JPH04238602A - Manufacture of channel material - Google Patents
Manufacture of channel materialInfo
- Publication number
- JPH04238602A JPH04238602A JP41764190A JP41764190A JPH04238602A JP H04238602 A JPH04238602 A JP H04238602A JP 41764190 A JP41764190 A JP 41764190A JP 41764190 A JP41764190 A JP 41764190A JP H04238602 A JPH04238602 A JP H04238602A
- Authority
- JP
- Japan
- Prior art keywords
- channel material
- inner corner
- corner portion
- angle
- shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/095—U-or channel sections
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Metal Rolling (AREA)
Abstract
Description
【０００１】0001
【産業上の利用分野】本発明は，建築用材料、インテリ
ア装飾材料等に用いられる略直角の内角部分を有するチ
ャンネル材の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a channel material having substantially right-angled inner corner portions for use in building materials, interior decoration materials, and the like.
【０００２】0002
【従来技術】従来、チャンネル材の製造としては、長尺
薄肉の金属平板のフランジ部とウェブ部との境部分をロ
−ルで折り曲げてチャンネル材を製造するフォ−ミング
法が知られている。近年，例えばステンレス製のチャン
ネル材は，建築用材料，インテリア装飾材料等としての
需要が増加するに伴い，安価で装飾性に優れたものが要
求されている。また，該チャンネル材９は，図７に示す
ようにウェブ部９１とフランジ部９２とよりなる。そし
て，該ウェブ部９１とフランジ部９２とにより，内角部
分９０１と外角部分９０２が形成されている。[Prior Art] Conventionally, a forming method has been known for manufacturing channel materials, in which the boundary between the flange and web of a long thin metal plate is bent using rolls. . In recent years, as the demand for stainless steel channel materials as building materials, interior decoration materials, etc. has increased, there has been a demand for inexpensive and highly decorative channel materials. Further, the channel material 9 includes a web portion 91 and a flange portion 92, as shown in FIG. The web portion 91 and the flange portion 92 form an inner corner portion 901 and an outer corner portion 902.
【０００３】0003
【解決しようとする課題】しかしながら，上記従来のチ
ャンネル材には，次の問題点がある。即ち，上記チャン
ネル材９は，図７に示すごとく，ＪＩＳ−規格（溝形材
）により，略Ｕ字形を有するように定められている。
それ故，チャンネル材９は，一般に，内角部分９０１に
曲面Ｒを有する。そして，図７、８に示すごとく，上記
フランジ部９２の両内辺９２１，９２２は，テーパＴを
有している。そのため，図８に示すごとく，このチャン
ネル材９を食品機械稼働部のレールに使用するに当たり
，下方内辺９２２にロール４を載置しようとすると，上
記テーパＴが存在するため両者が密着しない。その結果
，上記ロール４の外周面とチャンネル材の下方内辺９２
２との間に傾斜状の空隙Ｓを生じ，上記ロール４をチャ
ンネル材９の内側に載置することができない。しかも，
該ロール４を下方内辺９２２に載置する，十分なスペー
スを確保することができない。また，チャンネル材９の
下方内辺９２２にボルト（図示略）を置いて，該チャン
ネル材９を取付け固定する場合も同様に空隙Ｓを生じて
不具合を生じる。本発明は，かかる従来の問題点に鑑み
てなされたもので，内角部分が略直角である，チャンネ
ル材の製造方法を提供しようとするものである。[Problems to be Solved] However, the above conventional channel materials have the following problems. That is, as shown in FIG. 7, the channel material 9 is defined to have a substantially U-shape according to the JIS standard (channel material). Therefore, the channel material 9 generally has a curved surface R at the inner corner portion 901. As shown in FIGS. 7 and 8, both inner sides 921 and 922 of the flange portion 92 have a taper T. Therefore, as shown in FIG. 8, when this channel material 9 is used as a rail of a food processing machine operating section, when the roll 4 is placed on the lower inner side 922, the taper T exists and the two do not come into close contact. As a result, the outer peripheral surface of the roll 4 and the lower inner side 92 of the channel material
2, and the roll 4 cannot be placed inside the channel material 9. Moreover,
Sufficient space for placing the roll 4 on the lower inner side 922 cannot be secured. Further, when the channel material 9 is attached and fixed by placing a bolt (not shown) on the lower inner side 922 of the channel material 9, a gap S is similarly generated, causing a problem. The present invention has been made in view of these conventional problems, and it is an object of the present invention to provide a method of manufacturing a channel material in which the internal angle portions are substantially right angles.
【０００４】0004
【課題の解決手段】本発明は，チャンネル材の製造方法
にかかる発明であり、チャンネル材を構成フランジ部と
ウェブ部とが当接する内角部分と外角部分とが略直角を
呈するチヤンネル材の製造方法であって、金属平板をフ
ランジ部とウェブ部との境で略直角状の中間材にプレス
加工する中間加工工程と、得られた中間材における内角
部分を局部加熱すると共に該内角部分をロ−ル加工する
工程からなり、内角部分の角度が８５〜９０度であり，
かつ該内角部分の長さが板厚の０．５〜２倍であること
を特徴とするチャンネル材の製造方法。上記内角部分と
は，チャンネル材において，ウェブ部の内側面とフラン
ジ部の内側面とが当接している部分，即ちチャンネル材
の内角をなす部分である（図１の角度α）。そして，該
内角部分の角度αは，８５〜９０度である。ここに，８
５〜９０度としたのは，８５度未満とすると，下方内辺
に載置するロール（滑車），ボルト等の載置物のスペー
スを十分確保することができないからである。一方，９
０度を越えると，前記従来技術に示したごとく，チャン
ネル材の下方内辺と，上記載置物との間に傾斜状の空隙
を生じ，両者が密着しないからである（図８参照）。ま
た，上記内角部分の長さ（Ｍ）は，上記内角部分の中心
より，板厚み（Ｌ）の０．５ないし２倍の長さである（
図１参照）。０．５倍未満では内角部分の中心に曲面部
が残り，一方２倍を越えると加工に無駄を生ずるからで
ある。該板厚み（Ｌ）は，アングル材における内角近傍
の板厚さである。この内角部分の長さより外方は，アン
グル材の内面が外方向に拡大しても良い。また，チャン
ネル材における外角部分とは，ウェブ部の外側面とフラ
ンジ部の外側面とが当接している部分，即ちチャンネル
材の両端における頂角をなす部分である。上記外角部分
の角度（β）は８５〜９０度であり，該外角部分の長さ
は板厚みの０．５〜２倍であることが好ましい。これに
より，上記外角部分は，建築部材，インテリア装飾材料
等との突き合わせが良くなると共に密着性が向上する。
上記チャンネル材を製造する方法としては，金属平板を
フランジ部とウエブ部との境でプレスし中間材を成形す
るのに、図４に示した形状のプレスを用い、外角部分を
略直角に成形した中間材を形成する。ついで、該中間材
をロ−ル加工するに際して、内角部分の周辺を高周波加
熱により所定の温度に加熱し、図５に示すロ−ルにより
ロ−ル加工を施し、内角部分の角度が８５〜９０度であ
り、かつ外角部分の長さが板厚の０．５〜２倍であるチ
ャンネル材となすものである。また，上記金属平板とし
ては，例えば長尺薄肉の平板状鋼板，厚肉のビレット又
はブルーム等の鋼材を平板状に圧延加工したものがある
。また，上記平板状鋼板のほかにチタン製平板等の各種
金属の平板がある。[Means for Solving the Problems] The present invention relates to a method for manufacturing a channel material, in which the inner corner portion and the outer corner portion where the flange portion and the web portion that constitute the channel material are in contact with each other are approximately at right angles. The process includes an intermediate processing step in which a flat metal plate is pressed into a substantially right-angled intermediate material at the boundary between the flange portion and the web portion, and an internal corner portion of the obtained intermediate material is locally heated and the internal corner portion is rolled. The angle of the inner corner part is 85 to 90 degrees,
A method for manufacturing a channel material, characterized in that the length of the inner corner portion is 0.5 to 2 times the thickness of the plate. The internal angle portion is a portion of the channel material where the inner surface of the web portion and the inner surface of the flange portion are in contact with each other, that is, the portion forming an internal angle of the channel material (angle α in FIG. 1). The angle α of the interior angle portion is 85 to 90 degrees. Here, 8
The reason for setting the angle to 5 to 90 degrees is that if the angle is less than 85 degrees, sufficient space for objects such as rolls (pulleys) and bolts to be placed on the lower inner side cannot be secured. On the other hand, 9
If the angle exceeds 0 degrees, as shown in the prior art, an inclined gap will be created between the lower inner side of the channel material and the above-mentioned ornament, and the two will not come into close contact with each other (see FIG. 8). In addition, the length (M) of the interior corner portion is 0.5 to 2 times the plate thickness (L) from the center of the interior corner portion (
(see Figure 1). This is because if it is less than 0.5 times, a curved surface portion will remain at the center of the inner corner portion, while if it exceeds 2 times, there will be waste in machining. The plate thickness (L) is the plate thickness near the internal angle of the angle material. The inner surface of the angle member may expand outward beyond the length of this inner corner portion. Further, the outer corner portion of the channel material is a portion where the outer surface of the web portion and the outer surface of the flange portion are in contact with each other, that is, the portion forming the apex angle at both ends of the channel material. The angle (β) of the outer corner portion is preferably 85 to 90 degrees, and the length of the outer corner portion is preferably 0.5 to 2 times the plate thickness. As a result, the outer corner portions can better butt against architectural members, interior decoration materials, etc., and their adhesion can be improved. The method for manufacturing the above channel material is to use a press with the shape shown in Figure 4 to press a metal flat plate at the boundary between the flange part and the web part to form an intermediate material, and to form the outer corner part into a substantially right angle. form an intermediate material. Then, when rolling the intermediate material, the periphery of the inner corner part is heated to a predetermined temperature by high frequency heating, and the roll processing is performed using the roll shown in FIG. 5, so that the angle of the inner corner part is 85~ The channel material is 90 degrees and the length of the outer corner portion is 0.5 to 2 times the thickness of the plate. Examples of the metal flat plate include those obtained by rolling a steel material such as a long thin flat steel plate, a thick billet, or a bloom into a flat plate shape. In addition to the flat steel plates mentioned above, there are flat plates made of various metals, such as titanium flat plates.
【０００５】[0005]
【作用及び効果】チャンネル材においては，内角部分の
角度が８５〜９０度であり，かつ該内角部分の長さは板
厚みの０．５〜２倍である。そのため，該チャンネル材
の下方内辺に，例えばロール等の載置物を載置し，両者
を密着させることができる。また，上記載置物と下方内
辺との間に従来のチャンネル材のごとく，空隙を生ずる
ことがない。また，上記載置物を置く下方内辺のスペー
スを充分確保することができる。[Operations and Effects] In the channel material, the angle of the inner corner portion is 85 to 90 degrees, and the length of the inner corner portion is 0.5 to 2 times the thickness of the plate. Therefore, an object such as a roll can be placed on the lower inner side of the channel material to bring them into close contact with each other. Further, unlike conventional channel materials, no gap is created between the above-mentioned ornament and the lower inner side. In addition, sufficient space can be secured on the lower inner side for placing the above-mentioned ornaments.
【０００６】[0006]
【実施例】チャンネル材の製造に際して、金属平板を図
２に示したように上下一対の圧延ロ−ル２０、２１を有
する熱間圧延機２Ａにより、図３に示した中間部材１Ａ
を成形する。上記ロ−ルは、２箇所に曲面突起部を有す
る上ロ−ル２０と、２箇所にＶ字溝を有する下ロ−ル２
１とからなる。また、中間加工工程のプレス加工機２Ｂ
は図４に示したように、２箇所に突起部を有する上型２
４と、２箇所にＶ字溝部を有する下型２５とからなる。
上記プレス加工において、前記中間部材１Ａをその突出
部と反対方向に直角状に曲げて、中間材２Ｂを連続的に
成形する。また、上記中間部材１Ａは、下型２５のＶ字
溝により上記突出部における外角部分に直角状態をその
まま維持した状態で圧縮され、両辺部が成形される。ま
た、上記外角部分と反対側の湾曲状の内角部分は、上記
上型２４のＶ字状突起部により湾曲状態を維持し成形さ
れる。このようにして、図４に示したＷ字形状の中間材
１Ｂが形成される。なお、この成形は温間加工にて行う
。[Example] When manufacturing channel materials, a metal flat plate is rolled into an intermediate member 1A shown in FIG.
to form. The roll has an upper roll 20 having curved protrusions in two places, and a lower roll 2 having V-shaped grooves in two places.
Consists of 1. In addition, press processing machine 2B for intermediate processing process
As shown in Fig. 4, the upper mold 2 has protrusions at two locations.
4, and a lower die 25 having V-shaped grooves at two locations. In the above-mentioned press working, the intermediate member 1A is bent at right angles in the direction opposite to the protruding portion thereof, and the intermediate member 2B is continuously formed. Further, the intermediate member 1A is compressed by the V-shaped groove of the lower mold 25 while maintaining the state perpendicular to the outer corner portion of the protruding portion, and both side portions are molded. Further, the curved inner corner portion on the opposite side to the outer corner portion is molded while maintaining the curved state by the V-shaped protrusion of the upper die 24. In this way, the W-shaped intermediate material 1B shown in FIG. 4 is formed. Note that this molding is performed by warm working.
【０００７】ついで、内角部分を高周波加熱装置により
局部加熱した後に、前記角度にロ−ル加工を施す。ロ−
ル加工工程は図５に示したように、中間材１Ｂの内側を
略直角の凸状部を有する上ロ−ル２７と、外側をコ字状
のロ−ル２８とからなるロ−ル加工機Ｐを用いる。即ち
、図５のように中間材１Ｂは、外角部分がコ字状の受け
ロ−る２８で支持され、内角部分の曲面部分を凸状のロ
−ル２７により押圧され、ロ−ル加工され図６に示した
チャンネル材１が成形される。[0007] Next, after locally heating the inner corner portion using a high frequency heating device, the angle is rolled. low
As shown in FIG. 5, the roll processing process consists of an upper roll 27 having a substantially right-angled convex portion on the inside of the intermediate material 1B, and a U-shaped roll 28 on the outside. Use machine P. That is, as shown in FIG. 5, the intermediate material 1B has its outer corner portion supported by a U-shaped receiving roll 28, and its inner corner portion having a curved surface pressed by a convex roll 27 to be rolled. The channel material 1 shown in FIG. 6 is molded.
【０００８】このようにして、上記ロ−ル加工機により
図１に示した内角部分の角度αが８５〜９０度で、かつ
外角部分の角度が８５〜９０度のあるチャンネル材１を
得ることができる。また、上記内角部分の長さＭは図１
に示したように板厚Ｌの０．５〜２倍であった。本発明
においては、金属平板の片面に略直角の突出部を形成す
るに熱間加工工程を採用したものであり、チャンネル材
に内部応力が生ずることがすくない。また、両辺部に間
に形成した直角状に突出部を始めに形成しているため、
外角部分は略直角形状になりやすい。そして，以上のよ
うにして得られたチャンネル材１は，図１に示すごとく
，内角部分が８７度であり，かつ該内角部分の長さＭが
板厚みＬの０．５〜２倍である。また，このチャンネル
材１は，滑車用レールとして使用するに当たり，水平で
かつ幅広い下方内辺１２１を有するため，幅広いロール
４を設置することができる。該チャンネル材１を他の取
付け部材に，ボルト等の取付具を介して取り付けるに当
たり，幅広い取付具を密着性良く設置することができる
。In this way, the channel material 1 shown in FIG. 1 with an angle α of 85 to 90 degrees at the inner corner portion and an angle of 85 to 90 degrees at the outer corner portion can be obtained using the roll processing machine described above. I can do it. Also, the length M of the interior corner part is shown in Figure 1.
As shown in , it was 0.5 to 2 times the plate thickness L. In the present invention, a hot working process is employed to form a substantially right-angled protrusion on one side of a flat metal plate, so that internal stress is less likely to occur in the channel material. In addition, since a right-angled protrusion is formed between both sides,
The outer corner portion tends to have a substantially right-angled shape. As shown in FIG. 1, the channel material 1 obtained as described above has an internal angle of 87 degrees, and a length M of the internal angle is 0.5 to 2 times the plate thickness L. . Further, when this channel material 1 is used as a pulley rail, it has a horizontal and wide lower inner side 121, so that a wide roll 4 can be installed. When attaching the channel material 1 to other attachment members via attachments such as bolts, a wide range of attachments can be installed with good adhesion.
【図１】本発明のチャンネル材の斜視図[Fig. 1] A perspective view of the channel material of the present invention.
【図２】実施例
の中間部材１Ａの熱間圧延工程の説明図FIG. 2 is an explanatory diagram of the hot rolling process of the intermediate member 1A of the example.
【図３】圧延で
成形した中間部材１Ａの斜視図[Fig. 3] A perspective view of an intermediate member 1A formed by rolling.
【図４】実施例の中間材
１Ｂのプレス加工工程の説明図FIG. 4 is an explanatory diagram of the press working process of the intermediate material 1B of the example.
【図５】実施例のロ−ル
加工による仕上工程の説明図[Fig. 5] Explanatory diagram of the finishing process by roll processing in the example
【図６】ロ−ル加工により
成形されたチャンネル材の斜視図[Figure 6] Perspective view of channel material formed by roll processing
【図７】従来のチャンネル材の断面図[Figure 7] Cross-sectional view of conventional channel material
【図８】従来のチャンネル材の使用説明図[Figure 8] Diagram for explaining the use of conventional channel material
１．．．チャンネル材 １Ａ．．中間部材 １Ｂ．．中間材 １Ｃ．．チャンネル材 １０．．．突出部 １０１．．．外角部分 １０２．．．内角部分 １１．．．ウェブ部 １２．．．フランジ部 α．．．．内角部分の角度 β．．．．角部分の角度 Ｍ．．．．角部分の長さ Ｌ．．．．板厚 1. ．． ．． channel material 1A. ．． intermediate member 1B. ．． intermediate material 1C. ．． channel material 10. ．． ．． protrusion 101. ．． ．． outer corner part 102. ．． ．． inner corner part 11. ．． ．． Web department 12. ．． ．． Flange part α. ．． ．． ．． Angle of internal angle β. ．． ．． ．． angle of corner M. ．． ．． ．． corner length L. ．． ．． ．． Plate thickness
Claims (1)
ウェブ部とが当接する内角部分と外角部分とが略直角を
呈するチャンネル材の製造方法であって、金属平板をフ
ランジ部とウェブ部との境で略直角状の中間材にプレス
加工する中間工程と、得られた中間材の内角部分を局部
加熱すると共に該内角部分をロ−ル加工する工程とから
なり、内角部分の角度が８５〜９０度であり，かつ該内
角部分の長さが板厚の０．５〜２倍であることを特徴と
するチャンネル材の製造方法。1. A method for manufacturing a channel material in which the inner and outer corner portions of the channel material in which the flange portion and the web portion abut are substantially perpendicular to each other, the method comprising: It consists of an intermediate step of pressing into a substantially right-angled intermediate material, and a step of locally heating the inner corner portion of the obtained intermediate material and rolling the inner corner portion, so that the angle of the inner corner portion is 85 to 90. A method for manufacturing a channel material, characterized in that the length of the inner corner portion is 0.5 to 2 times the thickness of the plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41764190A JPH04238602A (en) | 1990-12-30 | 1990-12-30 | Manufacture of channel material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41764190A JPH04238602A (en) | 1990-12-30 | 1990-12-30 | Manufacture of channel material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04238602A true JPH04238602A (en) | 1992-08-26 |
Family
ID=18525717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP41764190A Pending JPH04238602A (en) | 1990-12-30 | 1990-12-30 | Manufacture of channel material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04238602A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017192091A1 (en) * | 2016-05-03 | 2017-11-09 | Rerail Ab | Method and device for roll forming sheet metal to profile beams |
-
1990
- 1990-12-30 JP JP41764190A patent/JPH04238602A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017192091A1 (en) * | 2016-05-03 | 2017-11-09 | Rerail Ab | Method and device for roll forming sheet metal to profile beams |
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