EP4134215A1 - Produktionslinie für holzbauelemente - Google Patents

Produktionslinie für holzbauelemente Download PDF

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Publication number
EP4134215A1
EP4134215A1 EP21460036.3A EP21460036A EP4134215A1 EP 4134215 A1 EP4134215 A1 EP 4134215A1 EP 21460036 A EP21460036 A EP 21460036A EP 4134215 A1 EP4134215 A1 EP 4134215A1
Authority
EP
European Patent Office
Prior art keywords
semi
assembly table
modules
automatic assembly
saw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP21460036.3A
Other languages
English (en)
French (fr)
Inventor
Rafal Hadera
Radoslaw Bankowski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wood Core House Sp Z OO
Original Assignee
Wood Core House Sp Z OO
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wood Core House Sp Z OO filed Critical Wood Core House Sp Z OO
Publication of EP4134215A1 publication Critical patent/EP4134215A1/de
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02—Machines with table
    • B27C5/06—Arrangements for clamping or feeding work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F7/00—Nailing or stapling; Nailed or stapled work
    • B27F7/003—Nailing or stapling machines provided with assembling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
    • B27M3/0073—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by nailing, stapling or screwing connections

Definitions

  • the object of the invention is the production line of the wooden or wood-based construction elements of modular buildings, including full and half modules, known for instance from Polish patent application P.423751 , as well as the remaining elements of the buildings, including ground beams, studs, floor beams, flat roof beams.
  • Such prepared wooden framework is being transported to processing centre and vapour barrier film as well as wood-based board is put on top of it.
  • the framework is being moved to another processing centre where the wood-based board is attached to the framework, then drywall is put on and the framework is transported to another processing centre, where the drywall is attached and after that openings for water and electric installations are milled, next the board is turned by 180° to the other side and thermic insulation is placed inside the framework.
  • the vapour barrier film is attached to the framework, then the wood-based board is put on top of it and connected to the framework, which is transported to the position where exterior insulation and exterior plaster is put on, and then the ready element of the framework is put vertically.
  • Polish patent application P.423751 which includes construction module for building modular building walls, in full and half (cut) version, characterised by having the form of a load-bearing frame consisting of construction elements in the form of flat cuboids i.e.
  • upper and lower beams and two side studs connected together preferably nailed in such way, that they form a rectangular frame, to which a closing its headroom board is attached, whose width is equivalent to the width of load-bearing frame, whereas the length is at least few centimetres bigger, preferably by 5cm, from the height of load-bearing frame.
  • the board is attached to the load-bearing frame in such way, that on the side of the upper beam its edge is covered with the edge of exterior upper beam, while on the side of the lower beam the board outshoots the lower edge of the lower beam, forming a spline at the bottom of the module, which after the assembly overlaps the ground beam.
  • the main advantage of the solution of the mentioned invention in the form of construction module to build modular buildings is the fact, that it occurs in the form of full and half walls, which can be connected. Thanks to that it is universal and does not have to be adjusted to given order, because the variations of the module are constructed in such a way that it allows to build practically any modular building.
  • the module, in any variation, can be prefabricated in advance, even before the order for building is accepted. It does not require additional processing or adjustment to specific preferences of the user.
  • the invention can be delivered directly from the magazine to the construction site.
  • the invention has an influence on the construction elements by boosting their quality, accuracy and repeatability.
  • the invention allows to optimise production process of modular houses. It minimalizes creation of waste to minimum during the construction, thanks to that it is environmentally friendly (the object of 136 m 2 creates about 0,15 m 3 of waste and it is used for transport bases, therefore it is minimalized almost to zero).
  • FRAMETEQ F-500 of WEINMANN https://www.homag.com/pl/product-detail/maszyna-do-montazu-konstrukcji-szkieletowych-frameteq-f-500.
  • Double System SF021 by Randek, dedicated to efficient production of insulated frame walls with the use of nailing bridge. Boards covering both sides of the wall are nailed with the use of the same nailing bridge. The frame is nailed with the use of balanced nailers moved on the guideway.
  • Line System SF020 Another system offered by Randek company is Line System SF020 divided to 6 stations - station 1 is used for nailing the frame with nailers, station 2 is used for boards assembly, next the element is turned to the other side to station 3, where insulation and foil are installed on the wall. Station 4 is used for manual process, for instance nailing the laths, station 5 boards/linings are n ailed with the use of nailing bridge or manually. Next the wall is set in the vertical position and conveyed to final station - station 6, where processes like window installation is carried out.
  • Modular Building Automation BV is also a known company for production line (https://www.modularbuildingautomation.eu/listings/1056689-mba-mobi-one-combined-timber-frame-assembly-station-for-walls), which consists of Mobi-One machine and butterfly table used for turning the module to the other side.
  • Mobi-One machine the frame is nailed and sheathing materials are attached to the wall.
  • the module is turned with the use of butterfly table and is filled with insulation. Afterwards the module returns to the Mobi-One in order to be sheathed on the other side.
  • the authors of above mentioned invention P.423751 set the goal to work out a production line of wooden or wood based construction elements of the modular buildings, which would not have any downsides of already known solutions and would enable to reduce the time of prefabrication of given building elements and enhance the effectiveness and repeatability of the prefabrication process.
  • the production line is to enable the effective and precise production of wooden or wood based construction modules to build walls of modular buildings with construction described in patent application P. 423751 .
  • the production line of wooden or wood based construction elements of the modular building is characterized, that it contains:
  • semi-automatic assembly table is equipped with at least nine pneumatic actuators aligned symmetrically in three rows of three pieces, and most preferably in fifteen actuators aligned symmetrically in three rows of five pieces each.
  • Crosscut saw is used to cut the elements of the wooden beams and studs, including ground beams, studs, floor beams, flat roof beams as well as upper beams, lower beams, side studs of full and half modules or window and door modules.
  • Sliding table saw is used to cut wood based or gypsum fibre boards in order to obtain construction sheathing of the modules, creating reinforced construction shield out of a module, characterised by having one dimension (thickness) much smaller than other two-height and width. It is assumed, that the shield is burdened on its middle surface, dividing its thickness in half.
  • the wooden framework is rigidified by rigid shield - in case of above mentioned solution a OSB /3 or gypsum fibre board.
  • the column drilling and milling machine is used to drill openings on the side of the modules (positioned openings used for stabilizing the module during its assembly), drilling openings in the ground part and milling them.
  • Transport platforms are used for transporting already cut beams an studs for prefabrication processes onto: semi-automatic assembly table or assembly table for modules with openings for windows, doors.
  • Vacuum manipulator is used for passing the wood based boards (i.e. OSB/3) or gypsum fibre boards onto sliding table saw or onto semi-automatic assembly table or assembly table for modules with the opening, as well as passing prefabricated modules onto storage area from semi-automatic assembly table and assembly table for modules with opening.
  • wood based boards i.e. OSB/3
  • gypsum fibre boards onto sliding table saw or onto semi-automatic assembly table or assembly table for modules with the opening, as well as passing prefabricated modules onto storage area from semi-automatic assembly table and assembly table for modules with opening.
  • Assembly table for modules with opening is used for prefabrication of modules with opening for window and modules with opening for door.
  • Sawdust extractions are installed near the machines processing the wooden elements and extract sawdust, especially during saw processing.
  • Compressors provide the power to the saws and semi-automatic assembly table with compressed air.
  • fig. 1 shows seeding of individual elements of the production line of wooden or wood based construction elements of the modular buildings according to the invention, while fig 2 - semi-automatic assembly table plan view.
  • a production line of wooden or wood based construction elements of the modular building according to the present example includes:
  • Semi-automatic assembly table 6 has rectangular top attached vertically on the base, fixed stopper surfaces 13 and mobile stopper surfaces being tippable boardsides 14 attached to the edge of the top on the outside and being an outside, rectangular contour of the manufactured module to build walls of buildings with a module structure known from the polish patent application P.
  • semi-automatic assembly table 6 is equipped with fifteen pneumatic actuators 15 arranged in three rows of five, positioning and stabilizing elements of the prefabricated module relatively and moving tippable boardsides 14, two nailing guns 18, two staplers 19, pneumatic sockets 17 with possibility of regulating the pressure to connected nailing guns 18 and staplers 19, as well as equipped with control panel, module 16 of semi-automating operation of opening and closing tippable broadsides 14 and clamping pneumatic actuators 15 positioning the elements of framework of beams and wooden studs composing the module.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)
EP21460036.3A 2021-08-14 2021-09-08 Produktionslinie für holzbauelemente Withdrawn EP4134215A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PL438743A PL245949B1 (pl) 2021-08-14 2021-08-14 Linia produkcyjna drewnianych lub drewnopochodnych elementów konstrukcyjnych budynków modułowych

Publications (1)

Publication Number Publication Date
EP4134215A1 true EP4134215A1 (de) 2023-02-15

Family

ID=78725582

Family Applications (1)

Application Number Title Priority Date Filing Date
EP21460036.3A Withdrawn EP4134215A1 (de) 2021-08-14 2021-09-08 Produktionslinie für holzbauelemente

Country Status (3)

Country Link
EP (1) EP4134215A1 (de)
PL (1) PL245949B1 (de)
WO (1) WO2023022614A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025155856A1 (en) * 2024-01-18 2025-07-24 Buildz, Llc Insulation installation system and method of installing insulation in a wall structure for a modular construction unit

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL188884B1 (pl) 1996-10-17 2005-05-31 Sten Engwall Moduł budowlany domu i sposób wytwarzania modułu budowlanego domu
PL385721A1 (pl) 2008-07-22 2010-02-01 Koropracja Budowlana Kopahaus Spółka Akcyjna Sposób wytwarzania drewnianych elementów szkieletowych domów, zwłaszcza domów pasywnych
PL402526A1 (pl) 2013-01-22 2014-08-04 Elmot Spółka Z Ograniczoną Odpowiedzialnością Moduł domu pasywnego o zespolonej konstrukcji
PL423751A1 (pl) 2017-12-05 2019-06-17 Wood Core House Spółka Z Ograniczoną Odpowiedzialnością Moduł konstrukcyjny do budowy ścian budynków modułowych oraz ściana budynku modułowego
CA3102605A1 (en) * 2018-06-08 2019-12-12 Buildz, Llc Systems and methods of producing components for use in the construction of modular building units

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL188884B1 (pl) 1996-10-17 2005-05-31 Sten Engwall Moduł budowlany domu i sposób wytwarzania modułu budowlanego domu
PL385721A1 (pl) 2008-07-22 2010-02-01 Koropracja Budowlana Kopahaus Spółka Akcyjna Sposób wytwarzania drewnianych elementów szkieletowych domów, zwłaszcza domów pasywnych
PL402526A1 (pl) 2013-01-22 2014-08-04 Elmot Spółka Z Ograniczoną Odpowiedzialnością Moduł domu pasywnego o zespolonej konstrukcji
PL423751A1 (pl) 2017-12-05 2019-06-17 Wood Core House Spółka Z Ograniczoną Odpowiedzialnością Moduł konstrukcyjny do budowy ścian budynków modułowych oraz ściana budynku modułowego
CA3102605A1 (en) * 2018-06-08 2019-12-12 Buildz, Llc Systems and methods of producing components for use in the construction of modular building units

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025155856A1 (en) * 2024-01-18 2025-07-24 Buildz, Llc Insulation installation system and method of installing insulation in a wall structure for a modular construction unit
US12515288B2 (en) 2024-01-18 2026-01-06 Buildz, Llc Insulation installation system and method of installing insulation in a wall structure for a modular construction unit

Also Published As

Publication number Publication date
PL438743A1 (pl) 2023-02-20
PL245949B1 (pl) 2024-11-04
WO2023022614A1 (en) 2023-02-23

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