EP3212856B1 - Méthode pour produire un système composite d'isolation thermique - Google Patents

Méthode pour produire un système composite d'isolation thermique Download PDF

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Publication number
EP3212856B1
EP3212856B1 EP15794486.9A EP15794486A EP3212856B1 EP 3212856 B1 EP3212856 B1 EP 3212856B1 EP 15794486 A EP15794486 A EP 15794486A EP 3212856 B1 EP3212856 B1 EP 3212856B1
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EP
European Patent Office
Prior art keywords
insulation
filling material
facade
profiling
panels
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP15794486.9A
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German (de)
English (en)
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EP3212856A1 (fr
Inventor
Hans-Dieter Middendorf
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Isover SA France
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Saint Gobain Isover SA France
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Application filed by Saint Gobain Isover SA France filed Critical Saint Gobain Isover SA France
Publication of EP3212856A1 publication Critical patent/EP3212856A1/fr
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/762—Exterior insulation of exterior walls
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped

Definitions

  • the invention relates to a method for creating a thermal insulation composite system.
  • Thermal insulation composite systems are usually built up from an insulation layer attached to the facade or wall to be insulated with adhesives and / or mechanical fastening elements, in particular plate anchors, which is created from abutting insulation panels laid in the surface and which is on the outside with a plaster with embedded reinforcement fabric and a top or finishing plaster is completed, if necessary, they have a paint on the outside as a further layer.
  • EPS expanded polystyrene
  • mineral wool insulation materials glass and rock wool
  • PUR polyurethane
  • PIR polyisocyanurate
  • the surface of the insulation board facing the outside experiences significant thermal shock loads, while the surface facing the wall has only very slight temperature fluctuations, which is expressed in a different temperature-induced dynamic linear expansion of the individual insulation boards that usually form the insulation layer, which anyway a relatively smaller change in length showing inside of the insulation layer on the wall is additionally prevented by the attachment in the change in length.
  • This effect is known as encryption.
  • the DE 33 12 414 an insulation board with a circumferential rebate profile, which is arranged as an insulation layer of a thermal insulation composite system in such a way that a recess is formed on the outside that is filled with a pre-formed butt joint profile which is identical to the insulation boards and which is glued to the adjacent insulation boards.
  • the butt joint profile serves as a labyrinth seal, with which the penetration or penetration or the formation of moisture in the joint area is to be prevented.
  • the butt joint profile is in particular provided with a one-sided fabric lamination that is worked into the plaster layer in a known manner.
  • a comparable solution with a preformed pressure piece is in the DE 20 2006 015 663 U1 disclosed.
  • the requirement for the adhesive connection is to provide a perfect and permanent bond between the profile elements and the insulation panels.
  • the disadvantage of these solutions is that additional precisely fitting profile elements are required, which have to be processed on site in a complex manner.
  • the profile elements are limited to simple geometric shapes such as cuboids or wedge shapes, so that the contact area is limited.
  • the DE 35 28 776 provides for the joint area to be designed in the form of an elastic expansion strip, which is covered on the outside with an elastic sealing compound. Because of the sealing compound used in the groove of the elastic expansion strip with a lower Shore hardness, thermal movements in the elastic zone of the cover and thus in the plaster layer should be barely visible.
  • This solution represents a complex and expensive special solution that requires the manufacture of insulation panels and connected expansion strips and the application of the elastic sealing compound, at least partially on site.
  • the DE 298 20 778 U1 discloses thermal insulation panels with tongue and groove made of plastic foam, which have an expansion in the form of an undercut in the space between two adjacent panels. This widening is positional between the groove and Spring and the wall arranged and serves to prevent the penetration of adhesive mortar, with which the insulation panels are fixed to the wall, up to the tongue and groove area. The formation of joint cracks on the outside is not discussed.
  • the invention has the task of providing an insulating layer of a thermal insulation composite system made of facade insulation panels, which avoids joint marks in the facade and at the same time is easy to manufacture and process.
  • the created insulation layer of a thermal insulation composite system to be attached to a building wall of facade insulation panels with a cuboid base body with two opposite large areas and four side surfaces connecting the large areas has at least one recess in the form of an undercut at butt joint areas of adjacent panels.
  • Profiling of the insulation panels is shaped and arranged in such a way that a recess is formed over the respective contact surface with an adjacent, butted insulation panel, which is arranged as an insulation layer for a thermal insulation composite system on the side facing away from the wall when the insulation panels are installed.
  • the recesses are filled with an elastic filling compound with adhesive properties, so that the plates are firmly connected to one another with a non-positive, elastic connection so that the encoding is significantly reduced.
  • the design of the recess in the form of an undercut results in a non-positive, elastic connection with particularly good mechanical properties due to the enlarged contact area between the filler material and an increased amount of filler material.
  • bowls or “bowls” is also used; in the English-speaking world one speaks of “bowing” or “buckling”. This means the one-sided thermal expansion of a panel on a facade under the influence of temperature, which is accompanied by bulging of the insulation panels. The panels arch like a bowl and this can cause cracks to form in the joint area.
  • this composite also advantageously seals the abutment surface against the penetration of mortar into the butt joint.
  • plaster By applying the plaster using the usual processing technology, it is inevitable that mortar material is partially pressed into the butt joints.
  • a mortar tongue is accompanied by the formation of a thermal bridge, which can reduce the overall insulating effect of the composite thermal insulation system.
  • butt joints are already filled in with a suitable material to avoid thermal bridges due to wider butt joints, but this is only done for butt joints of a certain width, which depends on the diameter of the outlet opening of the application device, usually a cartridge. Narrower butt joints in the range of a few millimeters are usually not reworked and are not connected to one another with a force fit.
  • the facade insulation panel has a profile on two adjacent side surfaces. With this arrangement of the profiling "across the corner", the side surfaces opposite the two profiled side surfaces do not have any profiling.
  • the facade insulation panels are laid in the insulation layer in a bond such that the profiled side surface of a facade insulation panel is adjacent to the non-profiled side surface of an adjacent facade insulation panel, so that the recess is formed by the profile of one panel.
  • the insulation board it is also possible for the insulation board to have a circumferential profiling on all four side surfaces, so that the recess in the insulation layer is created by the interaction of profiling and counter-profiling (of the adjacent board).
  • facade insulation panels with this form of profiling must be produced on the long side surfaces and on the short side surfaces, i.e. two products are provided have to.
  • a flat, i.e. Continuous formation of the recesses in the insulation layer is only given when laying in a cross bond, which is generally less desirable.
  • the profiling expediently extends over no more than 50% of the thickness of the insulation board and thus of the insulation layer, particularly preferably no more than 25% of the thickness of the insulation board or the insulation layer.
  • the non-profiled section of the side surface serves as an abutment surface for laying the facade insulation panels to the insulation layer.
  • the facade insulation panel is preferably made of expanded polystyrene (EPS), extruded polystyrene (XPS), polyurethane (PUR), polyisocyanurate (PIR) or phenolic resin / resol. Expanded polystyrene (EPS) is particularly preferred.
  • the filling compound has adhesive properties and enables a non-positive and elastic connection between adjacent insulation panels. It is preferred that the filler material, after curing, has a modulus of elasticity according to ISO 527 of 20 MPa to 150 MPa, particularly preferably from 50 MPa to 120 MPa.
  • a material is expediently used as the filler material which has a thermal conductivity according to DIN 52612-2: 1984-06 of less than or equal to 0.060 W / (mK), preferably less than or equal to 0.040 W / (mK). Due to this insulating effect of the filler material, it is advantageous to largely prevent the joints from showing on the plastered facade.
  • the filler compound in the hardened state has a tensile strength of the adhesive connection of at least 60 kPa, preferably at least 80 kPa according to EN 15870: 2009.
  • Foamable filling compounds based on polyurethane or polyisocyanurate which can be provided in cartridges, are preferred.
  • self-curing one- or multi-component adhesives based on plastic, mineral adhesives or plastic-modified ("tempered") mineral adhesives mixed with insulating materials, preferably expanded polystyrene (EPS) in granulate form can be used.
  • EPS expanded polystyrene
  • Fig. 1 shows a facade insulation panel 1 made of expanded polystyrene (EPS) in the form of a cuboid with a first large area 2, an opposite large area 3, two short side surfaces 4 and second long side surfaces 5.
  • the facade insulation panel 1 has a non-profiled side surface section 4 on a short side surface 4 'and a profiling 6 and on a long side surface 5 a non-profiled side surface section 5' and a second profiling 7.
  • Both profiles 6, 7 are designed here as a right-angled recess, which in the cross section of the section plane AA 'in Fig. 2a for the detail section Z is shown.
  • the two profiles 6 and 7 have the same dimensions, so the length or width of the first large area 2 is each 5 mm less than the length or width of the second large area 3. Both profiles extend over a depth of 30 mm of the insulation board with dimensions of 1000 x 500 x 100 mm, based on the non-profiled cuboid. In the example, the depth of the profile is therefore 30% of the panel thickness. In the case of the right-angled recess, the dimension of each intermediate plane parallel to the large surfaces 2, 3 over the depth of the profile is the same as the dimension of the first large surface 2.
  • FIGS. 2b-2d show, in an enlarged detail representation, different versions of the profiling of a facade insulation panel for an insulation layer for detail section Z.
  • the versions 2a to 2d are of this type graphically arranged one below the other that the non-profiled side surface sections 4 'are aligned.
  • Fig. 2a exhibits the profile with a right-angled recess according to the prior art Fig. 1 enlarged.
  • the profile width ie the distance between the aligned plane of the non-profiled side surface sections 4 'and the profiling 4 "of the side surface 4 is constant over the profile depth.
  • Figure 2b represents a first profiling of the facade insulation panel for the insulation layer.
  • the profiling has a comparatively small recess of 3 mm compared to the aligned plane of the non-profiled side surface sections 4 ', and after a parallel edge area 10 forms an undercut area 11 until the profile depth is reached out.
  • the profiling of the Figure 2c as a further profiling of the facade insulation board for the insulation layer differs from the execution according to Fig. 2 b in that the undercut is not formed with an inclined course, but is formed as a groove 12 below the parallel edge region 10.
  • the profiling of the Fig. 2d represents a trough-shaped or trapezoidal recess 13.
  • the length of an intermediate plane ie the extension in the direction of the cross-sectional area AA 'to the opposite side surface due to a larger profile width, is in the undercut area in embodiment 2b 11, in the embodiment 2c at every point of the groove recess 12 and in the embodiment 2d at least the area of the bottom of the trough-shaped recess 13 parallel to the aligned plane is smaller than the corresponding length of the first large area.
  • profiling prrecisely an orthogonal side surface.
  • Fig. 3 shows a section of an insulating layer 14 made of insulating panels after it has been attached to the wall, the profiles 6, 7 from the Facing away from the wall. To simplify the illustration, any mechanical fastening elements used have been omitted and the reference symbols are entered only once.
  • the cutout after Fig. 3 shows a total of twenty facade insulation panels 1 with profiling according to Fig. 2 b Via a "corner" on two adjacent side surfaces, which are arranged in the association in a conventional manner before the filling material is introduced.
  • the facade insulation panels 1 in the exemplary embodiment are arranged in such a way that the profiles from the parallel edge area 10 and the inclined undercut area 11 are located on the right and lower edge of a facade insulation panel 1.
  • joint 15 has a wedge-shaped shape and is formed by the profiling 6 or 7 and the non-profiled side surface 4 and 5 of a further abutting facade insulation panel 1 are formed.
  • the limitation of the undercut is not visible in the top view and in Fig. 3 indicated by the dashed lines 16.
  • the joints 15 are foamed or filled with a suitable filler material, in particular a PUR foam adhesive, in a subsequent work step.
  • a suitable filler material in particular a PUR foam adhesive
  • any material that has swelled out of the joint is removed with a craft knife and, if necessary, the joint is smoothed.
  • the further layers, concealed plaster with reinforcing fabric, finishing plaster / finishing plaster and possibly further covering layers such as paint coats of the thermal insulation composite system, are then applied in a manner known per se.
  • facade insulation panels arranged orthogonally to one another can advantageously also be glued in the corner area, which results in considerable mechanical stabilization.
  • the invention also leaves room for further refinements.
  • profiling it is not necessary for the profiling to have the same geometry on all profiled side surfaces; different geometries can also be combined with one another.
  • the basic shape of the facade element can also differ from a cuboid shape and be a rebate element known per se.
  • the described configuration of the profiling according to the invention is then preferably formed in one of the two insulating layers of the rebate element.
  • the basic shape of the facade element can differ from the cuboid shape and be a tongue-and-groove element known per se.
  • the described configuration of the profiling according to the invention is then preferably arranged in one of the two outer insulating layers of the three-layer tongue-and-groove element.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Claims (10)

  1. Procédé de fabrication d'un système composite d'isolation thermique, caractérisé par les étapes suivantes :
    • application d'une couche isolante (14) formée de plaques isolantes de façade (1) avec un élément de base cuboïde avec deux faces principales opposées (2,3) et quatre faces latérales (4,5) reliant les faces principales, pour une installation bout-à-bout des plaques isolantes de façade (1) sur une paroi de bâtiment à isoler au moyen d'un adhésif et/ou de moyens de fixation mécaniques, de sorte que la couche isolante (14) comporte dans les zones de contact de plaques contiguës, sur la face détournée de la paroi, au moins un évidement (6,7,15) en contre-dépouille,
    • Remplissage des évidements (6,7,15) formés entre deux plaques isolantes de façade adjacentes du fait des profils, avec une masse de remplissage adhésive et durcissement de la masse de remplissage adhésive de manière à former un joint adhésif élastique,
    • Elimination éventuelle d'un excès de masse de remplissage et/ou lissage de l'évidement (15) après durcissement de la masse de remplissage,
    • application d'un enduit de base, d'une structure d'armement, et d'un enduit de recouvrement, et éventuellement d'autres couches de recouvrement.
  2. Procédé selon la revendication 1, caractérisé par le fait que les plaques isolantes de façade (1) comportent deux faces latérales contiguës profilées et deux faces latérales contiguës non profilées, et que les évidements de la couche isolante sont formés par juxtaposition d'une face latérale profilée et d'une face latérale non-profilée de deux plaques isolantes de façade.
  3. Procédé selon la revendication 1, caractérisé par le fait que les plaques isolantes de façade (1) comportent quatre faces latérales profilées, de sorte que les évidements sont formés par juxtaposition d'un profil et d'un contre-profil des plaques adjacentes.
  4. Procédé selon l'une des revendications précédentes, caractérisé par le fait que les évidements (6,7) s'étendent sur au plus 50 % de l'épaisseur de la couche isolante (14), de préférence sur au plus 25 % de l'épaisseur de la couche isolante (14).
  5. Procédé selon l'une des revendications précédentes, caractérisé par le fait que les plaques isolantes de façade sont en polystyrène expansé, en polystyrène extrudé, en polyuréthane, en polyisocyanurate ou en mousse phénolique/résole.
  6. Procédé selon l'une des revendications précédentes, caractérisé par le fait que la masse de remplissage est, après durcissement, une masse de remplissage élastique avec un module d'élasticité selon ISO 527 de 20 MPa à 150 MPa.
  7. Procédé selon la revendication 6, caractérisé par le fait que la masse de remplissage élastique présente, après durcissement, un module d'élasticité compris entre 50 MPa et 120 MPa.
  8. Procédé selon la revendication 6 ou 7, caractérisé par le fait que la masse de remplissage présente une conductivité thermique selon DIN 52612-2:1948-06 inférieure ou égale à 0,060 W/(mK), de préférence inférieure ou égale à 0,040 W/(mK).
  9. Procédé selon l'une quelconque des revendications 6 à 8, caractérisé par le fait que la masse de remplissage forme, après durcissement, un joint adhésif entre deux faces latérales adjacentes qui présente une résistance à la rupture en traction, déterminée selon EN 15870:2009 d'au moins 60 kPa, de préférence d'au moins 80 kPa.
  10. Procédé selon l'une des revendications 6 à 9, caractérise par le fait que la masse de remplissage est une mousse à base de polyuréthane ou polyisocyanurate, une masse adhésive mono- ou multicomposant à base de polymère mélangé à un matériau isolant, autoréticulante, ou une masse adhésive minérale ou minérale modifiée par un polymère, mélangée avec un matériau isolant, autoréticulante.
EP15794486.9A 2014-10-28 2015-10-27 Méthode pour produire un système composite d'isolation thermique Not-in-force EP3212856B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014015829.2A DE102014015829A1 (de) 2014-10-28 2014-10-28 Fassadendämmelement
PCT/EP2015/074838 WO2016066628A1 (fr) 2014-10-28 2015-10-27 Couche isolante pour un système composite d'isolation thermique et système composite d'isolation thermique

Publications (2)

Publication Number Publication Date
EP3212856A1 EP3212856A1 (fr) 2017-09-06
EP3212856B1 true EP3212856B1 (fr) 2020-12-09

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EP15794486.9A Not-in-force EP3212856B1 (fr) 2014-10-28 2015-10-27 Méthode pour produire un système composite d'isolation thermique

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EP (1) EP3212856B1 (fr)
DE (1) DE102014015829A1 (fr)
RU (1) RU2723774C2 (fr)
WO (1) WO2016066628A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU199048U1 (ru) * 2020-05-13 2020-08-11 Карапет Арменович Тер-Закарян Теплоизоляционный многослойный материал

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0461444A1 (fr) * 1990-06-09 1991-12-18 KAEFER Isoliertechnik GmbH & Co. KG Isolation thermique pour de grandes différences de température dans la plage detempératures basses

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
AU5760173A (en) * 1972-09-05 1975-01-09 Frank Edward Mack Thermal insulation
SU941514A1 (ru) * 1978-07-05 1982-07-07 Центральный научно-исследовательский и проектно-экспериментальный институт промышленных зданий и сооружений Панель ограждени
SU1006664A1 (ru) * 1981-10-10 1983-03-23 Центральный научно-исследовательский и проектно-экспериментальный институт промышленных зданий и сооружений Стенова панель
DE3312414A1 (de) * 1982-04-07 1983-10-20 Stotmeister GmbH, 7894 Stühlingen Waermedaemmung von waenden mit daemmplatten
DE3528776C2 (de) * 1985-08-10 1995-04-27 Kaefer Isoliertechnik Paneelelement für Wärmedämmungen, vorwiegend im kryogenen Temperaturbereich
DE29820778U1 (de) * 1998-11-20 1999-07-08 MARMORIT GmbH, 79283 Bollschweil Wärmedämmplatten mit Nut und Feder
DE202006015663U1 (de) * 2006-10-06 2006-12-07 Gonon Isolation Ag (Sa) Wärmedämmplatte und Verbund aus mindestens zwei solcher Wärmedämmplatten
AT508557B1 (de) * 2009-07-27 2011-02-15 Steinbacher Daemmstoff Gmbh Umkehrdach
RU91727U1 (ru) * 2009-08-27 2010-02-27 Владимир Николаевич Нефедов Фасадная декоративная теплоизоляционная панель

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0461444A1 (fr) * 1990-06-09 1991-12-18 KAEFER Isoliertechnik GmbH & Co. KG Isolation thermique pour de grandes différences de température dans la plage detempératures basses

Also Published As

Publication number Publication date
RU2017118320A3 (fr) 2019-05-15
DE102014015829A1 (de) 2016-04-28
EP3212856A1 (fr) 2017-09-06
RU2017118320A (ru) 2018-11-29
RU2723774C2 (ru) 2020-06-17
WO2016066628A1 (fr) 2016-05-06

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