponding operation of the assembling and pressing station 80 assembled to "small" triple insulating glass panes 1ABC, 2ABC (line 10).
- line 10 For further details of this assembly reference is made to the aforementioned publications DE 10 2012 000 464 A1 and WO 2013/104542 A1.
- the device described is not only suitable for the efficient production of insulating glass panes of different lengths, but also advantageously makes it possible to simplify their manufacture by introducing and / or removing them according to a third exemplary embodiment shown in FIGS. 7 to 10 of individual glass panels is feasible.
- the third embodiment corresponds to its basic structure according to the first of the two embodiments described above, so that corresponding components provided with the same reference numerals and will not be described in detail.
- the rotatable buffer station 70 of the device an input and / or Ausschlatestation, hereinafter briefly lock station 90, is assigned.
- This lock station 90 serves to remove individual glass sheets 1A-3B from the transport path of the glass sheets, if this is required or required for manufacturing reasons. In particular, defective glass sheets 1A-3B or glass sheets, which for other reasons are to be removed from the transport path to the assembly and pressing station 80, can thereby be removed.
- the third embodiment of the described device 1 thus allows an individual discharge of a glass sheet 1A-3B located in the transport path, which will be described in detail below.
- Locking station 90 is arranged on the rotating circle K of the rotatable buffer station 70 such that in a discharge position of the buffer station 70, the glass panel located in this, can be transferred from the buffer station 70 in the lock station 90.
- the buffer station 70 is moved from its basic position shown in FIGS. 7 and 8, in which the buffer station 70 is located in the transport path of the glass sheets 1 A-3 B, as described above, into a lock position shown in FIG.
- the rotatable buffer station 70 is oriented such that one or more glass sheets 1A-3B can be transferred to the lock station 90.
- the lock station 90 - as shown in Figure 7 - a horizontal conveyor 91 with a conveyor track 91 ', which - is formed by a row of driven rollers 92 - corresponding to the conveyor track 21 of the first horizontal conveyor 20.
- the lock station 90 has a support 93 which, in the case shown here, has a support wall 93a which has a plurality of support rollers (not shown) along which the glass sheets are movable. The supported by the support wall 93a glass panel sets with its lower edge on the rollers 92 of the conveyor track 91 'of the horizontal conveyor 91.
- the formation of the support wall 93a corresponds to that of the support wall 73a of the buffer station 70 and, like this, is inclined relative to the vertical, so that in the lock position of the buffer station 70 the support wall 93a is aligned with the corresponding support wall 73a or 73b of the buffer station 70.
- the glass panel to be ejected can thus be easily moved from the corresponding support wall 73a or 73b to the support wall 93a of the lock station 90.
- the lock station 90 consists of two units 90a and 90b, which are formed as described above. This is not mandatory. Rather, it is also possible that the support wall 93a and the conveyor track 91 'are integrally formed.
- the support device 93 has a support wall 93a with support rollers. This is not mandatory. It is also possible to provide, instead of the support rollers, an air cushion or similar means which causes the glass sheets 1A-3B to be supported as they move through the conveyor 91 '.
- the glass sheet 3 A which is located on the first conveying path 61 a of the first portion 60 a of the second horizontal conveyor 60 and is supported by the first support wall 73 b of the rotary buffer station 70 are brought into the lock station 90, the rotatable buffer station 70 so far rotated until the first support wall 73a with the support wall 93a of the lock station 90 is aligned.
- the first conveyor track 61 a of the rotatable buffer station 70 and the conveyor track 91 'of the horizontal conveyor 91 of the lock station 90 then move this glass panel 3A from the rotatable buffer station 70 into the lock station 90, whereby it is discharged from the transport path of the device 1.
- the sluice station 90 is formed in one lane, ie, that the horizontal conveyor 91 has only one single conveyor lane 91 a. From the above-described discharge of the second glass sheet 3B, it is quite expedient that two or more glass sheets located on different conveyor tracks 61a and 61b are discharged simultaneously or in succession. For this purpose, it is expedient that the lock station 90 is formed two lanes. It then has - not shown in the figures - a further conveyor track and a further support means, which are formed according to the conveyor track 91 a and the support means 93. The support walls 93a are thus in turn arranged in a V-shape.
- the first support wall 73a thus curses with the support wall 93a and the second support wall 73b with the further support wall.
- the lock station 90 has a length which corresponds to the length of the buffer station 70, so that "large" glass panels 3A, 3B can be accommodated in the lock station 90. If only "small" glass panels 1A-2B are to be ejected for certain applications, so it is of course not necessary that the lock station 90 has the length described above. In this case, it is sufficient that the
- Locking station 90 has only one of the two units forming them 90a and 90b.
- the procedure is as follows: The glass sheet to be inserted is fed into the lock station 90. Then, the buffer station 70 is moved to its lock position, so that in turn the rotatable buffer station 70 and the lock station 90 are aligned with each other. Then, from the conveyor track 91 'of the horizontal conveyor 91 of the lock station 90, the glass panel placed in it is introduced into the rotatable buffer station 70.
- the device 1 has a further lock station 100, which is assigned to the rotary station 50 and arranged at its turning circle K '. This then serves for the discharge of glass sheets 1A-2B from the turning station 50.
- the further lock station 100 has a horizontal conveyor 101, which has a conveyor track 101 'with rollers 102.
- a support device 103 is provided with a support wall 103a, which also has support rollers (not shown here).
- the support wall 103a of the support device 103 is in turn inclined to the vertical in such a way that it is aligned with the cooperating support wall 53a or 53b of the rotating station 50.
- the further lock station 100 is thus designed in accordance with the lock station 90, so that a further description of the same is not required.
- the insertion and / or removal of a glass sheet from or into the turning station 50 takes place the way in which the input and / or ejection of a glass sheet from the rotatable buffer station 70.
- the further lock station 100 it was assumed that these, like the lock station 90 shown in FIGS. 7 to 10, are single-tracked. But it is - as described above in the lock station 90 described above - possible to form the further lock station 100 two lanes, so that it then has two conveyor tracks and two support means, which are preferably oriented inclined opposite to the vertical, so that in turn the V-shaped Design is given. In the lock position of the lock station 90, one of the two support walls 53a or 53b then aligns with the support wall 103 and the second support wall 53b or 53a with the further support wall. The statements made on the two-lane design of the lock station 90 apply correspondingly to the further lock station 100.
- the described device can also be designed according to the second embodiment, i. h., That the turning station 50 'is enlarged, so as to process also large glass panel 3A, 3B, as described with reference to the second embodiment.
- the further lock station 100 preferably has a length which also allows the discharge of large glass sheets 3A, 3B. It then corresponds to its function and its structure after the lock station 90.
- the turning circle K 'of the rotating station 50' is then given by its length and the length of one or preferably both extension devices 50b 'and 50c'.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Joining Of Glass To Other Materials (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE202013011411.8U DE202013011411U1 (de) | 2013-12-20 | 2013-12-20 | Vorrichtung zum Zusammenbau von Isolierglasscheiben |
| DE102013021731.8A DE102013021731B4 (de) | 2013-12-20 | 2013-12-20 | Vorrichtung und Verfahren zum Zusammenbau von Isolierglasscheiben |
| PCT/EP2014/003451 WO2015090613A1 (de) | 2013-12-20 | 2014-12-20 | Vorrichtung und verfahren zum zusammenbau von isolierglasscheiben |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2964863A1 true EP2964863A1 (de) | 2016-01-13 |
| EP2964863B1 EP2964863B1 (de) | 2016-08-24 |
Family
ID=52358736
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14828015.9A Not-in-force EP2964863B1 (de) | 2013-12-20 | 2014-12-20 | Vorrichtung und verfahren zum zusammenbau von isolierglasscheiben |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20160290034A1 (de) |
| EP (1) | EP2964863B1 (de) |
| CA (1) | CA2934337A1 (de) |
| WO (1) | WO2015090613A1 (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10689208B2 (en) | 2016-07-12 | 2020-06-23 | Lisec Austria Gmbh | Conveying apparatus |
| EP4530428A1 (de) | 2023-09-26 | 2025-04-02 | Glaston Germany GmbH | Verfahren und vorrichtung zum zusammenbauen einer zwei aussengläser und ein dazwischen liegendes dünnglas enthaltenden dreifach-isolierglasscheibe |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201700071422A1 (it) * | 2017-06-27 | 2018-12-27 | Forel Spa | Impianto automatico e procedimento automatico per la fabbricazione ad elevata produttivita’ del vetro isolante costituito da almeno due lastre di vetro ed almeno un telaio distanziatore |
| DE102019123700A1 (de) * | 2019-09-04 | 2021-03-04 | Bystronic Lenhardt Gmbh | Verfahren und Vorrichtung zum Zusammenbauen von Isolierglasscheiben sowie dadurch hergestellte Isolierglasscheibe |
| DE102019123696A1 (de) * | 2019-09-04 | 2021-03-04 | Bystronic Lenhardt Gmbh | Verfahren und Vorrichtung zum Zusammenbauen von Isolierglasscheiben sowie dadurch hergestellte Isolierglasscheibe |
| DE202024002603U1 (de) * | 2023-09-04 | 2025-09-24 | Forel S.P.A. Unipersonale | Vorrichtung zur Herstellung eines Isolierglases |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4437998C2 (de) * | 1994-02-01 | 1999-07-22 | Lenhardt Maschinenbau | Vorrichtung zum Zusammenbauen von Isolierglasscheiben |
| US8381382B2 (en) * | 2009-12-31 | 2013-02-26 | Cardinal Ig Company | Methods and equipment for assembling triple-pane insulating glass units |
| CA2860896A1 (en) * | 2012-01-13 | 2013-07-18 | Plus Inventia Ag | Device and method for assembling insulating glass panes |
-
2014
- 2014-12-20 EP EP14828015.9A patent/EP2964863B1/de not_active Not-in-force
- 2014-12-20 CA CA2934337A patent/CA2934337A1/en not_active Abandoned
- 2014-12-20 WO PCT/EP2014/003451 patent/WO2015090613A1/de not_active Ceased
-
2016
- 2016-06-17 US US15/186,312 patent/US20160290034A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2015090613A1 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10689208B2 (en) | 2016-07-12 | 2020-06-23 | Lisec Austria Gmbh | Conveying apparatus |
| EP4530428A1 (de) | 2023-09-26 | 2025-04-02 | Glaston Germany GmbH | Verfahren und vorrichtung zum zusammenbauen einer zwei aussengläser und ein dazwischen liegendes dünnglas enthaltenden dreifach-isolierglasscheibe |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2964863B1 (de) | 2016-08-24 |
| US20160290034A1 (en) | 2016-10-06 |
| WO2015090613A1 (de) | 2015-06-25 |
| CA2934337A1 (en) | 2015-06-25 |
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