EP4421970A1 - Ensemble électrode, batterie, bloc-batterie et véhicule le comprenant - Google Patents

Ensemble électrode, batterie, bloc-batterie et véhicule le comprenant Download PDF

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Publication number
EP4421970A1
EP4421970A1 EP22895784.1A EP22895784A EP4421970A1 EP 4421970 A1 EP4421970 A1 EP 4421970A1 EP 22895784 A EP22895784 A EP 22895784A EP 4421970 A1 EP4421970 A1 EP 4421970A1
Authority
EP
European Patent Office
Prior art keywords
segment
electrode
electrode assembly
core
region
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP22895784.1A
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German (de)
English (en)
Other versions
EP4421970A4 (fr
Inventor
Jae-Eun Lee
Jong-Sik Park
Je-Jun Lee
Hak-Kyun Kim
Sang-Yeol Kim
Jae-Won Lim
Yu-Sung CHOE
Byoung-Gu LEE
Duk-Hyun Ryu
Kwan-Hee Lee
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LG Energy Solution Ltd
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LG Energy Solution Ltd
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Filing date
Publication date
Application filed by LG Energy Solution Ltd filed Critical LG Energy Solution Ltd
Publication of EP4421970A1 publication Critical patent/EP4421970A1/fr
Publication of EP4421970A4 publication Critical patent/EP4421970A4/fr
Pending legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0422—Cells or battery with cylindrical casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0431—Cells with wound or folded electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/058—Construction or manufacture
    • H01M10/0587—Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/107—Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/147—Lids or covers
    • H01M50/148—Lids or covers characterised by their shape
    • H01M50/152—Lids or covers characterised by their shape for cells having curved cross-section, e.g. round or elliptic
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/147—Lids or covers
    • H01M50/166—Lids or covers characterised by the methods of assembling casings with lids
    • H01M50/167—Lids or covers characterised by the methods of assembling casings with lids by crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/172—Arrangements of electric connectors penetrating the casing
    • H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
    • H01M50/179—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for cells having curved cross-section, e.g. round or elliptic
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/183—Sealing members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/531—Electrode connections inside a battery casing
    • H01M50/538—Connection of several leads or tabs of wound or folded electrode stacks
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/543—Terminals
    • H01M50/552—Terminals characterised by their shape
    • H01M50/559—Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/543—Terminals
    • H01M50/564—Terminals characterised by their manufacturing process
    • H01M50/567—Terminals characterised by their manufacturing process by fixing means, e.g. screws, rivets or bolts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/572—Means for preventing undesired use or discharge
    • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/586—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries inside the batteries, e.g. incorrect connections of electrodes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/572—Means for preventing undesired use or discharge
    • H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593—Spacers; Insulating plates
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00—Batteries for particular applications
    • H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to an electrode assembly, a battery, and a battery pack and a vehicle including the same.
  • Secondary batteries that are easily applicable to various product groups and have electrical characteristics such as high energy density are universally applied not only to portable devices but also to electric vehicles (EVs) or hybrid electric vehicles (HEVs) driven by an electric drive source.
  • EVs electric vehicles
  • HEVs hybrid electric vehicles
  • a unit secondary battery namely a unit battery, has an operating voltage of about 2.5V to 4.5V. Therefore, when a higher output voltage is required, a battery pack may be configured by connecting a plurality of batteries in series. In addition, a plurality of batteries may be connected in parallel to form a battery pack according to the charge/discharge capacity required for the battery pack. Accordingly, the number of batteries included in the battery pack and the form of electrical connection may be variously set according to the required output voltage and/or charge/discharge capacity.
  • a separator serving as an insulator is interposed between a positive electrode and a negative electrode, and they are wound to form an electrode assembly in the form of a jelly roll, which is inserted into a battery housing to configure a battery.
  • the battery housing is called a battery can in the art.
  • a strip-shaped electrode tab may be connected to an uncoated portion of each of the positive electrode and the negative electrode, and the electrode tab electrically connects the electrode assembly and an electrode terminal exposed to the outside.
  • the positive electrode terminal is a cap of a sealing body that seals the opening of the battery housing
  • the negative electrode terminal is the battery housing.
  • a cylindrical battery in which the uncoated portion of the positive electrode and the uncoated portion of the negative electrode are designed to be positioned at the top and bottom of the jelly-roll type electrode assembly, respectively, and the current collector is welded to the uncoated portion to improve the current collecting efficiency.
  • FIGS. 1 to 3 are diagrams showing a process of manufacturing a tab-less cylindrical battery.
  • FIG. 1 shows the structure of an electrode
  • FIG. 2 shows a process of winding the electrode
  • FIG. 3 shows a process of welding a current collector to a bending surface region of an uncoated portion.
  • a positive electrode 10 and a negative electrode 11 have a structure in which a sheet-shaped current collector 20 is coated with an active material 21, and include an uncoated portion 22 at one long side along the winding direction X.
  • the long side means a relatively long side in a direction parallel to the x-axis direction.
  • An electrode assembly A is manufactured by sequentially stacking the positive electrode 10 and the negative electrode 11 together with two sheets of separators 12 as shown in FIG. 2 and then winding them in one direction X. At this time, the uncoated portions of the positive electrode 10 and the negative electrode 11 are arranged in opposite directions.
  • the uncoated portion 10a of the positive electrode 10 and the uncoated portion 11a of the negative electrode 11 are bent toward the core. After that, current collectors 30, 31 are welded and coupled to the uncoated portions 10a, 11a, respectively.
  • An electrode tab is not separately coupled to the positive electrode uncoated portion 10a and the negative electrode uncoated portion 11a, the current collectors 30, 31 are connected to external electrode terminals, and a current path is formed with a large cross-sectional area along the winding axis direction of electrode assembly A (see arrow), which has an advantage of lowering the resistance of the battery. This is because resistance is inversely proportional to the cross-sectional area of the path through which the current flows.
  • the shapes of the uncoated portions 10a, 11a may be irregularly distorted and deformed.
  • the deformed portion may contact an electrode of the opposite polarity to cause an internal short circuit or cause fine cracks in the uncoated portions 10a, 11a.
  • the uncoated portion 32 adjacent to the core of the electrode assembly A is bent, all or a significant portion of the cavity 33 in the core of the electrode assembly A is blocked.
  • a problem occurs in the electrolyte injection process. That is, the cavity 33 in the core of the electrode assembly A is used as a passage through which electrolyte is injected. However, if the passage is blocked, electrolyte injection is difficult.
  • the electrolyte injector may interfere with the uncoated portion 32 near the core to cause the uncoated portion 32 to be torn.
  • bent portions of the uncoated portions 10a, 11a where the current collectors 30, 31 are welded must be overlapped in several layers. If so, sufficient welding strength may be obtained, and even if the latest technology such as laser welding is used, the problem of laser penetrating into the electrode assembly A and melting the separator or the active material may be prevented.
  • the bending surface region formed by bending the uncoated portion 10a, 11a of the electrode assembly A has almost no gap through which electrolyte can pass in the winding axis direction. This is because most of the gaps between the winding turns that have existed immediately after winding disappear in the process of bending the uncoated portion 10a, 11a. Therefore, the structure in which the entire end of the uncoated portion 10a, 11a is bent may increase the electrolyte impregnation time.
  • the present disclosure is designed to solve the problems of the related art, and therefore the present disclosure is directed to providing an electrode assembly having an uncoated portion structure that is improved to relieve stress applied to uncoated portions when the uncoated portions exposed at both ends of an electrode assembly are bent.
  • the present disclosure is also directed to providing an electrode assembly in which the electrolyte injection passage is not blocked even when the uncoated portion is bent.
  • the present disclosure is also directed to providing an electrode assembly having a structure that may prevent contact between the top edge of the electrode assembly and the inner surface of the battery housing when the top end of the battery housing is beaded.
  • the present disclosure is also directed to providing an electrode assembly with improved properties of the welding region by applying a segment structure to the uncoated portion of the electrode and optimizing dimensions (width, height and separation pitch) of the segments so as to sufficiently increase the segment stack number in the area used as the welding target area.
  • the present disclosure is also directed to providing an electrode assembly with improved energy density and reduced resistance by applying a structure in which a current collector is welded in a broad area to the bending surface region formed by bending the segments.
  • the present disclosure is also directed to providing an electrode assembly having a structure in which a current collector may be stably welded to the electrode assembly.
  • the present disclosure is also directed to providing an electrode assembly with improved electrolyte impregnation characteristics by arranging a plurality of segments in a radial direction in a local region.
  • the present disclosure is also directed to providing an electrode assembly that may stably secure the welding line of the current collector even if a plurality of segments rotate in a clockwise or counterclockwise direction due to the thickness tolerance of the electrode when being arranged in the radial direction in a local region.
  • the present disclosure is also directed to providing a battery including a terminal and a current collector with an improved design so that electrical wiring may be performed at the upper portion.
  • the present disclosure is also directed to providing a battery including the electrode assembly having an improved structure, a battery pack including the battery, and a vehicle including the battery pack.
  • an electrode assembly in which a first electrode, a second electrode, and a separator interposed therebetween are wound based on a winding axis to define a core and an outer circumference.
  • the first electrode may include a first active material portion coated with an active material layer along a winding direction and a first uncoated portion not coated with an active material layer and exposed to the outside of the separator.
  • the first uncoated portion may include a segment region divided into a plurality of independently bendable segments by a plurality of cut grooves provided along the winding direction.
  • the segment region may include a plurality of segment groups disposed with a group separation pitch along the winding direction, each segment group may include at least one segment, and the plurality of segment groups may constitute at least one segment alignment on one side of the electrode assembly.
  • the segment alignment may include a p (p is a natural number greater than 2) number of segment groups disposed along a radial direction, and when central points of winding turn arcs where the p number of segment groups are located are defined as C 1 to C p along the radial direction from the core, at least some of the C 1 to C p may not be located on a predetermined alignment line extending in the radial direction from the center of the core.
  • the number of segment alignments may be n, and the n number of segment alignments may be spaced apart along a circumferential direction of the electrode assembly.
  • the n may be 2 to 9.
  • the n number of segment groups may be disposed in the same winding turn, and the n number of segment groups may be arranged at substantially equal intervals along the winding direction.
  • 50% or more of the C 1 to C p may be in a rotated state in the winding direction of the electrode assembly based on the alignment line.
  • 50% or more of the C 1 to C p may be in a rotated state in a direction opposite to the winding direction of the electrode assembly based on the alignment line.
  • the n number of segment alignments may be arranged in a rotational symmetry based on the center of the core.
  • the rotational symmetry angle may be 40 degrees, 45 degrees, 60 degrees, 72 degrees, 90 degrees, 120 degrees or 180 degrees.
  • the n number of segment alignments may be disposed in a point symmetry based on the center of the core.
  • the n number of segment alignments may extend radially based on the center of the core.
  • the segment alignment When viewed in a winding axis direction, the segment alignment may have a geometric figure formed by an inner arc adjacent to the core, an outer arc adjacent to the outer circumference, and two lines connecting the ends of the winding turn arcs where each segment group is located from the core toward the outer circumference.
  • the geometric figure may have a fan shape.
  • the two lines may be extended non-linearly, respectively.
  • the electrode assembly may include a bending surface region formed by bending the p number of segment groups toward the core.
  • the electrode assembly may further comprise a current collector welded to the bending surface region, and when viewed in a winding axis direction of the electrode assembly, the winding turn arcs where the p number of segment groups are located may intersect a welding line of the current collector and, optionally, an imaginary line extending therefrom with the same width.
  • the welding line may have a width of 1 mm or more.
  • the winding turn arcs When the winding turn arcs are virtually rotated so that the C 1 to C p of the winding turn arcs are located on the alignment line, the winding turn arcs may be arranged in a fan shape, and when based on the alignment line, it is defined that a maximum rotation angle at the end of the segment group included in the segment alignment is ⁇ max , a circumferential angle of the fan shape is ⁇ design , and a maximum value of circumferential angles for the half portions of the winding turn arcs that the welding line intersects is ⁇ weld,max , the following relationship may be satisfied.
  • the ⁇ design may be greater than 38 degrees.
  • the ⁇ design may be greater than 68 degrees.
  • the ⁇ design may be greater than 100 degrees.
  • the ⁇ design may be greater than 132 degrees.
  • the ⁇ design may be greater than 176 degrees.
  • the electrode assembly may further comprise an electrolyte impregnation portion in which an end of the first active material portion in a winding axis direction is exposed between ends of separators adjacent in the radial direction, between segment alignments adjacent in the circumferential direction.
  • the number of electrolyte impregnation portions may be n, and the electrolyte impregnation portions may extend radially from the center of the core.
  • the electrode assembly may further comprise an insulation layer configured to cover a boundary region between the first uncoated portion and the active material layer along the winding direction, and a gap may be provided between the insulation layer and the separator.
  • the second electrode may include a second active material portion coated with an active material layer along the winding direction and a second uncoated portion not coated with an active material layer and exposed to the outside of the separator along a winding axis direction to face the first uncoated portion.
  • the second uncoated portion may include a segment region divided into a plurality of independently bendable segments by a plurality of cut grooves provided along the winding direction.
  • the segment region of the second uncoated portion includes a plurality of segment groups disposed with a group separation pitch along the winding direction, each segment group including at least one segment, the plurality of segment groups constituting at least one segment alignment on one side of the electrode assembly.
  • the segment alignment of the second uncoated portion may include a q (q is a natural number greater than 2) number of segment groups disposed along the radial direction, and when central points of winding turn arcs where the q number of segment groups are located are defined as C 1 to C q along the radial direction from the core, at least some of the C 1 to C q may not be located on the predetermined alignment line extending in the radial direction from the center of the core.
  • an electrode assembly in which a first electrode, a second electrode, and a separator interposed therebetween are wound based on a winding axis to define a core and an outer circumference
  • the first electrode includes a first active material portion coated with an active material layer along a winding direction and a first uncoated portion not coated with an active material layer and exposed to the outside of the separator
  • the first uncoated portion includes a segment region divided into a plurality of independently bendable segments by a plurality of cut grooves provided along the winding direction
  • the segment region includes a plurality of segment groups disposed with a group separation pitch along the winding direction, each segment group including at least one segment, the plurality of segment groups constituting a plurality of segment alignments on one side of the electrode assembly, and the plurality of segment alignments are arranged in a rotational symmetry based on the center of the core.
  • Each of the plurality of segment alignments may have an asymmetric structure when viewed in the winding axis direction.
  • the segment alignment may include a p (p is a natural number greater than 2) number of segment groups disposed along a radial direction, and in the asymmetric structure, when central points of winding turn arcs where the p number of segment groups are located are defined as C 1 to C p along the radial direction from the core, at least some of the C 1 to C p may not be located on a predetermined alignment line extending in the radial direction from the center of the core.
  • a battery comprising: an electrode assembly having at least one of the above features; a battery housing having an open end and a closed end, configured to accommodate the electrode assembly through the open end, and electrically connected to one of the first electrode and the second electrode to have a first polarity; a sealing body configured to seal the open end of the battery housing; and a terminal having a surface exposed to the outside and electrically connected to the other of the first electrode and the second electrode to have a second polarity.
  • the battery may further comprise a current collector electrically coupled to the bending surface region, and when viewed in a winding axis direction of the electrode assembly, the winding turn arcs where the p number of segment groups are located may intersect a welding line of the current collector and, optionally, an imaginary line extending therefrom.
  • a cavity may be provided in the core of the electrode assembly, and the cavity may be not blocked by the bending surface region and be open to the outside.
  • the sealing body may include a cap plate configured to seal the open end of the battery housing, and a gasket configured to surround an edge of the cap plate and crimped to the open end of the battery housing, and the terminal having the second polarity may be the cap plate.
  • the battery may further comprise a current collector electrically connected to the uncoated portion of the second electrode having the first polarity and having an edge at least partially coupled to a sidewall of the battery housing, and the sealing body may include a cap plate with no polarity and a gasket configured to surround an edge of the cap plate and crimped to the open end of the battery housing, and the battery housing may include a rivet terminal installed to be insulated in a perforation hole formed in a center of the closed end and electrically connected to the first electrode to have the second polarity.
  • a battery pack comprising a plurality of batteries described above.
  • the battery may have a ratio of diameter to height greater than 0.4.
  • the battery may have a form factor of 46110, 4875, 48110, 4880 or 4680.
  • the battery may have a resistance of 4 miliohm or below.
  • a vehicle comprising the battery pack.
  • the internal resistance of the battery may be reduced and the energy density may be increased by using the uncoated portion itself protruding at the upper portion and the lower portion of the electrode assembly as an electrode tab.
  • the impregnation characteristics of the electrode assembly may be improved by arranging a plurality of segments in a radial direction in a local region.
  • the uncoated portion may be prevented from being torn when the uncoated portion is bent by improving the structure of the uncoated portion of the electrode assembly, and the welding strength of the current collector may be improved by sufficiently increasing the number of overlapping layers of the uncoated portion.
  • physical properties of an area to which a current collector is welded may be improved by applying a segment structure to the uncoated portion of the electrode and optimizing dimensions (width, height and separation pitch) of the segments to sufficiently increase the segment stack number of the area used as a welding target area.
  • an electrode assembly having improved energy density and reduced resistance may be provided by applying a structure in which a current collector is welded in a broad area to the bending surface region formed by bending the segments.
  • a cylindrical battery having an improved design so that electrical wiring can be performed at the upper portion thereof may be provided.
  • the cavity in the core of the electrode assembly is prevented from being blocked when the uncoated portion is bent, so that the electrolyte injection process and the process of welding the battery housing (or, terminal) and the current collector may be easily performed.
  • a cylindrical battery having a structure in which the internal resistance is low, an internal short circuit is prevented, and the welding strength between the current collector and the uncoated portion is improved, and a battery pack and a vehicle including the cylindrical battery.
  • the present disclosure may provide a cylindrical battery having a ratio of diameter to height of 0.4 or more and a resistance of 4 miliohm or less, and a battery pack and a vehicle including the cylindrical battery.
  • the present disclosure may have several other effects, and such effects will be described in each embodiment, or any description that can be easily inferred by a person skilled in the art will be omitted for an effect.
  • the substantially identical objects may include deviations considered low in the art, for example, deviations within 5%. Also, when it is explained that certain parameters are uniform in a predetermined region, this may mean that the parameters are uniform in terms of an average in the corresponding region.
  • first, second or the like are used to describe different elements, these elements are not limited by the terms. These terms are used to distinguish one element from another, and unless stated to the contrary, a first element may be a second element.
  • the element When an element is “above (or under)” or “on (or below)” another element, the element can be on an upper surface (or a lower surface) of the other element, and intervening elements may be present between the element and the other element on (or below) the element.
  • an element when referred to as being "connected”, “coupled” or “linked” to another element, the element can be directly connected or coupled to the other element, but it should be understood that intervening elements may be present between each element, or each element may be “connected”, “coupled” or “linked” to each other through another element.
  • a and/or B refers to either A or B or both A and B unless expressly stated otherwise
  • C to D refers to C or greater and D or smaller unless expressly stated otherwise.
  • a direction that goes along a lengthwise direction of a winding axis of an electrode assembly wound in a roll shape is herein referred to as an axis direction Y.
  • a direction around the winding axis is herein referred to as a circumferential or peripheral direction X.
  • a direction that gets closer to or faces away from the winding axis is referred to as a radial direction.
  • the direction that gets closer to the winding axis is referred to as a centripetal direction
  • the direction that faces away from the winding axis is referred to as a centrifugal direction.
  • the electrode assembly may be a jelly-roll type electrode assembly in which a first electrode and a second electrode having a sheet shape and a separator interposed therebetween are wound in one direction.
  • the present disclosure is not limited by the type of the electrode assembly.
  • At least one of the first electrode and the second electrode includes an uncoated portion not coated with an active material at a long side end in the winding direction. At least a part of the uncoated portion is used as an electrode tab by itself.
  • the uncoated portion includes a core side uncoated portion adjacent to the core of the electrode assembly, an outer circumference uncoated portion adj acent to the outer circumference of the electrode assembly, an intermediate uncoated portion interposed between the core side uncoated portion and the outer circumference uncoated portion.
  • At least one of the core side uncoated portion and the outer circumference uncoated portion has a relatively lower height than the intermediate uncoated portion.
  • FIG. 4 is a plan view showing a structure of an electrode 60 according to an embodiment of the present disclosure.
  • the electrode 60 of an embodiment includes a current collector 41 made of a metal foil and an active material layer 42.
  • the metal foil may be a conductive metal, such as aluminum or copper and is appropriately selected according to the polarity of the electrode 60.
  • the active material layer 42 is formed on at least one surface of the current collector 41.
  • the active material layer 42 is formed along the winding direction X.
  • the electrode 60 includes an uncoated portion 43 at a long side end in the winding direction X.
  • the uncoated portion 43 is a partial area of the current collector 41 that is not coated with an active material.
  • the area of the current collector 41 on which the active material layer 42 is formed may be referred to as an active material portion.
  • a width of the active material portion in a direction along the short side of the current collector 41 may be 50 mm to 120 mm, and a length of the active material portion in a direction along the long side of the current collector 41 may be 3 m to 5 m. Therefore, the ratio of the short side to the long side of the active material portion may be 1.0% to 4.0%.
  • the width of the active material portion in a direction along the short side of the current collector 41 may be 60 mm to 70 mm, and the length of the active material portion in a direction along the long side of the current collector 41 may be 3 m to 5 m. Therefore, the ratio of the short side to the long side of the active material portion may be 1.2% to 2.3%.
  • This ratio of the short side to the long side of the active material portion is significantly smaller than the 6% to 11% that is a ratio of the short side to the long side of an active material portion of an electrode used in a cylindrical battery with 1865 or 2170 form factor.
  • an insulating coating layer 44 may be formed at a boundary between the active material layer 42 and the uncoated portion 43.
  • the insulating coating layer 44 is formed such that at least a part thereof overlaps with the boundary between the active material layer 42 and the uncoated portion 43.
  • the insulating coating layer 44 prevents a short circuit between two electrodes having different polarities and facing each other with a separator interposed therebetween.
  • the insulating coating layer 44 may cover a boundary between the active material layer 42 and the uncoated portion 43 with a width of 0.3 mm to 5 mm. The width of the insulating coating layer 44 may vary along the winding direction of the electrode 60.
  • the insulating coating layer 44 may include a polymer resin and an inorganic filler such as SiOz or Al 2 O 3 . Since the portion of the current collector 41 covered by the insulating coating layer 44 is not an area coated with an active material layer, it may be regarded as an uncoated portion.
  • the uncoated portion 43 includes a core side uncoated portion B1 adjacent to the core of the electrode assembly, an outer circumference uncoated portion B3 adjacent to the outer circumference of the electrode assembly, and an intermediate uncoated portion B2 interposed between the core side uncoated portion B 1 and the outer circumference uncoated portion B3.
  • the core side uncoated portion B1, the outer circumference uncoated portion B3, and the intermediate uncoated portion B2 may be defined as an uncoated portion of a region adj acent to the core, an uncoated portion of a region adjacent to the outer circumference, and an uncoated portion of the remaining region excluding the above regions, respectively, when the electrode 60 is wound as a j elly-roll type electrode assembly.
  • the core side uncoated portion B 1, the outer circumference uncoated portion B3, and the intermediate uncoated portion B2 are referred to as a first portion, a second portion, and a third portion, respectively.
  • the first portion B 1 may be an uncoated portion of an electrode region including an innermost winding turn
  • the second portion B3 may be an uncoated portion of an electrode region including an outermost winding turn. Winding turns may be counted based on the core-side end of the electrode assembly.
  • the boundary of B1/B2 may be appropriately defined as a point at which the height (or change pattern) of the uncoated portion substantially changes from the core of the electrode assembly toward the outer circumference, or a point of a predetermined % (e.g., 5% point, 10% point, 15% point, or the like of the radius) based on the radius of the electrode assembly.
  • a predetermined % e.g., 5% point, 10% point, 15% point, or the like of the radius
  • the boundary of B2B3 may be defined as a point at which the height (or change pattern) of the uncoated portion substantially changes from the outer circumference of the electrode assembly toward the core side, or a point of a predetermined % (e.g., 85% point, 90% point, 95% point, or the like of the radius) based on the radius of the electrode assembly.
  • a predetermined % e.g., 85% point, 90% point, 95% point, or the like of the radius
  • the boundary of B2/B3 may be appropriately selected at a point near the outer circumference of the electrode assembly.
  • the second portion may be defined as an uncoated portion of an electrode region constituting the outermost winding turn.
  • the boundary of B1/B2 may be appropriately selected at a point near the core of the electrode assembly.
  • the first portion B 1 may be defined as an uncoated portion of an electrode region constituting the innermost winding turn.
  • the height of the uncoated portion 43 is not constant and there is a relative difference in the winding direction X. That is, the height (length in the Y-axis direction) of the second portion B3 is 0 or more, but is relatively smaller than those of the first portion B1 and the third portion B2.
  • the height of each part may be an average height or a maximum height, which is the same below.
  • the third portion B2 is longer than the first portion B1 and the second portion B3.
  • the heights of the first portion B1 and the second portion B3 are 0 or more, but are relatively smaller than that of the third portion B2. Also, the heights of the first portion B1 and the second portion B3 may be the same or different.
  • the width (d B1 ) of the first portion B 1 is designed by applying the condition that the core of the electrode assembly is not covered when the uncoated portion of the third portion B2 is bent toward the core.
  • the core means a cavity that exists in the winding center of the electrode assembly.
  • the width (d B1 ) of the first portion B1 may increase in proportion to the bending length of the uncoated portion closest to the core.
  • the width (d B1 ) of the first portion B 1 may be set so that the radial width of the winding turns formed by the first portion B1 is greater than or equal to the bending length of the region of the uncoated portion closest to the core.
  • the width (d B1 ) of the first portion B1 may be set so that the value obtained by subtracting the radial width of the winding turns formed by the first portion B 1 from the bending length of the region of the uncoated portion closest to the core is less than 0 or less than 10% of the core radius.
  • the width (d B1 ) of the first portion B1 may be set as 180 mm to 350 mm according to the diameter of the core of the electrode assembly and the bending length of the region of the uncoated portion closest to the core.
  • At least a part of the uncoated portion of the third portion B2 may include a plurality of segments 61.
  • the heights of the plurality of segments 61 may increase stepwise from the core toward the outer circumference. Alternatively, the heights of the plurality of segments 61 may be kept constant from the core toward the outer circumference.
  • the plurality of segments 61 have a geometric shape in which the width decreases from the bottom to the top. Preferably, the geometric figure is a trapezoid. As will be described later, the shape of the geometric figure may be modified into various shapes, such as a quadrangle or a parallelogram.
  • the segment 61 may be notched with laser.
  • the segment 61 may be formed by a known metal foil cutting process such as ultrasonic cutting or punching.
  • the gap may vary along the winding direction of the electrode 60.
  • the gap is preferably 0.2 mm to 4 mm, preferably 1.5 mm to 2.5 mm.
  • the gap may prevent the active material layer 42 and/or the insulating coating layer 44 near the bottom of the cut groove 63 from being damaged by stress generated during bending of the uncoated portion 43.
  • the gap may prevent damage to the active material layer 42 and/or the insulating coating layer 44 due to tolerance during notching or cutting of the segment 61.
  • the gap In one direction parallel to the winding direction, the gap may be substantially equal or may vary. In the latter case, the gaps of the plurality of segments may be varied individually, in one group, or in two or more groups, along one direction parallel to the winding direction.
  • the bottom of the cut groove 63 and the insulating coating layer 44 may be spaced apart by 0.5 mm to 2.0 mm. In one direction parallel to the winding direction, a separation distance between the bottom of the cut groove 63 and the insulating coating layer 44 may be substantially the same or variable.
  • the separation distances of the plurality of segments may be varied individually, in one group, or in two or more groups, along one direction parallel to the winding direction.
  • an end of the insulating coating layer 44 in the winding axis (Y) direction may be positioned in the range of -2 mm to 2 mm along the winding axis direction based on the end of the separator.
  • the insulating coating layer 44 may prevent a short circuit between two electrodes having different polarities and facing each other with a separator interposed therebetween, and may support the bending point when the segment 61 is bent. In order to improve the short circuit prevention effect between two electrodes, the insulating coating layer 44 may be exposed to the outside of the separator.
  • the width of the insulating coating layer 44 may be increased such that the end of the insulating coating layer 44 in the winding axis (Y) direction is located above the bottom of the cut groove 63.
  • the end of the insulating coating layer 44 in the winding axis direction may be located within the range of -2 mm to +2 mm based on the bottom of the cut groove 63.
  • the thickness of the insulating coating layer 44 may be thinner than that of the active material layer. In this case, a gap may exist between the surface of the insulating coating layer 44 and the separator.
  • the plurality of segments 61 may form a plurality of segment groups from the core toward the outer circumference. At least one of the width, height, and separation pitch of the segments belonging to the same segment group may be substantially the same. Preferably, the segments belonging to the same segment group may have the same width, height, and separation pitch.
  • the segments belonging to the same segment group may have substantially the same width and height.
  • the separation pitches of the plurality of segments may increase gradually or stepwise from the core toward the outer circumference in one group or in two or more groups, or vice versa.
  • the separation pitches of the plurality of segments may increase gradually or stepwise and then decrease gradually or stepwise from the core toward the outer circumference in one group or in two or more groups, or vice versa.
  • the gap between the bottom of the cut groove 63 and the insulating coating layer 44 or the active material layer 42 may increase gradually or stepwise from the core toward the outer circumference, or vice versa.
  • FIG. 5 shows the definitions of a width (D), height (H), and separation pitch (P) of the trapezoidal segment 61.
  • the width (D), height (H), and separation pitch (P) of the segment 61 are designed to prevent the uncoated portion 43 near the bending point from being torn during bending of the uncoated portion 43 and to prevent abnormal deformation of the uncoated portion 43 while sufficiently increasing the number of overlapping layers of the uncoated portion 43 to secure sufficient welding strength.
  • the segment 61 is bent at the line G passing through the bottom of the cut groove 63 or at the upside thereof.
  • the cut groove 63 enables smooth and easy bending of the segment 61 in the radial direction of the electrode assembly.
  • the width (D) of the segment 61 is defined as the length between two points where two straight lines extending from both side portions 63b of the segment 61 meet a straight line extending from the bottom portion 63a of the cut groove 63.
  • the height (H) of the segment 61 is defined as the shortest distance between the uppermost edge of the segment 61 and a straight line extending from the bottom portion 63a of the cut groove 63.
  • the separation pitch (P) of the segment 61 is defined as the length between two points where a straight line extending from the bottom portion 63a of the cut groove 63 meets straight lines extending from both side portions 63b connected to the bottom portion 63a.
  • the straight line may be replaced with a tangent extending from the side portion 63b and/or the bottom portion 63a at an intersection point where the side portion 63b and the bottom portion 63a meet.
  • the width (D) of the segment 61 is 1 mm or more. If D is less than 1 mm, when the segment 61 is bent toward the core, an area or an empty space (gap) where the segments 61 do not overlap enough to sufficiently secure sufficient welding strength may occur.
  • the width (D) of the segments 61 may be adjusted adaptively depending on the radius of the winding turn where the segments 61 are located so that segments 61 overlap well in the radial direction when the segments 61 are bent toward the core of the electrode assembly.
  • FIG. 6a is a diagram showing an arc (A 1 A 2 ) formed by a lower end (line D ab in FIG. 5 ) of the segment 61, where the width D of the segment 61 is defined, with respect to the center O of the core of the electrode assembly, when the electrode 60 is wound according to an embodiment of the present disclosure.
  • the arc (A 1 A 2 ) has a length corresponding to the width (D) of the segment 61 and has a circumferential angle ( ⁇ ) based on the center of the core of the electrode assembly.
  • the circumferential angle ( ⁇ ) may be defined as the angle between two line segments connecting both ends of the arc (A 1 A 2 ) and the center O of the core on a plane perpendicular to the winding axis passing through the arc (A 1 A 2 ).
  • the circumferential angle ( ⁇ ) affects the bending quality of the segment 61.
  • a solid arrow indicates a direction of force applied to bend the segment 61
  • a dotted arrow indicates a direction in which the segment 61 is bent.
  • the bending direction is a direction toward the center O of the core.
  • the circumferential angle ( ⁇ ) of the segment 61 may be 45 degrees or less, preferably 30 degrees or less, depending on the radius (r) of the winding turn where the segment 61 is located in order to improve bending uniformity and prevent cracking.
  • the circumferential angle ( ⁇ ) of the segment 61 may increase or decrease gradually or stepwise along the radial direction of the electrode assembly within the above numerical range. In another aspect, the circumferential angle ( ⁇ ) of the segment 61 may increase gradually or stepwise or decrease gradually or stepwise along the radial direction of the electrode assembly within the above numerical range, or vice versa. In still another aspect, the circumferential angle ( ⁇ ) of the segment 61 may be substantially the same along the radial direction of the electrode assembly within the above numerical range.
  • the circumferential angles ( ⁇ ) of the segments 61 included in the electrode 60 are substantially the same, and the widths of the segments 61 may proportionally increase as the radius (r) of the winding turn in which the segment 61 is located increases.
  • ⁇ substantially the same' means completely identical or with a variance of less than 5%.
  • the segments 61 are disposed starting from the winding turn located at the point where the radius is 7mm, if the circumferential angles ( ⁇ ) of the segments 61 are uniform as 28.6 degrees, the widths (D) of the segments 61 may proportionally increase according to the radius (r) of the winding turn where the segments 61 are located, as shown in Table 1 below. That is, the widths of the segments 61 may increase substantially at the same rate by 0.5 mm whenever the radius (r) of the winding turn increases by 1 mm.
  • the width D(r) of the segment 61 located in a winding turn having a radius of r based on the core center O of the electrode assembly may be determined within a range satisfying Formula 1 below. 1 ⁇ D r ⁇ 2 * ⁇ * r/360 ° * 45 °
  • the width D(r) in the winding direction may increase gradually or stepwise as the radius r of the winding turn where the segment 61 is located increases based on the core center of the electrode assembly, or vice versa.
  • the width D(r) in the winding direction may increase gradually or stepwise in the range of 1 mm to 11 mm as the radius r of the winding turn where the segment 61 is located increases based on the core center of the electrode assembly, or vice versa.
  • the width D(r) in the winding direction may increase gradually or stepwise and then decrease gradually or stepwise as the radius r of the winding turn where the segment 61 is located increases based on the core center of the electrode assembly, or vice versa.
  • the width D(r) in the winding direction may increase gradually or stepwise and then decrease gradually or stepwise in the range of 1 mm to 11 mm as the radius r of the winding turn where the segment 61 is located increases based on the core center of the electrode assembly, or vice versa.
  • the rate at which the width D(r) of the segment 61 changes may be the same or different.
  • the rate at which the width D(r) of the segment 61 changes in the range of 1 mm to 11 mm may be the same or different.
  • the height (H) of the segment 61 may be 2 mm or more. If the height (H) is less than 2 mm, when the segment 61 is bent toward the core, an area or an empty space (gap) where the segments 61 do not overlap enough to sufficiently secure sufficient welding strength may occur.
  • the height (H) of the segment 61 may be determined by applying the condition that the segment 61 does not block the core when being bent toward the core.
  • the height (H) of segment 61 may be adjusted so that 90% or more of the diameter of the core may be opened to the outside.
  • the heights (H) of the segments 61 may increase from the core toward the outer circumference depending on the radius of the winding turn and the radius of the core where the segments 61 are located.
  • the heights (H) of the segments 61 increase stepwise over N steps from hi to h N as the radius of the winding turn increases, assuming that the k th height of the segment 61 (k is a natural number from 1 to N) is h k , the starting radius of the winding turn including the segment 61 having the height h k is r k and the radius of the core is r c , the heights h1 to h N of the segments 61 may be determined to satisfy Formula 2 below. 2mm ⁇ h k ⁇ r ⁇ k ⁇ * r c preferably , ⁇ is 0 .90 to 1
  • the radius of the entire winding turns of the electrode 60 is 22 mm
  • the heights of the segments 61 start from 3 mm
  • the heights of segments 61 are increased sequentially to 3 mm, 4 mm, 5 mm and 6 mm whenever the radius of the winding turn including the segment 61 increases by 1 mm
  • the heights may be maintained substantially identically at 6 mm in the remaining winding turns. That is, among the radii of the entire winding turns, the radial width of the height variable region of the segment 61 is 3 mm, and the remaining radial region corresponds to the height uniform region.
  • the starting radius n 1 , r 2 , r 3 , r 4 of the winding turns including the segments 61 having heights of 3 mm, 4 mm, 5 mm, and 6 mm depending on the radius (r c ) of the core of the electrode assembly may be as shown in Table 2 below.
  • n 1 , r 2 , r 3 , r 4 shown in Table 1 may be shifted toward the core according to the value of ⁇ .
  • ⁇ 0.90
  • n 1 , r 2 , r 3 , r 4 may be shifted toward the core by 10% of the core radius.
  • n 1 , r 2 , r 3 , r 4 shown in Table 1 are limit values of the location where the segment 61 starts. Therefore, the location of the segment 61 may be shifted toward the outer circumference by a predetermined distance rather than the radius shown in Table 2.
  • FIG. 6b is a diagram schematically showing the relationship between heights h 1 , h 2 , h 3 , h 4 of segments, core radius (r c ), and radii n 1 , r 2 , r 3 , r 4 of winding turns where segments begin to appear.
  • the starting radii n 1 , r 2 , r 3 and r 4 of the winding turns including the segments 61 having heights of 3 mm (h 1 ), 4 mm (hz), 5 mm (h 3 ) and 6 mm (h 4 ) may be 6 mm, 7 mm, 8 mm, and 9 mm, respectively, and the heights of the segments 61 may be maintained at 6 mm from the radius 9 mm to the last winding turn.
  • the segment 61 may not be included in the winding turn having a radius smaller than 6 mm (r 1 ).
  • the segment 61 having a height of 3 mm (h 1 ) closest to the core C is located from the winding turn having a radius of 6 mm, even if the segments 61 are bent toward the core C, the segments 61 cover only the radial region of 3 mm to 6 mm and substantially does not block the core C. According to the ⁇ value of Formula 2, the location of the segment 61 may be shifted toward the core C within 10% of the core radius (r c ).
  • the height of the segment 61 may increase at the same or different rate as the starting radius r of the winding turn where the segment 61 is located increases based on the core center of the electrode assembly.
  • the height (H) of the segment 61 satisfies Formula 2, and at the same time the maximum height of the segment 61 may be limited.
  • FIG. 6c is a conceptual diagram for determining a maximum value (h max ) for the height (H) of the segment 61 in a height variable region of the segment 61.
  • the electrode E1 including the segment 61 faces the electrode E2 of opposite polarity with the separator S interposed therebetween in the radial direction. Both surfaces of the electrode E1 are coated with an active material layer (E 1,active ), and both surfaces of the electrode E2 are also coated with an active material layer (E 2,active ).
  • the end (S end ) of the separator S may further extend outward from the end (E 2,end ) of the electrode E2 to a length corresponding to the insulation gap (W gap ). Also, the end of the electrode E1 does not further extend outward beyond the end of the electrode E2 for electrical insulation.
  • a region corresponding to the insulation gap (W gap ) should be secured at the lower end of the uncoated portion 43.
  • the end (S end ) of the separator S causes meandering. Therefore, in order for the segment 61 to be exposed to the outside of the separator S, the region (W margin,min ) corresponding to a minimum meandering margin of the separator S must be allocated to the uncoated portion 43.
  • a minimum cutting scrap margin (W scrap,mm ) should be allocated to the end of the current collector foil.
  • the maximum height (h max ) of the segment 61 in the height variable region of the segment 61 may be determined by Formula 3 below.
  • W foil corresponds to the width of the current collector foil before the current collector foil is cut.
  • h max W foil ⁇ W scrap ,min ⁇ W margin ,min ⁇ W gap
  • the insulation gap W gap may be 0.2 mm to 6 mm when the first electrode is a positive electrode.
  • the insulation gap W gap may be 0.1 mm to 2 mm when the first electrode is a negative electrode.
  • the minimum cutting scrap margin W scrap,min may be 1.5 mm to 8 mm.
  • the minimum cutting scrap margin (W scrap,min ) may not be allocated depending on the process of forming the segment 61.
  • the cut groove 63 may be formed so that the upper edge of the segment 61 and the upper edge of the current collector foil coincide with each other.
  • W scrap,min may be 0.
  • the minimum meandering margin W margin,min of the separator may be 0 to 1 mm.
  • the minimum cutting scrap margin (W scrap,min ) may be 1.5 mm
  • the minimum meandering margin (W margin,min ) of the separator S may be 0.5 mm.
  • the maximum height (h max ) of the segment 61 may be calculated using Formula 3 as in Table 3 below.
  • the maximum height (h max ) of the segment 61 in the height variable region of the segment 61 may be set to 10 mm. Therefore, in the height variable region of the segment 61, the height of the segment 61 satisfies Formula 2 and may increase stepwise or gradually along the radial direction of the electrode assembly in the range of 2 mm to 10 mm.
  • the separation pitch (P) of the segment 61 may be adjusted in the range of 0.05 mm to 1 mm. If the separation pitch (P) is less than 0.05 mm, cracks may occur in the uncoated portion 43 near the lower end of the cut groove 63 due to stress when the electrode 60 travels in the winding process or the like. Meanwhile, if the separation pitch (P) exceeds 1 mm, an area or an empty space (gap) where the segments 61 do not overlap each other enough to sufficiently secure the welding strength when the segment 61 is bent may occur.
  • the separation pitch (P) when the current collector 41 of the electrode 60 is made of aluminum, it is more preferable to set the separation pitch (P) as 0.5 mm or more.
  • the separation pitch (P) is 0.5 mm or more, even if the electrode 60 travels at a speed of 100 mm/sec or more under a tension of 300 gf or more in the winding process or the like, cracks may be prevented from occurring at the bottom of the cut groove 63.
  • the cut groove 63 is interposed between two segments 61 adjacent in the winding direction X.
  • the cut groove 63 corresponds to a space created by removing the uncoated portion 43.
  • both edges of the lower end of the cut groove 63 have a round shape. That is, the cut groove 63 includes a substantially flat bottom portion 63a and a round portion 63c.
  • the round portion 63c connects the bottom portion 63a and the side portion 63b of the segment 61.
  • the bottom portion 63a of the cut groove 63 may be replaced with an arc shape. In this case, the side portions 63b of the segments 61 may be smoothly connected by the arc shape of the bottom portion 63a.
  • the curvature radius of the round portion 63c may be greater than 0 and less than or equal to 0.5 mm, preferably greater than 0 and less than or equal to 0.1 mm, more preferably 0.01 mm to 0.05 mm.
  • the curvature radius of the round portion 63c meets the above numerical range, it is possible to prevent cracks from occurring in the lower portion of the cut groove 63 while the electrode 60 is traveling in the winding process or the like.
  • the lower internal angles ( ⁇ ) of the plurality of segments 61 may increase from the core toward the outer circumference.
  • the lower internal angles ( ⁇ ) of the plurality of segments 61 may increase gradually or stepwise from the core toward the outer circumference.
  • the lower internal angle ( ⁇ ) is an angle between a straight line extending from the bottom portion 63a of the cut groove 63 and a straight line extending from the side portion 63b of the segment 61.
  • the curvature radius of the electrode assembly increases. If the lower internal angle ( ⁇ ) of the segment 61 increases as the radius of the electrode assembly increases, the stress generated in the radial direction and the circumferential direction when the segment 61 is bent may be relieved. In addition, if the lower internal angle ( ⁇ ) increases, when the segment 61 is bent, the area overlapping with the segment 61 at the inner side and the number of overlapping layers also increase, so that welding strength may be uniformly secured in the radial direction and the circumferential direction and the bending surface region may be formed flat.
  • the lower internal angle ( ⁇ ) may be determined by the radius of the winding turn where the segment 61 is located and the width (D) of the segment 61.
  • FIG. 6d is a schematic diagram for explaining the formula that determines a lower internal angle ( ⁇ ) of the segment 61.
  • the sides of the segment 61 ideally coincide with the line segment AE and the line segment DE connecting the center E of the core center to both end points A and D of the line segment AD corresponding to the width (D) of the segment 61.
  • the lower internal angle ( ⁇ refer ) of the segment 61 may be determined approximately from the width (D) of the segment 61 and the radius (r) of the winding turn where the segment 61 is located using Formula 4 below.
  • ⁇ refer cos ⁇ 1 0.5 ⁇ D r
  • the angle of Formula 4 is an ideal criterion angle for the lower internal angle ( ⁇ refer ) of the segment 61.
  • a separation pitch (P) exists between adjacent segments 61 located in the same winding turn.
  • the length of the separation pitch (P) is expressed as p. Since the separation pitch (P) exists between adjacent segments 61, a tolerance of 50% of the separation pitch (p) may be endowed for the lower internal angle ( ⁇ ). That is, the width of the upper side BC of the segment 61 may be increased by a maximum of p/2 to the upper side B'C'.
  • the lower internal angle ( ⁇ ') with the tolerance reflected may be expressed as in Formula 5 below.
  • the lower internal angle ( ⁇ refer ) is the ideal criterion angle ZBAG, and the lower internal angle ( ⁇ ') is the angle ⁇ B'AG' that reflects the tolerance according to the separation pitch (p).
  • H is the height of the segment 61, and p corresponds to the separation pitch.
  • ⁇ ′ tan ⁇ 1 2 ⁇ H ⁇ tan ⁇ refer 2 ⁇ H ⁇ p ⁇ tan ⁇ refer
  • the lower internal angle ( ⁇ ) of the segment 61 located at each winding turn of the electrode assembly may satisfy Formula 6 below. Then, when the segments 61 are bent toward the core center of the electrode assembly, the segments 61 adjacent in the circumferential direction do not interfere with each other and may be smoothly bent. cos ⁇ 1 0.5 ⁇ D r ⁇ ⁇ ⁇ tan ⁇ 1 2 ⁇ H ⁇ tan ⁇ refer 2 ⁇ H ⁇ p ⁇ tan ⁇ refer
  • the lower internal angle of the segment 61 may increase gradually or stepwise in the range of 60 degree to 85 degree in the height variable region.
  • the lower internal angle ( ⁇ ) of the plurality of segments 61 may increase gradually or stepwise from the core toward the outer circumference in one group or in two or more groups.
  • the left lower internal angle and the right lower internal angle of the segment 61 may not be the same. Nonetheless, the lower internal angle ( ⁇ ) on any one side may be designed to satisfy Formula 6 described above.
  • the width (d B1 ) of the first portion B1 is designed so that the core of the electrode assembly is open to the outside by 90% or more based on the diameter when the segment 61 of the third portion B2 is bent toward the core.
  • the width (d B1 ) of the first portion B1 may increase in proportion to the bending length of the segment 61 of Group 1.
  • the bending length corresponds to a length from the bending point to the upper end side of the segment 61.
  • the width (d B1 ) of the first portion B1 may be set to 180 mm to 350 mm depending on the diameter of the core of the electrode assembly and the height of the segment 61 included in Group 1.
  • the bending point of the segment 61 may be set at a line passing through the lower end of the cut groove 63 or a point spaced upward from the line by a predetermined distance.
  • the segments are overlapped better in the radial direction.
  • a segment at an outer side presses a segment at an inner side based on the center of the core.
  • the separation distance of the bending points may be preferably 1 mm or less. Since the minimum height of the segment is 2 mm, the ratio of the separation distance of the bending point compared to the minimum height may be 50% or less.
  • the width of each segment group may be designed to constitute the same winding turn of the electrode assembly.
  • the winding turn may be counted based on the end of the first portion B1 when the electrode 60 is in a wound state.
  • the width of each segment group may be designed to constitute at least one winding turn of the electrode assembly.
  • the width and/or height and/or separation pitch of the segments 61 belonging to the same segment group may increase or decrease gradually and/or stepwise and/or irregularly within a group or between adjacent groups.
  • Groups 1 to 8 are only examples of the segment groups included in the third portion B2.
  • the number of groups, the number of segments 61 included in each group, and the width of the group may be desirably adjusted so that the segments 61 are overlapped in several layers to maximize the distribution of stress during the bending process of the uncoated portion 43 and to secure sufficient welding strength with the current collector.
  • the heights of the segments 61 in the third portion B2 may be uniform.
  • the segment structure of the third portion B2 may be extended to the second portion B3 (see dotted line).
  • the second portion B3 may also include a plurality of segments like the third portion B2.
  • the segment structure of the second portion B3 may be substantially the same as that of the outermost segment group of the third portion B2.
  • the segments included in the second portion B3 and the third portion B2 may have substantially the same width, height, and separation pitch.
  • the segments of the second portion B3 may have a greater width and/or height and/or separation pitch than the third portion B2.
  • the region (Groups 1 to 7) in which the heights of the segments 61 increase stepwise based on the winding direction of the electrode 60 may be defined as a height variable region of the segments, and the last segment group (Group 8) may be defined as a height uniform region in which the segment height is kept uniform.
  • the region in which the segments 61 with heights of hi to h N-1 corresponds to the height variable region
  • the region in which the segments 61 with the height of h N are arranged corresponds to the height uniform region.
  • the ratio of the height variable region and the height uniform region compared to the length of the electrode 60 in the winding direction will be described later with reference to specific embodiments.
  • the width (d B1 ) of the first portion B1 may be 180 mm to 350 mm.
  • the width of Group 1 may be 35% to 40% of the width of first portion B1.
  • the width of Group 2 may be 130% to 150% of the width of Group 1.
  • the width of Group 3 may be 120% to 135% of the width of Group 2.
  • the width of Group 4 may be 85% to 90% of the width of Group 3.
  • the width of Group 5 may be 120% to 130% of the width of Group 4.
  • the width of Group 6 may be 100% to 120% of the width of Group 5.
  • the width of Group 7 may be 90% to 120% of the width of Group 6.
  • the width of Group 8 may be 115% to 130% of the width of Group 7.
  • the width (d B3 ) of the second portion B3 may be 180 mm to 350 mm similarly to the width of the first portion B1.
  • the widths of Groups 1 to 8 do not show a constant increase or decrease pattern because the segment widths gradually increase from Group 1 to Group 8, but the number of segments included in the group is limited to an integer number and the thickness of the electrode has a slight variance in the winding direction. Therefore, the number of segments may be reduced in a specific segment group. Therefore, the width of the group may show an irregular change pattern as shown in the above example from the core toward the outer circumference.
  • Groups 4 to 6 correspond to the case.
  • the width ratio of Group 5 to Group 4 is 120% to 130%, and the width ratio of Group 6 to Group 5 is 100% to 120%, which is smaller than 120% to 130%.
  • the third portion B2 corresponding to the segment region may include a plurality of segment groups 61g arranged with a group separation pitch (P g ) along the winding direction X as shown in FIG. 7a .
  • the number of segments 61 included in the segment group 61g may be at least one.
  • the region corresponding to the group separation pitch (P g ) corresponds to a segment skip region 64 with no segment.
  • the group separation pitch (P g ) may increase gradually or stepwise from the core toward the outer circumference.
  • the height of the uncoated portion existing in the segment skip region 64 may correspond to the height of the first portion B1 and/or the second portion B3.
  • the group separation pitch (P g ) of the segment groups 61g disposed in the same winding turn (k turn or k+1 turn) of the electrode assembly JR is substantially the same, and the group separation pitch (P g ) may also increase gradually as the winding turn increases from k turn to k+1 turn.
  • the group separation pitch (P g ) may be set to constitute at least one segment alignment 66 along the circumferential direction based on the core center C of the electrode assembly JR when the electrode 60 is wound.
  • the dotted line schematically represents the winding turn
  • the thick solid line schematically represents the segment group 61g disposed in the winding turn.
  • the segment group 61g may be divided into one or more segments 61.
  • the structure shown in FIG. 7c is the structure of the positive electrode of the electrode assembly JR. However, a similar structure may also be applied to the negative electrode of the electrode assembly JR.
  • the segment alignment 66 is a region in which the segment groups 61g are arranged in a radial direction when the electrode 60 is wound.
  • the segment alignment 66 is formed at one end and/or the other end perpendicular to the winding axis (Y) direction of the electrode assembly JR.
  • the number of segment alignments 66 may be n. n may be 2, 3, 4, 5, 6, 7, 8 or 9. An embodiment in which one segment alignment 66 is included is not excluded.
  • the n number of segment groups 61g may be arranged on the same winding turn.
  • the n number of segment groups 61g may be arranged at substantially equal intervals along the winding direction X.
  • the n number of segment alignments 66 may be arranged in a rotational symmetry based on the center of core C.
  • the rotational symmetry angle may be 40 degrees, 45 degrees, 60 degrees, 72 degrees, 90 degrees, 120 degrees or 180 degrees.
  • the n number of segment alignments 66 may be arranged in a point symmetry based on the center of core C.
  • the n number of segment alignments 66 may have a radially extended structure based on the core center of the electrode assembly JR.
  • the radial extension structure means a structure in which the width in the circumferential direction increases gradually or stepwise in any region from the core toward the outer circumference.
  • the segment alignment 66 may have a geometric figure including an inner arc (Arc1) adjacent to the core of the electrode assembly JR, an outer arc (Arc2) adjacent to the outer circumference of the electrode assembly JR, and two lines (L1, L2) connecting the ends of the winding turn arcs where each segment group 61g is located from the core toward the outer circumference when viewed in the winding axis direction.
  • the two lines (L1, L2) may be straight lines, but may also be curved lines or a combination thereof. As will be described later, the two lines (L1, L2) may have a non-linear and irregular change pattern along the radial direction.
  • the segment alignment 66 may have a fan shape with a central portion removed.
  • the segment alignment 66 may have a geometric shape such as square, rectangle, parallelogram, and trapezoid as well as the fan-shaped shape.
  • the segment alignment 66 may include the p (p is a natural number greater than 2) number of segment groups 61g arranged along the radial direction.
  • the number of segment groups 61g included in each segment alignment 66 may be the same or different.
  • the difference in the number of segment groups 61g may be 1 to 3.
  • the heights of the segments 61 included in the p number of segment groups 61g may increase stepwise from the core toward the outer circumference.
  • the heights of the segments 61 included in the p number of segment groups 61g may be substantially the same along the radial direction.
  • the configuration regarding the width, height, and separation pitch of the segments 61 described above may be substantially equally applied to this embodiment. That is, except that the electrode 60 further includes a plurality of segment skip regions 64, the configuration of this embodiment may be identical to that of the former embodiment.
  • An electrolyte impregnation portion 55 may be provided between the segment alignments 66 adjacent in the circumferential direction.
  • the electrolyte impregnation portion 55 may extend radially based on the center of the core C.
  • the electrolyte impregnation portion 55 corresponds to a portion of the winding turns formed by winding the area of the uncoated portion 43 provided between the segment groups 61g adjacent in the winding direction X.
  • the electrolyte impregnation portion 55 is a region in which the electrolyte EL may be mainly impregnated, and has a lower height than the segment alignment 66 in the winding axis direction Y.
  • the segment 61 protruding to the outside of the separator Se does not exist.
  • the ends of the active material layer a1 of the positive electrode E1 and the active material layer a2 of the negative electrode E2 are recessed downward and spaced apart by a predetermined distance from the end of the separator Se between the separators Se adjacent in the radial direction of the electrode assembly JR.
  • the spaced-apart distance may be 0.6 mm to 1 mm.
  • An insulating coating layer 44 may be formed on at least one of the ends of the positive electrode E1 and the negative electrode E2.
  • the end of the positive electrode E1 may include a sliding portion in which the thickness of the active material layer a1 gradually decreases.
  • the arrangement structure of the electrode and the separator shown in FIG. 7c may also be applied to the other end of the electrode assembly JR.
  • the insulating coating layer 44 and the sliding portion may be formed at the end of the negative electrode E2.
  • the electrolyte EL may be impregnated into the electrode assembly JR while directly contacting the positive electrode E1 and the negative electrode E2 through the gap provided between the ends of the separators Se. Specifically, the electrolyte EL dropped to the top of the electrode assembly JR quickly permeates into the electrode assembly JR while simultaneously contacting the ends of the positive electrode E1 and the negative electrode E2 and the end of the separator Se. As a result, the electrolyte impregnation (rate and uniformity) may be significantly improved.
  • the central points of the winding turn arcs where the p number of segment groups 61g are located may be defined as C l to C p from the core toward the outer circumference, respectively.
  • the central points C l to C p of the winding turn arcs are located on a predetermined alignment line (L align ) extending radially from the center of the core C.
  • L align predetermined alignment line
  • the positive and negative electrodes used in the manufacture of the electrode assembly JR have design thickness and tolerance.
  • the tolerance may be a positive or negative number. When the tolerance is a positive number, the electrode is thicker than the design thickness. Conversely, when the tolerance of the electrode is negative, the electrode is thinner than the design thickness.
  • the positive electrode may have a positive tolerance and the negative electrode may have a negative tolerance, or vice versa. Also, the positive electrode and the negative electrode may have a positive tolerance or a negative tolerance together.
  • the tolerances of the positive and negative electrodes may be summed as an electrode tolerance. In one example, if the positive electrode has a positive tolerance of 2 um and the negative electrode has a positive tolerance of 1 um, the electrode tolerance may be 3 um. As another example, if the positive electrode has a negative tolerance of 1 um and the negative electrode has a positive tolerance of 2 um, the electrode tolerance may be 1 um.
  • the radius in which each winding turn is located increases to be greater than the design radius. Accordingly, the segment group 61g rotates in a direction opposite to the winding direction of the electrode assembly JR based on the design position of the alignment line (L align ), as shown in FIG. 7d .
  • ⁇ + represents the rotation angle in the clockwise direction.
  • the radius in which each winding turn is located decreases to be less than the design radius. Accordingly, the segment group 61g rotates in the same direction as the winding direction of the electrode assembly JR based on the design position of the alignment line (L align ), as shown in FIG. 7e .
  • ⁇ - represents the rotation angle in the counterclockwise direction.
  • At least some of the center points C l to C p of the winding turn arcs where each segment group 61g is located may not be located on the alignment line (L align ) extending in a radial direction from the center of the core.
  • the distance that the central point C l to C p of the winding turn arcs are spaced apart from the alignment line (L align ) in the circumferential direction may increase from the core toward the outer circumference. This is because the increase in the radius of the winding turn due to the thickness tolerance of the electrode is proportionally accumulated from the core toward the outer circumference.
  • the electrode tolerance is a numerical value based on the average concept. Therefore, depending on the location in the winding direction X, the thickness of the electrode may show a difference from the thickness corresponding to (design thickness + tolerance). Therefore, in the segment alignment 66, the amount of rotation of the segment group 61g located in each winding turn may show a difference as shown in FIG. 7f . If there is a difference in the amount of rotation of each segment group 61g, the lines (L1, L2) connecting both ends of the winding turns included in the segment alignment 66 may be transformed from a straight line to an irregular line. However, the rotational symmetry structure, point symmetry structure, or radial extension structure of the segment alignment 66 may be maintained as it is.
  • FIG. 7f relates to the case where the tolerance of the electrode is positive. It is obvious that the segment groups 61g may rotate in the counterclockwise direction when the electrode tolerance is negative.
  • the tolerance of the electrode when the tolerance of the electrode is positive, 50% or more, 60% or more, 70% or more, 80% or more, or 90% or more of C l to C p may rotate in a direction opposite to the winding direction of the electrode assembly JR based on the alignment line (L align ).
  • the electrode tolerance when the electrode tolerance is negative, 50% or more, 60% or more, 70% or more, 80% or more, or 90% or more of C l to C p may rotate in the winding direction of the electrode assembly JR based on the alignment line (L align ).
  • the ratio of C l to C p out of the alignment line (L align ) may converge toward 100% as the thicknesses of the positive and negative electrodes are uniform in the winding direction of the electrode.
  • the segment groups 61g included in the segment alignment 66 may be bent toward the core C of the electrode assembly JR to form a bending surface region F.
  • the electrode assembly JR may include a current collector (not shown) welded to the bending surface region F.
  • Reference sign W L represents a welding line of the current collector.
  • the welding line (W L ) may be formed in the bending surface region F of each segment alignment 66.
  • the welding line (W L ) may be a laser welding line.
  • the minimum width of the welding line (W L ) may be 1 mm.
  • the circular pattern of the welding line (W L ) schematically represents the irradiation point of the laser beam. The minimum width may be obtained when the welding points are radially formed in a two-row structure by a laser beam.
  • the winding turn arcs in which the p number of segment groups 61g included in the segment alignment 66 are located may intersect the welding line (W L ) of the current collector and, optionally, an imaginary line (W* L ) extending therefrom with the same width.
  • the thickness tolerance of the electrode used in the manufacture of the actual electrode assembly JR is predicted in advance compared to the design condition of the electrode thickness.
  • the tolerance for the electrode thickness may be 1 um to 5 um.
  • the tolerance of the electrode preferably converges to 0, but the tolerance of the electrode at the level of 1 um is inevitable.
  • an electrode tolerance larger than 5 um greatly changes the diameter of the electrode assembly JR, which adversely affects the quality of the battery. Therefore, it is preferable to manage the tolerance of the electrode at the level of 1 um to 5 um. If the tolerance for the electrode thickness is predicted, it is assumed that there is no deviation of the electrode thickness along the winding direction of the electrode, and the maximum rotation angle of the segment group 61g in the clockwise or counterclockwise direction may be determined based on the predicted tolerance.
  • FIGS. 7h and 7i show a maximum rotation angle ( ⁇ +,max ) in the clockwise direction and a maximum rotation angle ( ⁇ -,max ) in the counterclockwise direction for the segment group 61g, which are parameters calculated based on the predicted thickness tolerance of the electrode, respectively.
  • the counterclockwise direction is the same direction as the winding direction, and the clockwise direction is opposite to the winding direction.
  • the maximum rotation angle ( ⁇ +,max ) is obtained when the thickness tolerance of the electrode is positive
  • the maximum rotation angle ( ⁇ -,max ) is obtained when the thickness tolerance of the electrode is negative.
  • Table 4 below shows the ⁇ +,max and ⁇ -,max calculated for the thickness tolerance of the electrode.
  • the positive electrode tolerance, the negative electrode tolerance and the electrode tolerance may have values other than those shown in the table.
  • various combinations of the positive electrode tolerance and the negative electrode tolerance are possible. For example, when the positive electrode tolerance is 1.3 um and the negative electrode tolerance is 1.7 um, it corresponds to the tolerance condition 5 in which the electrode tolerance is 3 um.
  • the minimum circumferential angle of the segment alignment 66 may be designed to correspond to the sum of ⁇ -,max and ⁇ +,max . Designing the segment alignment 66 to have a minimum circumferential angle means that the segment group 61g may be arranged in a fan-shaped region with a greater circumferential angle than the minimum circumferential angle by adjusting the width and separation pitch (P g ) of the segment group 61g when the electrode is wound.
  • the actual shape of the segment alignment 66 is deformed as shown in FIG. 7f by rotation of the segment groups 61g when viewed in the winding axis direction (Y). However, since the winding turn arcs where the segment group 61g are located intersect the welding line (W L ), there is no problem in proceeding with the welding process.
  • the segment groups 61g included in the segment alignment 66 may rotate 19 degrees at maximum in the clockwise direction and 19 degrees at maximum in the counterclockwise direction. Therefore, if the width and separation pitch (P g ) of the segment group 61g are designed so that the circumferential angle of the segment alignment 66 exceeds 38 degrees from a pure design point of view, excluding the thickness tolerance of the electrode, in the actually manufactured electrode assembly JR, the condition that the welding line (W L ) and, optionally, a virtual line (W* L ) extending therefrom intersects the winding turn arcs corresponding to the segment groups 61g is established, so that the current collector may be stably welded on the bending surface region F.
  • the segment groups 61g included in the segment alignment 66 may rotate 34 degrees at maximum in the clockwise direction and 34 degrees at maximum in the counterclockwise direction. Therefore, if the width and separation pitch (P g ) of the segment group 61g are designed so that the circumferential angle of the segment alignment 66 exceeds 68 degrees from a pure design point of view, excluding the thickness tolerance of the electrode, in the actually manufactured electrode assembly JR, the welding line (W L ) and, optionally, a virtual line (W* L ) extending therefrom intersects the winding turn arcs corresponding to the segment groups 61g, so that the current collector may be stably welded on the bending surface region F.
  • the segment groups 61g included in the segment alignment 66 may rotate 50 degrees at maximum in the clockwise direction and 50 degrees at maximum in the counterclockwise direction. Therefore, if the width and separation pitch (P g ) of the segment group 61g are designed so that the circumferential angle of the segment alignment 66 exceeds 100 degrees from a pure design point of view, except for the thickness tolerance of the electrode, in the actually manufactured electrode assembly JR, the welding line (W L ) and, optionally, a virtual line (W* L ) extending therefrom intersects the winding turn arcs corresponding to the segment groups 61g, so that the current collector may be stably welded on the bending surface region F.
  • the segment groups 61g included in the segment alignment 66 may rotate 66 degrees at maximum in the clockwise direction and 66 degrees at maximum in the counterclockwise direction. Therefore, if the width and separation pitch (P g ) of the segment group 61g are designed so that the circumferential angle of the segment alignment 66 exceeds 132 degrees from a pure design point of view, except for the thickness tolerance of the electrode, in the actually manufactured electrode assembly JR, the welding line (W L ) and, optionally, a virtual line (W* L ) extending therefrom intersects the winding turn arcs corresponding to the segment groups 61g, so that the current collector may be stably welded on the bending surface region F.
  • the segment groups 61g included in the segment alignment 66 may rotate 88 degrees at maximum in the clockwise direction and 88 degrees at maximum in the counterclockwise direction. Therefore, if the width and separation pitch (P g ) of the segment group 61g are designed so that the circumferential angle of the segment alignment 66 exceeds 176 degrees from a pure design point of view, excluding the thickness tolerance of the electrode, and in the actually manufactured electrode assembly JR, the welding line (W L ) and, optionally, a virtual line (W* L ) extending therefrom intersects the winding turn arcs corresponding to the segment groups 61g, so that the current collector may be stably welded on the bending surface region F.
  • the number of segment alignments 66 may be determined in consideration of the design condition regarding the minimum circumferential angle of the segment alignment 66 determined by the thickness tolerance of the electrode.
  • the minimum circumferential angle of the segment alignment 66 is greater than 38 degrees, so the number of segment alignments 66 may be determined in the range of 1 to 9.
  • the minimum circumferential angle of the segment alignment 66 is greater than 68 degrees, so the number of segment alignments 66 may be determined in the range of 1 to 5.
  • the minimum circumferential angle of the segment alignment 66 is greater than 100 degrees, so the number of segment alignments 66 may be determined in the range of 1 to 3.
  • the minimum circumferential angle of the segment alignment 66 is greater than 132 degrees, so the number of segment alignments 66 may be determined in the range of 1 to 2.
  • the minimum circumferential angle of the segment alignment 66 is greater than 176 degrees, so the number of segment alignments 66 may be determined in the range of 1 to 2.
  • the electrode tolerance is not limited to the above. Therefore, it is obvious to those skilled in the art that the design condition for the minimum circumferential angle of the segment alignment 66 may be easily calculated by determining ⁇ -,max and ⁇ +,max for values other than the electrode tolerances presented in the table.
  • the maximum value ( ⁇ weld,max ) calculated by Formula 7 below is preferably added to the minimum circumferential angle of the segment alignment 66.
  • ⁇ weld ,max 360 ° * 0.5 * d arc / 2 ⁇ r
  • d arc is the length of the winding turn arc with the maximum circumferential angle among the winding turn arcs intersecting the welding line (W L ), and r is the radius of the corresponding winding turn arc based on the center of the core.
  • d arc corresponds to the length of the winding turn arc closest to the core C among the winding turn arcs intersecting the welding line (W L ).
  • Table 5 shows the calculation results of ⁇ weld,max according to the change of r when the d arc is 1 mm.
  • Table 5 JR radius (mm) ⁇ weld,max (degree) 6 4.77 7 4.09 8 3.58 9 3.18 10 2.86 11 2.60 12 2.39 13 2.20 14 2.05 15 1.91 16 1.79 17 1.69 18 1.59 19 1.51 20 1.43 21 1.36 22 1.30
  • ⁇ weld,max calculated by Formula 7 is added to the minimum circumferential angle of the segment alignment 66, even if the segment groups 61g included in the segment alignment 66 rotate along the clockwise or counterclockwise direction at the maximum angle, the welding line (W L ) may be formed since the segment alignment 66 is extended as much as the circumferential angle of ⁇ weld,max .
  • the electrode assembly JR manufactured according to an embodiment of the present disclosure may also satisfy the relational expression of Formula 8 below.
  • the electrode assembly JR manufactured according to an embodiment of the present disclosure includes a segment alignment 66 and an electrolyte impregnation portion 55, and the segment groups 61g included in the segment alignment 66 may be in a state of being rotated in a predetermined direction rather than the design position due to the thickness tolerance of the electrode.
  • the rotation angle of the segment groups 61g is less than or equal to the maximum rotation angle according to the thickness tolerance of the electrode.
  • ⁇ design corresponds to the circumferential angle of the fan shape formed by the winding turn arcs when the winding turn arcs are virtually rotated so that C l to C p corresponding to the center points of winding turn arcs included in the segment alignment 66 of the electrode assembly JR are located on an alignment line (L align ) that overlaps with the welding line (W L ).
  • ⁇ design has an angle value greater than the minimum circumferential angle of the segment alignment 66 determined purely from a design point of view in consideration of the thickness tolerance of the electrode.
  • ⁇ max is a maximum rotation angle of the end of the segment group included in the segment alignment 66 based on the alignment line (L align ). ⁇ max corresponds to the rotation angle of the end of the segment group located at the outermost circumference.
  • ⁇ weld,max is an angle value calculated using Formula 7 based on when the ends of the segment groups 61g are positioned on the alignment line (L align ) by maximally rotating each segment group 61g included in the segment alignment 66.
  • the segments 61 included in the segment group 61g may be deformed into various shapes while satisfying at least one of the following conditions.
  • FIG. 9 is a diagram exemplarily showing the shapes of segments according to various modifications of the present disclosure.
  • the segment may have various geometric shapes in which a dotted line connecting the bottom portions 63a of the cut grooves at both sides is a base.
  • the geometric shape has a structure in which at least one straight line, at least one curved line, or a combination thereof are connected.
  • the segment may have a polygonal shape, a round shape, or various combinations thereof.
  • the segment may have a left-right symmetrical trapezoidal shape (a); a left-right asymmetric trapezoidal shape (b); a parallelogram shape (c); a triangular shape (l); a pentagonal shape (k); an arc shape (e); or an elliptical shape (f).
  • a left-right symmetrical trapezoidal shape
  • b left-right asymmetric trapezoidal shape
  • c parallelogram shape
  • l triangular shape
  • k pentagonal shape
  • e an arc shape
  • f elliptical shape
  • the shape of the segment is not limited to those shown in FIG. 9 , it may be transformed into other polygonal shapes, other round shapes, or combinations thereof to satisfy at least one of the conditions 1 to 21 described above.
  • the corners of the upper portion and/or the lower portion may have a shape where straight lines meet or a round shape (see the enlarged view of the corners of the upper portion and/or the lower portion of the shape a).
  • the interior angle ( ⁇ 1 ) at one side and the interior angle ( ⁇ 2 ) at the other side of the lower portion may be the same or different, and the interior angle ( ⁇ 1 ) at one side and the interior angle ( ⁇ 2 ) at the other side of the lower portion may be an acute angle, a right angle, or an obtuse angle, respectively.
  • the interior angle is an angle at which the base and the side of a geometric figure meet. When the side is curved, the straight line may be replaced by a tangent line extending from the point where the base meets the side.
  • the shape of the side portion of the segment having a polygonal shape may be modified in various ways.
  • the side portion of the segment shape a may be transformed into an outwardly convex curve, such as the shape d, or may be transformed into an inwardly curved segment, such as the shape g or j.
  • the side portion of the segment shape a may be transformed into a bent straight line curved indented into the segment, such as the shape h or i.
  • the side portion of the segment shape a may be transformed into a straight line convexly bent to the outside.
  • the interior angle ( ⁇ 1 ) at one side and the interior angle ( ⁇ 2 ) at the other side of the lower portion may be the same or different, and the interior angle ( ⁇ 1 ) at one side and the interior angle ( ⁇ 2 ) at the other side of the lower portion may be any one of an acute angle, a right angle, and an obtuse angle, respectively.
  • the width of the segment may have various change pattern from the bottom to the top.
  • the width of the segment may be kept uniform from the bottom to the top (shape c). In another example, the width of the segment may gradually decrease from the bottom to the top (shapes a, b, d, e, f, and g). In still another example, the width of the segment may gradually decrease and then increase from the bottom to the top (shapes i and j). In still another example, the width of the segment may gradually increase and then decrease from the bottom to the top (shape k). In still another example, the width of segment may gradually decrease from the bottom to the top and then be kept uniform (shape h). Although not shown, the width of the segment may gradually increase from the bottom to the top and then be kept uniform.
  • the polygonal shape with a flat top may be rotated by 180 degrees.
  • the width of the segment may gradually increase from the bottom to the top.
  • the width of the segment may be kept uniform from the bottom to the top and then gradually increase.
  • a round shape e.g., semicircle, ellipse, etc.
  • a polygonal shape e.g., square, trapezoid, parallelogram, etc. having a wide area as much as possible may be applied.
  • the plurality of segments may have different shapes individually, in one group, or in two or more groups, along one direction parallel to the winding direction of the electrode assembly.
  • the segment structure of the third portion B2 may also be applied to the first portion B1.
  • the segment structure when the segment structure is applied to the first portion B 1, a reverse forming phenomenon in which the end of the first portion B1 is curved toward the outer circumference when the segment 61 of the third portion B2 is bent according to the radius of curvature of the core may occur. Therefore, even if there is no segment structure in the first portion B 1, or even if the segment structure is applied, it is desirable to adjust the width and/or height and/or separation pitch of the segment 61 as small as possible to a level where reverse forming does not occur in consideration of the radius of curvature of the core.
  • the segments constituting the segment alignment 66 exposed on the upper portion and the lower portion of the electrode assembly JR may be overlapped into several layers along the radial direction of the electrode assembly JR to form the bending surface regions F.
  • FIG. 10 is a schematic diagram showing a cross section of the bending surface region F formed by bending the segments 61 included in the segment alignment 66 toward the core C of the electrode assembly JR.
  • the sectional structure of the bending surface region F shows a structure when the segment alignment 66 is cut in the radial direction.
  • the bending surface region F is formed by bending the segments 61 whose heights are changed stepwise from the core toward the outer circumference of the electrode assembly JR.
  • the cross section of the bending surface region F is shown only at the left side based on the winding axis of the electrode assembly JR.
  • the bending surface region F may be formed at both the upper portion and the lower portion of the electrode assembly JR.
  • the bending surface region F has a structure in which the segments 61 are overlapped into a plurality of layers in the winding axis direction.
  • the overlapping direction is the winding axis direction Y.
  • the region 1 is a segment skip region (first portion) with no segment, and the regions 2 and 3 are regions where winding turns containing the segment groups 61g disposed in the winding direction with a separation gap therebetween are located.
  • the region (2) is a height variable region in which the heights of the segments 61 vary, and the region 3 is a height uniform region in which the heights of the segments are maintained uniformly until the outer circumference of the electrode assembly. As will be described later, the lengths of the region (2) and the region 3 in the radial direction may be variable.
  • the uncoated portion (second portion) included in at least one winding turn including an outermost winding turn may not include a segment structure. In this case, the second portion may be excluded in the region 3.
  • the height variable regions where the heights of the segments 61 vary are r 1 to r N . From the radius r N to the radius R of the electrode assembly JR, the heights of the segments 61 are maintained uniformly at h N . Uniform heights means that the deviation of heights is within 5%.
  • the stack number of the segments 61 varies depending on the radius location.
  • the stack number of the segments 61 may vary depending on the width of the region (2), the minimum height (hi) and maximum height (h N-1 ) of the segments in the height variable region of the segments 61, and the height change width ( ⁇ h) of the segments 61.
  • the stack number of the segments 61 is the number of segments that meet an imaginary line when the imaginary line is drawn in the winding axis direction from an arbitrary radius location of the electrode assembly JR.
  • the stack number of the segments 61 at each location of the bending surface region F may be optimized according to the required welding strength of the current collector by adjusting the height, width (length in the winding direction) and separation pitch of the segments 61 according to the radius of the winding turn containing the segment 61.
  • the electrode assemblies of the embodiments 1-1 to 1-7 are prepared.
  • the electrode assemblies of the embodiments have a radius of 22 mm and a core diameter of 4 mm.
  • the positive electrode and the negative electrode included in the electrode assembly have the electrode structure shown in FIG. 4a.
  • the second portion B3 of the positive electrode and the negative electrode does not contain a segment.
  • the length of the second portion B3 is 2% to 4% of the total length of the electrode.
  • the positive electrode, the negative electrode, and the separator are wound by the method described in FIG. 2 .
  • the winding turns are between 48 turns and 56 turns, but the winding turns of the embodiments are 51 turns.
  • the thickness of the positive electrode, the negative electrode and the separator are 149 um, 193 um and 13 um, respectively.
  • the thickness of the positive electrode and the negative electrode is the thickness including the thickness of the active material layer.
  • the thicknesses of the positive electrode current collector and the negative electrode current collector are 15 um and 10 um, respectively.
  • the lengths of the positive and negative electrodes in the winding direction are 3948 mm and 4045 mm, respectively.
  • the minimum height of the segments 61 is set to 3 mm so that the height variable region ((2)) of the segments 61 starts with a radius of 5 mm.
  • the heights of the segments 61 are increased by 1 mm per 1 mm increase in radius, and the maximum height of the segments 61 is changed variously from 4 mm to 10 mm.
  • the height variable region ((2)) of the segments 61 is 5 mm to 6 mm, and the heights of the segments 61 are variable from the radius 3 mm to 4 mm.
  • the height variable region ((2)) of the segments 61 is 5 mm to 7 mm, and the heights of the segments 61 are variable from 3 mm to 5 mm.
  • the height variable region ((2)) of the segments 61 is 5 mm to 8 mm, and the heights of the segments 61 are variable from 3 mm to 6 mm.
  • the height variable region ((2)) of the segments 61 is 5 mm to 9 mm, and the heights of the segments 61 are variable from 3 mm to 7 mm.
  • the height variable region ((2)) of the segments 61 is 5 mm to 10 mm, and the heights of the segments 61 are variable from 3 mm to 8 mm.
  • the height variable region (2) of the segments 61 is 5 mm to 11 mm, and the heights of the segments 61 are variable from 3 mm to 9 mm.
  • the height variable region ((2)) of the segments 61 is 5 mm to 12 mm, and the heights of the segments 61 are variable from 3 mm to 10 mm.
  • the heights of the segments 61 are uniform from the radius corresponding to the upper limit of the height variable region ((2)) to the outer circumference. In one example, in the embodiment 1-7, the heights of the segments 61 are uniform at 10 mm from radius 12 mm to 22 mm. Meanwhile, in the electrode assembly of the comparative example, the heights of the segments 61 are maintained at a single height of 3 mm from the radius of 5 mm to the radius of 22 mm.
  • FIG. 11a is graphs showing the results of counting the stack number of segments along the radial direction in the bending surface region F of the positive electrode formed at the upper portion of the electrode assemblies according to the embodiments 1-1 to 1-7 and the comparative example.
  • the bending surface region F is formed by bending the segments 61 included in the segment alignment 66 toward the core of the electrode assembly JR.
  • the bending surface region of the negative electrode also shows substantially the same results.
  • the horizontal axis of the graph is the radius based on the center of the core, and the vertical axis of the graph is the stack number of segments counted at each radius point, which is also applied in the same way to FIGS. 11b and 11c , explained later.
  • the stack number uniform region b1 of the segments is commonly shown in the embodiments 1-1 to 1-7 and the comparative example 1.
  • the stack number uniform region b1 is a radial region of a flattened area in each graph.
  • the length of the stack number uniform region b1 increases as the maximum height of the segments decreases, and the stack number uniform region b1' of the comparative example is longest.
  • the stack number of segments increases as the maximum height (h N ) of the segments increases. That is, when the maximum height (h N ) of the segments increases so that the width of the height variable region ((2)) of the segments increases, the stack number of segments increases while the width of the stack number uniform region b1 decreases.
  • the stack number decrease region b2 appears, in which the stack number of segments decreases as the radius increases.
  • the stack number decrease region b2 is a radial region in which the stack number of segments decreases as the radius of the electrode assembly increases.
  • the stack number uniform region b1 and the stack number decrease region b2 are adjacent in the radial direction and complementary to each other. That is, when the length of one region increases, the length of the other region decreases.
  • the stack number decreases in proportion to the distance away from the stack number uniform region b1.
  • the stack number of the segments is 10 or more in the stack number uniform region b1.
  • An area where the stack number of segments is 10 or more may be set as a desirable welding target area.
  • the welding target area is a region to which at least a part of the current collector can be welded.
  • the stack number uniform region b1 starts from the radius point where the height variable region ((2)) of the segments starts. That is, the height variable region ((2)) starts with the radius of 5 mm and extends toward the outer circumference.
  • Table 6 shows the results of calculating a ratio of the length of the segment skip region (c) to the radius (b-a) of the electrode assembly excluding the core, a ratio (e/f) of the length of the stack number uniform region b1 to the length (f) from the radius point (5 mm) where the stack number uniform region starts to the outermost point (22 mm) of the electrode assembly, a ratio (d/f) of the length of the height variable region (d) of the segment to the length (f) from the radius point (5 mm) where the stack number uniform region starts to the outermost point (22 mm) of the electrode assembly, a ratio (h) of the length of the electrode area corresponding to the segment skip region to the entire length of the electrode, a ratio (i) of the length of the electrode area corresponding to the height variable region to the entire length of the electrode, and a ratio (j) of the length of the electrode area corresponding to the height uniform region to the entire length
  • the other parameters are substantially the same as the positive electrode.
  • the sum of the proportions h, i and j is slightly different from 100%.
  • the reason is that there is a region with no segment in the second portion B3 corresponding to the core side uncoated portion of the electrode.
  • a segment does not exist in the second portion B3 corresponding to approximately 3% of the entire length of the electrode.
  • a to f are parameters based on the length in the radial direction
  • h, i, and j are parameters based on the length in the winding direction of the electrode.
  • the parameters corresponding to the ratio (%) are values rounded at one decimal place.
  • Table 6 Ref. a. core radius (mm) b. radius of winding structur e (mm) c. segme nt skip region (mm) d. height variable region (mm) C. stack number uniform region (mm) f. segmen t region (mm) g. stack number of unifor m region c/(b-a) (%) d/f (%) e/f (%) h. ratio of segme nt skip region i. ratio of height variabl e region j.
  • the stack number of segments is 11 to 27, and the ratio (d/f) of the height variable region (d) to the radial region f containing segments is 6% to 41%.
  • the ratio (e/f) of the stack number uniform region (e) to the radial region f containing segments is 47% to 82%.
  • the ratio (c/(b-a)) of the segment skip region (c) to the radius (b-a) of the electrode assembly excluding the core is 15%.
  • the ratio of the length of the electrode area corresponding to the segment skip region to the entire length of the electrode is 6%
  • the ratio of the length of the electrode area corresponding to the height variable region to the entire length of the electrode to is 3% to 32%
  • the ratio of the length of the electrode area corresponding to the height uniform region to the entire length of the electrode is 59% to 87%.
  • the stack number (g) of the stack number uniform region is 10 or more in all of the embodiments 1-1 to 1-7.
  • the stack number uniform region (e) decreases as the height variable region (d) of the segments increases, but the stack number (g) of the segments increases in the stack number uniform region (e).
  • the stack number uniform region (e) in which the stack number (g) of segments is 10 or more may be set as a welding target area.
  • the radius of the electrode assembly is approximately 9 mm to 10 mm. Therefore, for a conventional cylindrical battery, as in the embodiments 1-1 to 1-7, the length of the segment region (f) in the radial direction cannot be secured at the level of 17 mm, and the length of the stack number uniform region (e) cannot be secured at the level of 8 mm to 14 mm. This is because, in a conventional cylindrical battery, when the radius of the core is designed to be 2 mm, which is the same as in the embodiments 1-1 to 1-7, the radial region in which segments can be disposed is substantially only 7 mm to 8 mm.
  • the length of the electrode in the winding direction is about 600 mm to 980 mm.
  • This short length of the electrode is only about 15% to 24% of the length of the electrode (positive electrode 3948 mm, negative electrode 4045 mm) used in the embodiments 1-1 to 1-7. Therefore, the numerical ranges for the parameters h, i, and j cannot be easily derived from design specifications of the conventional cylindrical battery.
  • the electrode assemblies of the embodiments 2-1 to 2-5 have a radius of 22 mm and a diameter of core C of 4 mm.
  • the minimum height (hi) is the same as 4 mm, and the maximum height (h N ) varies from 6 mm to 10 mm in increments of 1 mm. Therefore, in the electrode assemblies of the embodiments 2-1 to 2-5, the height variable region ((2) in FIG. 10 ) of the segments has a width of 2 mm, 3 mm, 4 mm, 5 mm, and 6 mm, respectively, and the segment skip region (1 in FIG. 10 ) is a radial region with a radius of 2 mm to 6 mm.
  • the electrode assemblies of the embodiments 3-1 to 3-4 have a radius of 22 mm and a diameter of the core C of 4 mm.
  • the minimum height (hi) is the same as 5 mm, and the maximum height (h N ) varies from 7 mm to 10 mm in increments of 1 mm. Therefore, in the electrode assemblies of the embodiments 3-1 to 3-4, the height variable region ((2) in FIG. 10 ) of the segments has a width of 2 mm, 3 mm, 4 mm, and 5 mm, respectively, and the segment skip region (1 in FIG. 10 ) is a radial region with a radius of 2 mm to 7 mm.
  • the electrode assemblies of the embodiments 4-1 to 4-3 have a radius of 22 mm and a diameter of the core C of 4 mm.
  • the minimum height (hi) is the same as 6 mm, and the maximum height (h N ) varies from 8 mm to 10 mm in increments of 1 mm. Therefore, in the electrode assemblies of the embodiments 4-1 to 4-3, the width of the height variable region ((2) in FIG. 10 ) of the segments is 2 mm, 3 mm, and 4 mm, respectively, and the segment skip region (1 in FIG. 10 ) is a radial region with a radius of 2 mm to 8 mm.
  • the electrode assemblies of the embodiments 5-1 to 5-2 have a radius of 22 mm and a diameter of core C of 4 mm.
  • the minimum height (hi) is the same as 7 mm, and the maximum height (h N ) varies from 9 mm to 10 mm in 1 mm increments. Therefore, in the electrode assemblies of the embodiments 5-1 to 5-2, the width of the height variable region ((2) in FIG. 10 ) of the segments is 2 mm and 3 mm, respectively, and the segment skip region (1 in FIG. 10 ) is a radial region with a radius of 2 mm to 9 mm.
  • FIG. 11b is graphs showing the results of counting the stack number of segments along the radial direction in the bending surface region F of the positive electrode formed at the upper portion of the electrode assemblies according to the embodiments 2-1 to 2-5, the embodiments 3-1 to 3-4, the embodiments 4-1 to 4-3, and the embodiments 5-1 to 5-2.
  • the bending surface region of the negative electrode also shows substantially the same results.
  • the graph (a) is shows the result of counting the stack number of segments along the radial direction in the bending surface region F for the embodiment 2-1 to 2-5
  • the graph (b) is for the embodiment 3-1 to 3-4
  • the graph (c) is for the embodiment 4-1 to 4-3
  • the graph (d) is for the embodiments 5-1 to 5-2.
  • the stack number uniform region b 1 of the segments appears in common in all embodiments.
  • the stack number uniform region b 1 is a radial region of the flat area in the graph.
  • the length of the stack number uniform region b 1 increases as the maximum height (h N ) of the segments decreases when the minimum height (hi) of the segments is the same.
  • the length of the stack number uniform region b 1 increases as the minimum height (hi) of the segments decreases when the maximum height (h N ) of the segments is the same.
  • the stack number of segments increases as the maximum height (h N ) of the segments increases.
  • the stack number decrease region b2 appears near the stack number uniform region b1.
  • the stack number of segments in the stack number uniform region b1 is 10 or more.
  • an area where the stack number of segments is 10 or more may be set as a desirable welding target area.
  • the stack number uniform region b1 starts from the radius point where the height variable region ((2) in FIG. 10 ) of the segments starts.
  • the height variable region ((2) in FIG. 10 ) of the segments starts from 6 mm and extends toward the outer circumference.
  • the height variable region ((2) in FIG. 10 ) of the segments starts from 7 mm and extends toward the outer circumference.
  • the height variable region ((2) in FIG. 10 ) of the segments starts from 8 mm and extends toward the outer circumference.
  • the height variable region ((2) in FIG. 10 ) of the segments starts from 9 mm and extends toward the outer circumference.
  • Table 7 shows the results of calculating various parameters for the embodiments 2-1 to 2-5, the embodiments 3-1 to 3-4, the embodiments 4-1 to 4-3, and the embodiments 5-1 to 5-2, including a ratio (e/f) of the length of the stack number uniform region to the length from the radius point (6 mm, 7 mm, 8 mm, 9 mm) where the stack number uniform region starts to the outermost point (22 mm) of the electrode assembly, a ratio (d/f) of the length of the height variable region ((2)) of the segments to the length from the radius point (6 mm, 7 mm, 8 mm, 9 mm) where the stack number uniform region starts to the outermost point (22 mm) of the electrode assembly, and the like.
  • the maximum height (h N ) of the segments in the height variable region ((2)) of the segments is the same as 10 mm, but the minimum height (hi) of the segments increases to 4 mm, 5 mm, 6 mm, and 7 mm by 1 mm, and the length of the height variable region ((2)) decreases to 6 mm, 5 mm, 4 mm, and 3 mm by 1 mm.
  • the ratio (e/f) of the stack number uniform region is largest in the embodiments 2-5 as 69% and is smallest in the embodiment 5-1 as 31%, and the stack numbers of the stack number uniform regions are all the same.
  • the stack number of the segments is 16 to 27, the ratio (d/f) of the height variable region ((2)) of the segments is 13% to 38%, and the ratio (e/f) of the stack number uniform region is 31% to 69%.
  • the ratio (c/(b-a)) of the segment skip region (c) to the radius (b-a) of the electrode assembly excluding the core is 20% to 35%.
  • the ratio of the length of the electrode area corresponding to the segment skip region to the entire length of the electrode is 10% to 20%
  • the ratio of the length of the electrode area corresponding to the height variable region to the entire length of the electrode is 6% to 25%
  • the ratio of the length of the electrode area corresponding to the height uniform region to the entire length of the electrode is 62% to 81%.
  • the electrode assembly has a radius of approximately 9 mm to 10 mm. Therefore, different from the embodiments, it is not possible to secure the length of the segment region (f) in the radial direction at the level of 13 mm to 16 mm, and it is not possible to secure the length of the stack number uniform region (e) where the stack number of the segments is 10 or more at the level of 5 mm to 11 mm while securing the length of the segment skip region (c) at the level of about 4 mm to 7 mm.
  • the radius of the core when the radius of the core is designed to be 2 mm, which is the same as the embodiments, the radial region in which segments can be disposed is substantially only 7 mm to 8 mm.
  • the length of the electrode in the winding direction is about 600 mm to 980 mm. This short length of the electrode is only about 15% to 24% of the length of the electrode (positive electrode 3948 mm, negative electrode 4045 mm) in the embodiments. Therefore, the numerical ranges for the parameters h, i, and j cannot be easily derived from design specifications of the conventional cylindrical batteries.
  • the electrode assemblies of the embodiments 6-1 to 6-6 have a radius of 22 mm, and the radius of the core C is 4 mm.
  • the minimum height (hi) of the segments is the same as 3 mm, and the maximum height (h N ) of the segments varies from 5 mm to 10 mm in increments of 1 mm. Therefore, in the electrode assemblies of the embodiments 6-1 to 6-6, the width of the height variable region ((2) of FIG. 10 ) of the segments is 2 mm, 3 mm, 4 mm, 5 mm, 6 mm, and 7 mm, respectively, and the segment skip region (1 of FIG. 10 ) is a radial region with a radius of 4 mm to 7 mm.
  • the electrode assemblies of the embodiments 7-1 to 7-6 have a radius of 22 mm, and the radius of the core C is 2 mm.
  • the minimum height (hi) of the segments is the same as 3 mm, and the maximum height (h N ) of the segments varies from 5 mm to 10 mm in increments of 1 mm. Therefore, in the electrode assemblies of the embodiments 7-1 to 7-6, the height variable region ((2) of FIG.
  • the segment skip region (1) is all the same as a radial region with a radius of 2 mm to 5 mm.
  • FIG. 11c is graphs showing the results of counting the stack number of segments measured along the radial direction in the bending surface region F of the positive electrode formed at the upper portion of the electrode assembly according to the embodiments 6-1 to 6-6 and the embodiments 7-1 to 7-6. Substantially the same results appear in the bending surface region of the negative electrode.
  • the graph (a) shows the result of counting the stack number of segments measured along the radial direction in the bending surface region F for the embodiments 6-1 to 6-6
  • the graph (b) is for the embodiments 7-1 to 7-6.
  • the stack number uniform region b1 of the segments appears in common in all embodiments.
  • the stack number uniform region b1 is a radial region of the flat area in the graph.
  • the length of the stack number uniform region b1 in the radial direction increases as the maximum height (h N ) of the segments decreases when the minimum height (hi) of the segments is the same.
  • the stack number of segments increases as the maximum height (h N ) of the segments increases.
  • the stack number decrease region b2 is identified near the stack number uniform region b 1.
  • the stack number of the segments is 10 or more in the stack number uniform region b1.
  • an area where the stack number of segments is 10 or more may be set as a desirable welding target area.
  • the stack number uniform region b1 starts from the radius point where the height variable region ((2) of FIG. 10 ) of the segments starts.
  • the radius where the height variable region ((2) of FIG. 10 ) of the segment starts is 7 mm
  • the radius where the height variable region ((2) of FIG. 10 ) of the segments starts is 5 mm.
  • Table 8 shows the results of calculating various parameters for the embodiments 6-1 to 6-6 and the embodiments 7-1 to 7-6, including a ratio (e/f) of the length of the stack number uniform region to the length from the radius point (7 mm, 5 mm) where the stack number uniform region starts to the outermost point (22 mm) of the electrode assembly, a ratio (d/f) of the length of the height variable region ((2)) of the segments to the length from the radius point (7 mm, 5 mm) where the stack number uniform region starts to the outermost point (22 mm) of the electrode assembly, and the like.
  • Table 8 Ref. a. core radius (mm) b. radius of winding structur e (mm) c.
  • segm ent skip regio n (mm) d. height variabl e region (mm) e. stack number uniform region (mm) f. segme nt region (mm) g. uniform region stack number c/(b-a) (%) d/f (%) e/f (%) h. ratio of segme nt skip region i. ratio of height variable region j.
  • the minimum height (hi) and the maximum height (h N ) of the segments in the height variable region ((2)) of the segments are the same as 3 mm and 10 mm, respectively.
  • the radius of the core is larger by 2 mm than that in the embodiment 7-6. Therefore, in the embodiment 6-6, the stack number uniform region (e) and the segment region (f) are smaller by 2 mm than those in the embodiment 7-6, and the stack number of segments is the same in the stack number uniform region. This result comes from the difference in the radius of the core.
  • the ratio of the length of the electrode area corresponding to the segment skip region to the entire length of the electrode is 6%
  • the ratio of the length of the electrode area corresponding to the height variable region to the entire length of the electrode is 7% to 32%
  • the ratio of the length of the electrode area corresponding to the height uniform region to the entire length of the electrode is 59% to 83%.
  • the radius of the electrode assembly is approximately 9 mm to 10 mm. Therefore, different from the embodiments, the length of the segment region (f) in the radial direction is not secured at the level of 15 mm to 17 mm, and at the same time the length of the stack number uniform region (e) where the stack number of segments is 10 or more cannot be secured at the level of 6 mm to 13 mm, while securing the length of the segment skip region (c) at the level of about 3 mm.
  • the radius of the core when the radius of the core is designed to be 2 mm to 4 mm, which is the same as the embodiments, the radial region in which segments can be disposed is substantially only 5 mm to 8 mm.
  • the length of the electrode in the winding direction is about 600 mm to 980 mm. This short length of the electrode is only about 15% to 24% of the length of the electrode (positive electrode 3948 mm, negative electrode 4045 mm) in the embodiments. Therefore, the numerical ranges for the parameters h, i, and j cannot be easily derived from design specifications of the conventional cylindrical batteries.
  • the stack number of segments may be 11 to 27 in the stack number uniform region of the segments.
  • the ratio (d/f) of the height variable region ((2)) of the segments may be 6% to 47%.
  • the ratio (e/f) of the stack number uniform region may be 31% to 82%.
  • the ratio (c/(b-a)) of the length of the segment skip region to the radius of the electrode assembly excluding the core may be 15% to 35%.
  • the ratio of the length of the electrode area corresponding to the segment skip region to the entire length (length in the winding direction) of the electrode may be 6% to 20%.
  • the ratio of the length of the electrode area corresponding to the height variable region of the segments to the entire length of the electrode may be 3% to 32%. In addition, the ratio of the length of the electrode area corresponding to the height uniform region of the segments to the entire length of the electrode may be 59% to 87%.
  • the parameters described in Tables 6 to 8 are be varied according to design factors including the radius (a) of the core; the radius of the electrode assembly (b); the minimum height (hi) and the maximum height (h N ) in the height variable region of the segments; the height change width ( ⁇ h) of the segments per 1 mm increment of the radius; the thickness of the positive electrode, the negative electrode and the separator, and the like.
  • the segment stack number may be extended as 10 to 35.
  • the ratio (d/f) of the height variable region ((2)) of the segments may be extended as 1% to 50%.
  • the ratio (e/f) of the stack number uniform region may be extended as 30% to 85%.
  • the ratio (c/(b-a)) of the length of the segment skip region to the radius of the electrode assembly excluding the core may be extended as 10% to 40%.
  • the ratio of the length of the electrode area corresponding to the segment skip region to the entire length (length in the winding direction) of the electrode may be expanded as 1% to 30%.
  • the ratio of the length of the electrode area corresponding to the height variable region of the segments to the entire length of the electrode may be expanded as 1% to 40%.
  • the ratio of the length of the electrode area corresponding to the height uniform region of the segments to the entire length of the electrode may be expanded as 50% to 90%.
  • the stack number uniform region may be used as the welding target area of the current collector.
  • the welding region of the current collector overlaps the stack number uniform region by at least 50% in the radial direction of the electrode assembly, and a higher overlapping ratio is more preferred.
  • the rest area of the welding region of the current collector that does not overlap with the stack number uniform region may overlap with the stack number decrease region adjacent to the stack number uniform region in the radial direction.
  • the rest area of the welding region of the current collector that does not overlap with the stack number uniform region may overlap with the area of the stack number decrease region in which the segment stack number is 10 or more.
  • the current collector is welded to the area where the segment stack number is 10 or more, it is desirable in terms of the welding strength and prevention of damage to the separator or the active material layer during welding. In particular, it is useful when welding the current collector using a high-power laser with high transmission characteristics.
  • the stack number uniform region where 10 or more of the segments are stacked and the current collector are welded with a laser, even if the output of the laser is increased to improve welding quality, the stack number uniform region absorbs most of the laser energy to form a welding bead, so it is possible to prevent the separator and the active material layer below the bending surface region F from being damaged by the laser.
  • segment stack number is 10 or more in the area where the laser is irradiated, welding beads are formed with sufficient volume and thickness. Therefore, sufficient welding strength may be secured and the resistance of the welding interface may be reduced to a level suitable for rapid charging.
  • the output of the laser may be determined by the desired welding strength between the bending surface region F and the current collector.
  • the welding strength increases in proportion to the stack number of segments. This is because the volume of the welding beads formed by the laser increases as the stack number increases. The welding beads are formed as the material of the current collector and the material of the segment are melted together. Therefore, when the volume of the welding bead is large, the current collector and the bending surface region are coupled stronger and the contact resistance of the welding interface is lowered.
  • the welding strength may be 2 kgf/cm 2 or more, more preferably 4 kgf/cm 2 or more. Also, the welding strength may be preferably set to 8 kgf/cm 2 or less, more preferably 6 kgf/cm 2 or less.
  • the welding strength satisfies the above numerical range, even if severe vibration is applied to the electrode assembly along the winding axis direction and/or the radial direction, the properties of the welding interface do not deteriorate, and the resistance of the welding interface may be reduced since the volume of the welding beads is sufficient.
  • the power of the laser to meet the welding strength condition differs depending on the laser equipment, and may be appropriately adjusted in the range of 250W to 320W or in the range of 40% to 90% of the laser maximum output provided by the equipment.
  • the welding strength may be defined as a tensile force (kgf/cm 2 ) per unit area of the current collector when the current collector starts to separate from the bending surface region F. Specifically, after the current collector is completely welded, a tensile force may be applied to the current collector while gradually increasing the magnitude of the tensile force. When the tensile force exceeds a threshold value, the segment starts to separate from the welding interface. At this time, the value obtained by dividing the tensile force applied to the current collector by the area of the current collector corresponds to the welding strength.
  • the segments are stacked in a plurality of layers, and according to the above embodiments, the stack number of segments may increase to 10 at minimum to 35 at maximum.
  • the thickness of the positive electrode current collector may be selected in the range of 10 um to 25 um, and the thickness of the negative electrode current collector may be selected in the range of 5 um to 20 um. Therefore, the bending surface region F of the positive electrode may include an area where the total stack thickness of the segments is 100 um to 875 um. In addition, the bending surface region F of the negative electrode may include an area where the total stack thickness of the segments is 50 um to 700 um.
  • FIG. 12 is a top plan view of the electrode assembly showing the stack number uniform region b 1 and the stack number decrease region b2 in the bending surface region F formed by the segments 61 included in the segment alignment 66 according to an embodiment of the present disclosure.
  • the bending surface region F of the segments 61 is formed by bending the segments 61 included in the segment alignment 66 toward the core C of the electrode assembly JR.
  • the area between two circles indicated by the dashed-dotted line corresponds to the stack number uniform region b 1 in which the stack number of the segments 61 is 10 or more, and the outer area of the stack number uniform region b 1 corresponds to the stack number decrease region b2.
  • a welding pattern (W p ) is generated on the surface of the current collector (P c ).
  • the welding pattern (W p ) may have an array of line patterns or dot patterns.
  • the welding pattern (W p ) corresponds to the welding region and may overlap by 50% or more with the stack number uniform region b1 of the segments along the radial direction. Therefore, a part of the welding pattern (W p ) may be included in the stack number uniform region b1, and the rest of the welding pattern (W p ) may be included in the stack number decrease region b2 outside the stack number uniform region b1.
  • the entire welding pattern (W p ) may overlap with the stack number uniform region b 1.
  • the edge of the portion where the current collector (P c ) contacts the bending surface region F may cover the end of the segment 61 bent toward the core C in the last winding turn.
  • the welding pattern (W p ) is formed in a state where the segments 61 are pressed by the current collector (P c )
  • the current collector (P c ) and the bending surface region F are strongly coupled.
  • the resistance at the welding interface may be lowered and lifting of the segments 61 may be prevented.
  • the bending direction of the segments may be opposite to that described above. That is, the segments may be bent from the core toward the outer circumference.
  • the pattern in which the heights of the segments 61 included in the segment group 61g change along the winding direction (X-axis direction) may be opposite to that of the embodiments (modifications) described above.
  • the heights of the segments 61 may gradually decrease from the core toward the outer circumference.
  • the structure applied to the first portion B1 and the structure applied to the second portion B3 may be switched with each other.
  • the height change pattern may be designed such that the heights of the segments 61 are gradually decreased from the core toward the outer circumference, but when the segment 61 closest to the outer circumference of the electrode assembly is bent toward the outer circumference, the end of the segment 61 does not protrude out of the outer circumference of the electrode assembly.
  • the electrode structure of the above embodiments may be applied to at least one of the first electrode and the second electrode having different polarities included in the j elly-roll type electrode assembly.
  • the conventional electrode structure may be applied to the other one.
  • the electrode structures applied to the first electrode and the second electrode may not be identical but be different from each other.
  • any one of the above embodiments may be applied to the first electrode and the conventional electrode structure (see FIG. 1 ) may be applied to the second electrode.
  • any one of the above embodiments (modifications) may be selectively applied to the first electrode and any one of the above embodiments (modifications) may be selectively applied to the second electrode.
  • a positive electrode active material coated on the positive electrode and a negative electrode active material coated on the negative electrode may employ any active material known in the art without limitation.
  • the positive electrode active material may include an alkali metal compound expressed by a general formula A(A x M y )O 2+z (A includes at least one element among Li, Na and K; M includes at least one element selected from is Ni, Co, Mn, Ca, Mg, Al, Ti, Si, Fe, Mo, V, Zr, Zn, Cu, Al, Mo, Sc, Zr, Ru, and Cr; x ⁇ 0, 1 ⁇ x+y ⁇ 2, -0.1 ⁇ z ⁇ 2; and the stoichiometric coefficients x, y and z are selected so that the compound maintains electrical neutrality).
  • A alkali metal compound expressed by a general formula A(A x M y )O 2+z
  • the positive electrode active material may be an alkali metal compound xLiM1O 2 -(1-x)Li 2 M2O 3 disclosed in US6,677,082 , US6,680,143 , et al., wherein M 1 includes at least one element having an average oxidation state 3; M 2 includes at least one element having an average oxidation state 4; and 0 ⁇ x ⁇ 1).
  • the positive electrode active material may be lithium metal phosphate expressed by a general formula Li a M1 x Fe 1-x M2 y P 1-y M3 z O 4-z (M1 includes at least one element selected from the Ti, Si, Mn, Co, Fe, V, Cr, Mo, Ni, Nd, Al, Mg and Al; M2 includes at least one element selected from Ti, Si, Mn, Co, Fe, V, Cr, Mo, Ni, Nd, Al, Mg, Al, As, Sb, Si, Ge, V and S; M3 includes a halogen element optionally including F; 0 ⁇ a ⁇ 2, 0 ⁇ x ⁇ 1, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 1; the stoichiometric coefficient a, x, y and z are selected so that the compound maintains electrical neutrality), or Li 3 M2(PO 4 ) 3 (M includes at least one element selected from Ti, Si, Mn, Fe, Co, V, Cr
  • the positive electrode active material may include primary particles and/or secondary particles in which the primary particles are aggregated.
  • the negative electrode active material may employ carbon material, lithium metal or lithium metal compound, silicon or silicon compound, tin or tin compound, or the like.
  • Metal oxides such as TiO 2 and SnO 2 with a potential of less than 2V may also be used as the negative electrode active material.
  • As the carbon material low-crystalline carbon, high-crystalline carbon or the like may be used.
  • the separator may employ a porous polymer film, for example, a porous polymer film made of a polyolefin-based polymer such as ethylene homopolymer, propylene homopolymer, ethylene/butene copolymer, ethylene/hexene copolymer, ethylene/methacrylate copolymer, or the like, or laminates thereof.
  • a porous polymer film for example, a porous polymer film made of a polyolefin-based polymer such as ethylene homopolymer, propylene homopolymer, ethylene/butene copolymer, ethylene/hexene copolymer, ethylene/methacrylate copolymer, or the like, or laminates thereof.
  • the separator may employ a common porous nonwoven fabric, for example, a nonwoven fabric made of high melting point glass fiber, polyethylene terephthalate fiber, or the like.
  • At least one surface of the separator may include a coating layer of inorganic particles. It is also possible that the separator itself is made of a coating layer of inorganic particles. The particles constituting the coating layer may have a structure coupled with a binder so that interstitial volumes exist among adjacent particles.
  • the inorganic particles may be made of an inorganic material having a dielectric constant of 5 or more.
  • the inorganic particles may include at least one material selected from the group consisting of Pb(Zr,Ti)O 3 (PZT), Pb 1-x La x Zr 1-y Ti y O 3 (PLZT), PB(Mg 3 Nb 2/3 )O 3 , PbTiO 3 (PMN-PT), BaTiO 3 , hafnia (HfO 2 ), SrTiO 3 , TiO 2 , Al 2 O 3 , ZrO 2 , SnO 2 , CeO 2 , MgO, CaO, ZnO and Y 2 O 3 .
  • FIG. 13 is a cross-sectional view of a j elly-roll type electrode assembly 100 in which the electrode 60 according to an embodiment is applied to a first electrode (positive electrode) and a second electrode (negative electrode), taken along the Y-axis direction (winding axis direction) to pass through the segment alignment 66.
  • the uncoated portion 43a of the first electrode includes a first portion B1 adjacent to the core of the electrode assembly 100, a second portion B3 adjacent to the surface of the outer circumference of the electrode assembly 100, and a third portion B2 interposed between the first portion B1 and the second portion B3.
  • the height of the uncoated portion of the first portion B 1 is relatively smaller than the height of the segments 61.
  • the bending length of the innermost segment 61 is equal to or smaller than the radial length R of the first portion B1.
  • the bending length H corresponds to the distance from the point where the innermost segment 61 is bent to the top of the segment 61.
  • the bending length H may be smaller than the sum of the radial length R of the winding turn formed by the first portion B1 and 10% of the radius of the core 102.
  • the core 102 is a cavity at the center of the electrode assembly 100. If the core 102 is not blocked, there is no difficulty in the electrolyte injection process and the electrolyte injection efficiency is improved. In addition, by inserting a welding jig through the core 102, a welding process between the current collector of the negative electrode (or, positive electrode) and the battery housing (or, rivet terminal) may be easily performed.
  • the height of the uncoated portion of the second portion B3 is relatively smaller than the height of the segment 61. Therefore, while the beading portion of the battery housing is pressed near the winding turn of the second portion B3, it is possible to prevent an internal short circuit from occurring as the beading portion and the top edge of the electrode assembly 100 contact each other.
  • the second portion B3 may include segments 61 forming the segment alignment 66, and the heights of the segments 61 of the second portion B3 may decrease gradually or stepwise, unlike that shown in FIG. 13 .
  • the heights of the segments 61 of the segment alignment 66 are the same in a part of the outer circumference.
  • the heights of the segments 61 of the segment alignment 66 may increase gradually or stepwise from the boundary between the first portion B 1 and the third portion B2 to the boundary between the third portion B2 and the second portion B3.
  • the region where the heights of the segments 61 change corresponds to the height variable region (2 in FIG. 10 ) of the segment.
  • the second uncoated portion 43b has the same structure as the first uncoated portion 43a.
  • the second uncoated portion 43b may have a conventional electrode structure or an electrode structure of other embodiments (modifications).
  • the end 101 of the segments 61 included in the segment alignment 66 may be bent in the radial direction of the electrode assembly 100, for example from the outer circumference toward the core. At this time, the uncoated portions of the first portion B 1 and the second portion B3 are not substantially bent.
  • the segment alignment 66 includes a plurality of segments 61 arranged in the radial direction, the bending stress is relieved to prevent tearing or abnormal deformation of the uncoated portions 43a, 43b near the bending point.
  • the width and/or height and/or separation pitch of the segments 61 is adjusted according to the numerical range of the above-mentioned embodiment, the segments 61 are bent toward the core and overlapped in several layers enough to secure sufficient welding strength, and an empty hole (gap) is not formed in the bending surface region F.
  • FIG. 14 is a cross-sectional view of an electrode assembly 110 according to still another embodiment of the present disclosure, taken along the Y-axis direction (winding axis direction) to pass through the segment alignment 66.
  • the electrode assembly 110 has substantially the same configuration as the electrode assembly 100 of FIG. 13 , except that segments 61 forming the segment alignment 66 are also included in the second portion B3 and the height of the segment 61 of the second portion B3 is substantially identical to the height of the outermost segment 61 of the third portion B2.
  • the height of the uncoated portion of the first portion B1 is relatively smaller than the height of the segments 61 included in the segment alignment 66.
  • the bending length H of the innermost segment 61 is equal to or smaller than the radial length R of the winding turns formed by the first portion B1.
  • the winding turns formed by the first portion B1 may be the segment skip region (1 in FIG. 10 ) without segments.
  • the bending length H may be smaller than the sum of the radial length R of the winding turns formed by the first portion B1 and 10% of the radius of the core 112.
  • the welding process between the current collector of the negative electrode (or, positive electrode) and the battery housing (or, rivet terminal) may be easily performed by inserting a welding jig through the core 112.
  • the structure in which the heights of the segments 61 included in the segment alignment 66 increase gradually or stepwise from the core toward the outer circumference may be extended to the winding turns formed by the second portion B3.
  • the heights of the segments 61 included in the segment alignment 66 may increase gradually or stepwise from the boundary between the first portion B1 and the third portion B2 to the outermost surface of the electrode assembly 110.
  • the second uncoated portion 43b has the same structure as the first uncoated portion 43a.
  • the second uncoated portion 43b may have a conventional electrode structure or an electrode structure of other embodiments (modifications).
  • the end 111 of the segments 61 included in the segment alignment 66 may be bent in the radial direction of the electrode assembly 110, for example from the outer circumference toward the core. At this time, the uncoated portion of the first portion B1 is substantially not bent.
  • the segment alignment 66 include a plurality of segments 61 arranged in the radial direction, the bending stress is relieved, so it is possible to prevent tearing or abnormal deformation of the uncoated portions 43a, 43b near the bending point.
  • the width and/or height and/or separation pitch of the segments 61 is adjusted according to the numerical ranges of the above embodiment, the segments 61 are bent toward the core and overlapped in several layers enough to secure sufficient welding strength, and an empty hole (gap) is not formed in the bending surface region.
  • FIG. 15 is a cross-sectional view showing the electrode assembly 120 according to still another embodiment of the present disclosure, taken along the Y-axis direction (winding axis direction) to pass through the segment alignment 66.
  • the electrode assembly 120 is substantially identical to the electrode assembly 100 of FIG. 13 , except that the heights of the segments 61 included in the segment alignment 66 have a pattern of increasing gradually or stepwise and then decreasing.
  • the radial region in which the heights of the segments 61 change may be regarded as the height variable region ((2) in FIG. 10 ) of the segments.
  • the height variable region of the segments 61 may be designed so that the stack number uniform region in which the stack number of the segments 61 is 10 or more appears in the desirable numerical range described above in the bending surface region F formed by bending the segments 61.
  • the height of the uncoated portion of the first portion B1 is relatively smaller than the height of the segments 61.
  • the bending length H of the segment 61 closest to the core 122 is equal to or smaller than the radial length R of the winding turns formed by the first portion B 1.
  • the region corresponding to the winding turns formed by the first portion B 1 corresponds to the segment skip region (1 in FIG. 10 ) with no segment.
  • the bending length H may be less than the sum of the radial length R of the winding turns formed by the first portion B1 and 10% of the radius of the core 122.
  • the segments 61 included in the segment alignment 66 is bent toward the core, 90% or more of the diameter of the core 122 of the electrode assembly 120 is open to the outside. If the core 122 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved.
  • the welding process may be easily performed between the current collector of the negative electrode (or, positive electrode) and the battery housing (or, rivet terminal).
  • the height of the uncoated portion of the second portion B3 is relatively smaller than the heights of the segments 61, and preferably, the segment 61 may not be formed in the second portion B3. Therefore, it is possible to prevent the phenomenon that the beading portion and the edge of the end of the electrode assembly 120 come into contact with each other to cause an internal short circuit while the beading portion of the battery housing is being pressed near the winding turns formed by the second portion B3.
  • the second portion B3 may include segments that forms the segment alignment 66, and the height of the segments of the second portion B3 may decrease gradually or stepwise toward the outer circumference.
  • the second uncoated portion 43b has the same structure as the first uncoated portion 43a.
  • the second uncoated portion 43b may have a conventional electrode structure or an electrode structure of other embodiments (modifications).
  • the ends 121 of the segments 61 included in the segment alignment 66 may be bent from the outer circumference of the electrode assembly 120 toward the core. At this time, the uncoated portions of the first portion B1 and the second portion B3 are substantially not bent.
  • the segment alignment 66 includes a plurality of segments 61 arranged in the radial direction, the bending stress is alleviated to prevent the uncoated portions 43a, 43b from being torn or abnormally deformed.
  • the width and/or height and/or separation pitch of the segments 61 is adjusted according to the numerical range of the above embodiment, the segments 61 are bent toward the core and overlapped in several layers enough to secure sufficient welding strength, and an empty hole (gap) is not formed in the bending surface region F.
  • FIG. 16 is a cross-sectional view showing the electrode assembly 130 according to still another embodiment of the present disclosure, taken along the Y-axis direction (winding axis direction) to pass through the segment alignment 66.
  • the electrode assembly 130 is substantially identical to the electrode assembly 120 of FIG. 15 , except that the second portion B3 includes the segments 61 that form the segment alignment 66 and the height of the segments 61 has a pattern of decreasing gradually or stepwise from the boundary point of the second portion B3 and the third portion B2 toward the outermost surface of the electrode assembly 130.
  • the height of the uncoated portion of the first portion B1 is relatively smaller than the height of the segments 61.
  • the bending length H of the segment 61 closest to the core 132 is equal to or smaller than the radial length R of the winding turns formed by the first portion B1.
  • the winding turns formed by the first portion B1 correspond to the segment skip region (1 in FIG. 10 ) with no segment.
  • the bending length H may be less than the sum of the radial length R of the winding turns formed by the first portion B1 and 10% of the radius of the core 132.
  • the segments 61 included in the segment alignment 66 are bent toward the core, 90% or more of the diameter of the core 132 of the electrode assembly 130 is open to the outside. If the core 132 is not blocked, there is no difficulty in the electrolyte injection process, and the electrolyte injection efficiency is improved.
  • the welding process may be easily performed between the current collector of the negative electrode (or, positive electrode) and the battery housing (or, rivet terminal).
  • the second uncoated portion 43b has the same structure as the first uncoated portion 43a.
  • the second uncoated portion 43b may have a conventional electrode structure or the electrode structure of other embodiments (modifications).
  • the ends 131 of the segments 61 included in the segment alignment 66 may be bent from the outer circumference of the electrode assembly 130 toward the core. At this time, the uncoated portion of the first portion B1 is substantially not bent.
  • the segment alignment 66 includes a plurality of segments 61 arranged in the radial direction, the bending stress is alleviated to prevent the uncoated portions 43a, 43b near the bending point from being torn or abnormally deformed.
  • the width and/or height and/or separation pitch of the segments 61 is adjusted according to the numerical range of the above embodiment, the segments 61 are bent toward the core and overlapped in several layers enough to secure sufficient welding strength, and an empty hole (gap) is not formed in the bending surface region F.
  • the ends of the segments 61 included in the segment alignment 66 may be bent from the core toward the outer circumference.
  • the winding turns formed by the second portion B3 are designed as the segment skip region (1 in FIG. 10 ) with no segment and not bent toward the outer circumference.
  • the radial width of the winding turns formed by the second portion B3 may be equal to or greater than the bending length of the segment at the outermost side. In this case, when the outermost segment is bent toward the outer circumference, the end of the bent portion does not protrude toward the inner surface of the battery housing beyond the outer circumference of the electrode assembly.
  • the structural change pattern of the segments included in the segment alignment 66 may be opposite to the above embodiments (modifications).
  • the heights of the segments may increase stepwise or gradually from the outer circumference toward the core. That is, by sequentially arranging the segment skip region (1 in FIG. 10 ), the height variable region ((2) in FIG. 10 ), and the height uniform region (3 in FIG. 10 ) from the outer circumference of the electrode assembly toward the core, in the bending surface region F, the stack number uniform region in which the stack number of segments is 10 or more may appear in a desirable numerical range.
  • Various electrode assembly structures according to an embodiment of the present disclosure may be applied to a jelly-roll type cylindrical battery.
  • the cylindrical battery may be, for example, a cylindrical battery whose form factor ratio (defined as a value obtained by dividing the diameter of the cylindrical battery by height, namely a ratio of diameter ( ⁇ ) to height (H)) is greater than about 0.4.
  • the form factor means a value indicating the diameter and height of a cylindrical battery.
  • the cylindrical battery may have a diameter of 35 mm or more, preferably 40 mm to 50 mm.
  • the cylindrical battery may have a height of 70 mm or more, preferably 75 mm to 90 mm.
  • the cylindrical battery according to an embodiment of the present disclosure may be, for example, a 46110 battery, a 4875 battery, a 48110 battery, a 4880 battery, or a 4680 battery.
  • first two numbers indicate the diameter of the battery, and the remaining numbers indicate the height of the battery.
  • a battery according to an embodiment of the present disclosure may be an approximately cylindrical battery, whose diameter is approximately 46 mm, height is approximately 110 mm, and form factor ratio is 0.418.
  • a battery according to another embodiment may be an approximately cylindrical battery, whose diameter is about 48 mm, height is about 75 mm, and form factor ratio is 0.640.
  • a battery according to still another embodiment may be an approximately cylindrical battery, whose diameter is approximately 48 mm, height is approximately 110 mm, and form factor ratio is 0.436.
  • a battery according to still another embodiment may be an approximately cylindrical battery, whose diameter is approximately 48 mm, height is approximately 80 mm, and form factor ratio is 0.600.
  • a battery according to still another embodiment may be an approximately cylindrical battery, whose diameter is approximately 46 mm, height is approximately 80 mm, and form factor ratio is 0.575.
  • batteries having a form factor ratio of about 0.4 or less have been used. That is, conventionally, for example, 1865 battery, 2170 battery, etc. were used.
  • the 1865 battery has a diameter of approximately 18 mm, height of approximately 65 mm, and a form factor ratio of 0.277.
  • the 2170 battery has a diameter of approximately 21 mm, a height of approximately 70 mm, and a form factor ratio of 0.300.
  • FIG. 17 is a cross-sectional view showing a cylindrical battery 190 according to an embodiment of the present disclosure, taken along the Y-axis direction to pass through the bending surface region F ( FIG. 7g ) of the segments included in the segment alignment 66 ( FIG. 7g ).
  • the cylindrical battery 190 includes an electrode assembly 110 having a first electrode, a separator and a second electrode, a battery housing 142 for accommodating the electrode assembly 110, and a sealing body 143 for sealing an open end of the battery housing 142.
  • the battery housing 142 is a cylindrical container with an opening at the top.
  • the battery housing 142 is made of a conductive metal material such as aluminum, steel or stainless steel.
  • a nickel coating layer may be formed on the surface of the battery housing 142.
  • the battery housing 142 accommodates the electrode assembly 110 in the inner space through the top opening and also accommodates the electrolyte.
  • the electrolyte may be a salt having a structure like A + B - .
  • a + includes an alkali metal cation such as Li + , Na + , or K + , or a combination thereof.
  • B - includes at least one anion selected from the group consisting of F - , Cl - , Br - , I - , NO 3 - , N(CN) 2 - , BF 4 - , ClO 4 - , AlO 4 - , AlCl 4 - , PF 6 - , SbF 6 - , AsF 6 - , BF 2 C 2 O 4 - , BC 4 O 8 - , (CF 3 ) 2 PF 4 - , (CF 3 ) 3 PF 3 - , (CF 3 ) 4 PF 2 - , (CF 3 ) 5 PF - , (CF 3 ) 6 P - , CF 3 SO 3 - , C 4 F 9
  • the electrolyte may also be dissolved in an organic solvent.
  • the organic solvent may employ propylene carbonate (PC), ethylene carbonate (EC), diethyl carbonate (DEC), dimethyl carbonate (DMC), dipropyl carbonate (DPC), dimethyl sulfoxide, acetonitrile, dimethoxyethane, diethoxyethane, tetrahydrofuran, N-methyl-2-pyrrolidone (NMP), ethyl methyl carbonate (EMC), ⁇ -butyrolactone, or a mixture thereof.
  • PC propylene carbonate
  • EC ethylene carbonate
  • DEC diethyl carbonate
  • DMC dimethyl carbonate
  • DPC dipropyl carbonate
  • dimethyl sulfoxide acetonitrile, dimethoxyethane, diethoxyethane, tetrahydrofuran, N-methyl-2-pyrrolidone (NMP), ethyl methyl carbonate (
  • the electrode assembly 110 may have a jelly-roll shape.
  • the electrode assembly 110 may be manufactured by winding a laminate formed by sequentially laminating a lower separator, a first electrode, an upper separator, and a second electrode at least once, based on the winding center C, as shown in FIG. 2 .
  • the first electrode and the second electrode have different polarities. That is, if one has positive polarity, the other has negative polarity. At least one of the first electrode and the second electrode may have an electrode structure according to the above embodiments (modifications). In addition, the other of the first electrode and the second electrode may have a conventional electrode structure or an electrode structure according to embodiments (modifications).
  • the electrode pair included in the electrode assembly 110 is not limited to one electrode pair, two or more electrode pairs may be included.
  • the segment alignment 66 (see FIG. 7f ) formed by the segments included in the first uncoated portion 146a of the first electrode and the second uncoated portion 146b of the second electrode is provided, respectively.
  • the segments included in the segment alignment 66 are bent in the radial direction of the electrode assembly 110, for example from the outer circumference toward the core, to form a bending surface region F.
  • the first portion B1 has a lower height than the other portion and corresponds to segment skip region a1 with no segment, so it is not bent toward the core.
  • the bending surface region F may include the segment skip region a1, the height variable region a2 of the segments, and the height uniform region a3 of the segments from the core toward the outer circumference.
  • the bending surface region F includes a stack number uniform region b1 having a stack number of 10 or more adjacent to the segment skip region a1.
  • the bending surface region F may also include a stack number decrease region b2 adjacent to the outer circumference of the electrode assembly 110, where the stack number of segments decreases toward the outer circumference.
  • the stack number uniform region b1 may be set as a welding target area.
  • the preferred numerical ranges of the ratio (a2/c) of the height variable region a2 of the segments to the radial region c containing segments, the ratio (b1/c) of the stack number uniform region b1 of the segments, and the ratio of the area of the stack number uniform region b 1 to the area of the bending surface region F are already described above, and thus will not be described again.
  • the first current collector 144 may be laser-welded to the bending surface region F of the first uncoated portion 146a, and the second current collector 145 may be laser-welded to the bending surface region F of the second uncoated portion 146b.
  • the welding method may be replaced by ultrasonic welding, resistance welding, spot welding, and the like.
  • an area of 50% or more of the welding regions W of the first current collector 144 and the second current collector 145 may overlap with the stack number uniform region b1 of the bending surface region F.
  • the remaining area of the welding region W may overlap with the stack number decrease region b2 of bending surface region F.
  • the stack number of segments may be 10 to 35.
  • the laser output for the stack number decrease region b2 may be lowered than the laser output for the stack number uniform region b 1. That is, when the welding region W overlaps with the stack number uniform region b1 and the stack number decrease region b2 at the same time, the laser output may be varied according to the stack number of segments. In this case, the welding strength of the stack number uniform region b1 may be greater than the welding strength of the stack number decrease region b2.
  • the radial length of the segment skip region a1 and/or the segment height variable region a2 and/or the segment height uniform region a3 may be the same or different.
  • the bending surface region F formed on the upper and lower portions of the electrode assembly 110 may form a plane-symmetric structure. Therefore, when the bending surface region F in the upper portion is projected toward the bending surface region F in the lower portion, they may substantially overlap each other.
  • the height of the uncoated portion of the first portion B1 is relatively smaller than the height of the other portions.
  • the bending length H of the segment closest to the core is smaller than the sum of the radial length R of the winding turns formed by the first portion B1 and 10% of the radius of the core 112.
  • the welding process between the second current collector 145 and the battery housing 142 may be easily performed by inserting a welding jig through the core 112.
  • the width and/or height and/or separation pitch of the segments is adjusted to satisfy the numerical range of the above embodiment, when the segments are bent, the segments are overlapped in several layers enough to secure sufficient welding strength, and an empty hole (gap) is not formed in the bending surface region F.
  • the first current collector 144 and the second current collector 145 may have outer diameters covering the end of the segment 61 ( FIG. 12 ) bent at the last winding turn of the first electrode and the second electrode.
  • welding is possible in a state while the segments forming the bending surface region F are uniformly pressed by the current collector, and the tightly stacked state of the segments may be well maintained even after welding.
  • the tightly stacked state means a state where there is substantially no gap between the segments as shown in FIG. 10 .
  • the tightly stacked state contributes to lowering the resistance of the cylindrical battery 190 to a level suitable for rapid charging (for example, 4 milliohms) or less.
  • the sealing body 143 may include a cap plate 143a, a first gasket 143b for providing airtightness between the cap plate 143a and the battery housing 142 and having insulation, and a connection plate 143c electrically and mechanically coupled to the cap plate 143a.
  • the cap plate 143a is a component made of a conductive metal material, and covers the top opening of the battery housing 142.
  • the cap plate 143a is electrically connected to the bending surface region F of the first electrode, and is electrically insulated from the battery housing 142 by means of the first gasket 143b. Accordingly, the cap plate 143a may function as the first electrode (for example, positive electrode) of the cylindrical battery 190.
  • the cap plate 143a is placed on the beading portion 147 formed on the battery housing 142, and is fixed by a crimping portion 148. Between the cap plate 143a and the crimping portion 148, the first gasket 143b may be interposed to secure the airtightness of the battery housing 142 and the electrical insulation between the battery housing 142 and the cap plate 143a.
  • the cap plate 143a may have a protrusion 143d protruding upward from the center thereof.
  • the battery housing 142 is electrically connected to the bending surface region F of the second electrode. Therefore, the battery housing 142 has the same polarity as the second electrode. If the second electrode has negative polarity, the battery housing 142 also has negative polarity.
  • the battery housing 142 includes the beading portion 147 and the crimping portion 148 at the top thereof.
  • the beading portion 147 is formed by press-fitting the periphery of the outer circumferential surface of the battery housing 142.
  • the beading portion 147 prevents the electrode assembly 110 accommodated inside the battery housing 142 from escaping through the top opening of the battery housing 142, and may function as a support portion on which the sealing body 143 is placed.
  • the second portion B3 of the first electrode may not include a segment but may be notched in the same structure as the first portion B 1.
  • the inner circumference of the beading portion 147 may be spaced apart from the winding turns formed by the second portion B3 of the first electrode by a predetermined interval. It is because the second portion B3 is notched like the first portion B1. More specifically, the lower end of the inner circumference of the beading portion 147 is separated from the winding turns formed by the second portion B3 of the first electrode by a predetermined interval.
  • the uncoated portion of the second portion B3 has a low height
  • the winding turns of the second portion B3 are not substantially affected even when the battery housing 142 is press-fitted at the outside to form the beading portion 147. Therefore, the winding turns of the second portion B3 are not pressed by other components such as the beading portion 147, and thus partial shape deformation of the electrode assembly 110 is prevented, thereby preventing a short circuit inside the cylindrical battery 190.
  • the press-fit depth of the beading portion 147 is defined as D1 and the radial length from the inner circumference of the battery housing 142 to the boundary point between the second portion B3 and the third portion B2 is defined as D2, the relational expression D1 ⁇ D2 may be satisfied.
  • the press-fitting the battery housing 142 to form the beading portion 147 it is possible to substantially prevent the winding turns formed by the second portion B3 from being damaged.
  • the crimping portion 148 is formed on the beading portion 147.
  • the crimping portion 148 has an extended and bent shape to cover the outer circumference of the cap plate 143a disposed on the beading portion 147 and a part of the upper surface of the cap plate 143a.
  • the cylindrical battery 190 may further include a first current collector 144 and/or a second current collector 145 and/or an insulator 146.
  • the first current collector 144 is coupled to the upper portion of the electrode assembly 110.
  • the first current collector 144 is made of a conductive metal material such as aluminum, copper, steel, nickel and so on, and is electrically connected to the bending surface region F of the first electrode.
  • the electric connection may be made by welding.
  • a lead 149 may be connected to the first current collector 144.
  • the lead 149 may extend upward above the electrode assembly 110 and be coupled to the connection plate 143c or directly coupled to the lower surface of the cap plate 143a.
  • the lead 149 may be connected to other components by welding.
  • the first current collector 144 may be integrally formed with the lead 149.
  • the lead 149 may have an elongated plate shape extending outward from near the center of the first current collector 144.
  • the first current collector 144 and the bending surface region F of the first electrode may be coupled by, for example, laser welding.
  • Laser welding may be performed by partially melting a base material of the current collector.
  • the first current collector 144 and the bending surface region F may be welded with a solder interposed therebetween.
  • the solder may have a lower melting point compared to the first current collector 144 and the first uncoated portion 146a.
  • the laser welding may be replaced with resistance welding, ultrasonic welding, spot welding, or the like.
  • the second current collector 145 may be coupled to the lower surface of the electrode assembly 110.
  • One side of the second current collector 145 may be coupled by welding to the bending surface region F of the second electrode, and the other side may be coupled to the inner bottom surface of the battery housing 142 by welding.
  • the coupling structure between the second current collector 145 and the bending surface region F of the second electrode may be substantially the same as the coupling structure between the first current collector 144 and the bending surface region F of the first electrode.
  • the insulator 146 may cover the first current collector 144.
  • the insulator 146 may cover the first current collector 144 at the upper surface of the first current collector 144, thereby preventing direct contact between the first current collector 144 and the inner circumference of the battery housing 142.
  • the insulator 146 has a lead hole 151 so that the lead 149 extending upward from the first current collector 144 may be withdrawn therethrough.
  • the lead 149 is drawn upward through the lead hole 151 and coupled to the lower surface of the connection plate 143c or the lower surface of the cap plate 143a.
  • a peripheral region of the edge of the insulator 146 may be interposed between the first current collector 144 and the beading portion 147 to fix the coupled body of the electrode assembly 110 and the first current collector 144. Accordingly, the movement of the coupled body of the electrode assembly 110 and the first current collector 144 may be restricted in the height direction of the battery 140, thereby improving the assembly stability of the battery 140.
  • the insulator 146 may be made of an insulating polymer resin.
  • the insulator 146 may be made of polyethylene, polypropylene, polyimide, or polybutylene terephthalate.
  • the battery housing 142 may further include a venting portion 152 formed at a lower surface thereof.
  • the venting portion 152 corresponds to a region having a smaller thickness compared to the peripheral region of the lower surface of the battery housing 142.
  • the venting portion 152 is structurally weak compared to the surrounding area. Accordingly, when an abnormality occurs in the cylindrical battery 190 and the internal pressure increases to a predetermined level or more, the venting portion 152 may be ruptured so that the gas generated inside the battery housing 142 is discharged to the outside.
  • the internal pressure at which the venting portion 152 is ruptured may be approximately 15 kgf/cm 2 to 35 kgf/cm 2 .
  • the venting portion 152 may be formed continuously or discontinuously while drawing a circle at the lower surface of the battery housing 142. In one modification, the venting portion 152 may be formed in a straight pattern or other patterns.
  • FIG. 18 is a cross-sectional view showing a cylindrical battery 200 according to an embodiment of the present disclosure, taken along the Y-axis direction to pass through the bending surface region F ( FIG. 7g ) of the segments included in the segment alignment 66 ( FIG. 7g ).
  • the structure of the electrode assembly of the cylindrical battery 200 is substantially the same as that of the cylindrical battery 190 of in FIG. 17 , and the other structure except for the electrode assembly is changed.
  • the cylindrical battery 200 includes a battery housing 171 through which a rivet terminal 172 is installed.
  • the rivet terminal 172 is installed through a perforation hole formed in the closed surface (the upper surface in the drawing) of the battery housing 171.
  • the rivet terminal 172 is riveted to the perforation hole of the battery housing 171 in a state where a second gasket 173 made of an insulating material is interposed therebetween.
  • the rivet terminal 172 is exposed to the outside in a direction opposite to the direction of gravity.
  • the rivet terminal 172 includes a terminal exposing portion 172a and a terminal insert portion 172b.
  • the terminal exposing portion 172a is exposed to the outside of the closed surface of the battery housing 171.
  • the terminal exposing portion 172a may be located approximately at a central portion of the closed surface of the battery housing 171.
  • the maximum diameter of the terminal exposing portion 172a may be larger than the maximum diameter of the perforation hole formed in the battery housing 171.
  • the terminal insert portion 172b may be electrically connected to the uncoated portion 146a of the first electrode through approximately the central portion of the closed surface of the battery housing 171.
  • the lower edge of the terminal insert portion 172b may be riveted onto the inner surface of the battery housing 171.
  • the lower edge of the terminal insert portion 172b may have a shape curved toward the inner surface of the battery housing 171.
  • a flat portion 172c is included at the inner side of the lower edge of the terminal insert portion 172b.
  • the maximum diameter of the lower portion of the riveted terminal insert portion 172b may be larger than the maximum diameter of the perforation hole of the battery housing 171.
  • the flat portion 172c of the terminal insert portion 172b may be welded to the center portion of the first current collector 144 connected to the bending surface region F of the first electrode.
  • the laser welding may be adopted as a preferable welding method, but the laser welding may be replaced with other welding methods such as ultrasonic welding.
  • An insulator 174 made of an insulating material may be interposed between the first current collector 144 and the inner surface of the battery housing 171.
  • the insulator 174 covers the upper portion of the first current collector 144 and the top edge of the electrode assembly 110. Accordingly, it is possible to prevent the second portion B3 of the electrode assembly 110 from contacting the inner surface of the battery housing 171 having a different polarity to cause a short circuit.
  • the thickness of the insulator 174 corresponds to or is slightly greater than the distance between the upper surface of the first current collector 144 and the inner surface of the closed portion of the battery housing 171. Accordingly, the insulator 174 may contact the upper surface of the first current collector 144 and the inner surface of the closed portion of the battery housing 171.
  • the terminal insert portion 172b of the rivet terminal 172 may be welded to the first current collector 144 through the perforation hole of the insulator 174.
  • a diameter of the perforation hole formed in the insulator 174 may be larger than a diameter of the riveting portion at the lower end of the terminal insert portion 172b.
  • the perforation hole may expose the lower portion of the terminal insert portion 172b and the second gasket 173.
  • the second gasket 173 is interposed between the battery housing 171 and the rivet terminal 172 to prevent the battery housing 171 and the rivet terminal 172 having opposite polarities from electrically contacting each other. Accordingly, the upper surface of the battery housing 171 having an approximately flat shape may function as the second electrode (for example, negative electrode) of the cylindrical battery 200.
  • the second gasket 173 includes a gasket exposing portion 173a and a gasket insert portion 173b.
  • the gasket exposing portion 173a is interposed between the terminal exposing portion 172a of the rivet terminal 172 and the battery housing 171.
  • the gasket insert portion 173b is interposed between the terminal insert portion 172b of the rivet terminal 172 and the battery housing 171.
  • the gasket insert portion 173b may be deformed together when the terminal insert portion 172b is riveted, so as to be in close contact with the inner surface of the battery housing 171.
  • the second gasket 173 may be made of, for example, a polymer resin having insulation property.
  • the gasket exposing portion 173a of the second gasket 173 may have an extended shape to cover the outer circumference of the terminal exposing portion 172a of the rivet terminal 172.
  • the second gasket 173 covers the outer circumference of the rivet terminal 172, it is possible to prevent a short circuit from occurring while an electrical connection part such as a bus bar is coupled to the upper surface of the battery housing 171 and/or the rivet terminal 172.
  • the gasket exposing portion 173a may have an extended shape to cover not only the outer circumference surface of the terminal exposing portion 172a but also a part of the upper surface thereof.
  • the second gasket 173 When the second gasket 173 is made of a polymer resin, the second gasket 173 may be coupled to the battery housing 171 and the rivet terminal 172 by thermal fusion. In this case, airtightness at the coupling interface between the second gasket 173 and the rivet terminal 172 and at the coupling interface between the second gasket 173 and the battery housing 171 may be enhanced. Meanwhile, when the gasket exposing portion 173a of the second gasket 173 has a shape extending to the upper surface of the terminal exposing portion 172a, the rivet terminal 172 may be integrally coupled with the second gasket 173 by insert injection molding.
  • a remaining area 175 other than the area occupied by the rivet terminal 172 and the second gasket 173 corresponds to the second electrode terminal having a polarity opposite to that of the rivet terminal 172.
  • the second current collector 176 is coupled to the lower portion of the electrode assembly 141.
  • the second current collector 176 is made of a conductive metal material such as aluminum, steel, copper or nickel, and is electrically connected to the bending surface region F of the second electrode.
  • the second current collector 176 is electrically connected to the battery housing 171.
  • at least a portion of the edge of the second current collector 176 may be interposed and fixed between the inner surface of the battery housing 171 and a first gasket 178b.
  • at least a portion of the edge of the second current collector 176 may be fixed to the beading portion 180 by welding in a state of being supported on the lower surface of the beading portion 180 formed at the bottom of the battery housing 171.
  • at least a portion of the edge of the second current collector 176 may be directly welded to the inner wall surface of the battery housing 171.
  • the second current collector 176 and the bending surface region F of the second electrode may be coupled by welding, for example laser welding.
  • the welded portion of the second current collector 176 and the bending surface region F may be spaced apart by a predetermined interval toward the core C based on the inner circumference of the beading portion 180.
  • a sealing body 178 for sealing the lower open end of the battery housing 171 includes a cap plate 178a and a first gasket 178b.
  • the first gasket 178b electrically separates the cap plate 178a and the battery housing 171.
  • a crimping portion 181 fixes the edge of the cap plate 178a and the first gasket 178b together.
  • the cap plate 178a has a venting portion 179.
  • the configuration of the venting portion 179 is substantially the same as the above embodiment (modification).
  • the lower surface of the cap plate 178a may be located above the lower end of the crimping portion 181. In this case, a space is formed under the cap plate 178a to smoothly perform venting.
  • the cap plate 178a is made of a conductive metal material.
  • the first gasket 178b is interposed between the cap plate 178a and the battery housing 171, the cap plate 178a does not have electrical polarity.
  • the sealing body 178 seals the open end of the lower portion of the battery housing 171 and mainly functions to discharge gas when the internal pressure of the battery 200 increases over a critical value.
  • a threshold value of the pressure is 15 kgf/cm 2 to 35 kgf/cm 2 .
  • the rivet terminal 172 electrically connected to the bending surface region F of the first electrode is used as the first electrode terminal.
  • a part 175 except for the rivet terminal 172 is used as the second electrode terminal having a different polarity from the first electrode terminal. If two electrode terminals are located at the upper portion of the cylindrical battery 200 as above, it is possible to arrange electrical connection components such as bus bars at only one side of the cylindrical battery 200. This may bring about simplification of the battery pack structure and improvement of energy density.
  • the cylindrical battery 200 may reduce the resistance at the joining portion of the electrical connection components to a desirable level.
  • FIG. 19 is a cross-sectional view showing a cylindrical battery 210 according to still another embodiment of the present disclosure, taken along the Y-axis direction to pass through the bending surface region F ( FIG. 7g ) of the segments included in the segment alignment 66 ( FIG. 7g ).
  • the cylindrical battery 210 includes the electrode assembly 100 shown in FIG. 13 , and other configurations except for the electrode assembly 100 are substantially the same as those of the cylindrical battery 190 shown in FIG. 17 . Accordingly, the configuration described with reference to FIGS. 13 and 17 may be substantially equally applied to this embodiment.
  • the first and second uncoated portions 146a, 146b of the electrode assembly 100 include a plurality of segment groups 61g.
  • the plurality of segment groups 61g forms a segment alignment 66 ( FIG. 7f ) at the upper and lower portions of the electrode assembly 100.
  • the segments 61 included in the segment alignment 66 are bent in the radial direction of the electrode assembly 100, for example from the outer circumference toward the core.
  • the first portion B 1 of the first uncoated portion 146a and the uncoated portions of the second portion B3 have a lower height than other portions and do not include segments, so they are not substantially bent. This is the same in the case of the second uncoated portion 146b.
  • the bending surface region F formed by the segments 61 included in the segment alignment 66 may include a segment skip region a1, a segment height variable region a2, and a segment height uniform region a3 from the core toward the outer circumference.
  • the radial length of the bending surface region F may be shorter than in the case of the above embodiment.
  • the bending surface region F includes a stack number uniform region b1 having a stack number of 10 or more adjacent to the segment skip region a1.
  • the bending surface region F may also include a stack number decrease region b2 adjacent to the winding turns of the second portion B3 of the electrode assembly 100, where the stack number of segments decreases toward the outer circumference.
  • the stack number uniform region b1 may be set as a welding target area.
  • the preferred numerical ranges of the ratio (a2/c) of the height variable region a2 of the segments to the radial region c containing segments, the ratio (b1/c) of the stack number uniform region b1 of the segments, and the ratio of the area of the stack number uniform region b 1 to the area of the bending surface region F are already described above, and thus will not be described again.
  • the first current collector 144 may be welded to the bending surface region F of the first uncoated portion 146a, and the second current collector 145 may be welded to the bending surface region F of the second uncoated portion 146b.
  • the overlapping relationship between the stack number uniform region b1 and the stack number decrease region b2 and the welding region W, the outer diameters of the first current collector 144 and the second current collector 145, and the configuration in which the first portion B 1 does not block the core are substantially the same as described above.
  • the second portion B3 does not include segments, and the height of the uncoated portion is lower than that of the segments of the third portion B2. Therefore, when the segments of the third portion B2 are bent, the second portion B3 is not substantially bent.
  • the winding turns of the second portion B3 are sufficiently spaced from the beading portion 147, the problem of damage to the winding turns of the second portion B3 may be solved while the beading portion 147 is press-fitted.
  • FIG. 20 is a cross-sectional view showing a cylindrical battery 220 according to still another embodiment of the present disclosure, taken along the Y-axis direction to pass through the bending surface region F ( FIG. 7g ) of the segments included in the segment alignment 66 ( FIG. 7g ).
  • the cylindrical battery 220 includes the electrode assembly 100 shown in FIG. 13 , and other configurations except for the electrode assembly 100 are substantially the same as those of the cylindrical battery 200 shown in FIG. 18 . Accordingly, the configuration described with reference to FIGS. 13 and 18 may be substantially equally applied to this embodiment.
  • the first and second uncoated portions 146a, 146b of the electrode assembly 100 includes a plurality of segment groups 61g, and the plurality of segment groups 61g are arranged in the radial direction to form a segment alignment 66 ( FIG. 7f ). Also, the segments included in the segment alignment 66 are bent from the outer circumference toward the core of the electrode assembly 100 to form a bending surface region F. At this time, since in the first portion B 1 of the first uncoated portion 146a and the second portion B3, the uncoated portion has a lower height than the other portions and does not include segments, it is not substantially bent toward the core. This is also identical in the case of the second uncoated portion 146b.
  • the bending surface region F may include a segment skip region a1, a segment height variable region a2, and a segment height uniform region a3 from the core toward the outer circumference, similar to the embodiment of FIG. 19 .
  • the radial length of the bending surface region F may be shorter than in the case of the above embodiment.
  • the bending surface region F includes a stack number uniform region b1 having a stack number of 10 or more adjacent to the segment skip region a1.
  • the bending surface region F may also include a stack number decrease region b2 adjacent to the winding turns of the second portion B3 of the electrode assembly 100, where the stack number of segments decreases toward the outer circumference.
  • the stack number uniform region b1 may be set as a welding target area.
  • the preferred numerical ranges of the ratio (a2/c) of the height variable region a2 of the segments to the radial region c containing segments, the ratio (b1/c) of the stack number uniform region b1 of the segments, and the ratio of the area of the stack number uniform region b 1 to the area of the bending surface region F are already described above, and thus will not be described again.
  • the first current collector 144 may be welded to the bending surface region F of the first uncoated portion 146a, and the second current collector 176 may be welded to the bending surface region F of the second uncoated portion 146b.
  • the overlapping relationship between the stack number uniform region b1 and the stack number decrease region b2 and the welding region W, the outer diameters of the first current collector 144 and the second current collector 176, and the configuration in which the first portion B 1 does not block the core are substantially the same as described above.
  • the first current collector 144 and the second current collector 176 included in the cylindrical batteries 200, 220 including the rivet terminal 172 may have an improved structure as shown in FIGS. 21 and 22 .
  • the improved structure of the first current collector 144 and the second current collector 176 may contribute to lowering the resistance of the cylindrical battery, improving vibration resistance, and improving energy density.
  • the first current collector 144 and the second current collector 176 are more effective when used in a large cylindrical battery whose ratio of diameter to height is greater than 0.4.
  • FIG. 21 is a top plan view showing the structure of the first current collector 144 according to an embodiment of the present disclosure.
  • the first current collector 144 may include an edge portion 144a, a first uncoated portion coupling portion 144b, and a terminal coupling portion 144c.
  • the edge portion 144a is disposed on the electrode assembly 100.
  • the edge portion 144a may have a substantially rim shape having an empty space (S open ) formed therein.
  • S open empty space
  • the edge portion 61 may have a substantially rectangular rim shape, a hexagonal rim shape, an octagonal rim shape, or other rim shapes, unlike the illustrated one.
  • the number of the edge portion 144a may be increased to two or more. In this case, another edge portion in the form of a rim may be included inside the edge portion 144a.
  • the terminal coupling portion 144c may have a diameter equal to or greater than the diameter of the flat portion 172c formed on the bottom surface of the rivet terminal 172 in order to secure a welding region for coupling with the flat portion 172c formed on the bottom surface of the rivet terminal 172.
  • the first uncoated portion coupling portion 144b extends inward from the edge portion 144a and is coupled to the bending surface region F of the uncoated portion 146a by welding.
  • the terminal coupling portion 144c is spaced apart from the first uncoated portion coupling portion 144b and is positioned inside the edge portion 144a.
  • the terminal coupling portion 144c may be coupled to the rivet terminal 172 by welding.
  • the terminal coupling portion 144c may be located, for example, approximately at the center of the inner space (S open ) surrounded by the edge portion 144a.
  • the terminal coupling portion 144c may be provided at a position corresponding to the hole formed in the core C of the electrode assembly 100.
  • the terminal coupling portion 144c may be configured to cover the hole formed in the core C of the electrode assembly 100 so that the hole formed in the core C of the electrode assembly 100 is not exposed out of the terminal coupling portion 144c. To this end, the terminal coupling portion 144c may have a larger diameter or width than the hole formed in the core C of the electrode assembly 100.
  • the first uncoated portion coupling portion 144b and the terminal coupling portion 144c may not be directly connected, but may be disposed to be spaced apart from each other and indirectly connected by the edge portion 144a. Since the first current collector 144 has a structure in which the first uncoated portion coupling portion 144b and the terminal coupling portion 144c are not directly connected to each other but are connected through the edge portion 144c as above, when shock and/or vibration occurs at the cylindrical battery 220, it is possible to disperse the shock applied to the coupling portion between the first uncoated portion coupling portion 144b and the first uncoated portion 146a and the coupling portion between the terminal coupling portion 144c and the rivet terminal 172.
  • first uncoated portion coupling portions 144b may be variously determined in consideration of manufacturing difficulty according to the complexity of the shape, electric resistance, the inner space (S open ) inside the edge portion 144a considering electrolyte impregnation, and the like.
  • the first current collector 144 may further include a bridge portion 144d extending inward from the edge portion 144a and connected to the terminal coupling portion 144c. At least a part of the bridge portion 144d may have a smaller sectional area compared to the first uncoated portion coupling portion 144b and the edge portion 144a. For example, at least a part of the bridge portion 144d may be formed to have a smaller width and/or thickness compared to the first uncoated portion coupling portion 144b. In this case, the electric resistance increases in the bridge portion 144d. Therefore, when a current flows through the bridge portion 144d, the relatively large resistance causes a part of the bridge portion 144d to be melted due to overcurrent heating. Accordingly, the overcurrent is irreversibly blocked.
  • the sectional area of the bridge portion 144d may be adjusted to an appropriate level in consideration of the overcurrent blocking function.
  • the bridge portion 144d may include a taper portion 144e whose width is gradually decreased from the inner surface of the edge portion 144a toward the terminal coupling portion 144c.
  • the rigidity of the component may be improved at the connection portion between the bridge portion 144d and the edge portion 144a.
  • a transfer device and/or a worker may easily and safely transport the first current collector 144 and/or a coupled body of the first current collector 144 and the electrode assembly 100 by gripping the taper portion 144e. That is, when the taper portion 144e is provided, it is possible to prevent product defects that may occur by gripping a portion where welding is performed with other components such as the first uncoated portion coupling portion 144b and the terminal coupling portion 144c.
  • the first uncoated portion coupling portion 144b may be provided in plural.
  • the plurality of first uncoated portion coupling portions 144b may be disposed substantially at regular intervals from each other in the extending direction of the edge portion 144a.
  • An extension length of each of the plurality of first uncoated portion coupling portions 144b may be substantially equal to each other.
  • the first uncoated portion coupling portion 144b may be coupled to the bending surface region F of the uncoated portion 146a by laser welding. The welding may be replaced by ultrasonic welding, spot welding, or the like.
  • a welding pattern 144f formed by welding between the first uncoated portion coupling portion 144b and the bending surface region F may have a structure extending along the radial direction of the electrode assembly 100.
  • the welding pattern 144f may be an array of line patterns or dot patterns.
  • the welding pattern 144f corresponds to the welding region. Therefore, it is desirable that the welding pattern 144f overlaps with the stack number uniform region b 1 of the bending surface region F by 50% or more.
  • the welding pattern 144f that does not overlap with the stack number uniform region b 1 may overlap with the stack number decrease region b2. More preferably, the entire welding pattern 144f may overlap with the stack number uniform region b 1 of the bending surface region F.
  • the stack number uniform region b 1 and, optionally, the stack number decrease region b2 preferably have the stack number of 10 or more.
  • the terminal coupling portion 144c may be disposed to be surrounded by the plurality of first uncoated portion coupling portions 144b.
  • the terminal coupling portion 144c may be coupled to the flat portion 172c of the rivet terminal 172 by welding.
  • the bridge portion 144d may be positioned between a pair of first uncoated portion coupling portions 144b adjacent to each other. In this case, the distance from the bridge portion 144d to any one of the pair of first uncoated portion coupling portions 144b along the extending direction of the edge portion 144a may be substantially equal to the distance from the bridge portion 144d to the other one of the pair of first uncoated portion coupling portions 144b along the extending direction of the edge portion 144a.
  • the plurality of first uncoated portion coupling portions 144b may be formed to have substantially the same sectional area.
  • the plurality of first uncoated portion coupling portions 144b may be formed to have substantially the same width and thickness.
  • the bridge portion 144d may be provided in plural. Each of the plurality of bridge portions 144d may be disposed between a pair of first uncoated portion coupling portions 144b adjacent to each other. The plurality of bridge portions 144d may be disposed substantially at regular intervals to each other in the extending direction of the edge portion 144a. A distance from each of the plurality of bridge portions 144d to one of the pair of first uncoated portion coupling portions 144b adjacent to each other along the extending direction of the edge portion 144a may be substantially equal to a distance from each of the plurality of the bridge portion 144d to the other first uncoated portion coupling portion 144b.
  • first uncoated portion coupling portion 144b and/or the bridge portion 144d is provided in plural as described above, if the distance between the first uncoated portion coupling portions 144b and/or the distance between the bridge portions 144d and/or the distance between the first uncoated portion coupling portion 144b and the bridge portion 144d is uniformly formed, a current flowing from the first uncoated portion coupling portion 144b toward the bridge portion 144d or a current flowing from the bridge portion 144d toward the first uncoated portion coupling portion 144b may be smoothly formed.
  • the bridge portion 144d may include a notching portion N formed to partially reduce a sectional area of the bridge portion 144d.
  • the sectional area of the notching portion N may be adjusted, for example, by partially reducing the width and/or thickness of the bridge portion 144d.
  • the notching portion N is preferably provided in a region corresponding to the stack number uniform region of the electrode assembly 100 in order to prevent foreign substances generated during rupturing from flowing into the electrode assembly 100. This is because, in this region, the number of overlapping layers of the segments of the uncoated portion 146a is maintained to the maximum and thus the overlapped segments may function as a mask.
  • the notching portion N may be wrapped with an insulating tape. Then, since the heat generated in the notching portion N is not dissipated to the outside, the notching portion N may be ruptured more quickly when an overcurrent flows through the bridge portion 144d.
  • FIG. 22 is a top plan view showing the structure of the second current collector 176 according to an embodiment of the present disclosure.
  • the second current collector 176 is disposed below the electrode assembly 100.
  • the second current collector 176 may be configured to electrically connect the uncoated portion 146b of the electrode assembly 100 and the battery housing 171.
  • the second current collector 176 is made of a metal material with conductivity and is electrically connected to the bending surface region F of the uncoated portion 146b.
  • the second current collector 176 is electrically connected to the battery housing 171.
  • the edge portion of the second current collector 176 may be interposed and fixed between the inner surface of the battery housing 171 and the first gasket 178b.
  • the edge portion of the second current collector 176 may be interposed between the lower surface of the beading portion 180 of the battery housing 171 and the first gasket 178b.
  • the present disclosure is not limited thereto, and the edge portion of the second current collector 176 may be welded to the inner wall surface of the battery housing 171 in a region where the beading portion 180 is not formed.
  • the second current collector 176 may include a support portion 176a disposed below the electrode assembly 100, a second uncoated portion coupling portion 176b extending from the support portion 176a approximately along the radial direction of the electrode assembly 100 and coupled to the bending surface region F of the uncoated portion 146b, and a housing coupling portion 176c extending from the support portion 176a toward the inner surface of the battery housing 171 approximately along an inclined direction based on the radial direction of the electrode assembly 100 and coupled to the inner surface of the battery housing 171.
  • the second uncoated portion coupling portion 176b and the housing coupling portion 176c are indirectly connected through the support portion 176a, and are not directly connected to each other.
  • the second current collector 176 of the present disclosure is not limited to the structure where the second uncoated portion coupling portion 176b and the housing coupling portion 176c are only indirectly connected.
  • the second current collector 176 may have a structure that does not include the support portion 176a for indirectly connecting the second uncoated portion coupling portion 176b and the housing coupling portion 176c and/or a structure in which the uncoated portion 146b and the housing coupling portion 176c are directly connected to each other.
  • the support portion 176a and the second uncoated portion coupling portion 176b are disposed below the electrode assembly 100.
  • the second uncoated portion coupling portion 176b is coupled to the bending surface region F of the uncoated portion 146b.
  • the support portion 176a may also be coupled to the uncoated portion 146b.
  • the second uncoated portion coupling portion 176b and the bending surface region F of the uncoated portion 146b may be coupled by welding. The welding may be replaced with ultrasonic welding or spot welding.
  • the support portion 176a and the second uncoated portion coupling portion 176b are located higher than the beading portion 180 when the beading portion 180 is formed on the battery housing 171.
  • the support portion 176a has a current collector hole 176d formed at a location corresponding to the hole formed at the core C of the electrode assembly 100.
  • the core C of the electrode assembly 100 and the current collector hole 176d communicating with each other may function as a passage for inserting a welding rod for welding between the rivet terminal 172 and the terminal coupling portion 144c of the first current collector 144 or for irradiating a laser beam.
  • the current collector hole 176d may have a radius of 0.5r c or more compared to the radius (r c ) of the hole formed in the core C of the electrode assembly 100. If the radius of the current collector hole 176d is 0.5r c to 1.0r c , when a vent occurs in the cylindrical battery 220, the phenomenon that the winding structure of the separator or electrodes near the core C of the electrode assembly 100 is pushed out of the core C due to the vent pressure is prevented. When the radius of the current collector hole 176d is larger than 1.0r c , the opening of the core C is maximized, so the electrolyte may be easily injected in the electrolyte injection process.
  • the plurality of second uncoated portion coupling portions 176b may have a shape extending approximately radially from the support portion 176a of the second current collector 176 toward the sidewall of the battery housing 171.
  • the plurality of second uncoated portion coupling portions 176b may be positioned to be spaced apart from each other along the periphery of the support portion 176a.
  • the housing coupling portion 176c may be provided in plural.
  • the plurality of housing coupling portions 176c may have a shape extending approximately radially from the center of the second current collector 176 toward the sidewall of the battery housing 171. Accordingly, the electrical connection between the second current collector 176 and the battery housing 171 may be made at a plurality of points. Since the coupling for electrical connection is made at a plurality of points, the coupling area may be maximized, thereby minimizing electric resistance.
  • the plurality of housing coupling portions 176c may be positioned to be spaced apart from each other along the periphery of the support portion 176a. At least one housing coupling portion 176c may be positioned between the second uncoated portion coupling portions 176b adjacent to each other.
  • the plurality of housing coupling portions 176c may be coupled to, for example, the beading portion 180 in the inner surface of the battery housing 171.
  • the housing coupling portions 176c may be coupled, particularly, to the lower surface of the beading portion 180 by laser welding.
  • the welding may be replaced with, for example, ultrasonic welding, spot welding, or the like.
  • the housing coupling portion 176c may be stably in contact with the beading portion 180.
  • the housing coupling portion 176c is stably in contact with the flat portion of the beading portion 180, the two components may be welded smoothly, thereby improving the coupling force between the two components and minimizing the increase in resistance at the coupling portion.
  • the housing coupling portion 176c may include a contact portion 176e coupled onto the inner surface of the battery housing 171 and a connection portion 176f for connecting the support portion 176a and the contact portion 176e.
  • the contact portion 176e is coupled onto the inner surface of the battery housing 171.
  • the contact portion 176e may be coupled onto the beading portion 180 as described above. More specifically, the contact portion 176e may be electrically coupled to the flat portion formed at the lower surface of the beading portion 180 formed on the battery housing 171, and may be interposed between the lower surface of the beading portion 180 and the first gasket 178b.
  • the contact portion 176e may have a shape extending on the beading portion 180 by a predetermined length along the circumferential direction of the battery housing 171.
  • connection portion 176f may be bent at an obtuse angle.
  • the bending point may be higher than the middle point of the connection portion 176f.
  • the contact portion 176e may be stably supported on the flat surface of the beading portion 180.
  • the connection portion 176f is divided into a lower portion and an upper portion based on the bending point, and the lower portion may have a greater length than the upper portion.
  • the lower portion of the bending point may have a greater inclination angle based on the surface of the support portion 176a than the upper portion.
  • connection portion 176f moves upward, so that the shape of the connection portion 176 is deformed to buffer the stress.
  • the maximum distance from the center of the second current collector 176 to the end of the second uncoated portion coupling portion 176b along the radial direction of the electrode assembly 100 is preferably equal to or smaller than the inner diameter of the battery housing 171 in a region where the beading portion 180 is formed, namely the minimum inner diameter of the battery housing 171. This is to prevent the end of the second uncoated portion coupling portion 176b from pressing the edge of electrode assembly 100 during the sizing process of compressing the battery housing 171 along the height direction.
  • the second uncoated portion coupling portion 176b includes a hole 176g.
  • the hole 176g may be used as a passage through which the electrolyte may move.
  • the welding pattern 176h formed by welding between the second uncoated portion coupling portion 176b and the bending surface region F may have a structure to extend along the radial direction of the electrode assembly 100.
  • the welding pattern 176h may be a line pattern or a dot array pattern.
  • the welding pattern 176h corresponds to the welding region. Therefore, it is preferable that the welding pattern 176h overlaps by 50% or more with the stack number uniform region b1 of the bending surface region F located in the lower portion of the electrode assembly 100.
  • the welding pattern 176h that does not overlap with the stack number uniform region b1 may overlap with the stack number decrease region b2. More preferably, the entire welding pattern 176h may overlap with the stack number uniform region b1 of the bending surface region F.
  • the stack number uniform region b1 and, optionally, the stack number decrease region b2 preferably have the stack number of 10 or more.
  • the outer diameters of the first current collector 144 and the second current collector 176 described above are different from each other.
  • the outer diameter is an outer diameter of the contact area between the bending surface region F and the current collector.
  • the outer diameter is defined as a maximum value of the distance between two points where a straight line passing through the center of the core C of the electrode assembly meets the edge of the contact area. Since the second current collector 176 is located inside the beading portion, its outer diameter is smaller than that of the first current collector 144.
  • the length of the welding pattern 144f of the first current collector 144 is longer than the length of the welding pattern 176h of the second current collector 176.
  • the welding pattern 144f and the welding pattern 176h may extend toward the outer circumference from substantially the same point based on the center of the core C.
  • the cylindrical battery 200, 220 according to an embodiment of the present disclosure have an advantage in that electrical connection can be performed at the upper portion thereof.
  • FIG. 23 is a top plan view illustrating a state in which a plurality of cylindrical batteries 200 are electrically connected
  • FIG. 24 is a partially enlarged view of FIG. 23 .
  • the cylindrical battery 200 may be replaced with a cylindrical battery 220 having a different structure.
  • a plurality of cylindrical batteries 200 may be connected in series and in parallel at an upper portion of the cylindrical batteries 200 using a bus bar 210.
  • the number of cylindrical batteries 200 may be increased or decreased in consideration of the capacity of the battery pack.
  • the rivet terminal 172 may have a positive polarity, and the flat surface 171a around the rivet terminal 172 of the battery housing 171 may have a negative polarity, or vice versa.
  • the plurality of cylindrical batteries 200 may be arranged in a plurality of columns and rows. Columns are provided in a vertical direction based on the drawing, and rows are provided in a left and right direction based on the drawing.
  • the cylindrical batteries 200 may be arranged in a closest packing structure. The closest packing structure is formed when an equilateral triangle is formed by connecting the centers of the rivet terminals 172 exposed out of the battery housing 171 to each other.
  • the bus bar 210 connects the cylindrical batteries 200 arranged in the same column in parallel to each other, and connects the cylindrical batteries 200 arranged in two neighboring columns in series with each other.
  • the bus bar 210 may include a body portion 211, a plurality of first bus bar terminals 212 and a plurality of second bus bar terminals 213 for serial and parallel connection.
  • the body portion 211 may extend along the column of the cylindrical batteries 200 between neighboring rivet terminals 172. Alternatively, the body portion 211 may extend along the column of the cylindrical batteries 200, and may be regularly bent like a zigzag shape.
  • the plurality of first bus bar terminals 212 may extend in one side direction of the body portion 211 and may be electrically coupled to the rivet terminal 172 of the cylindrical battery 200 located in one side direction.
  • the electrical connection between the first bus bar terminal 212 and the rivet terminal 172 may be achieved by laser welding, ultrasonic welding, or the like.
  • the plurality of second bus bar terminals 213 may extend in the other side direction of the body portion 211 and may be electrically coupled to the flat surface 171a around the rivet terminal 172 located in the other side direction.
  • the electrical coupling between the second bus bar terminal 213 and the flat surface 171a may be performed by laser welding, ultrasonic welding, or the like.
  • the body portion 211, the plurality of first bus bar terminals 212 and the plurality of second bus bar terminals 213 may be made of one conductive metal plate.
  • the metal plate may be, for example, an aluminum plate or a copper plate, but the present disclosure is not limited thereto.
  • the body portion 211, the plurality of first bus bar terminals 212 and the second bus bar terminals 213 may be manufactured as separate pieces and then coupled to each other by welding or the like.
  • the cylindrical battery 200 of the present disclosure as described above has a structure in which resistance is minimized by enlarging the welding region by means of the bending surface region F, multiplexing current paths by means of the second current collector 176, minimizing a current path length, or the like.
  • the AC resistance of the cylindrical battery 200 measured through a resistance meter between the positive electrode and the negative electrode, namely between the rivet terminal 172 and the flat surface 171a around the rivet terminal 172, may be approximately 4 milliohms or less, suitable for fast charging.
  • the rivet terminal 172 having a positive polarity and the flat surface 171a having a negative polarity are located in the same direction, it is easy to electrically connect the cylindrical batteries 200 using the bus bar 210.
  • the coupling area of the bus bar 210 may be sufficiently secured to sufficiently reduce the resistance of the battery pack including the cylindrical battery 200.
  • the cylindrical battery according to the above embodiments may be used to manufacture a battery pack.
  • FIG. 25 is a diagram schematically showing a battery pack according to an embodiment of the present disclosure.
  • a battery pack 300 includes an aggregate in which cylindrical batteries 301 are electrically connected, and a pack housing 302 for accommodating the aggregate.
  • the cylindrical battery 301 may be any one of the batteries according to the above embodiments (modifications).
  • components such as a bus bar for electrical connection of the cylindrical batteries 301, a cooling unit, and an external terminal are not depicted for convenience of illustration.
  • the battery pack 300 may be mounted to a vehicle.
  • the vehicle may be, for example, an electric vehicle, a hybrid electric vehicle, or a plug-in hybrid vehicle.
  • the vehicle includes a four-wheeled vehicle or a two-wheeled vehicle.
  • FIG. 26 is a diagram schematically showing a vehicle including the battery pack 300 of FIG. 25 .
  • a vehicle V includes the battery pack 300 according to an embodiment of the present disclosure.
  • the vehicle V operates by receiving power from the battery pack 300 according to an embodiment of the present disclosure.
  • the internal resistance of the battery may be reduced and the energy density may be increased by using the uncoated portion itself protruding at the upper portion and the lower portion of the electrode assembly as an electrode tab.
  • the electrode assembly by improving the structure of the uncoated portion of the electrode assembly so that the electrode assembly and the inner circumference of the battery housing do not interfere in the process of forming the beading portion of the battery housing, it is possible to prevent a short circuit from occurring inside the cylindrical battery due to partial deformation of the electrode assembly.
  • the uncoated portion of the electrode assembly by improving the structure of the uncoated portion of the electrode assembly, it is possible to prevent the uncoated portion from being torn when the uncoated portion is bent, and it is possible to improve the welding strength of the current collector by sufficiently increasing the number of overlapping layers of the uncoated portion.
  • the welding process of the current collector may be easily performed.
  • an electrode assembly having improved energy density and reduced resistance may be provided by applying a structure in which a current collector is welded to a broad area of the bending surface region formed by bending the segments.
  • a cylindrical battery having an improved design so that electrical wiring can be performed at the upper portion thereof may be provided.
  • the cavity in the core of the electrode assembly is prevented from being blocked when the uncoated portion is bent, so that the electrolyte injection process and the process of welding the battery housing (or, rivet terminal) and the current collector may be easily performed.
  • a cylindrical battery having a structure in which the internal resistance is low, an internal short circuit is prevented, and the welding strength between the current collector and the uncoated portion is improved, and a battery pack and a vehicle including the cylindrical battery.
  • the present disclosure may provide a cylindrical battery having a ratio of diameter to height of 0.4 or more and a resistance of 4 milliohm or less, and a battery pack and a vehicle including the cylindrical battery.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Secondary Cells (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Battery Mounting, Suspending (AREA)
EP22895784.1A 2021-11-19 2022-07-19 Ensemble électrode, batterie, bloc-batterie et véhicule le comprenant Pending EP4421970A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR20210160823 2021-11-19
PCT/KR2022/010562 WO2023090574A1 (fr) 2021-11-19 2022-07-19 Ensemble électrode, batterie, bloc-batterie et véhicule le comprenant

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EP4421970A1 true EP4421970A1 (fr) 2024-08-28
EP4421970A4 EP4421970A4 (fr) 2025-07-02

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EP (2) EP4307461A4 (fr)
JP (2) JP7741966B2 (fr)
KR (3) KR102780714B1 (fr)
CN (3) CN117136465A (fr)
CA (2) CA3237105A1 (fr)
WO (2) WO2023090575A1 (fr)

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EP4250469A4 (fr) * 2021-01-19 2025-04-02 LG Energy Solution, Ltd. Ensemble électrode et batterie, et bloc-batterie et véhicule le comprenant
US12609362B2 (en) 2021-01-19 2026-04-21 Lg Energy Solution, Ltd. Battery, and battery pack and vehicle comprising the same
US12407028B2 (en) 2021-02-19 2025-09-02 Lg Energy Solution, Ltd. Electrode assembly, battery, and battery pack and vehicle including the same
US12407027B2 (en) 2021-02-19 2025-09-02 Lg Energy Solution, Ltd. Battery and current collector applied thereto, and battery pack and vehicle including the battery
US12451523B2 (en) 2021-02-19 2025-10-21 Lg Energy Solution, Ltd. Riveting structure of electrode terminal, and cylindrical battery cell, battery pack and vehicle including the same
US12482866B2 (en) 2021-02-19 2025-11-25 Lg Energy Solution, Ltd. Battery and current collector applied thereto, and battery pack and vehicle including the battery
US12537229B2 (en) 2021-02-19 2026-01-27 Lg Energy Solution, Ltd. Riveting structure of electrode terminal, and cylindrical battery cell, battery pack and vehicle including the same

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KR20250038224A (ko) 2025-03-19
CN118120105A (zh) 2024-05-31
US20260058257A1 (en) 2026-02-26
WO2023090575A1 (fr) 2023-05-25
KR102822295B1 (ko) 2025-06-19
CA3238245A1 (fr) 2023-05-25
CA3237105A1 (fr) 2023-05-25
WO2023090574A1 (fr) 2023-05-25
CN117397117A (zh) 2024-01-12
JP2024538840A (ja) 2024-10-23
JP2024529471A (ja) 2024-08-06
EP4307461A4 (fr) 2025-10-29
KR102780714B1 (ko) 2025-03-12
JP7741966B2 (ja) 2025-09-18
KR20230073962A (ko) 2023-05-26
KR20230073961A (ko) 2023-05-26
US20240243393A1 (en) 2024-07-18
CN117136465A (zh) 2023-11-28
EP4307461A1 (fr) 2024-01-17
JP7810796B2 (ja) 2026-02-03
US20240339650A1 (en) 2024-10-10
EP4421970A4 (fr) 2025-07-02
US12512538B2 (en) 2025-12-30

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