JP3145330B2 - Carburizing or nitriding prevention method - Google Patents
Carburizing or nitriding prevention methodInfo
- Publication number
- JP3145330B2 JP3145330B2 JP07733497A JP7733497A JP3145330B2 JP 3145330 B2 JP3145330 B2 JP 3145330B2 JP 07733497 A JP07733497 A JP 07733497A JP 7733497 A JP7733497 A JP 7733497A JP 3145330 B2 JP3145330 B2 JP 3145330B2
- Authority
- JP
- Japan
- Prior art keywords
- nitriding
- carburizing
- preventing
- powder
- laser beam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C20/00—Chemical coating by decomposition of either solid compounds or suspensions of the coating forming compounds, without leaving reaction products of surface material in the coating
- C23C20/06—Coating with inorganic material, other than metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/04—Treatment of selected surface areas, e.g. using masks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、浸炭もしくは窒化
(以下、浸炭・窒化と記載する)防止法に関し、例えば鋼
等の金属部品を部分的に浸炭・窒化して当該部分を硬質
化すると共に、他の部分は非浸炭状態もしくは非窒化状
態のままで残して強靭性を維持しようとする際に、浸炭
・窒化防止用として使用される粉末を用いた浸炭・窒化
防止法に関するものである。TECHNICAL FIELD The present invention relates to carburizing or nitriding.
Concerning the prevention method (hereinafter referred to as carburizing / nitriding), for example, metal parts such as steel are partially carburized / nitrided to harden the part, and the other parts are left in a non-carburized state or a non-nitrided state. The present invention relates to a method for preventing carburizing and nitriding using a powder used for preventing carburizing and nitriding when the toughness is to be maintained by leaving the above.
【0002】[0002]
【従来の技術】自動車や船舶等に用いられるカム、シャ
フト、ピストン、ピンあるいは各種歯車や切削工具のよ
うな金属製機械部品においては、部品全体としては強靭
性が要求される一方、摩擦を受ける部分には高レベルの
耐摩耗性が要求される。このような強靭性と耐摩耗性を
兼ね備えた機械部品を得る方法として、強靭な鋼材を使
用し、耐摩耗性の要求される部分だけを浸炭・窒化処理
して硬質化する方法があり、この場合、硬質化すべき部
分以外はマスキングして浸炭・窒化を防止し強靭性を保
つ方法が採用されている。2. Description of the Related Art Metal mechanical parts such as cams, shafts, pistons, pins, various gears and cutting tools used in automobiles and ships, etc., require toughness as a whole, but are subject to friction. The parts require a high level of wear resistance. As a method of obtaining such a mechanical part having both toughness and wear resistance, there is a method of using a tough steel material and carburizing / nitriding only the part where the wear resistance is required to harden. In this case, a method is employed in which portions other than the portion to be hardened are masked to prevent carburization and nitriding and maintain toughness.
【0003】この種のマスキング材としては、従来より
銅めっきや錫めっきが採用されていたが、マスキングの
ためのめっき作業が煩雑で手数を要するところから、最
近ガスバリヤー性皮膜を形成する塗料タイプのマスキン
グ材が開発され、急速に普及してきている。即ち塗料タ
イプのマスキング材とは、硼砂や硼珪酸あるいは錫粉の
ごとき浸炭・窒化防止作用を持った薬剤粉末を少量の樹
脂および溶剤に配合したもので、浸炭・窒化のための熱
処理に先立って、鋼材の特定部位にこの塗料を塗布して
おく。そして、これを浸炭・窒化剤が装入されあるいは
浸炭・窒化性ガス雰囲気に保たれている炉に入れて30
0〜1000℃に加熱すると、塗料中の樹脂が熱分解し
て消失すると同時に浸炭・窒化防止成分は鋼材表面に焼
きついて浸炭・窒化防止皮膜を形成し、浸炭・窒化成分
との接触を阻止する結果、当該塗装部分の浸炭・窒化が
防止される。この場合、浸炭・窒化防止皮膜に塗装むら
があったりピンホール欠陥等があると浸炭・窒化防止の
目的が果たせなくなるので、欠陥のない均一な浸炭・窒
化防止皮膜を形成することが最大のポイントとなる。As a masking material of this kind, copper plating or tin plating has been conventionally used. However, since a plating operation for masking is complicated and time-consuming, a paint type which recently forms a gas barrier film is used. Masking materials have been developed and are rapidly spreading. That is, a paint-type masking material is a mixture of a small amount of resin and a solvent with a carburizing / nitriding chemical powder, such as borax, borosilicate or tin powder, prior to heat treatment for carburizing / nitriding. This paint is applied to a specific portion of a steel material. Then, this is placed in a furnace in which a carburizing / nitriding agent is charged or which is kept in a carburizing / nitriding gas atmosphere, and the mixture is placed in a furnace.
When heated to 0 to 1000 ° C., the resin in the paint is thermally decomposed and disappears, and at the same time, the carburizing / nitriding prevention component is baked on the steel material surface to form a carburizing / nitriding prevention film, thereby preventing contact with the carburizing / nitriding component. As a result, carburizing and nitriding of the painted portion are prevented. In this case, if the carburizing / nitriding coating has uneven coating or pinhole defects, the purpose of carburizing / nitriding prevention cannot be fulfilled, so the most important point is to form a defect-free uniform carburizing / nitriding prevention coating. Becomes
【0004】ところが、この塗料はビヒクル成分として
作用する樹脂成分の配合量が少ない(多いと熱分解した
ときに分解ガスの放出が著しくなって浸炭・窒化防止皮
膜の焼付きが阻害される)ので、流延性が乏しく、均一
な塗膜を形成するには溶剤で希釈して何度も重ね塗りを
しなければならない。そのため筆や刷毛等を使った丹念
な作業が要求され、多大な人手と労力がかかる。[0004] However, in this paint, the amount of the resin component acting as a vehicle component is small (a large amount causes the release of decomposed gas when thermally decomposed, preventing the carburizing / nitriding prevention film from seizing). In order to form a uniform coating film with poor castability, it must be diluted with a solvent and applied repeatedly. Therefore, elaborate work using a brush or a brush is required, and a great deal of manpower and labor is required.
【0005】本発明者らは、浸炭・窒化防止処理される
べき被処理基材が平滑で曲面や凹凸を有する場合であっ
ても確実な浸炭・窒化防止効果が得られる浸炭・窒化防
止法として、特願平8−91436号公報において、浸
炭もしくは窒化防止作用を有する硼素系無機化合物と、
浸炭もしくは窒化条件下で熱分解する熱融着性樹脂を必
須成分として含有する浸炭もしくは窒化防止用粉末を被
処理金属の浸炭・窒化を防止すべき部位に融着する方法
を開示した。この浸炭・窒化防止処理法により簡単な手
段で被処理基材の形状や表面性状等にかかわりなく、優
れた浸炭・窒化防止効果のある厚めの皮膜を均一に形成
することができるようになった。The present inventors have proposed a carburizing / nitriding prevention method whereby a reliable carburizing / nitriding effect can be obtained even when the substrate to be carburized / nitrided is smooth and has a curved surface or unevenness. In Japanese Patent Application No. 8-91436, a boron-based inorganic compound having an action of preventing carburization or nitriding,
A method for fusing a carburizing or nitriding preventing powder containing a heat-fusible resin which thermally decomposes under carburizing or nitriding conditions as an essential component to a site where carburizing and nitriding of a metal to be treated is to be prevented has been disclosed. This carburizing / nitriding prevention method has made it possible to uniformly form a thick film having an excellent carburizing / nitriding preventing effect by simple means regardless of the shape and surface properties of the substrate to be treated. .
【0006】[0006]
【発明が解決しようとする課題】しかし、浸炭・窒化防
止作用を有する物質と熱融着性樹脂からなる上記のよう
な浸炭・窒化防止剤を用いる浸炭・窒化処理での浸炭・
窒化防止方法においては、上記浸炭・窒化防止剤が正確
に浸炭・窒化防止処理されるべき部位のみに付着され、
且つ浸炭・窒化防止処理されるべき部位には隙間なく完
全に付着されることが必要である。そのためには浸炭・
窒化防止処理されるべき部位だけが精度よく且つ十分に
熱融着樹脂の融着温度以上に加熱されなければならな
い。本発明の目的は浸炭・窒化防止処理されるべき部位
のみに精度よく浸炭・窒化防止剤を付着および融着させ
て、浸炭・窒化防止されるべき部位だけをより確実に浸
炭・窒化防止処理する方法を提供することである。However, carburizing / nitriding using a carburizing / nitriding agent comprising a substance having an anti-carburizing / nitriding action and a heat-fusible resin as described above.
In the nitridation prevention method, the carburizing / nitriding agent is precisely adhered only to the portion to be carburized / nitriding-treated,
In addition, it is necessary to completely adhere the portion to be subjected to the carburizing and nitriding prevention treatment without any gap. For that, carburizing
Only the part to be subjected to the nitridation treatment must be accurately and sufficiently heated to a temperature higher than the fusion temperature of the heat-fusion resin. An object of the present invention is to precisely adhere and fuse a carburizing / nitriding agent only to a portion to be carburized / nitrided, and to more reliably perform a carburizing / nitriding treatment only to a portion to be carburized / nitrided. Is to provide a way.
【0007】[0007]
【課題を解決するための手段】上記課題を解決すること
のできた本発明に係る浸炭・窒化防止方法は、浸炭もし
くは窒化防止処理を必要とする部位のみを選択的にレー
ザービームで加熱するところにその特徴がある。即ち、
本発明は、金属材料の浸炭もしくは窒化処理において浸
炭もしくは窒化防止用粉末により被処理金属の一部を浸
炭もしくは窒化から防止する方法であって、被処理金属
材料全体または浸炭もしくは窒化防止すべき部分を少な
くとも含む領域に浸炭もしくは窒化防止用粉末を塗布し
た後、浸炭もしくは窒化防止すべき部分をレーザービー
ム加熱により浸炭もしくは窒化防止用粉末の融着温度以
上に加熱し、浸炭もしくは窒化防止すべき部分のみに上
記浸炭もしくは窒化防止用粉末を融着させることを特徴
とする浸炭もしくは窒化防止法に関する。The carburizing / nitriding prevention method according to the present invention, which has solved the above-mentioned problems, is characterized in that only a portion requiring carburizing or nitriding prevention is selectively heated with a laser beam. It has that characteristic. That is,
The present invention relates to a method for preventing a part of a metal to be treated from carburizing or nitriding with a powder for preventing carburizing or nitriding in a carburizing or nitriding treatment of a metal material. After applying the carburizing or nitriding powder to at least the region containing, the portion to be carburized or nitrided is heated to a temperature equal to or higher than the fusion temperature of the carburizing or nitriding powder by laser beam heating, and the portion to be carburized or nitrided is prevented. The present invention also relates to a method for preventing carburization or nitriding, characterized in that the above-mentioned powder for carburizing or nitriding is fused only to the above.
【0008】特に、浸炭・窒化防止用粉末として浸炭も
しくは窒化防止作用を有する物質と、浸炭もしくは窒化
条件下で熱分解する熱融着性樹脂を必須成分として含有
する粉末を用いることを特徴とする上記浸炭・窒化防止
法に関する。[0008] In particular, the present invention is characterized in that a powder having a carburizing or nitriding preventing action as a powder for preventing carburizing and nitriding and a powder containing a heat-fusible resin which is thermally decomposed under carburizing or nitriding conditions as essential components are used. The present invention relates to the above carburizing / nitriding prevention method.
【0009】[0009]
【発明の実施の態様】本発明の浸炭・窒化防止法におい
て浸炭・窒化防止用粉末を用いて防炭・防窒を行うに当
たっては、被処理材の全体または防炭・防窒処理すべき
部位を少なくとも含む領域に静電塗装などにより浸炭・
窒化防止剤を塗布しておき、次いで浸炭・窒化防止すべ
き部分のみをレーザー照射によって該粉末が熱融着性を
示す溶融温度以上に加熱することにより、浸炭・窒化防
止すべき部分だけに浸炭・窒化防止剤を固定することが
できるので、基材の形状や表面性状に関わりなく、防炭
・防窒を必要とする部位のみに該粉体を簡単かつ確実に
付着させることができる。このときの加熱温度は、粉末
中の融着成分の溶融温度に応じてその温度よりも高温に
すればよく、通常は120〜350℃程度に加熱され
る。防炭・防窒処理を必要としないレーザー未照射部分
の粉末は被処理材に融着していないので、レーザー照射
後に空気を吹き付ける等の方法により除去される。DESCRIPTION OF THE PREFERRED EMBODIMENTS In the carburizing / nitriding prevention method of the present invention, when performing carburizing / nitriding using a powder for carburizing / nitriding prevention, the entire material to be treated or a part to be subjected to carbonitriding / nitriding treatment. Carburizing at least the area containing
An anti-nitriding agent is applied, and then only the portion to be carburized and nitrided is heated by laser irradiation to a temperature higher than the melting temperature at which the powder exhibits thermal fusibility, thereby carburizing only the portion to be carburized and nitrided. -Since the nitridation inhibitor can be fixed, the powder can be easily and reliably adhered only to the portions requiring carbon and nitrogen prevention, regardless of the shape and surface properties of the substrate. The heating temperature at this time may be higher than the temperature according to the melting temperature of the fusion component in the powder, and is usually heated to about 120 to 350 ° C. Since the powder in the non-laser-irradiated portion which does not require the carbon-proofing / nitrification-proofing treatment is not fused to the material to be treated, it is removed by a method such as blowing air after the laser irradiation.
【0010】加熱手段としては、被処理材の形状が、曲
面を有したり凹凸を有するものであっても、またその防
炭・防窒部位が複雑微細な図形であっても、必要部分だ
けを確実かつ精度よく加熱できるものが望まれる。この
ような加熱手段として本発明ではレーザービーム加熱法
を用いる。被処理材に浸炭・窒化防止剤を粉体塗装した
後、この加熱手段により厳密に被処理材の防炭・防窒す
べき部分のみを加熱することによって当該加熱部位のみ
に浸炭・窒化防止用粉末を簡単かつ確実に付着させるこ
とができる。かくして、防炭・防窒部位に粉末を溶融付
着させた後は、これに浸炭・窒化処理が行われるが、こ
の浸炭・窒化は通常500〜1000℃の温度条件で行
われるので、該温度に到達するまでの間に該粉体中の樹
脂は熱分解を起こして消失し、浸炭・窒化防止作用を有
する物質のみが残って防炭・防窒皮膜が形成され、当該
部分の炭化・窒化が防止されることになる。[0010] As the heating means, even if the material to be treated has a curved surface or an uneven shape, and even if the carbon- and nitrogen-proof parts are complicated and fine figures, only necessary parts are required. Which can surely and accurately heat the material is desired. In the present invention, a laser beam heating method is used as such a heating means. After powder coating the material to be treated with a carburizing / nitriding inhibitor, the heating means strictly heats only the portion of the material to be carburized / nitrided to prevent carburizing / nitriding. The powder can be easily and reliably attached. Thus, after the powder is melt-adhered to the carburizing / nitriding site, it is subjected to a carburizing / nitriding process. Since the carburizing / nitriding is usually carried out at a temperature of 500 to 1000 ° C, In the meantime, the resin in the powder undergoes thermal decomposition and disappears, leaving only a substance having an anti-carburizing / nitriding action to form a carbon- and nitric-resistant coating. Will be prevented.
【0011】本発明に用いるレーザービーム加熱方法
は、コンピューターに記憶された図形パターンにしたが
って走査し、加熱を要する部分だけにレーザー光を発射
するスキャニングヘッドを備えたスキャニング式レーザ
ービーム照射装置を用いて行うのが好ましい。レーザー
ビームが照射されるべき図形は、コンピューターにより
レーザー発射ヘッドが動かされてもよいし、または発射
ヘッドは固定して被処理材を動かしてもよいが、いずれ
の場合も図形トレーシングが自動的に制御されているこ
とが好ましい。The laser beam heating method used in the present invention uses a scanning type laser beam irradiation apparatus equipped with a scanning head which scans according to a graphic pattern stored in a computer and emits a laser beam only to a portion requiring heating. It is preferred to do so. The graphic to be irradiated with the laser beam may be moved by the laser firing head by a computer or the firing head may be fixed to move the workpiece, but in each case, the graphic tracing is automatically performed. Is preferably controlled.
【0012】発射されるレーザービームの幅は浸炭・窒
化防止処理されるべき部位の大きさと精度により選ばれ
る。浸炭・窒化防止する部分のみを厳密に加熱するため
には、ビームの幅を1.0mm、好ましくは0.1mmま
で制御できるものが好ましい。またレーザー出力は、被
処理材の所要部位が速やかに加熱されるために必要な大
きさのものが選ばれる。また上記の要求を満足して使用
できるコンピューター制御レーザー発生装置として市販
のものを使用することができ、例えばスキャニング式レ
ーザーマーカー装置 ML-4140C(ミヤチテクノス
(株)製)等を挙げることができる。The width of the laser beam to be emitted is selected according to the size and accuracy of the part to be carburized / nitrided. In order to strictly heat only the portion where carburizing and nitriding are to be prevented, it is preferable that the beam width can be controlled to 1.0 mm, preferably 0.1 mm. The laser output is selected to have a size necessary to quickly heat a required portion of the material to be processed. As the computer-controlled laser generator that can be used to satisfy the above requirements, a commercially available one can be used, and examples thereof include a scanning type laser marker device ML-4140C (manufactured by Miyachi Technos Co., Ltd.).
【0013】なお、被処理材に浸炭・窒化防止用粉末を
付着させるための具体的な方法は特に制限されず、流動
浸漬法、スプレー法、静電付着法など公知の方法を適宜
変更して適用することができる。The specific method for adhering the carburizing / nitriding prevention powder to the material to be treated is not particularly limited, and known methods such as a fluid immersion method, a spray method, and an electrostatic adhesion method may be appropriately modified. Can be applied.
【0014】図1には本発明に好適なレーザービーム加
熱と浸炭・窒化防止用粉末の塗布機能を組み込んだ自動
装置の一例を示す。この図にしたがって本発明の浸炭・
窒化防止法を説明する。部分的な防炭・防窒を必要とす
る試験片(6)を6軸ロボット(3)により粉体塗装ブ
ース(2)の中に移動させる。そこで、静電塗布により
試験片全体に浸炭・窒化防止剤を付着させる。この試験
片を6軸ロボットによりYAGレーザーマーカー(4)
のレーザー照射位置まで移動させ、防炭・防窒を必要と
する部分だけにレーザーを照射しその部分だけ粉体の浸
炭・窒化防止剤を試験片に融着させる。レーザー照射に
当たってはレーザーマーカーコントローラ(5)によ
り、レーザー照射のX軸、Y軸を制御することができ、
6軸ロボットによりZ軸を制御することができる。その
後ロボットが試験片を塗装ブースへ移動させ、エアーブ
ローにより融着部分以外の粉体を飛散させる。FIG. 1 shows an example of an automatic apparatus incorporating a laser beam heating and a carburizing / nitriding prevention powder coating function suitable for the present invention. According to this figure, the carburizing
The nitriding prevention method will be described. The test piece (6) requiring partial carbon protection and nitrification is moved into the powder coating booth (2) by the 6-axis robot (3). Therefore, a carburizing / nitriding inhibitor is attached to the entire test piece by electrostatic coating. This test piece is YAG laser marker (4) by a 6-axis robot.
To the laser irradiation position, and irradiate the laser only to the part requiring carbon prevention and nitrification, and fuse the carburizing and nitriding inhibitor of the powder to the test piece. In laser irradiation, the laser marker controller (5) can control the X and Y axes of laser irradiation,
The 6-axis robot can control the Z-axis. After that, the robot moves the test piece to the painting booth and scatters the powder except the fused part by air blow.
【0015】本発明の浸炭・窒化防止用粉末を構成する
浸炭・窒化防止作用を有する物質としては硼素系無機化
合物または酸化硼素系非晶質体が好ましい。このような
硼素系無機化合物または酸化硼素系非晶質体としては浸
炭・窒化処理時の加熱条件(通常300〜1000℃)
で軟化し、前記融着用樹脂の熱分解による焼失とほぼ同
時期に緻密な防炭・防窒皮膜を形成して浸炭・窒化防止
機能を発揮し得るものとして、450℃以上の温度条件
下で溶融もしくは融着して基材表面に焼付き、緻密な防
炭・防窒皮膜を形成する硼素系無機化合物が選ばれる。As the carburizing / nitriding preventing substance constituting the powder for preventing carburizing / nitriding of the present invention, a boron-based inorganic compound or a boron oxide-based amorphous material is preferable. Such a boron-based inorganic compound or a boron oxide-based amorphous body is heated under carburizing and nitriding treatments (normally at 300 to 1000 ° C.).
At about 450 ° C. or higher as a material capable of forming a dense carbon- and nitrogen-proof coating and exerting a function of preventing carburization and nitridation almost at the same time as the burning due to the thermal decomposition of the fusion resin. A boron-based inorganic compound that is melted or fused and seized on the substrate surface to form a dense carbon- and nitrogen-resistant coating is selected.
【0016】硼素系無機化合物としては、たとえば硼
砂、酸化硼素、硼珪酸、フェニルボロン酸等が具体例と
して挙げられる。中でも特に好ましいのは酸化硼素であ
る。Specific examples of the boron-based inorganic compound include borax, boron oxide, borosilicate, phenylboronic acid and the like. Among them, boron oxide is particularly preferred.
【0017】本発明で使用される酸化硼素系非晶質体は
酸化硼素B2O3と他の無機材料との非晶質体である。好
ましい非晶質体として酸化硼素-酸化珪素、酸化硼素-酸
化珪素-クレー、酸化硼素-酸化珪素-アルミナを挙げる
ことができる。酸化硼素-酸化珪素非晶質体の場合、B2
O3:SiO2(重量比)が65〜95:35〜5、好ま
しくは70〜90:30〜10である。The boron oxide-based amorphous material used in the present invention is an amorphous material of boron oxide B 2 O 3 and another inorganic material. Preferred amorphous materials include boron oxide-silicon oxide, boron oxide-silicon oxide-clay, and boron oxide-silicon oxide-alumina. In the case of boron oxide-silicon oxide amorphous, B 2
O 3: SiO 2 (weight ratio) is 65 to 95: 35 to 5, preferably 70 to 90: a 30 to 10.
【0018】硼素系無機化合物または酸化硼素系非晶質
体は、水分含有率が10重量%以下、より好ましくは5
重量%以下のものを選択使用することが望ましい。しか
して、付着水や結晶水の如何を問わず、該硼素系無機化
合物または酸化硼素系非晶質体中の水分量が多すぎる場
合は、防炭・防窒皮膜の形成時に該水分の揮発によって
皮膜にピンホール欠陥等が生じ、確実な防炭・防窒皮膜
が形成されにくくなり、あるいは防炭・防窒皮膜が全く
形成されなくなることもあるからである。The boron-based inorganic compound or the boron oxide-based amorphous body has a water content of 10% by weight or less, more preferably 5% by weight or less.
It is desirable to select and use one having a weight percentage of not more than one. If the amount of water in the boron-based inorganic compound or the boron oxide-based amorphous material is too large, regardless of the amount of water adhering or water of crystallization, volatilization of the water during the formation of the carbon- and nitrogen-proof coatings. This causes pinhole defects or the like in the film, making it difficult to form a reliable carbon- and nitrogen-proof coating, or preventing the formation of a carbon- and nitrogen-proof coating at all.
【0019】このとき、防炭・防窒に必要かつ十分な厚
みの皮膜を形成するには、当該粉末中に占める硼素系無
機化合物または酸化硼素系非晶質体の無水基準の含有量
を20〜80重量%の範囲にすることが望ましく、含有
量が不足する場合は、樹脂が分解・焼失した後の防炭・
防窒皮膜が薄く不均一になったりピンホール欠陥を生じ
ることがあり、確実な防炭・防窒化効果が得られ難くな
る。逆に多すぎる場合は、樹脂の絶対量が不足気味とな
って該粉末を被処理材の浸炭・窒化防止部位へ付着させ
る際に密着不良となることがあり、浸炭・窒化処理時に
形成される防炭・防窒膜の密着性が低下し、確実な防炭
・防窒効果が得られ難くなる。At this time, in order to form a film having a thickness necessary and sufficient for carbon and nitrogen prevention, the content of the boron-based inorganic compound or the boron oxide-based amorphous body in the powder should be 20% on an anhydrous basis. When the content is insufficient, the carbon content after the resin is decomposed and burned is reduced.
The nitrogen barrier film may be thin and non-uniform or may have pinhole defects, making it difficult to obtain a reliable carbon / nitridation effect. Conversely, if the amount is too large, the absolute amount of the resin tends to be insufficient and the powder may be poorly adhered when adhering the powder to the carburizing / nitriding prevention portion of the material to be processed, and may be formed during the carburizing / nitriding process. The adhesion of the carbon-proof and nitrogen-proof film is reduced, and it is difficult to obtain a reliable carbon-proof and nitrogen-proof effect.
【0020】一方、熱融着性樹脂は、浸炭・窒化防止用
粉末を被処理材の防炭・防窒部位へ付着させる際の接着
成分として作用すると共に、浸炭・窒化処理条件下では
熱分解して消失する特性を有している。即ち防炭・防窒
を図るには、まず上記粉末を被処理材の防炭・防窒部位
へ確実に付着させることが必要であるが、本発明では前
述の硼素系無機化合物または酸化硼素系非晶質体と共に
所定量の熱融着性樹脂を必須成分として含有させておく
ことにより、上記防炭・防窒部位への該粉末の付着を簡
単に行うことができる。熱融着性樹脂としては、熱可塑
性樹脂および熱硬化性樹脂を使用することができ、熱可
塑性樹脂の場合は熱による軟化溶融により、または熱硬
化性樹脂の場合は、硬化反応を生じる前の可塑化に伴っ
て生じる融着性により、被処理材の防炭・防窒部位へ該
粉末を簡単に付着させることが可能となる。On the other hand, the heat-fusible resin acts as an adhesive component when the powder for preventing carburizing and nitriding is adhered to the carbon- and nitriding portions of the material to be treated, and also thermally decomposes under the conditions of carburizing and nitriding. Has the property of disappearing. In other words, in order to prevent carbon and nitrogen, it is necessary to ensure that the powder is first adhered to the carbon and nitrogen portions of the material to be treated. In the present invention, the boron-based inorganic compound or the boron oxide-based compound is used. By containing a predetermined amount of the heat-fusible resin as an essential component together with the amorphous body, the powder can be easily attached to the above carbon- and nitrogen-proof parts. As the heat-fusible resin, a thermoplastic resin and a thermosetting resin can be used, and in the case of a thermoplastic resin, by softening and melting by heat, or in the case of a thermosetting resin, before a curing reaction occurs. Due to the fusibility caused by the plasticization, the powder can be easily attached to the carbon- and nitrogen-proof parts of the material to be treated.
【0021】従って、この熱融着性樹脂は、第1の特性
として熱により軟化溶融して融着性を示す熱可塑性のも
のまたは熱硬化反応を生じる前に一旦軟化して融着性を
示すものであることが必要であり、好ましくは350℃
程度以下、より好ましくは300℃程度以下の温度で熱
融着性を示すものを選択することが望まれる。しかし
て、熱融着性を示す温度が高すぎるもの、例えば350
℃程度を超えるものでは、後述するような方法による防
炭・防窒部位への付着を確実に行い難くなり、結果的に
満足のいく防炭・防窒効果が得られなくなることがある
からである。Accordingly, the first heat-fusible resin is a thermoplastic resin which is softened and melted by heat and exhibits a fusibility as a first characteristic, or is once softened and shows a fusibility before a thermosetting reaction occurs. And preferably at 350 ° C.
It is desired to select a material exhibiting heat fusibility at a temperature of about 300 ° C. or less, more preferably about 300 ° C. or less. Therefore, the temperature at which the heat fusibility is too high, for example, 350
If the temperature exceeds about ℃, it will be difficult to reliably adhere to the carbon- and nitrogen-resistant parts by the method described below, and as a result, a satisfactory carbon- and nitrogen-resistant effect may not be obtained. is there.
【0022】また、該融着性樹脂の第2の特性として
は、浸炭・窒化防止用粉末を防炭・防窒部位へ付着させ
た後で且つ浸炭・窒化処理の前には熱分解を起こして消
失し、前記硼素系無機化合物または酸化硼素系非晶質体
のみからなる防炭・防窒皮膜の形成を損なわない特性が
必要があり、好ましくは400〜600℃程度の範囲で
熱分解して消失するものを選択することが望まれる。し
かして、該熱分解温度が高すぎるもの、例えば700℃
を超えるものでは、浸炭・窒化の途中で熱分解が進行し
て防炭・防窒皮膜にピンホール欠陥を生じ、確実な防炭
・防窒効果が得られなくなるからである。The second characteristic of the fusible resin is that, after the carburizing / nitriding prevention powder is adhered to the carburizing / nitriding prevention site and before the carburizing / nitriding treatment, thermal decomposition occurs. It is necessary to have a property that does not impair the formation of a carbon- and nitrogen-resistant coating consisting solely of the boron-based inorganic compound or the boron-oxide-based amorphous material, and is preferably thermally decomposed in the range of about 400 to 600 ° C. It is desirable to select one that disappears. Therefore, the thermal decomposition temperature is too high, for example, 700 ° C.
If the ratio exceeds 1, thermal decomposition progresses during carburizing and nitriding, causing pinhole defects in the carbon- and nitrogen-proof coatings, making it impossible to obtain a reliable carbon- and nitrogen-proof effect.
【0023】上記のような要求特性を満たす熱分解性の
樹脂としては、様々の樹脂が例示されるが、それらの中
でも好ましい熱可塑性樹脂としてはポリエチレンやポリ
プロピレン等のポリオレフィン系樹脂やポリエステル系
樹脂、アクリル系樹脂などが、また熱硬化性樹脂として
は熱硬化型のポリエステル系樹脂やアクリル系樹脂が挙
げられる。熱硬化性樹脂を使用する場合、架橋反応性官
能基をブロックすることによって、主剤が加熱可塑化し
た後にブロック剤が離脱して硬化反応を示すような硬化
剤を選択することが好ましい。Various resins are exemplified as the thermally decomposable resin satisfying the above-mentioned required characteristics. Among them, preferred thermoplastic resins are polyolefin resins such as polyethylene and polypropylene, polyester resins, and the like. Acrylic resins and the like, and thermosetting resins include thermosetting polyester resins and acrylic resins. When a thermosetting resin is used, it is preferable to select a curing agent that blocks the cross-linking reactive functional group, releases the blocking agent after the main agent is heat-plasticized, and shows a curing reaction.
【0024】本発明に係る浸炭・窒化防止用粉末におけ
る該前記熱融着性樹脂の好ましい配合量は20〜80重
量%、より好ましくは40〜60重量%の範囲であり、
該樹脂の配合量が不足する場合は、後述するような方法
で防炭・防窒部位へ上記粉末を均一に溶融付着させるの
が困難になる傾向があり、逆に配合量が多すぎる場合
は、前記硼素系無機化合物または酸化硼素系非晶質体の
絶対量が不足することになって緻密な防炭・防窒皮膜が
形成されにくくなり、いずれの場合も満足のいく防炭・
防窒効果が得られなくなる恐れが生じてくる。The preferred amount of the heat-fusible resin in the carburizing / nitriding prevention powder according to the present invention is in the range of 20 to 80% by weight, more preferably 40 to 60% by weight.
If the compounding amount of the resin is insufficient, it tends to be difficult to uniformly melt-adhere the powder to the carbon- and nitrogen-proofing sites by a method described later, and conversely if the compounding amount is too large, The absolute amount of the boron-based inorganic compound or the boron oxide-based amorphous body is insufficient, so that it is difficult to form a dense carbon-proof / nitrogen-proof coating.
There is a possibility that the anti-nitrification effect cannot be obtained.
【0025】しかしながら、上記好適含有量の硼素系無
機化合物または酸化硼素系非晶質体と熱融着性樹脂を含
有する粉末を使用すると、被処理材表面に付着された該
粉末は、加熱部位(防炭・防窒部位)に於いて熱融着性樹
脂の熱可塑化に伴う粘着効果によって被処理材表面の該
部位に均一に融着し、また、これを例えば400℃以上
の浸炭・窒化雰囲気に曝した時には、該熱融着性樹脂が
熱分解により消失すると共に、該粉末中に含まれる十分
量の酸化硼素系非晶質体が溶融もしくは融着して緻密な
防炭・防窒皮膜が密着性よく形成されることになり、ピ
ンホール欠陥等を生じることなく確実な防炭・防窒を図
ることが可能となる。However, when a powder containing the above-mentioned boron-based inorganic compound or boron oxide-based amorphous body and a heat-fusible resin is used, the powder adhered to the surface of the material to be treated will not be heated. (Carbon-proofing / Nitrogen-proofing part) in the heat-fusible resin, due to the adhesive effect associated with the plasticization, it is uniformly fused to the part on the surface of the material to be treated. When exposed to a nitriding atmosphere, the heat-fusible resin disappears due to thermal decomposition, and a sufficient amount of boron oxide-based amorphous material contained in the powder is melted or fused to form a dense carbon / carbon-resistant material. Since the nitrogen coating is formed with good adhesion, it is possible to surely prevent carbon and nitrogen without causing pinhole defects or the like.
【0026】本発明に係る浸炭・窒化防止用粉末におけ
る必須の構成成分は上記の2種であるが、他の成分とし
ては水ガラス、フリット、低融点ガラス; あるいは錫、
アルミニウム、亜鉛等の金属粉や金属箔破砕物等を適量
添加し、防炭・防窒効果を更に高めることも有効であ
る。更に、例えば酸化チタン、酸化鉄、酸化亜鉛、タル
ク、炭酸カルシウム、雲母、シリカ(溶融シリカ、アエ
ロジル等)、アルミナ、マグネシウム、炭化珪素、フラ
イアッシュ、グラファイト、珪酸、カオリナイト、クレ
ー等を少量添加し、防炭・防窒皮膜の被処理材への密着
性や緻密性を高めたり、あるいは浸炭・窒化処理時にお
ける防炭・防窒皮膜の流動(垂れ落ち)を抑制することも
有効である。またレーザー吸収率を高めるために各種顔
料により、粉末浸炭・窒化防止剤に色を付けることが望
ましい。色の選択はレーザー光の熱吸収に左右され、緑
色、赤色などが比較的好ましい。吸収率を高めるために
被処理材表面にコロイド状グラファイト等を塗布しても
よい。The essential components in the carburizing / nitriding prevention powder according to the present invention are the above-mentioned two types, and the other components are water glass, frit, low melting point glass;
It is also effective to add an appropriate amount of a metal powder such as aluminum or zinc, a crushed metal foil, or the like to further enhance the carbon- and carbon-proofing effects. Further, for example, a small amount of titanium oxide, iron oxide, zinc oxide, talc, calcium carbonate, mica, silica (fused silica, aerosil, etc.), alumina, magnesium, silicon carbide, fly ash, graphite, silicic acid, kaolinite, clay, etc. is added. It is also effective to increase the adhesion and denseness of the carbon- and nitrogen-resistant coating to the material to be treated, or to suppress the flow (dripping) of the carbon- and nitrogen-resistant coating during carburizing and nitriding. . It is also desirable to color the powder carburizing / nitriding agent with various pigments in order to increase the laser absorption. The choice of color depends on the heat absorption of the laser light, and green and red are relatively preferred. Colloidal graphite or the like may be applied to the surface of the material to be treated in order to increase the absorption.
【0027】本発明の浸炭・窒化防止用粉末は、上記各
構成成分を均一に混合したものであり、その製法は一切
限定されず、例えば粉末状の酸化硼素系非晶質体と粉末
状の前記熱融着性樹脂、更には必要によりその他の副添
加剤を配合して均一に混合することによっても得ること
ができるが、好ましいのは、熱融着性樹脂を加熱軟化さ
せておき、これに酸化硼素系非晶質体粉末やその他の副
添加剤粉末を均一に分散させた後、冷却固化させてから
凍結粉砕する方法であり、この方法であれば、個々の構
成成分が分離することなく均質な成分組成の粉末を簡単
に得ることができるので好ましい。この方法に類似する
方法として、熱融着性樹脂を適当な溶剤に溶解してお
き、これに酸化硼素系非晶質体粉末やその他の副添加剤
粉末を均一に混合し、これを噴霧乾燥などによって乾燥
する方法なども好ましい方法として例示される。The carburizing / nitriding prevention powder of the present invention is obtained by uniformly mixing the above-mentioned components, and the production method thereof is not limited at all. For example, a powdered boron oxide-based amorphous material and a powdered The heat-fusible resin, and furthermore, if necessary, can be obtained by blending and uniformly mixing other auxiliary additives, but preferably, the heat-fusible resin is heated and softened. Is a method of uniformly dispersing a boron oxide-based amorphous powder and other auxiliary additive powders, cooling, solidifying, and then freeze-pulverizing. In this method, individual components are separated. It is preferable because a powder having a homogeneous component composition can be easily obtained. As a method similar to this method, a heat-fusible resin is dissolved in an appropriate solvent, and a boron oxide-based amorphous powder and other auxiliary additive powders are uniformly mixed with this, followed by spray drying. A method of drying by, for example, is also exemplified as a preferable method.
【0028】浸炭・窒化防止用粉末を被処理材の防炭・
防窒部位へ万遍なく均一に付着させるには、該粉末の平
均粒子径を10〜250μm、より好ましくは50〜2
00μmの範囲に粒度調整することが望ましい。しかし
て、該粉末が粗すぎる場合は、均質な防炭・防窒皮膜が
形成されにくくなる傾向があり、逆に細か過ぎる場合
は、厚めの防炭・防窒皮膜を形成しにくくなって満足な
防炭・防窒効果が発揮されにくくなる傾向があるからで
ある。The powder for preventing carburizing and nitriding is treated with a carbon
In order to allow the powder to adhere uniformly to the nitrogen-proofing site, the average particle diameter of the powder is 10 to 250 μm, more preferably 50 to 2 μm.
It is desirable to adjust the particle size to a range of 00 μm. However, if the powder is too coarse, it tends to be difficult to form a uniform carbon- and nitrogen-proof coating. Conversely, if the powder is too fine, it is difficult to form a thick carbon- and nitrogen-proof coating, which is satisfactory. This is because there is a tendency that a high carbon-prevention / nitrification-prevention effect is hardly exhibited.
【0029】この浸炭もしくは窒化防止用粉末におけ
る、浸炭もしくは窒化防止作用を有する硼素系無機化合
物または酸化硼素系非晶質体の好ましい含有率は、無水
基準の含有率で20〜80重量%、より好ましくは40
〜60重量%の範囲であり、また、浸炭もしくは窒化条
件下で熱分解する熱融着性樹脂の好ましい含有率は20
〜80重量%、より好ましくは40〜60重量%の範囲
である。The preferred content of the boron-based inorganic compound or the boron oxide-based amorphous substance having a carburizing or nitriding-preventing action in the carburizing or nitriding-preventing powder is from 20 to 80% by weight on an anhydrous basis. Preferably 40
And the preferred content of the heat-fusible resin that thermally decomposes under carburizing or nitriding conditions is 20% by weight.
To 80% by weight, more preferably 40 to 60% by weight.
【0030】また、上記硼素系無機化合物または酸化硼
素系非晶質体として特に好ましいのは、水分含有率10
重量%以下、より好ましくは5重量%以下のそれぞれ酸
化硼素または酸化硼素-酸化珪素非晶質体であり、熱融
着性樹脂として好ましいのは、ポリオレフィン系樹脂、
ポリエステル系樹脂、アクリル系樹脂の1種もしくはそ
れらの混合樹脂である。The above-mentioned boron-based inorganic compound or boron oxide-based amorphous body is particularly preferable because it has a water content of 10%.
% By weight or less, more preferably 5% by weight or less, respectively, of boron oxide or boron oxide-silicon oxide amorphous material. Preferred as the heat-fusible resin are polyolefin resins,
One of polyester-based resins and acrylic-based resins or a mixed resin thereof.
【0031】上記本発明が適用される被処理材として
は、部分的な浸炭・窒化処理によって表面硬質化が行わ
れる様々の金属材が挙げられるが、中でも最も一般的な
のは鋼材や合金鋼であり、シャフトや軸受けあるいは研
磨、研削部材の如く、強力な摩擦や摩耗を受ける部分は
浸炭・窒化によって硬質化し、その他の部分は浸炭・窒
化を抑えて高靭性の維持が求められるような機械部品を
得る際の防炭・防窒部位に本発明を適用することによっ
て、当該防炭・防窒部の靭性を維持しつつ非付着部のみ
を浸炭・窒化処理により硬質化することが可能となる。Examples of the material to be treated according to the present invention include various metal materials whose surface is hardened by partial carburizing and nitriding treatment. Among them, steel materials and alloy steels are the most common. For parts that are subject to strong friction or wear, such as shafts and bearings or grinding and grinding members, are hardened by carburizing and nitriding, and other parts are required to suppress carburizing and nitriding to maintain high toughness. By applying the present invention to the carbon- and nitrogen-proof parts at the time of obtaining, it is possible to harden only the non-adhered parts by carburizing and nitriding while maintaining the toughness of the carbon- and nitrogen-proof parts.
【0032】[0032]
【実施例】以下、実施例および比較例を挙げて本発明の
構成および作用効果を具体的に説明するが、本発明はも
とより下記実施例に限定されるものではなく、前・後記
の趣旨に適合し得る範囲で適当な変更を加えて実施する
ことも勿論可能であり、それらはいずれも本発明の技術
的範囲に包含される。EXAMPLES Hereinafter, the structure and operation and effect of the present invention will be described specifically with reference to Examples and Comparative Examples. However, the present invention is not limited to the following Examples, and the purpose of the present invention is described below. It is, of course, possible to carry out the present invention with appropriate modifications as far as it is applicable, and all of them are included in the technical scope of the present invention.
【0033】実施例 1 浸炭処理用試験片として直径22mm、長さ70mmの
円柱型鋼材を縦方向に2等分したカマボコ型(半円柱
型)のものを用いた。この試験片を図1に示す6軸ロボ
ットにより塗装ブース(2)に移し、試験片全体に静電
塗装により、酸化硼素90重量%と酸化珪素10重量%
からなる酸化硼素-酸化珪素系非晶質体の粉末55重量
%とポリエチレン粉末45重量%とからなる浸炭・窒化
防止剤粉末(平均粒径100μm)を塗布した。次いで
この試験片を6軸ロボットによりYAGレーザーマーカ
ー(4)のレーザー照射位置まで移動させ、コンピュー
ター制御により試験片の平面部(カマボコ型の底面部)
上に一辺が5mmの正方形のパターンが描けるようにレ
ーザー照射した。レーザー照射を終えた試験片を6軸ロ
ボットにより再度塗装ブース(2)に移し、エアーブロ
ーして試験片上の浸炭・窒化防止剤を吹き飛ばした。試
験片上には±0.5mmの精度で浸炭・窒化防止剤が融
着していた。次に、この試験片を浸炭処理用の加熱炉に
入れ、ガス式浸炭により浸炭処理を施した。処理後、試
験片を顕微鏡観察および硬度測定により評価したとこ
ろ、浸炭処理による耐摩耗性向上を意図した部分だけに
正確に硬度の向上が見られ、浸炭・窒化防止剤により保
護された部分は全く浸炭作用をから保護されていた。 Example 1 As a test piece for carburizing treatment, a cylindrical (semi-cylindrical) type in which a cylindrical steel material having a diameter of 22 mm and a length of 70 mm was bisected in a vertical direction was used. The test piece was transferred to the coating booth (2) by the six-axis robot shown in FIG. 1, and the entire test piece was electrostatically coated by 90% by weight of boron oxide and 10% by weight of silicon oxide.
An anti-carburizing / nitriding agent powder (average particle size: 100 μm) consisting of 55% by weight of a boron oxide-silicon oxide-based amorphous body powder made of and 55% by weight of a polyethylene powder was applied. Next, the test piece is moved to the laser irradiation position of the YAG laser marker (4) by a 6-axis robot, and the flat portion of the test piece (the bottom portion of the Kamaboko shape) is controlled by a computer.
Laser irradiation was performed so that a square pattern with a side of 5 mm could be drawn on the upper side. The test piece after the laser irradiation was transferred again to the painting booth (2) by a six-axis robot, and air blown to blow off the carburizing / nitriding inhibitor on the test piece. An anti-carburizing / nitriding agent was fused on the test piece with an accuracy of ± 0.5 mm. Next, this test piece was put into a heating furnace for carburizing treatment, and carburizing treatment was performed by gas carburizing. After the treatment, the specimen was evaluated by microscopic observation and hardness measurement, and it was found that only the part intended to improve the wear resistance by carburizing treatment showed an accurate increase in hardness, and the part protected by the carburizing and nitriding agent was completely The carburizing action was protected from.
【0034】[0034]
【発明の効果】本発明の方法により、浸炭・窒化処理す
べき金属材料のうち、防炭・防窒処理を施したい部分だ
けに高精度で浸炭・窒化防止剤を付着させることがき
る。According to the method of the present invention, the carburizing / nitriding preventive agent can be attached with high precision only to the portion of the metal material to be carburized / nitrided where the carburizing / nitriding treatment is desired.
【図1】 本発明の浸炭・窒化防止処理を実施する一例
の装置の側面図。FIG. 1 is a side view of an example of an apparatus for performing a carburizing / nitriding prevention treatment of the present invention.
1:粉体静電塗装装置、 2:塗装ブース、 3:6軸ロボット、 4:YASレーザーマーカー: 5:レーザーマーカーコントローラー、 6:試験片。 1: powder electrostatic coating device, 2: painting booth, 3: 6-axis robot, 4: YAS laser marker: 5: laser marker controller, 6: test specimen.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 土肥 幸生 兵庫県尼崎市西長洲町2丁目6番1号 株式会社ナード研究所内 (72)発明者 石垣 よしみ 兵庫県尼崎市西長洲町2丁目6番1号 株式会社ナード研究所内 (72)発明者 赤松 勝也 大阪府豊中市緑丘1丁目23番13号 (58)調査した分野(Int.Cl.7,DB名) C23C 8/02,8/04 C23C 8/20,8/24 C21D 1/09,1/34,1/70 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yukio Toi 2-6-1 Nishi-Nagasu-cho, Amagasaki-shi, Hyogo Inside Nard Research Institute Co., Ltd. (72) Inventor Yoshimi Ishigaki 2-6-Nishi-Nagasu-cho, Amagasaki-shi, Hyogo No. 1 Nard Research Laboratories Co., Ltd. (72) Inventor Katsuya Akamatsu 1-23-13 Midorigaoka, Toyonaka-shi, Osaka (58) Field surveyed (Int. Cl. 7 , DB name) C23C 8 / 02,8 / 04 C23C 8 / 20,8 / 24 C21D 1 / 09,1 / 34,1 / 70
Claims (9)
て浸炭もしくは窒化防止用粉末により被処理金属の一部
を浸炭もしくは窒化から防止する方法であって、被処理
金属材料全体または浸炭もしくは窒化防止処理すべき部
分を少なくとも含む領域に浸炭もしくは窒化防止用粉末
を塗布した後、浸炭もしくは窒化防止すべき部分をレー
ザービーム加熱により浸炭もしくは窒化防止用粉末の融
着温度以上に加熱し、浸炭もしくは窒化防止すべき部分
のみに上記浸炭もしくは窒化防止用粉末を融着させるこ
とを特徴とする浸炭もしくは窒化防止法。1. A method for preventing a part of a metal to be treated from being carburized or nitrided by a carburizing or nitriding powder in a carburizing or nitriding treatment of a metal material, wherein the whole metal material to be treated or a carburizing or nitriding preventing treatment is performed. After applying the carburizing or nitriding preventing powder to at least the region including the portion to be carburized, the portion to be carburized or nitriding is heated by laser beam heating to a temperature equal to or higher than the fusion temperature of the carburizing or nitriding preventing powder to prevent carburizing or nitriding. A method for preventing carburization or nitriding, wherein the powder for preventing carburizing or nitriding is fused only to a part to be carburized.
発射装置および被処理材の防炭もしくは防窒すべき部分
のみにレーザービームが照射されるようにレーザービー
ムを発射するスキャニングヘッドの動きを自動的に制御
駆動するコンピューターを含む装置から発射されたレー
ザービームによって行われる請求項1記載の浸炭もしく
は窒化防止法。2. The laser beam heating automatically controls the movement of a laser beam emitting device and a scanning head that emits a laser beam so that the laser beam is applied only to a portion of the material to be treated that is to be carbon or nitrogen resistant. The method for preventing carburization or nitriding according to claim 1, wherein the method is performed by a laser beam emitted from a device including a computer that is controlled and driven.
向)のスキャニングをレーザービームの移動、鉛直方向
のスキャニングをロボットにより行うようにコンピュー
ター制御された請求項2記載の浸炭もしくは窒化防止
法。3. The method for preventing carburization or nitriding according to claim 2, wherein the scanning in the X and Y axes directions (two orthogonal horizontal axis directions) is controlled by a computer so that a laser beam moves and the vertical scanning is performed by a robot. .
しくは窒化防止作用を有する物質と、浸炭もしくは窒化
条件下で熱分解する熱融着性樹脂を必須成分として含有
する粉末からなる請求項1、2または3のいずれかに記
載の浸炭もしくは窒化防止法。4. The carburizing or nitriding preventing powder comprises a powder containing, as essential components, a substance having a carburizing or nitriding preventing effect and a heat-fusible resin thermally decomposed under carburizing or nitriding conditions. 4. The method for preventing carburization or nitriding according to any one of 2 and 3.
が硼素系無機化合物または酸化硼素系非晶質体である請
求項4記載の浸炭もしくは窒化防止法。5. The carburizing or nitriding preventing method according to claim 4, wherein the substance having a carburizing or nitriding preventing action is a boron-based inorganic compound or a boron oxide-based amorphous substance.
くは窒化防止作用を有する硼素系無機化合物または酸化
硼素系非結晶質体の無水基準の含有率が20〜80重量
%であり、浸炭もしくは窒化条件下で熱分解する熱融着
性樹脂の含有率が20〜80重量%である請求項4また
は5記載の浸炭もしくは窒化防止法。6. The carburizing or nitriding condition wherein the boron-based inorganic compound or the boron oxide-based amorphous material having a carburizing or nitriding preventing action in a powder for carburizing or nitriding has an anhydrous content of 20 to 80% by weight, The method for preventing carburization or nitriding according to claim 4 or 5, wherein the content of the heat-fusible resin which thermally decomposes below is 20 to 80% by weight.
下の酸化硼素である請求項5または6に記載の浸炭もし
くは窒化防止法。7. The method for preventing carburization or nitriding according to claim 5, wherein the boron-based inorganic compound is boron oxide having a water content of 10% or less.
95重量%とSiO2の35〜5重量%からなり、水分
含有率が10重量%以下である請求項5または6に記載
の浸炭もしくは窒化防止法。8. The boron oxide-based amorphous material has a B 2 O 3 content of 65 to 65.
95 consists wt% and 35-5 wt% of SiO 2, carburizing or Act nitride according to claim 5 or 6 water content is 10 wt% or less.
脂、ポリエステル系樹脂、アクリル系樹脂よりなる群か
ら選択される少なくとも1種の樹脂である請求項4〜8
のいずれかに記載の浸炭もしくは窒化防止法。9. The heat-fusible resin is at least one resin selected from the group consisting of polyolefin resins, polyester resins, and acrylic resins.
The method for preventing carburization or nitriding according to any one of the above.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07733497A JP3145330B2 (en) | 1997-03-28 | 1997-03-28 | Carburizing or nitriding prevention method |
| DE69806294T DE69806294T2 (en) | 1997-03-28 | 1998-03-27 | Masking method for local carbonization or nitriding of a metal |
| EP98105629A EP0867524B1 (en) | 1997-03-28 | 1998-03-27 | Method for masking a portion of metal to be carburized or nitrided |
| KR1019980010869A KR100591505B1 (en) | 1997-03-28 | 1998-03-28 | Method for masking a portion of metal to be carburized or nitrided |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07733497A JP3145330B2 (en) | 1997-03-28 | 1997-03-28 | Carburizing or nitriding prevention method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10273771A JPH10273771A (en) | 1998-10-13 |
| JP3145330B2 true JP3145330B2 (en) | 2001-03-12 |
Family
ID=13631036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP07733497A Expired - Fee Related JP3145330B2 (en) | 1997-03-28 | 1997-03-28 | Carburizing or nitriding prevention method |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0867524B1 (en) |
| JP (1) | JP3145330B2 (en) |
| KR (1) | KR100591505B1 (en) |
| DE (1) | DE69806294T2 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE69911947T2 (en) * | 1999-08-09 | 2004-11-04 | Alstom Technology Ltd | Method for covering cooling openings of a gas turbine component |
| DE10038447C1 (en) * | 2000-08-07 | 2002-07-11 | Durferrit Gmbh | Masking compounds for the partial carburization of metallic components |
| JP2006126234A (en) * | 2004-10-26 | 2006-05-18 | Sony Corp | Imaging device, light quantity adjustment mechanism, light quantity control blade, and method of manufacturing light quantity control blade |
| JP4629064B2 (en) | 2007-03-23 | 2011-02-09 | 本田技研工業株式会社 | Manufacturing method of carburized parts |
| DE102011050641A1 (en) | 2011-05-26 | 2012-11-29 | Benteler Automobiltechnik Gmbh | Preparation of metal component e.g. steel component used for automobile engineering, involves joining surface-hardened metal profile with attachment(s) by welding, welding joining portion of attachment and covering using cover by printing |
| JP2015007262A (en) * | 2013-06-24 | 2015-01-15 | 株式会社豊電子工業 | Laser hardening apparatus |
| KR101525153B1 (en) * | 2013-10-30 | 2015-06-03 | (주)대성테크 | Anti-Carburizing Injection Apparatus |
| JP6168008B2 (en) * | 2014-07-23 | 2017-07-26 | トヨタ自動車株式会社 | Steel manufacturing method |
| WO2016164789A1 (en) * | 2015-04-08 | 2016-10-13 | Metal Improvement Company, Llc | High fatigue strength components requiring areas of high hardness |
| US11584969B2 (en) | 2015-04-08 | 2023-02-21 | Metal Improvement Company, Llc | High fatigue strength components requiring areas of high hardness |
| CN115505284B (en) * | 2022-10-28 | 2023-07-14 | 武汉两仪材料有限公司 | Nitrogen-seepage-proof coating and preparation and application thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1243555A (en) * | 1958-11-22 | 1960-10-14 | Zahnradfabrik Friedrichshafen | Protective mass which can be used in particular for locally protecting steel parts during the carburizing treatment with a gas or with the aid of powdery materials |
| DE1951926A1 (en) * | 1969-10-15 | 1971-04-22 | Svu Materialu | Lined furnace for nitriding steel |
| US3661820A (en) * | 1970-07-15 | 1972-05-09 | Park Chem Co | Coating composition for preventing carburization of steel parts with subsequent water wash-off capacity |
| JPS62154524A (en) * | 1985-12-27 | 1987-07-09 | Hitachi Ltd | Color cathode ray tube manufacturing method |
| IL88886A (en) * | 1989-01-05 | 1993-02-21 | Tamglass Oy | Method and system for applying a painted border around a windshield plate |
| EP0419675B1 (en) * | 1989-04-01 | 1999-03-17 | Kabushiki Kaisha Nard Kenkyusho | Method of preventing carburization or nitridation, and patch for preventing carburization, nitridation or oxidation |
| KR0113505B1 (en) * | 1995-05-19 | 1998-10-01 | Daewoo Motor Co Ltd | Unlocking lever of a door latch and a door rod combining structure of a car |
-
1997
- 1997-03-28 JP JP07733497A patent/JP3145330B2/en not_active Expired - Fee Related
-
1998
- 1998-03-27 DE DE69806294T patent/DE69806294T2/en not_active Expired - Lifetime
- 1998-03-27 EP EP98105629A patent/EP0867524B1/en not_active Expired - Lifetime
- 1998-03-28 KR KR1019980010869A patent/KR100591505B1/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| EP0867524B1 (en) | 2002-07-03 |
| KR19980080817A (en) | 1998-11-25 |
| DE69806294D1 (en) | 2002-08-08 |
| JPH10273771A (en) | 1998-10-13 |
| KR100591505B1 (en) | 2006-08-30 |
| EP0867524A1 (en) | 1998-09-30 |
| DE69806294T2 (en) | 2003-03-13 |
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