EP3338024A1 - Stepped rotating grate for solid fuel burners or gasifiers - Google Patents
Stepped rotating grate for solid fuel burners or gasifiersInfo
- Publication number
- EP3338024A1 EP3338024A1 EP16770983.1A EP16770983A EP3338024A1 EP 3338024 A1 EP3338024 A1 EP 3338024A1 EP 16770983 A EP16770983 A EP 16770983A EP 3338024 A1 EP3338024 A1 EP 3338024A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- movable
- grate
- fixed
- elements
- annular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/10—Under-feed arrangements
- F23K3/14—Under-feed arrangements feeding by screw
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H7/00—Inclined or stepped grates
- F23H7/06—Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding
- F23H7/08—Inclined or stepped grates with movable bars disposed parallel to direction of fuel feeding reciprocating along their axes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23H—GRATES; CLEANING OR RAKING GRATES
- F23H9/00—Revolving-grates; Rocking or shaking grates
- F23H9/02—Revolving cylindrical grates
Definitions
- the present invention relates to a grate for solid fuel burners or gasifiers.
- the grate comprises a solid fuel inlet portion, a deposit portion for the deposit of ashes and char produced by the pyrolysis/gasification of the solid fuel and an outlet portion for said ashes.
- the configuration just described is the common configuration of a grate for solid fuel gasifiers or burners, particularly for biomass gasifiers.
- Solid fuel gasifiers known in prior art are composed of an outer body delimiting a combustion chamber, providing at least one grate where the combustible material is placed, which is inserted through an inlet portion provided under the grate.
- Gasifiers known in prior art further provide an outlet port of the combustion chamber for discharging the obtained gases, as well as members for feeding primary air intended to feed air inside the combustion chamber under the grate, so called primary air .
- gasifiers known in prior art provide means for feeding air above the grate for the combustion of pyrolysis gases, of tar and part of the char of the pile, so called secondary air, as well as means for feeding air in the post-combustion portion, so called tertiary air. It is specified that in prior art known gasifiers a pile is created, that is a store of biomass inside the system above the grate. The pile is always subjected to pyrolysis and pyrolysis produces gaseous products, gas and tar, and solid products , char .
- the first products are char and gaseous products: the former continue to burn inside the pile, the latter burn in the top portion of the combustion chamber creating a flame generating the energy necessary for the gasification.
- Both char and ashes have to be removed such to prevent the grate and the combustion chamber from being clogged, since such clogging decreases the efficiency of the pyrolysis/gasification process, resulting in the decrease of the quality and amount of the product of interest.
- the aim is to provide a grate moving the ash and completing the char combustion while moving the residues towards the peripheral parts of the system where the discharge takes place.
- gasifiers known in prior art have types of grate intended to facilitate the removal of ashes.
- a first example is a movable compartment grate, namely a grate providing a kind of trapdoors that open and discharge the ashes under the grate in a discharge region.
- gasifiers known in prior art provide a grate mounted on shaking supports, which, once operated, shake the grate such that ashes are pushed outside the grate, towards a discharge region.
- the fuel In order to optimize the process it is necessary for the fuel to have a path and a sufficient residence time inside the combustion chamber such to obtain only ash free from unburned components in the discharge areas.
- the present invention achieves the above aims by providing a grate for solid fuel burners or gasifiers as described hereinbefore, wherein the deposit portion comprises at least two portions, of which a movable part and a fixed part, in such a way that the movable part has a relative displacement with respect to the fixed part and with respect to the inlet portion .
- the movable part overlaps at least in part the fixed part, in such a way to push ashes and char towards the outlet portion.
- a system is generated for the automatic removal of ashes and for char combustion allowing the fuel to be optimally burned/gasified.
- the removal of the ashes prevents the combustion chamber from being clogged and low-melting compounds from being formed that can create problems to the operation of the burner .
- the grate of the present invention helps the pyrolysis/gasification process inside gasifiers such to facilitate the combustion of syngas that is formed and of carbon residues, usually called as char and tar, in the same combustion chamber.
- the grate of the present invention in addition to provide an advanced system for the removal of ashes and combustion of char for burners/gasifiers , allows ashes to be discharged throughout areas intended for the discharge such to optimize the removal thereof .
- a further advantage of the grate of the present invention is to allow the input fuel to pyrolyse and to gasify such that the grate can burn char and residual ashes from the pyrolysis/gasification process therefore providing the energy amount necessary for triggering the process.
- the grate of the present invention allows char combustion to be completed and residual ashes to be discharged.
- the movable part is placed in proximity to the inlet portion, while the fixed part is placed in proximity to the outlet portion.
- ashes depositing near the inlet portion are pushed by the movable part towards the outlet portion .
- the movable part and/or the fixed part have holes for allowing primary air to pass inside the burner/gasifier , in particular inside the combustion chamber .
- the deposit portion is composed of at least two annular elements surrounding the inlet portion, of which a movable annular element and a fixed annular element, supported by a movable tubular element and a fixed tubular element respectively, arranged one inside the other and with their longitudinal axes parallel, such that the movable tubular element rotates around its longitudinal axis.
- the movable annular element rotates in an eccentric way with respect to the fixed annular element .
- the movable annular element prefferably to be fastened in an eccentric manner to the movable tubular element, such that the longitudinal axes of the movable tubular element and of the fixed tubular element are coincident.
- a first particularly advantageous aspect is the fact that the grate of the present invention can be made with reduced dimensions since it develops on the inside the whole system, having on the outside only the mechanisms for moving the movable tubular element or elements .
- the reduced dimensions of the grate allow it to be installed also in plants that develop limited powers, also lower than 2 MW thermal power.
- Grates known in prior art such as for instance the grate described in document W095/32392, need larger spaces since they have movement mechanisms installed between fixed and movable tubular elements.
- the biomass is distributed according to a pile arrangement and the grate acts for moving such pile. It results that the reduced dimensions help pyrolysis and gasification process.
- the deposit portion is composed of a plurality of movable annular elements and of fixed annular elements arranged alternating with each other.
- the movable and fixed annular elements have diameters that increase as they get farther from the inlet portion and are arranged one above the other one, such that the annular element with the smaller diameter is placed in the highest point and the one with the larger diameter is placed in the lowest point.
- the rotation of the movable annular elements causes areas to be overlapped such that ashes and char are pushed outwardly.
- the movement leads to a continuous cleaning of the portions where the fuel is provided with a consequent continuous fall of the fuel, that is char, and ashes towards the peripheral and lowest areas.
- each annular element in its peripheral portion has a thickness greater than the remaining part.
- peripheral portion with greater thickness of each annular element is in contact with the preceding and following annular element.
- the flow of deviated primary air allows the depositing ashes and char to be pushed towards the outermost annular elements, such to facilitate them to be exhausted and discharged.
- Such configuration that is the deviation of the stream of primary air, can be provided also in combination with the variant embodiment that provides the portion of greater thickness of the annular element to be in contact with the preceding or following element.
- the annular element with the greater diameter is a fixed annular element, having at least one discharge hole to allow ashes to pass to the outlet portion.
- the deposit portion is composed of a first series of step elements, of which movable step elements and fixed step elements, arranged alternating with each other and in a helical manner around the inlet portion, from an upper point in proximity to the inlet portion to a bottom point in proximity to the outlet portion.
- the movable step elements are fastened to the outer surface of a tubular element, that is mounted so as to oscillate about its own longitudinal axis.
- the inlet portion has a plate element mounted so as to rotate independently from the tubular element, which plate element has at least one fixed spillway element intended to push ashes and char towards the step element positioned in the upper point during the rotation of the plate element.
- the plate element has two spillway elements , such to push ashes and char towards the step elements placed in the upper points.
- the provision of the double helix allows a higher amount of ashes to be burned and the process to be optimized, without creating obstructions throughout the fall of the ash.
- the plate element at its peripheral edge has a delimiting barrier that has an opening at the step element placed in the upper point .
- each step element in its end part has a thickness greater than the remaining part .
- annular elements also in this case it is possible to provide the flow of primary air to be deviated such to push ashes and char deposited on the step elements towards the lowermost step elements.
- the present invention also relates to a solid fuel gasifier comprising an outer body delimiting a combustion chamber, which combustion chamber provides at least one grate where the combustible material is placed.
- the gasifier provides at least one inlet compartment for the combustible material provided under the grate, as well as an outlet port of the combustion chamber for exhausting the obtained gases.
- the gasifier of the present invention provides a grate having one or more of the characteristics described above, as an alternative or in combination with one another.
- Figs, la, lb and lc are three views of a first embodiment of the grate of the present invention.
- Fig.2 is a section of the grate of the present invention according to the embodiment of figures la, lb and lc;
- Figs.3a to 3c are three sections of the gasifier of the present invention providing to use the grate of the previous figures;
- Figs.4a and 4b are the grate of the present invention according to a further embodiment
- Fig.4c is a detail of the embodiment of the grate shown in figures 4a and 4b;
- Fig.5 is a section of the gasifier of the present invention providing to use the grate of the previous figures;
- Figs. 6a to 6d are some views of the mechanism moving the movable elements belonging to the grate of the present invention.
- the present invention relates to a grate for solid fuel burners or gasifiers comprising a solid fuel inlet portion, a deposit portion for ashes and char obtained by pyrolysis/gasification of solid fuel and an ash outlet portion.
- the inventive concept of the present invention provides the deposit portion to comprise at least two parts, of which a movable part and a fixed part, such that the movable part has a relative displacement with respect to the fixed part and to the inlet portion .
- the movable part overlaps at least partially the fixed part, such to push ashes and char towards the outlet portion.
- the movable part is preferably placed in proximity to the inlet portion, while the fixed part is placed in proximity to the outlet portion.
- the movable part and/or the fixed part have holes to allow primary air to pass inside the burner/gasifier .
- Figures 3a and 5 show two embodiments of the grate inserted within a gasifier.
- the grate has an inlet portion 1 through which the combustible material is fed inside the combustion chamber 4 , and by the provision of a feeding auger 41.
- the solid fuel inside the combustion chamber is subjected to pyrolysis/gasification process and the product of such process is collected through the outlet port 5.
- waste material namely ashes and char, that again are deposited on the grate, particularly on the area surrounding the inlet portion 1, that is the deposit portion 2.
- the feeding auger 41 feeds the grate, namely the inlet portion 1, in a symmetric manner.
- the grate of the present invention allows solid products, i.e. waste products, of the process to be homogeneously fed towards the peripheral and circumferential part of the system.
- the outlet portion 3 is not shown in details, but it can be made in any manner known in prior art.
- Figures la to 3 show a first embodiment of the grate of the present invention, particularly of the deposit portion 2.
- the deposit portion 2 is composed of at least two annular elements 21, 22, 23, 24, 25 and 26 surrounding the inlet portion 1, of which a movable annular element 21, 23 and 25 and a fixed annular element 22, 24 and 26.
- Each movable annular element and each fixed annular element is supported by a movable tubular element and a fixed tubular element respectively, denoted for illustrative purposes by numeral 27, arranged one inside the other and with their longitudinal axes parallel, such that the movable tubular element 21, 23 and 25 rotates about its own longitudinal axis.
- the grate of the present invention has a symmetric movement system/mechanism, namely the tubular elements 27: the movable annular elements 21, 23 and 25 are eccentric with respect to the movable tubular elements 27, while the fixed annular elements 22, 24 and 26 are concentric with respect to the fixed tubular elements.
- the deposit portion 2 is composed of a plurality of movable annular elements 21, 23 and 25 and of fixed annular elements 22, 24 and 26 arranged alternating with each other.
- the movable annular elements 21, 23 and 25 and the fixed ones 22, 24 and 26 have diameters that increase as they get farther from the inlet portion 1 and are arranged one above the other one, such that the annular element 21 with the smaller diameter is placed in the highest point and the one 26 with the larger diameter is placed in the lowest point.
- the movable annular elements 21, 23 and 25 are eccentric with respect to the tubular elements to which they are fastened while the fixed annular elements 22, 24 and 26 are centered.
- the first annular element 21 is movable and the other odd rings 23 and 25 as well .
- the concentric tubular elements 27 are used to which rotating mechanisms are connected, such as for example wheels on rails and rods that is pistons that act on gear wheels connected to "spokes" welded on the rotating tubular element.
- the movable annular elements 21, 23 and 25 are connected through the movable tubular elements to rail-like profile beam spokes resting on supporting wheels. Rotation is transmitted through pairs of pistons arranged at 180° resting, by pairs, on a gear wheel obtained from the "movable" beam spokes.
- the fixed annular elements 22, 24 and 26 are connected to a fixed structure with the rest of the burner/gasifier system, for example through fixed concentric tubes that are connected to beam spokes.
- FIG 3b shows a possible preferred embodiment of the system moving the supporting tubular elements 27. Such embodiment is shown in details in figures 6a to 6d.
- each movable supporting element 27 is fastened to a gear wheel 271 engaging a central pinion 272: the central pinion 272 is fastened to a fixed structure and the movement of each central pinion 272 causes the movable supporting elements 27 to rotate.
- figure 3c shows a possible embodiment of the system moving the supporting tubular elements .
- each movable tubular supporting element 27 has supporting wheels 273 that provide the motion to be transmitted by means of pistons 274 coupled at 180° for each movable tubular supporting element.
- ashes are deposited in the area surrounding the inlet portion 1, in particular on the first annular elements 21, 22 and 23.
- the eccentric rotation of the movable annular elements 21, 23 and 25 pushes ashes downwards and contemporaneously cleans the surface of the annular elements 21, 22, 23, 24, 25 and 26.
- the annular element 26 with the larger diameter is a fixed annular element and it has at least one discharge hole 261 for allowing ashes to pass to the outlet portion 3.
- annular element 26 is equipped with circular or shaped holes 261 placed at 45° to allow ashes to fall down.
- each annular element 21, 22, 23, 24, 25 and 26 in its peripheral part has a thickness greater than the remaining part, such that only the peripheral part of each annular element 21, 22, 23, 24, 25 and 26 is in contact with the preceding and following annular element.
- Figures 4a to 5 show a different embodiment of the grate of the present invention.
- the deposit portion 2 is composed of a first series of step elements 21, 22, 23, 24, 25 and 26 of which movable step elements 21, 23 and 25 and fixed step elements 22, 24 and 26 arranged alternating with each other and in helical manner about the inlet portion 1, from an upper point in proximity to the inlet portion 1 to a bottom point in proximity to the outlet portion 3.
- the movable step elements 21, 23 and 25 are fastened on the outer surface of a tubular element 211, see figure 4c, which is mounted so as to oscillate about its own longitudinal axis.
- the inlet portion 1 has a plate element 11 mounted to as to rotate independently from the tubular element 211, which plate element 11 has at least one fixed spillway element, not shown, intended to push ashes towards the step element 21 placed in the upper point during the rotation of the plate element 11.
- step elements 21, 22, 23, 24, 25 and 26 arranged according to a double helix about the inlet portion 1, the plate element having two spillway elements, such to push ashes towards the step elements 21 placed in the upper points .
- the grate according to such embodiment acts in a way like the previous grate, but it exploits the movement of different members in order to move ashes on the different sections of the grate, since ashes deriving from pyrolysis/gasification process are discharged on different step elements 21, 22, 23, 24, 25 and 26 such to be then discharged.
- the combustible material arrives on the plate element 11.
- Figures 4a and 4b are different from each other only because figure 4a shows a cone for the entry of the combustible material that allows it to be distributed more homogeneously on the plate element 11.
- the combustible material introduced after the pyrolysis pyrolyses and it generates syngas and char .
- the plate element 11 rotates slowly and the presence of the two spillway elements, not shown, allows residual ashes to be transferred slowly on the double side helix each one being formed by the step elements 21, 22, 23, 24, 25 and 26.
- the rotation of the plate element 11 is independent from the oscillation of the movable step elements 21, 23, and 25 ashes are pushed on the highest movable step element 21.
- the step elements 21, 23 and 25 are movable since are splined on the tubular element 211 able to rotate .
- Fixed step elements 22, 24 and 26 can be splined on an outer fixed cylinder or on the gasifier walls.
- the movement generates a partial rubbing of each step element with the following and preceding step element while allowing the combustion/gasification products to proceed towards the discharge portion and to complete oxidation.
- each series of step elements it is possible to provide an abutment door hinged on the top side able to perform an abutment swinging action.
- the arrival of ashes pushed by the last movable step causes the door to be opened and ashes to be discharged into the dedicated compartment.
- series of step elements can be in any number, also more than two.
- step elements 21, 22, 23, 24, 25 and 26 can have different widths due to volume requirements necessary for the process.
- the oscillation of the tubular element 211 allows each step element to push ashes towards the lowest step and contemporaneously to clean itself from the ashes.
- an oscillation of the tubular element 211 towards the step element 24 allows the step element 23 to push ashes present on the step element 24 towards the step element 25, while an oscillation in the opposite direction allows the step element 23 to be cleaned from ashes present on its surface by the abutment with the step element 22.
- the movement of the step elements is transmitted by fifth wheels acting on dedicated cylinders.
- the plate element 11 and the tubular element 211 are unconstrained, the plate element 11 rests on a fifth wheel arranged about the tube containing the feeding auger 41.
- tubular element 211 is constrained on a fifth wheel fastened on the outer wall or on wheels coupled to rails to generate the rotation thereof.
- the plate element 11 at its peripheral edge has a delimiting barrier 111 having an opening at the step element 21 placed in the upper point.
- the combined action of the opening of the barrier 111 and of the spillway elements guarantees ash to be conveyed only on the step element 21 that later pushes it towards the following step elements.
- the delimiting barriers 111 prevent ashes from falling on the step elements 22, 23 , 24 , 25 and 26 different from the initial steps 21.
- each step element 21, 22, 23, 24, 25 and 26 in its end part has a thickness greater than the remaining part, such that only the peripheral part of each step element is in contact with the preceding and following step element.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gasification And Melting Of Waste (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITUB2015A003154A ITUB20153154A1 (en) | 2015-08-18 | 2015-08-18 | Grill for burners or gas generators for solid fuels and gas for biomasses |
| PCT/IB2016/054856 WO2017029593A1 (en) | 2015-08-18 | 2016-08-12 | Stepped rotating grate for solid fuel burners or gasifiers |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3338024A1 true EP3338024A1 (en) | 2018-06-27 |
| EP3338024B1 EP3338024B1 (en) | 2020-05-27 |
Family
ID=54542419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16770983.1A Active EP3338024B1 (en) | 2015-08-18 | 2016-08-12 | Stepped rotating grate for solid fuel burners or gasifiers |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3338024B1 (en) |
| IT (1) | ITUB20153154A1 (en) |
| WO (1) | WO2017029593A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110006044A (en) * | 2019-03-22 | 2019-07-12 | 东方电气集团东方锅炉股份有限公司 | A kind of waste incinerator of circular configuration |
| EP3885651A1 (en) * | 2020-03-25 | 2021-09-29 | Mini Green Power | Rotary de-ashing grate system for furnace of a combustion or gasification installation |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113834070B (en) * | 2021-08-16 | 2022-06-28 | 合肥工业大学 | Organic solid waste treatment device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH226199A (en) * | 1941-03-06 | 1943-03-31 | Forni Ed Impianti Ind Ingg De Bartolomeis Spa | Rotating grid. |
| FI95964C (en) * | 1994-05-20 | 1996-04-10 | Sermet Oy | Grate |
-
2015
- 2015-08-18 IT ITUB2015A003154A patent/ITUB20153154A1/en unknown
-
2016
- 2016-08-12 EP EP16770983.1A patent/EP3338024B1/en active Active
- 2016-08-12 WO PCT/IB2016/054856 patent/WO2017029593A1/en not_active Ceased
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110006044A (en) * | 2019-03-22 | 2019-07-12 | 东方电气集团东方锅炉股份有限公司 | A kind of waste incinerator of circular configuration |
| CN110006044B (en) * | 2019-03-22 | 2023-09-29 | 东方电气集团东方锅炉股份有限公司 | Circular structure's garbage incinerator |
| EP3885651A1 (en) * | 2020-03-25 | 2021-09-29 | Mini Green Power | Rotary de-ashing grate system for furnace of a combustion or gasification installation |
| FR3108709A1 (en) * | 2020-03-25 | 2021-10-01 | Mini Green Power | Ash grate system for the hearth of a combustion or gasification installation |
Also Published As
| Publication number | Publication date |
|---|---|
| ITUB20153154A1 (en) | 2017-02-18 |
| WO2017029593A1 (en) | 2017-02-23 |
| EP3338024B1 (en) | 2020-05-27 |
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