EP3987113A1 - Maschine zur herstellung einer faserstoffbahn - Google Patents
Maschine zur herstellung einer faserstoffbahnInfo
- Publication number
- EP3987113A1 EP3987113A1 EP20728740.0A EP20728740A EP3987113A1 EP 3987113 A1 EP3987113 A1 EP 3987113A1 EP 20728740 A EP20728740 A EP 20728740A EP 3987113 A1 EP3987113 A1 EP 3987113A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- shoe press
- machine according
- felted
- press
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/04—Arrangements thereof
- D21F3/045—Arrangements thereof including at least one extended press nip
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/08—Pressure rolls
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F7/00—Other details of machines for making continuous webs of paper
Definitions
- the invention relates to a machine for producing a fibrous web, in particular a special packaging paper or cardboard web, with at least one, preferably two double-felted shoe presses arranged one behind the other in the direction of web travel.
- Tandem NipcoFlex press For packaging paper and cardboard (packaging and board) with medium to high grammages or weights per unit area of 80 g / m 2 to 500 g / m 2 , a 4-fold felted so-called Tandem NipcoFlex press (TNFP) is usually used is a press with two one behind the other, each with double felted shoe presses. At machine or web speeds of ⁇ 1200 m / min, vacuum separators are usually used for web separation, and at machine or web speeds above 1200 m / min, suction felt guide rollers are usually used.
- TNFP Tandem NipcoFlex press
- FIG. 1 shows a 4-fold felted TNFP press 10, the two shoe presses 12 of which are each provided with a suction felt guide roller 14 for web separation.
- FIG. 2 shows a 4-fold felted TNFP press 10, the shoe presses 12 of which each have a suction cup 16 for web separation.
- a smoothing press is used after the TNFP press, with which the good side of the paper web is especially smoothed. Felt cannot be used for this as this must be done with a smooth surface.
- the smoothing press previously had two common options, namely an offset press or a laying press.
- the fibrous web is pulled in a long open pull from the TNFP press into the nip or press nip of the offset press, which is formed between a smooth top roll and a smooth bottom roll. After the nip, the fibrous web is fed into the following dryer group in a long open train for transfer.
- FIG. 3 shows a schematic representation of a 4-fold felted TNFP press 10, which is followed by such an offset press 18.
- the two double-felted shoe presses 12 of the TNFP press 10 are in the present case again provided with suction cups 16 for web separation, for example.
- an offset press is the cheapest smoothing press and that it smoothes the top and bottom of the fibrous web with smooth rollers. However, in most cases it is sufficient to smooth just one side of the web. It is also particularly advantageous that only one pulper 20 is required to take up any rejects (see again FIG. 3).
- an offset press also has a number of disadvantages. This results in a total of two open trains between the TNFP press and the offset press and after the offset press.
- the fibrous web has to be pulled twice from smooth rollers at high speed differences that generate the detachment force.
- the maximum web speed is therefore limited by the strength of the web and the quality of the material, as far as inclusions of foreign bodies are concerned, which act like predetermined breaking points for breaks. Since the quality of the material with regard to the strength and purity of the material (foreign bodies) has continuously decreased in recent years, this is a relevant problem. Since no transport medium such as felt is used, the Pulp web overwin the very long open trains before and after the offset press.
- the web is subjected to high elongations from air currents and gravity, which means that high tensions must be applied to compensate for this.
- the high draws cause local fibers to become detached in the fiber network of the fibrous web.
- the splitting strength and all associated quality parameters drop sharply.
- the fibrous web also becomes porous. Therefore, the offset press can usually only be used up to web speeds of 1000 m / min.
- smoothing is implemented using smooth contact partners, for example ceramic or hard rubber rollers.
- smooth contact partners for example ceramic or hard rubber rollers.
- a roller nip is used that has a contact length of just a few cm (between 20 and 50 mm).
- a high line load is often applied for the hard nip without soft rollers and without compressible clothing in order to compensate for the lack of dwell time during smoothing through high peak pressure.
- cardboard types in particular, however, this is now counterproductive, since the specific volume is very important here. Cardboard production is only economical if a cardboard box consumes as few fibers as possible for the required thickness.
- a laying press or straight-through press the fibrous web is laid on a felt after an open pull by the TNFP press.
- 4 shows a schematic representation of a 4-fold felted TNFP press 10, to which such a laying press 22 is connected.
- the two shoe presses 12 of the TNFP press 10 are again provided with suction cups 16 for web separation in the present case, for example.
- the fibrous web is placed on a felt 24 of the laying press 22.
- a suction felt guide roller 26 is usually used so that no disruptive air layer forms between the fibrous web and the felt, which could lead to web running problems.
- the felt 24 transports the fibrous web into the nip 28 of the laying press 22, which is formed between a smooth top roller 30 and a press roller 32 on the felt side. After the nip 28, the fibrous web follows the smooth top roller 30. For the transfer of the fibrous web to the subsequent drying group 34 of the drying section, the fibrous web must be drawn off in an open draw.
- a laying press One of the advantages of a laying press is that the fibrous web is supported by a felt and therefore does not have to overcome long open draws. This means that the concept that includes such a laying press can be used for web speeds> 1000 m / min. Another advantage is that with such a laying press, in contrast to the offset press, a press roller is used. Such a press roll is provided with a storage volume and can also contribute to dewatering.
- One of the disadvantages of a laying press is that a total of two open draws occur between the TNFP press and after the laying press. However, these open draws are significantly shorter with the laying press than with an offset press.
- Another disadvantage of the laying press relates to the transfer of the fibrous web. The fibrous web can only be fed wide to the second lower felt of the TNFP press web. Then a ribbon has to be cut, which must first be guided to the top roller of the laying press and then transferred in a second step from the top roller of the laying press to the dryer section. The disadvantages of such a two-step transfer have already been mentioned.
- a laying press does have a felt guide with associated felt conditioning. However, it can only make an insignificant contribution to drainage. A relatively high effort must therefore be made, while the benefit is limited to the smoothing of only one side. Since a laying press has a felt in the cellar, two pulpers 20 are required (see FIG. 4) in order to take up the rejects that arise after the second press and after the third press. The felt in the cellar means that both positions cannot be combined to form a pulper, which entails high additional financial costs.
- the invention is based on the object of specifying a machine of the type mentioned above which is particularly suitable for the production of medium to heavy packaging papers and cardboard types at machine or web speeds> 1000 m / min, in which the aforementioned problems are eliminated.
- the machine according to the invention for the production of a fibrous web, in particular a packaging paper or cardboard web comprises at least one, preferably two, double-felted shoe presses arranged one behind the other in the direction of web travel and at least one single-felted, in particular designed as a smooth press, arranged behind the two double-felted shoe presses in the direction of web travel Shoe press. Because of this training, it is particularly suitable for medium to heavy packaging papers and cardboard types at machine or web speeds
- the total drainage is distributed over a larger number of drainage nips including the single-felted shoe press nip of the single-felted shoe press serving as a smoothing roller. With the shoe press nips, drainage is relatively gentle.
- the machine according to the invention is particularly suitable for the production of medium-weight to heavy packaging papers and / or cardboard with a gramma or surface weight of 80 g / m 2 to 500 g / m 2 at web speeds
- a line force> 400 kN / m, in particular> 500 kN / m and preferably> 700 kN / m can preferably be generated in a respective shoe press nip of the shoe press.
- a respective press shoe of the shoe press advantageously has a length of> 250 mm.
- At least one single-felted shoe press designed as a smoothing press comprises an in particular upper shoe press roll and an in particular lower smooth counter roll provided in particular with a ceramic or hard rubber surface.
- the shoe press roll and the counter roll can be arranged vertically one above the other, for example.
- the relevant shoe press nip is positioned essentially straight or parallel to the horizontal, with the unsupported fibrous web being able to be fed in approximately vertically upwards without falling off.
- At least one single-felted shoe press designed as a smoothing press comprises an in particular upper shoe press roll and an in particular lower counter roll which is wrapped by a transfer belt.
- a transfer belt can be used to transport the fibrous web in a closed web path into the dryer section.
- the shoe press roll and the counter roll wrapped by a transfer belt can for example be arranged at least essentially vertically one above the other, which results in a shoe press nip that is straight or at least essentially parallel to the horizontal.
- the fibrous web can be fed at least substantially vertically upwards without it falling off.
- the shoe press roll and the counter roll wrapped by a transfer belt are offset or inclined relative to the vertical, so that an inclined arrangement of the single-felted shoe press results, supported in the fiber web by the transfer belt can run in and with which a particularly high collection capacity of the tub is made possible after the press nip.
- the fibrous web can be transferred into the dryer section in a closed web path via the transfer belt looping around the counter roll of a single-felted shoe press.
- the peak pressure in the shoe press nip of the last single-felted shoe press is preferably equal to or greater than the peak pressure in the shoe press nips of the preceding shoe presses.
- a web speed difference of 0.2% to 3.5% is expediently provided between successive shoe presses.
- a common pulper can be assigned to the various positions on the machine where rejects occur, which saves costs accordingly.
- the resulting broke can be guided into the common pulper via the first drying cylinder viewed in the direction of web travel. It is not necessary to transfer the fibrous web again through the press section.
- the first drying cylinder of the drying section viewed in the direction of web travel, is preferably assigned at least one, preferably two, doctor to remove the fibrous web and to clean the drying cylinder.
- the horizontal distance between the centers of the first drying cylinder or roll, viewed in the direction of web travel, and the following first stabilizing roll of the drying section is preferably> 80%, in particular> 90% and preferably> 95% of the sum of half the diameters of the two rolls.
- a high-performance cleaning unit with at least one, before given at least two rows of nozzles for generating at least two individual jets is arranged on the opposite roll of a respective single-felted shoe press looping transfer belt, which strike the transfer belt surface obliquely from different directions.
- very fine rows of nozzles can be used.
- the pressure of the nozzles of the high-performance cleaning unit is preferably> 50 bar, in particular> 100 bar and preferably> 120 bar.
- the diameter of the nozzles of the high-performance cleaning unit is advantageously in each case ⁇ 0.7 mm, in particular ⁇ 0.5 mm and preferably ⁇ 0.3 mm.
- the transfer belt that wraps around the counter roll of a respective single-felted shoe press is appropriately assigned a scraper in connection with the high-performance cleaning unit, in order to remove web residues from the transfer and to remove excess water.
- the high-performance cleaning unit and the scraper are preferably arranged opposite an outlet roller provided following the shoe press nip of the single-felted shoe press in order to achieve a corresponding support effect.
- the separation of the coverings or felts of a respective double-felted shoe press in the direction of travel of the web after a respective shoe press nip can be carried out by means of a suction felt guide roller arranged in particular in the loop of the lower felt.
- this suction felt guide roller or a felt guide roller arranged in front of a suction device in the direction of travel of the felt is provided with a drive. It is also particularly advantageous if the felt, in particular the lower felt, wraps around the suction felt guide roller over an angle> 15 °, in particular> 30 ° and preferably> 40 °.
- the transfer path of the fibrous web between adjacent suction felt guide rollers of the first and second shoe press viewed in the direction of travel and between adjacent suction felt guide rollers of the second and third shoe press viewed in the direction of travel is preferably ⁇ 900 mm, in particular ⁇ 750 mm and preferably ⁇ 600 mm.
- the subsequent looping of the counter roll of a respective shoe press by the relevant felt or transfer belt after the shoe press nip is> 20 mm, in particular> 45 mm and preferably> 70 mm.
- one of the guide rolls, around which the transfer belt wrapped around the counter roll of a respective single-felted shoe press, is provided with a drive.
- the first dryer group of the dryer section viewed in the direction of travel of the web, is advantageously single-row and has ⁇ 4, in particular ⁇ 3 and preferably ⁇ 2 drying cylinders.
- the transfer belt looped around the counter roll of a respective single-felted shoe press and the felt can, in particular, run in closed form into the single-felted shoe press nip. This prevents the fibrous web from falling, even with a weight per unit area of> 140 g / m 2 .
- the transfer belt wrapping around the counter roll of a respective single-felted shoe press comprises a base fabric similar to a drying wire, which is potted with polyurethane.
- a transfer tape is cheaper than tapes built on the basis of felts.
- the transfer belt looping around the counter roll of a respective single-felted shoe press preferably has a surface roughness, in particular in the web running direction, of Rz ⁇ 12 pm, in particular ⁇ 10 pm and preferably ⁇ 8 pm.
- the transfer path on the transfer belt wrapping around the counter roll of a respective single-felted shoe press after its single-felted shoe press nip is advantageously ⁇ 2.5 m, in particular ⁇ 2.0 m and preferably ⁇
- a separating suction device is provided in particular with five and preferably three Saugschlit zen.
- the first guide roller provided after the transfer section in the lower felt loop of a respective double-felted shoe press is preferably provided with a drive.
- a respective suction felt guide roll provided for separating the coverings or felts of a double-felted shoe press in the web running direction after a respective shoe press nip preferably has at least two suction zones, at least one of which is designed as a high vacuum zone.
- the respective suction felt guide roller preferably has three zones, two of which are designed as high vacuum zones.
- a respective high vacuum zone has a vacuum> 35 kPa, in particular> 45 kPa and preferably> 50 kPa.
- one of the guide rollers provided after the single-felted shoe press nip of a respective single-felted shoe press in its transfer belt loop is provided with a drive.
- two outfeed rollers are provided in the transfer belt loop of a respective single-felted shoe press immediately after their single-felted shoe press nip, on which a high-performance unit and then at least one transfer belt scraper are arranged when viewed in the direction of the transfer belt.
- the high-performance unit and the at least one scraper are preferably each arranged opposite a roller, so that optimal support is achieved and sufficient space is obtained for the components.
- the machine according to the invention is particularly suitable for the production of medium-weight to heavy packaging papers and / or cardboard with a surface surface weight from 80 g / m 2 to 500 g / m 2 at web speeds>
- Fig. 1 is a schematic representation of a 4-fold felted TNFP
- Fig. 2 is a schematic representation of a 4-fold felted TNFP
- FIG. 3 shows a schematic representation of a 4-fold felted TNFP
- Fig. 4 is a schematic representation of a 4-fold felted TNFP
- FIG. 5 shows a schematic representation of an exemplary embodiment of a machine according to the invention with two double-felted shoe presses arranged one behind the other in the direction of web travel and a single-felted shoe press arranged behind them in the direction of travel as a smoothing press with a smooth lower roller,
- FIG. 6 shows a schematic representation of an exemplary embodiment of a machine according to the invention with two double-felted shoe presses arranged one behind the other in the direction of web travel and a single-felted shoe press arranged behind them in the direction of travel as a smoothing press with a shoe press roll and a counter-roll wrapped around by egg nem transfer belt, which are arranged vertically one above the other, and
- FIG. 7 is a schematic representation of an exemplary embodiment of a machine according to the invention comparable to the embodiment according to FIG. 6, the shoe press roll and the counter roll of the single-felted shoe press provided as a smoothing press, however, being offset from the vertical or at an angle are arranged one above the other.
- FIG. 5 to 7 each show, in a schematic representation, three exemplary embodiments of a machine 40 according to the invention for setting a fiber web, in particular a packaging paper or cardboard web.
- the machine 40 comprises two double-felted shoe presses 42 arranged one behind the other in the web travel direction L and one single-felted shoe press 44, which is arranged as a smoothing press and is arranged behind the two double-felted shoe presses 42 in the web travel direction L.
- a respective shoe press 42, 44 comprises an upper one Shoe press roll 46 and a lower counter roll 48.
- the shoe press roll 46 and counter roll 48 of at least the two double-felted shoe presses 42 are each offset from the vertical and are thus arranged obliquely one above the other.
- the separation of the coverings or felts of a respective double-felted shoe press 42 in the web running direction L after a respective shoe press nip is carried out by means of a suction felt guide roll 52 arranged in particular in the loop of the lower felt.
- the underlying Ge counter roller 48 of the simply felted shoe press 44 provided as a smoothing press is provided as a smooth roller.
- the shoe press roll 46 and the smooth mating roll 48 of the single-felted shoe press 44 provided as a smoothing press are arranged vertically one above the other.
- the fibrous web is fed together with a felt 54 through the shoe press nip of the shoe press 44 with felted on one side as a smoothing press. Following the press nip shoe, the fibrous web is taken along by the smooth counter roll 48 of the simply felted press 44 and removed from the smooth counter roll 48 by a drying wire 56 of a drying group 58 of the subsequent dryer section.
- a common pulper 60 is assigned to the various positions of the machine 40 at which rejects occur.
- the embodiment of a machine 40 according to the invention shown in FIG. 6 differs from that according to FIG. 5 initially in that the single-felted shoe press 44 provided as a smoothing press has a counter roll 48 wrapped by a transfer belt 62 and the fibrous web is connected to the Schuhpressnip provided as a smoothing press on one side be felted shoe press 44 through the drying wire 56 of the drying group 58 which is removed from the transfer belt 62 after the following drying section.
- the shoe press roll 46 and the counter roll of the single-felted shoe press 44 provided as a smoothing press are arranged vertically one above the other, so that an at least substantially horizontal press nip results.
- the opposite roll 48 of the shoe press roll 46 opposite to the smoothing press provided on one side is felted shoe press 44 again wrapped in a transfer belt 62.
- the shoe press roll 46 and the mating roll 48 wrapped by the transfer belt 62 are offset from the vertical or are arranged obliquely one above the other, so that a shoe press nip is inclined compared to the horizontal.
- a common pulper 60 is assigned to the various positions of the machine 40 at which rejects occur.
- the resulting rejects can be directed into the common pulper 60 via the first drying cylinder 64 viewed in the direction of web travel L.
- the first drying cylinder 64 of the drying section viewed in the direction of web travel L, is assigned two scrapers 66 for removing the fibrous web and for cleaning the drying cylinder 64.
Landscapes
- Paper (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102019116602.0A DE102019116602A1 (de) | 2019-06-19 | 2019-06-19 | Maschine zur herstellung einer faserstoffbahn |
| PCT/EP2020/064662 WO2020254079A1 (de) | 2019-06-19 | 2020-05-27 | Maschine zur herstellung einer faserstoffbahn |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3987113A1 true EP3987113A1 (de) | 2022-04-27 |
| EP3987113B1 EP3987113B1 (de) | 2025-08-27 |
Family
ID=70861489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20728740.0A Active EP3987113B1 (de) | 2019-06-19 | 2020-05-27 | Maschine zur herstellung einer faserstoffbahn |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP3987113B1 (de) |
| CN (1) | CN113994046A (de) |
| DE (1) | DE102019116602A1 (de) |
| FI (1) | FI3987113T3 (de) |
| WO (1) | WO2020254079A1 (de) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102021118165B4 (de) * | 2021-07-14 | 2023-06-29 | Voith Patent Gmbh | Walzenanordnung |
| EP4261346B1 (de) * | 2022-04-14 | 2024-11-27 | Billerud Aktiebolag (publ) | Herstellung von papier- oder deckenpapier |
| DE102023114091A1 (de) | 2023-05-30 | 2024-06-20 | Voith Patent Gmbh | Verfahren und Vorrichtung zur Herstellung einer Faserstoffbahn |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19652018A1 (de) * | 1996-12-13 | 1998-06-18 | Voith Sulzer Papiermasch Gmbh | Pressenpartie |
| EP1281806A3 (de) * | 2001-08-01 | 2004-01-02 | Voith Paper Patent GmbH | Pressenanordnung |
| DE10137527A1 (de) * | 2001-08-01 | 2003-02-13 | Voith Paper Patent Gmbh | Pressenanordnung |
| DE10226825A1 (de) * | 2002-06-15 | 2003-12-24 | Voith Paper Patent Gmbh | Pressanordnung |
| DE102010031320A1 (de) * | 2010-07-14 | 2012-01-19 | Voith Patent Gmbh | Maschine mit einer Pressenpartie und Verfahren zur Herstellung einer Faserstoffbahn |
| WO2016083172A1 (de) * | 2014-11-28 | 2016-06-02 | Voith Patent Gmbh | Vorrichtung zur herstellung einer faserstoffbahn |
| WO2016083171A1 (de) * | 2014-11-28 | 2016-06-02 | Voith Patent Gmbh | Vorrichtung zur herstellung einer faserstoffbahn |
| DE102016209780A1 (de) * | 2016-06-03 | 2017-12-07 | Voith Patent Gmbh | Pressenpartie |
-
2019
- 2019-06-19 DE DE102019116602.0A patent/DE102019116602A1/de active Pending
-
2020
- 2020-05-27 WO PCT/EP2020/064662 patent/WO2020254079A1/de not_active Ceased
- 2020-05-27 FI FIEP20728740.0T patent/FI3987113T3/fi active
- 2020-05-27 EP EP20728740.0A patent/EP3987113B1/de active Active
- 2020-05-27 CN CN202080043991.5A patent/CN113994046A/zh active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020254079A1 (de) | 2020-12-24 |
| DE102019116602A1 (de) | 2020-12-24 |
| CN113994046A (zh) | 2022-01-28 |
| FI3987113T3 (fi) | 2025-12-02 |
| EP3987113B1 (de) | 2025-08-27 |
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