JPH0623853A - Thermal welding method - Google Patents
Thermal welding methodInfo
- Publication number
- JPH0623853A JPH0623853A JP4127596A JP12759692A JPH0623853A JP H0623853 A JPH0623853 A JP H0623853A JP 4127596 A JP4127596 A JP 4127596A JP 12759692 A JP12759692 A JP 12759692A JP H0623853 A JPH0623853 A JP H0623853A
- Authority
- JP
- Japan
- Prior art keywords
- tip
- tool
- blade
- fusing
- facing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003466 welding Methods 0.000 title abstract 3
- 239000000463 material Substances 0.000 claims abstract description 69
- 238000010438 heat treatment Methods 0.000 claims abstract description 55
- 230000002093 peripheral effect Effects 0.000 claims abstract description 40
- 230000004927 fusion Effects 0.000 claims description 38
- 230000013011 mating Effects 0.000 claims description 29
- 238000007789 sealing Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 abstract description 12
- 230000006835 compression Effects 0.000 abstract description 4
- 238000007906 compression Methods 0.000 abstract description 4
- 238000007500 overflow downdraw method Methods 0.000 description 30
- 238000007499 fusion processing Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
- B29C37/04—Deburring or deflashing of welded articles, e.g. deburring or deflashing in combination with welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/326—Shaping the burr, e.g. by the joining tool
- B29C66/3262—Shaping the burr, e.g. by the joining tool as after-treatment, e.g. by a separate tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/526—Joining bars
- B29C66/5261—Joining bars for forming coaxial connections, i.e. the bars to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、プラスチック製の素材
とその相手部材との先端同士を融着して一体化する場合
に用いられる熱融着方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat fusion method used for fusing and unifying the tips of a plastic material and a mating member thereof.
【0002】[0002]
【従来の技術】従来の熱融着方法は、図13〜17で示
されるように、プラスチック製の素材として例えば、棒
材50の先端501と、プラスチック製の相手部材51
の先端511とを融着して一体化した製品5を得る場合
に用いられている。この従来の熱融着方法は、例えばク
ランプ工程と、加熱工程と、融着工程とを順次実施する
ものである。すなわち、クランプ工程では、融着具6を
用い、棒材50の融着すべき先端501を僅かに先端6
1に突出した状態でクランプ部60により把持する(図
13、14参照)とともに、対向具8を用い、融着すべ
き他のプラスチック製の相手部材51の先端511を僅
かに対向部81の先端に突出した状態でクランプ部80
により把持する(図14参照)。2. Description of the Related Art In a conventional heat fusion method, as shown in FIGS. 13 to 17, as a plastic material, for example, a tip 501 of a bar 50 and a mating member 51 made of plastic.
It is used when the product 5 integrated by fusing the tip 511 of the above is obtained. In this conventional heat fusion method, for example, a clamping step, a heating step, and a fusion step are sequentially performed. That is, in the clamping step, the fusing tool 6 is used, and the tip 501 to be fused of the rod 50 is slightly moved to the tip 6.
1 is grasped by the clamp portion 60 in a state of protruding (see FIGS. 13 and 14), and the opposing tool 8 is used to slightly tip the distal end 511 of the other plastic mating member 51 to be fused. Clamping part 80 with protruding
It is gripped by (see FIG. 14).
【0003】また加熱工程では、前記クランプ部60に
把持された棒材50の先端501を加熱板7に当接して
加熱し溶融させる(図15参照)。融着工程では、相手
部材51の先端511と、前記加熱工程で溶融した棒材
50の先端501とを当接し、さらに押し進めるように
融着具6と対向具8を近接させる(図16参照)。In the heating step, the tip 501 of the bar member 50 held by the clamp portion 60 is brought into contact with the heating plate 7 to heat and melt it (see FIG. 15). In the fusing step, the tip 511 of the mating member 51 and the tip 501 of the rod 50 melted in the heating step are brought into contact with each other, and the fusing tool 6 and the counter tool 8 are brought close to each other so as to further push them (see FIG. 16). .
【0004】すると相手部材51の先端511と棒材5
0の先端501とは融着し、かつ融着部分52により一
体化した製品5が得られる(図17参照)。Then, the tip 511 of the mating member 51 and the bar 5
The product 5 that is fused with the tip 501 of 0 and is integrated by the fused portion 52 is obtained (see FIG. 17).
【0005】[0005]
【発明が解決しようとする課題】 (1)前記従来の熱融着方法により得られた製品5は、
図17に示されるように外周面53側に融着部分52の
一部が膨出した膨出部分(バリ)520が残る。この膨
出部分(バリ)520は、製品5の外観の見栄えや、精
度を悪くする。また前記製品5に対して外観品質が要求
される場合には、前記各工程の終了後に、さらに仕上げ
加工を加えて前記膨出部分(バリ)520を取り除く必
要がある。このため、加工工程が増え、コストを低減す
ることができない。 (2)そこで、図19に示されるように、融着工程で相
手部材51の先端511と、前記加熱工程で溶融した棒
材50の先端501とを当接し、融着したとき(図20
参照)、製品5の外周面53側に膨出した膨出部分(バ
リ)520を、融着具9の刃部91と対向具8の対向部
80とで挟圧し押し切る(図21参照)ことが考えられ
る。(1) The product 5 obtained by the conventional heat fusion method is
As shown in FIG. 17, on the outer peripheral surface 53 side, a bulging portion (burr) 520 in which a part of the fusion-bonded portion 52 bulges remains. The bulging portion (burr) 520 deteriorates the appearance of the product 5 and the accuracy. In addition, when the product 5 is required to have an appearance quality, it is necessary to remove the bulged portion (burr) 520 by further finishing after the above steps. Therefore, the number of processing steps is increased and the cost cannot be reduced. (2) Then, as shown in FIG. 19, when the tip end 511 of the mating member 51 and the tip end 501 of the bar material 50 melted in the heating step are brought into contact with each other and fused (FIG. 20).
), The bulging portion (burr) 520 bulging toward the outer peripheral surface 53 side of the product 5 is clamped and pressed by the blade portion 91 of the fusing tool 9 and the facing portion 80 of the facing tool 8 (see FIG. 21). Can be considered.
【0006】しかしこの場合、融着工程に先立つ加熱工
程において、棒材50の先端501を加熱板7に当接し
加熱するとき、先端501を加熱板7に衝突させ当接圧
力が高くなる場合では、棒材50が先端501と刃部9
1の刃先911との間で衝突により圧縮され、外周側に
向かって変形し、変形部分54を形成する(図18参
照)。However, in this case, when the tip 501 of the bar 50 is brought into contact with the heating plate 7 for heating in the heating step prior to the fusion step, when the tip 501 collides with the heating plate 7 and the contact pressure increases. , The rod 50 has the tip 501 and the blade 9
It is compressed by collision with the first blade edge 911 and deforms toward the outer peripheral side to form a deformed portion 54 (see FIG. 18).
【0007】そしてこの変形部分54は、刃先911に
よってえぐられ欠損部55が生成される(図19参
照)。このため、加熱工程に引き続く融着工程を終えて
得られた製品5は、融着部分52の外周側に断面略V字
形状のリング溝56が形成される(図22参照)。従っ
て製品5の外観形状が悪くなる。本発明は、前記
(1)、(2)の不具合を解決した熱融着方法を提供す
ることを目的とする。Then, the deformed portion 54 is scooped by the cutting edge 911 to generate a defective portion 55 (see FIG. 19). Therefore, in the product 5 obtained after finishing the fusion step following the heating step, the ring groove 56 having a substantially V-shaped cross section is formed on the outer peripheral side of the fusion portion 52 (see FIG. 22). Therefore, the external shape of the product 5 is deteriorated. An object of the present invention is to provide a heat fusion method that solves the problems (1) and (2).
【0008】[0008]
【課題を解決するための手段】本発明の熱融着方法は、
所定断面形状のプラスチック製の素材を把持するクラン
プ部と、該クランプ部の先端に一体的に形成され加熱板
に衝突した時に変形した該棒材の変形部分を逃がす変形
時逃し部となり該素材の外周面形状より大きな内周形状
をもち先端が刃形状となる刃部をもつ融着具を用い、該
素材の融着すべき先端を僅かに該刃部の先端に突出した
状態で該クランプ部により把持するとともに、融着すべ
き他のプラスチック製の相手部材を把持するクランプ工
程と、把持された該素材の先端を該加熱板に衝突させ加
熱して溶融させるとともに、衝突に伴い変形した該素材
の変形部分を該変形時逃がし部に逃がす加熱工程と、該
融着具の該刃部と対向する対向部をもつ対向具と、該相
手部材と溶融した該素材の先端とを当接しさらに押し進
めるように該融着具と該対向具を近接させ、押し進めら
れることにより該素材の外周面側に膨出する膨出部分を
該融着具の刃部と該対向具の該対向部とで押し切ること
により熱融着する融着工程と、よりなることを特徴とす
る。The heat fusion method of the present invention comprises:
A clamp part for holding a plastic material having a predetermined cross-sectional shape, and a deforming escape part that is integrally formed at the tip of the clamp part and escapes the deformed part of the bar deformed when it collides with the heating plate. Using a fusing tool having an inner peripheral shape that is larger than the outer peripheral surface shape and having a blade portion whose tip is a blade shape, the clamp portion with the tip of the material to be fused slightly protruding to the tip of the blade portion. Clamping step of gripping the other mating member made of plastic to be fused together with the above, and the tip of the gripped material is made to collide with the heating plate to be heated and melted, and deformed by the collision. A heating step of allowing the deformed portion of the material to escape to the escape portion at the time of deformation, a facing tool having a facing part facing the blade of the fusing tool, and abutting the mating member and the tip of the melted material, and The fusion to push forward And the facing member is brought close to each other, and a bulging portion that bulges toward the outer peripheral surface side of the material by being pushed forward is heat-sealed by pressing the blade portion of the fusion member and the facing portion of the facing device. And a fusion step.
【0009】この熱融着方法で用いられる素材および相
手部材は、プラスチック製のもので互いに同じ断面形状
のものが用いられる。また前記断面形状としては、円形
状、四角形状、長方形状、その他の形状のものを用いる
ことができる。また素材および相手部材は、筒状のもの
であってもよい。この融着具および対向具は、素材と相
手部材のふたつを、各先端で融着し一体化してひとつに
する場合や、ひとつの素材の両先端を融着し一体化して
ループ状とする場合に用いることができる。The material and the mating member used in this heat fusion method are made of plastic and have the same sectional shape. The cross-sectional shape may be circular, quadrangular, rectangular, or any other shape. Further, the material and the mating member may be cylindrical. This fusing tool and facing tool are used when fusing the two materials and the mating member at each tip to integrate them into one, or when fusing both tips of one material to form a loop. Can be used for.
【0010】融着具は、クランプ部の先端に刃部および
刃部の内周側に形成された変形時逃がし部とをもつ。刃
部は、先端がリング状の刃先を形成したものである。こ
の刃先を正面側より見た内周形状は、前記素材および相
手部材の外周形状より変形時の逃がし部だけ大きいもの
が用いられる。The fusing device has a blade portion at the tip of the clamp portion and a relief portion at the time of deformation formed on the inner peripheral side of the blade portion. The blade has a ring-shaped blade tip. The inner peripheral shape of the cutting edge viewed from the front side is larger than the outer peripheral shapes of the material and the mating member by the relief portion at the time of deformation.
【0011】刃部は、素材と相手部材との両先端の融着
時に素材の外周面側に膨出する膨出部分を、対向具の対
向部とで挟圧して押し切るものである。変形時逃がし部
は、刃部の刃先より所定の奥行き方向に形成され、かつ
刃部の内周面と、把持された素材の外周面との間いに形
成されたリング状の空間である。変形時逃がし部の大き
さ、すなわち刃部の内周面と素材の外周面との間隔巾お
よび刃部の刃先より奥行き方向の間隔長さは、前記素材
の変形の大きさに対応して、種々設定することができ
る。The blade portion presses the bulging portion, which bulges toward the outer peripheral surface side of the material at the time of fusing the both ends of the material and the mating member, together with the facing portion of the facing tool and pushes it out. The deformation relief portion is a ring-shaped space formed in a predetermined depth direction from the blade tip of the blade portion and formed between the inner peripheral surface of the blade portion and the outer peripheral surface of the grasped material. The size of the escape portion at the time of deformation, that is, the width of the gap between the inner peripheral surface of the blade and the outer peripheral surface of the material and the distance in the depth direction from the cutting edge of the blade correspond to the size of deformation of the material. Various settings can be made.
【0012】変形時逃がし部は、加熱工程で素材の先端
を加熱板に衝突させて加熱させるとき、当接に伴う素材
の変形した変形部分を逃がす。これによって変形部分は
刃部の刃先に当接せず、かつ、えぐられない。前記衝突
とは、加熱工程で素材の先端を加熱板に所定時間当接し
て加熱するとき、素材が前記先端と、融着具のクランプ
部に把持された部分との間で圧力変形する高い圧力で当
接する状態を称す。The deforming escape portion escapes the deformed portion of the material which is deformed by the contact when the tip of the material collides with the heating plate to heat the material in the heating step. As a result, the deformed portion does not come into contact with the blade edge of the blade portion and is not scooped out. The collision is a high pressure at which the material is pressure-deformed between the tip and the portion gripped by the clamp portion of the fusion tool when the tip of the material is heated by contacting the heating plate for a predetermined time in the heating step. Refers to the state of contact.
【0013】対向具は、相手部材を把持するクランプ部
の先端に、前記融着具の刃部に対向する対向部をもつ。
この対向部は平坦な垂直面であるものや、前記融着具と
同じものを対向具として用い、かつ刃部を対向部として
用いることもできる。すなわち対向具として刃部をもつ
融着具を用いる場合には、2つの融着具が互いに、刃部
を対向した位置に配設された使用状態となる。そして融
着工程で前記融着部分より素材の外周面側に膨出する膨
出部分に対し、互いに対向する2つの刃部で挟持して押
し切ることができる。The facing member has a facing portion facing the blade portion of the fusing tool at the tip of the clamp portion for holding the mating member.
The facing portion may be a flat vertical surface, the same as the fusing tool may be used as the facing tool, and the blade portion may be used as the facing section. That is, when a fusing tool having a blade is used as the facing tool, the two fusing tools are in a use state in which the fusing parts are arranged at positions where the blades face each other. Then, in the fusion step, the bulging portion that bulges toward the outer peripheral surface side of the material from the fusion bonding portion can be sandwiched and pushed by two blade portions facing each other.
【0014】[0014]
【作用】本発明の熱融着方法は、クランプ工程、加熱工
程、融着工程とが順次実施される。なお、各工程の実施
に先立ち予め、融着具および対向具と、融着すべき所定
断面形状のプラスチック製の素材および相手部材が用意
される。According to the heat fusion method of the present invention, the clamping step, the heating step and the fusion step are sequentially carried out. It should be noted that prior to the execution of each step, a fusing tool and a facing tool, a plastic material having a predetermined cross-sectional shape to be fused and a mating member are prepared.
【0015】前記融着具は、素材を把持するクランプ部
と、クランプ部の先端に一体的に形成され加熱板に衝突
した時に変形した該棒材の変形部分を逃がす変形時逃し
部となり素材の外周面形状より大きな内周面形状をもち
先端が刃形状となる刃部をもつ。また前記対向具は、相
手部材を把持するクランプ部と、クランプ部の先端に前
記融着具の刃部と対向する対向部をもつ。 (1)クランプ工程では、前記融着具を用い、プラスチ
ック製の素材の融着すべき先端を僅かに刃部の先端に突
出した状態でクランプ部により把持するとともに、前記
対向具を用い、融着すべき他のプラスチック製相手部材
の先端を僅かに対向部の先端に突出した状態でクランプ
部により把持する。 (2)加熱工程では、前記融着具に把持された素材の先
端を、予め所定の温度に保持された加熱板に衝突させ加
熱して溶融させる。この衝突に伴い素材は、クランプ部
により把持された部分と前記先端までの間が変形し、変
形部分となる。この変形部分は、変形時逃がし部に逃
げ、刃部の刃先より外部に膨出しない。 (3)融着工程では、相手部材と、加熱工程で溶融した
素材の先端とを当接し、さらに押し進めるように融着具
と対向具を近接させる。The fusing tool serves as a relief portion during deformation for releasing a deformed portion of the rod member which is integrally formed at the tip of the clamp portion and deformed when the rod collides with the heating plate. It has a blade part with an inner peripheral surface shape larger than the outer peripheral surface shape and the tip of which is a blade shape. Further, the facing tool has a clamp part for gripping a mating member, and a facing part facing the blade part of the fusing tool at the tip of the clamp part. (1) In the clamping step, the fusing tool is used to hold the tip of the plastic material to be fused with the clamping part while slightly projecting to the tip of the blade part, and the fusing tool is used to The other plastic mating member to be attached is grasped by the clamp portion in a state in which the tip thereof slightly projects to the tip of the facing portion. (2) In the heating step, the tip of the material gripped by the fusing device is caused to collide with a heating plate which is held at a predetermined temperature in advance to heat and melt it. Along with this collision, the material is deformed between the part gripped by the clamp part and the tip to become a deformed part. This deformed portion escapes to the escape portion during deformation and does not bulge outside from the blade tip of the blade portion. (3) In the fusion step, the mating member and the tip of the material melted in the heating step are brought into contact with each other, and the fusion tool and the opposing tool are brought close to each other so as to further push the material.
【0016】すると相手部材と素材の先端とは融着し、
融着した一部が素材の外周面側に膨出する。この膨出部
分は、融着具の刃部と対向具の対向部とで挟圧され、押
し切られる。従って、本発明の熱融着方法によれば、加
熱工程で素材の先端を加熱板に衝突させ加熱したとき、
素材の変形部分を変形時逃がし部に逃がす作用が行われ
る。Then, the mating member and the tip of the material are fused,
A part of the fused material bulges toward the outer peripheral surface of the material. The bulging portion is pressed by the blade portion of the fusing tool and the facing portion of the facing tool, and is completely pressed. Therefore, according to the heat fusion method of the present invention, when the tip of the material is heated by colliding with the heating plate in the heating step,
The deformed portion of the material is released to the escape portion during deformation.
【0017】このため、刃先によって変形部分がえぐら
れることを防止できる。また、融着工程で素材の先端と
相手部材の先端とを融着する作用と、前記融着に伴い形
成される膨出部分(バリ)を押し切り除去する作用との
2つの作用が行われる。Therefore, it is possible to prevent the deformed portion from being scooped by the cutting edge. Further, in the fusing step, two actions are performed, that is, the action of fusing the tip of the raw material and the tip of the mating member and the action of pushing out and removing the bulging portion (burr) formed by the fusing.
【0018】[0018]
(実施例1)実施例1の熱融着方法を図1〜8に基づき
説明する。なお、熱融着方法により融着すべき対象部材
として、断面円形状のプラスチック製の素材としての棒
材20(図2、3参照)と、この棒材20に対し融着す
べき他の相手部材として、断面円形状のプラスチック製
の素材としての棒材21(図4参照)を用い、前記棒材
20と21とを融着し一体化した棒状の製品2(図8参
照)を得るものである。(Example 1) A thermal fusion bonding method of Example 1 will be described with reference to FIGS. In addition, as a target member to be fused by the heat fusion method, a rod member 20 (see FIGS. 2 and 3) as a plastic material having a circular cross section, and another member to be fused to the rod member 20. As a member, a rod 21 (see FIG. 4) as a plastic material having a circular cross section is used, and a rod-shaped product 2 (see FIG. 8) in which the rods 20 and 21 are fused and integrated is obtained. Is.
【0019】まず、実施例1の熱融着方法で用いられる
融着具1と対向具3を説明する。融着具1は、図1、2
に示されるように、2つに分割および一体的に連結自在
な2個1組の金属製のクランプ部10、10よりなり、
全体形状が略立方体のものである。融着具1には、クラ
ンプ部10、10を一体的に連結保持したり、この連結
保持を解除し、2分割するために図略の装置が用いられ
る。First, the fusing tool 1 and the facing tool 3 used in the thermal fusing method of the first embodiment will be described. The fusing tool 1 is shown in FIGS.
As shown in FIG. 2, it is composed of a pair of metal clamp parts 10 and 10 that can be divided into two and can be integrally connected.
The overall shape is a cube. A device (not shown) is used for the fusion bonding tool 1 in order to integrally connect and hold the clamp portions 10 and 10, or to release the connected and held state and to divide into two.
【0020】前記クランプ部10、10は、左右対称形
状で互いに対向する側に、棒材20を挿通、把持する保
持孔12を形成する半円孔部分120、120と、先端
11側に一体的に形成された刃部13と、刃部13の内
周側に形成された変形時逃がし部14とをもつ。前記半
円孔部分120、120によって形成される保持孔12
は、棒材20の外周面200と同じ断面円形状である。The clamp portions 10 and 10 are semi-circular hole portions 120 and 120 forming holding holes 12 through which the rod 20 is inserted and held, and semi-circular hole portions 120 and 120 integrally formed on the tip 11 side, on the opposite sides in a symmetrical shape. The blade 13 has a blade portion 13 and a relief relief portion 14 formed on the inner peripheral side of the blade portion 13. Holding hole 12 formed by the semi-circular hole portions 120, 120
Has the same circular cross section as the outer peripheral surface 200 of the bar 20.
【0021】刃部13は、図2、3に示されるように、
クランプ部10の先端11に一体的に形成され、棒材2
0の外周面200より変形時逃がし部14だけ大きい形
状の内周面130をもち、先端がリング状の刃先131
を形成している。この刃部13の断面形状は、リング状
の刃先131を頂点とする略三角形で、保持孔12の内
周面120の内周径R2 より所定寸法大きな内周径R3
の内周面130を基準として約30°外方に傾斜し、先
端が鋭利な形状となっている。The blade portion 13 is, as shown in FIGS.
The bar member 2 is formed integrally with the tip 11 of the clamp portion 10
0 has an inner peripheral surface 130 that is larger than the outer peripheral surface 200 by the escape portion 14 at the time of deformation, and has a ring-shaped cutting edge 131 at the tip.
Is formed. The cross-sectional shape of the blade portion 13 is a substantially triangular shape having the apex of the ring-shaped blade 131, and the inner peripheral diameter R 3 is larger than the inner peripheral diameter R 2 of the inner peripheral surface 120 of the holding hole 12 by a predetermined dimension.
The inner peripheral surface 130 is inclined about 30 ° outward, and the tip has a sharp shape.
【0022】変形時逃がし部14は、棒材20の先端2
01が加熱板4に衝突した時に生じる変形部分24を逃
がすもので、刃部13の内周面130と、クランプ部1
0に保持され保持孔12に挿通された棒材20の外周面
200との間に形成された空間領域(クリアランス)で
ある。従って変形時逃がし部14の径方向の大きさ(径
方向の間隔巾)tは、保持孔12の内周径R2 および素
材20の外周径R1 の値と、前記内周径R2 および外周
径R1 よりも大きな内周径R3 の値とで相対的に定ま
る。The deforming relief portion 14 is provided at the tip 2 of the bar member 20.
01 escapes the deformed portion 24 generated when the heating plate 4 collides with the heating plate 4, and the inner peripheral surface 130 of the blade portion 13 and the clamp portion 1
It is a space area (clearance) formed between the outer peripheral surface 200 of the bar member 20 held at 0 and inserted into the holding hole 12. Therefore t (interval width in the radial direction) radial size of the deformation during the relief portion 14, the value of the outside diameter R 1 of the inner circumference R 2 and material 20 for holding hole 12, the inner peripheral diameter R 2 and It is relatively determined by the value of the inner peripheral diameter R 3 which is larger than the outer peripheral diameter R 1 .
【0023】この実施例1では、変形時逃がし部14の
径方向の大きさtは、0.2mmに設定される。また、
刃先131より奥行きの寸法(軸線Pに沿って延びる方
向の間隔長さ)Lが3mmに設定されている。対向具3
は、2つに分割および一体的に連結自在な2個1組の金
属製のクランプ部30、30よりなり、全体形状が略立
方体のものである(図4、6参照)。前記2つのクラン
プ部30、30は、左右対称形状で互いに対向する側
に、棒材21を挿通、把持する保持孔32を形成する半
円孔部分320、320をもつ。In the first embodiment, the radial size t of the relief portion 14 at the time of deformation is set to 0.2 mm. Also,
The dimension L (the interval length in the direction extending along the axis P) L from the cutting edge 131 is set to 3 mm. Opponent 3
Is made up of a pair of metal clamp portions 30 and 30 that can be divided into two and integrally connected, and has an overall cubic shape (see FIGS. 4 and 6). The two clamp parts 30, 30 have semi-circular hole parts 320, 320 forming a holding hole 32 through which the bar 21 is inserted and gripped, on the sides facing each other in a symmetrical shape.
【0024】またクランプ部30、30は、前記融着具
1の刃部13と対向する先端側が平坦な垂直面よりなる
対向部31をもつ。このように各クランプ部30、30
は、前記融着具1の刃部13および変形時逃がし部14
をもたないもので、これ以外の他の構成はクランプ部1
0、10と同じである。Further, the clamp portions 30, 30 have an opposed portion 31 having a flat vertical surface on the front end side opposed to the blade portion 13 of the fusion bonding tool 1. In this way, each clamp part 30, 30
Is the blade portion 13 and the deformation relief portion 14 of the fusion bonding tool 1.
Other than this, the clamp part 1 has no
Same as 0 and 10.
【0025】なお、前記融着具1および対向具3は、そ
れぞれ棒材20および21を把持した状態で、同一の軸
線P上で互いに近接移動できるように、図略の装置によ
り保持されている。次いで実施例1の熱融着方法のクラ
ンプ工程、加熱工程、融着工程が順に実施される。すな
わち、 (1)クランプ工程では、融着具1の2つのクランプ部
10、10により、棒材20に対して、融着すべき先端
201を僅かに刃部13の刃先131より突出した状態
で把持する(図2、3参照)とともに対向具3のクラン
プ部30、30により、棒材21に対し融着すべく先端
211を、僅かに対向部31より突出した状態で把持す
る(図4参照)。 (2)加熱工程では、融着具1に把持された棒材20の
先端201が、予め所定の温度に保持され熱源となる加
熱板4に衝突させられて所定の時間、当接状態が保たれ
加熱される(図5参照)。このとき棒材20の先端20
1が、加熱板4への衝突に伴う圧縮により生成した変形
部分24を変形時逃がし部14に逃がす。すると棒材2
0は、変形部分24が変形時逃がし部14内に収容され
た状態で、刃部13の刃先131にえぐられず、かつ先
端201が、加熱板4からの熱伝導により加熱され溶融
する。 (3)融着工程では、前記加熱工程で溶融した棒材20
の先端201と、棒材21の先端211とを当接する
(図6参照)。The fusion tool 1 and the facing tool 3 are held by a device (not shown) so that they can move close to each other on the same axis P while gripping the rods 20 and 21, respectively. . Then, the clamp step, the heating step, and the fusion step of the heat fusion method of Example 1 are sequentially performed. That is, in the (1) clamping step, the tip 201 to be fused is slightly protruded from the blade tip 131 of the blade 13 with respect to the bar 20 by the two clamps 10 and 10 of the fusion tool 1. While gripping (see FIGS. 2 and 3), the tip portion 211 is slightly gripped by the clamp portions 30, 30 of the facing tool 3 so as to be fused to the bar material 21 (see FIG. 4). ). (2) In the heating step, the tip 201 of the bar member 20 gripped by the fusing tool 1 is kept in contact with the heating plate 4 which is previously held at a predetermined temperature and serves as a heat source, for a predetermined time. The saucer is heated (see FIG. 5). At this time, the tip 20 of the bar 20
1, the deformed portion 24 generated by the compression accompanying the collision with the heating plate 4 escapes to the escape portion 14 during deformation. Then bar 2
In the state of 0, the deformed portion 24 is accommodated in the escape portion 14 at the time of deformation, and is not scooped by the cutting edge 131 of the blade portion 13, and the tip 201 is heated and melted by heat conduction from the heating plate 4. (3) In the fusion process, the bar material 20 melted in the heating process
The tip 201 of the rod and the tip 211 of the bar 21 are brought into contact with each other (see FIG. 6).
【0026】この状態でさらに両先端201、211を
押し進めるように、融着具1と対向具3とを近接させ
る。すると、棒材20の溶融した先端201と棒材21
の先端211とは、融着し、かつ融着部分(斜線の部
分)22で一体化する。これに伴って融着部分22の一
部は、製品2の外周面23側に膨出して膨出部分(バ
リ)220を形成する。In this state, the fusing tool 1 and the counter tool 3 are brought closer to each other so as to further push the both ends 201 and 211. Then, the melted tip 201 of the bar 20 and the bar 21
And a tip end 211 of each of them are fused and integrated at a fused portion (hatched portion) 22. Along with this, a part of the fused portion 22 bulges toward the outer peripheral surface 23 side of the product 2 to form a bulged portion (burr) 220.
【0027】ここで本実施例1によれば、融着具1と対
向具3とが互いに近接方向に押し進められるため、前記
膨出部分220は、融着具1の刃部13の刃先131
と、対向具3の対向部31とで挟圧されて押し切られる
(図7参照)。このように実施例1の熱融着方法によれ
ば、加熱工程で棒材20の先端201が、加熱板4への
衝突に伴う圧縮により生成した変形部分23を刃部13
の変形逃がし部133に逃がす作用と、融着工程で融着
具1と対向具3を近接させる方向に押し進めるのみで、
素材20の溶融した先端201と、素材21の先端21
1とを融着させ一体化する融着作用と、この融着作用に
伴い発生する膨出部分(バリ)220を融着具1の刃部
13と対向具3の対向部31とで挟圧して押し切る作用
とを行うことができる。Here, according to the first embodiment, since the fusing tool 1 and the facing tool 3 are pushed toward each other in the proximity direction, the bulging portion 220 has the cutting edge 131 of the blade portion 13 of the fusing tool 1.
And the facing portion 31 of the facing tool 3 is pressed and pushed (see FIG. 7). As described above, according to the heat fusion method of the first embodiment, the tip portion 201 of the bar member 20 forms the deformed portion 23 generated by the compression accompanying the collision with the heating plate 4 in the heating step, and the blade portion 13 is formed.
The action of letting the deformation escape portion 133 escape and the pushing in the direction of bringing the fusion tool 1 and the opposing tool 3 closer to each other in the fusion process,
The melted tip 201 of the material 20 and the tip 21 of the material 21
The fusing action of fusing 1 with 1 and the bulging portion (burr) 220 generated by this fusing action are clamped between the blade portion 13 of the fusing tool 1 and the facing part 31 of the facing tool 3. Can be pushed down and pushed.
【0028】このため、実施例1の熱融着方法によれ
ば、前記クランプ工程、加熱工程、融着工程の順に各工
程を終えて得られた製品2(図8参照)は、外周面23
に刃先131にえぐられたリング状の溝が形成されず、
また従来、必要とされていた後工程(バリを除去するた
めの仕上加工工程)を必要とせず、この後工程を省略で
き、製造コスト面で有利なものとなる。Therefore, according to the heat fusion method of the first embodiment, the product 2 (see FIG. 8) obtained by completing the steps of the clamping step, the heating step and the fusion step is the outer peripheral surface 23.
There is no ring-shaped groove formed in the cutting edge 131,
Further, a post-process (finishing process for removing burrs) which has been conventionally required is not required, and this post-process can be omitted, which is advantageous in terms of manufacturing cost.
【0029】(実施例2)実施例2の熱融着方法は、ク
ランプ工程と、加熱工程と、融着工程とよりなり、前記
各工程が順次実施される。なお実施例2の熱融着方法で
は、実施例1で用いられた融着具1に対向する対向具3
の代わりに、前記融着具1を2個用い、かつそのひとつ
を前記対向具3と同じ位置に配設し、対向具1Aとした
ものである。すなわち融着具1と、この融着具1に対向
して配設される対向具1Aとは、同じものである。(Embodiment 2) The heat fusion method of the second embodiment comprises a clamping step, a heating step, and a fusion step, and the above steps are sequentially carried out. In the heat fusion method of the second embodiment, the facing tool 3 facing the fusing tool 1 used in the first embodiment.
Instead of the above, two fusing tools 1 are used, and one of them is arranged at the same position as the facing tool 3 to form a facing tool 1A. That is, the fusing tool 1 and the facing tool 1A arranged to face the fusing tool 1 are the same.
【0030】従って、実施例2の熱融着方法は、融着具
1の刃部13と、対向具1Aの刃部13とを互いに対向
する位置に配設して用いることおよび融着工程以外は、
前記実施例1の場合と同様である。このため、実施例2
の熱融着方法では、クランプ工程および加熱工程が実施
例1と同じように行われた後、引き続いて行われる融着
工程を主として説明する。Therefore, in the heat fusion method of the second embodiment, the blade portion 13 of the fusing tool 1 and the blade portion 13 of the facing tool 1A are arranged and used at positions opposed to each other, and other than the fusing step. Is
This is similar to the case of the first embodiment. Therefore, the second embodiment
In the heat fusion method of No. 1, the fusion process performed after the clamping process and the heating process are performed in the same manner as in Example 1 will be mainly described.
【0031】実施例2のクランプ工程では、融着具1お
よび対向具1Aを用い、それぞれのクランプ部10、1
0により、棒材20および21に対し融着すべく先端2
01、211を、僅かに刃部13の刃先131より突出
した状態で把持する。ついで加熱工程では、棒材20の
先端201および棒材21の先端211が、加熱板4へ
の衝突に伴う圧縮により生成した変形部分24を変形時
逃がし部14に逃がす。すると棒材20は、変形部分2
3が変形時逃がし部133内に収容された状態で、刃部
13の刃先131にえぐられず、かつ先端201が、加
熱板4からの熱伝導により加熱され、溶融する(図9参
照)。In the clamping step of the second embodiment, the fusing tool 1 and the facing tool 1A are used, and the respective clamp parts 10 and 1 are used.
0, the tip 2 to be fused to the rods 20 and 21.
01 and 211 are gripped in a state of slightly protruding from the blade edge 131 of the blade portion 13. Next, in the heating step, the tip end 201 of the bar member 20 and the tip end 211 of the bar member 21 allow the deformed portion 24 generated by the compression accompanying the collision with the heating plate 4 to escape to the escape portion 14 during deformation. Then, the bar 20 is deformed 2
In a state in which 3 is accommodated in the escape portion 133 during deformation, the tip 201 is not engraved by the cutting edge 131 of the blade portion 13, and the tip 201 is heated by heat conduction from the heating plate 4 and melts (see FIG. 9).
【0032】融着工程では、加熱工程で溶融した棒材2
0の先端201と、棒材21の先端211とを当接する
(図10参照)。この状態でさらに両先端201、21
1を押し進めるように、融着具1と対向具1Aとを近接
させる。すると、棒材20の溶融した先端201と棒材
21の先端211とは、融着し、その融着部分(斜線の
部分)22で一体化するとともに、その外周面23側に
融着部分22の一部が膨出して膨出部分(バリ)220
が形成される。In the fusion process, the bar material 2 melted in the heating process
The tip 201 of 0 and the tip 211 of the bar 21 are brought into contact with each other (see FIG. 10). In this state, both tips 201, 21
The fusion tool 1 and the counter tool 1A are brought close to each other so that 1 is pushed forward. Then, the melted tip 201 of the rod 20 and the tip 211 of the rod 21 are fused and integrated at the fused portion (hatched portion) 22, and the fused portion 22 is provided on the outer peripheral surface 23 side. Part of the bulge and the bulge portion (burr) 220
Is formed.
【0033】このとき本実施例2によれば、融着具1と
対向具1Aとが互いに近接方向に押し進められるため、
前記膨出部分220は、互いに対向する融着具1の刃部
13の刃先131と、対向具1Aの刃部13の刃先13
1とで挟圧されて押し切られる(図11参照)。このよ
うに、実施例2の熱融着方法は、融着工程で融着具1と
対向具1Aを近接させる方向に押し進めるのみで、棒材
20の溶融した先端201と、棒材21の先端211と
を融着させ一体化する融着作用と、この融着作用に伴い
発生する膨出部分(バリ)220を融着具1の刃部13
と対向具1Aの刃部13とで挟圧して押し切る作用が行
われ、図12に示される製品2が得られる。At this time, according to the second embodiment, since the fusing tool 1 and the counter tool 1A are pushed toward each other,
The bulging portion 220 includes a blade edge 131 of the blade portion 13 of the fusing tool 1 and a blade edge 13 of the blade portion 13 of the facing tool 1A that face each other.
It is squeezed by 1 and pushed down (see FIG. 11). As described above, in the heat fusion method of the second embodiment, only the melted tip 201 of the rod 20 and the tip of the rod 21 are pushed in the direction of bringing the fusion tool 1 and the opposing tool 1A closer to each other in the fusion step. The fusing portion (burr) 220 generated by the fusing action for fusing and integrating with 211 and the bulging portion 220 generated by this fusing action
And the blade portion 13 of the facing tool 1A are pressed to push it out, whereby the product 2 shown in FIG. 12 is obtained.
【0034】従って、実施例2の融着工程では、形成さ
れる膨出部分(バリ)220を、この膨出部分(バリ)
220を介して対向する前記2つの刃部13、13によ
り前記実施例1の場合よりも早く押し切ることができ
る。Therefore, in the fusing step of the second embodiment, the bulging portion (burr) 220 formed is replaced with the bulging portion (burr).
With the two blade portions 13 and 13 facing each other through 220, the blade can be pushed all the way faster than in the case of the first embodiment.
【0035】[0035]
【発明の効果】本発明の熱融着方法によれば、 (1)加熱工程で、素材の先端を加熱板に衝突させて加
熱させたとき、素材の変形部分を変形時逃がし部に逃が
す作用が行われる。このため、刃先によって変形部分が
えぐられることを防止できる。また加熱工程および融着
工程を終えて得られた製品には、その外周面に断面略V
字形状のリング状溝が形成さず、外観形状を向上でき
る。 (2)融着工程で、プラスチック製の素材およびその相
手部材との両先端を融着する作用と、前記融着に伴い形
成される膨出部分(バリ)を押し切り除去する作用との
2つの作用が行われる。EFFECTS OF THE INVENTION According to the heat fusion method of the present invention, (1) in the heating step, when the tip of the material is collided with the heating plate and heated, the deformed portion of the material is released to the escape portion during deformation. Is done. Therefore, it is possible to prevent the deformed portion from being scooped by the cutting edge. Further, the product obtained after the heating process and the fusing process has a cross section of approximately V
The outer shape can be improved without forming the V-shaped ring-shaped groove. (2) In the fusing step, there are two actions: an action of fusing both ends of the plastic material and its counterpart member, and an action of pushing out and removing the bulged portion (burr) formed by the fusing. The action takes place.
【0036】このため、融着工程後に得られた製品に
は、外周面に、略V字形のリング状溝が形成されず、膨
出部分も残らず、製品外観の見栄えおよび精度が向上す
る。さらに従来の熱融着方法で得られた製品に対し必要
とされていた膨出部分を取り除くための後工程(仕上工
程)が不用となり、加工コストを低減できる。Therefore, the product obtained after the fusion-bonding step does not have a substantially V-shaped ring-shaped groove formed on the outer peripheral surface thereof, and no bulging portion remains, so that the appearance and accuracy of the product appearance are improved. Further, the post-process (finishing process) for removing the bulging portion, which is required for the product obtained by the conventional heat-sealing method, becomes unnecessary, and the processing cost can be reduced.
【図1】本発明の実施例1の熱融着方法で用いられる融
着具を斜視して示す斜視図。FIG. 1 is a perspective view showing a fusing tool used in a thermal fusing method according to a first embodiment of the present invention in perspective.
【図2】本発明の実施例1の熱融着方法におけるクラン
プ工程を示し、かつ図1の融着具を二分割し、2個1組
のクランプ部およびクランプ部で把持されるプラスチッ
ク製の素材としての棒材を斜視して示す斜視図。FIG. 2 shows a clamping step in the thermal fusion bonding method according to the first embodiment of the present invention, and the fusion bonding tool of FIG. The perspective view which shows the rod material as a perspective view.
【図3】図2のS矢視方向より見たクランプ部およびプ
ラスチック製の素材としての棒材を示す側面図。FIG. 3 is a side view showing a clamp portion and a rod material as a plastic material as viewed from the direction of arrow S in FIG.
【図4】本発明の実施例1の熱融着方法で用いられる対
向具を二分割し、2個1組のクランプ部およびクランプ
部で把持されるプラスチック製の相手部材を斜視して示
す斜視図。FIG. 4 is a perspective view showing a facing member used in the heat-sealing method according to the first embodiment of the present invention, which is divided into two parts, and a pair of two clamp parts and a plastic counterpart member held by the clamp parts. Fig.
【図5】本発明の実施例1の熱融着方法における加熱工
程を示す側面図。FIG. 5 is a side view showing a heating step in the heat fusion method of Example 1 of the present invention.
【図6】図5と同様、融着工程で素材と相手部材との当
接状態を示す側面図。FIG. 6 is a side view showing a state in which a material and a mating member are in contact with each other in a fusion bonding process, as in FIG.
【図7】図6と同様、融着工程で素材と相手部材との融
着状態およびバリを切断し、取り除く状態を示す側面
図。FIG. 7 is a side view showing a fusion state between a material and a mating member and a state in which burrs are cut and removed in the fusion process, as in FIG. 6;
【図8】本発明の実施例1の熱融着方法での各工程を終
えて得られた製品を示す側面図。FIG. 8 is a side view showing a product obtained by completing each step in the heat fusion method of Example 1 of the present invention.
【図9】本発明の実施例2の熱融着方法における加熱工
程を示す側面図。FIG. 9 is a side view showing a heating step in the heat fusion method of Example 2 of the present invention.
【図10】図9と同様、融着工程で素材としての棒材と
相手部材との当接状態を示す側面図。FIG. 10 is a side view showing a contact state between a bar material as a raw material and a mating member in the fusion bonding process, similar to FIG. 9.
【図11】図10と同様、融着工程で棒材と相手部材と
の融着状態およびバリを切断し、取り除く状態を示す側
面図。FIG. 11 is a side view showing a fusion state between a bar and a mating member and a state in which burrs are cut and removed in the fusion process, as in FIG. 10.
【図12】本発明の実施例2の熱融着方法での各工程を
終えて得られた製品を示す側面図。FIG. 12 is a side view showing a product obtained by completing each step in the heat fusion method of Example 2 of the present invention.
【図13】従来例の熱融着方法で用いられる融着具を斜
視して示す斜視図。FIG. 13 is a perspective view showing in perspective a fusing tool used in a conventional heat fusion method.
【図14】従来例の熱融着方法におけるクランプ工程を
示し、かつ従来例の熱融着方法で用いられる融着具およ
び対向具を二分割し、2個1組のクランプ部およびクラ
ンプ部で把持されるプラスチック製の素材としての棒部
材と、相手部材を斜視して示す斜視図。FIG. 14 shows a clamping step in the conventional heat fusion method, and divides the fusing tool and the facing tool used in the conventional heat fusion method into two parts, one with a pair of a clamp part and a clamp part. FIG. 3 is a perspective view showing a bar member as a plastic material to be gripped and a mating member in perspective.
【図15】従来例の熱融着方法における加熱工程を示す
側面図。FIG. 15 is a side view showing a heating step in the conventional heat fusion method.
【図16】図15と同様、熱融着方法における融着工程
を示す側面図。FIG. 16 is a side view showing a fusing step in the heat fusing method, similar to FIG.
【図17】従来例の熱融着方法での各工程を終えて得ら
れた製品を示す側面図。FIG. 17 is a side view showing a product obtained by completing each step in the heat fusion method of the conventional example.
【図18】比較例の熱融着方法における加熱工程を示す
側面図。FIG. 18 is a side view showing a heating step in the heat fusion method of the comparative example.
【図19】図18と同様、融着工程で素材としての棒材
と相手部材との当接状態を示す側面図。FIG. 19 is a side view showing a contact state between a bar material as a raw material and a mating member in the fusion bonding process, similar to FIG.
【図20】図19と同様、融着工程で棒材と相手部材と
の融着状態を示す側面図。FIG. 20 is a side view showing a fusion-bonded state of a bar and a mating member in the fusion-bonding step, similar to FIG.
【図21】図20と同様、融着工程でバリを切断し、取
り除く状態を示す側面図。FIG. 21 is a side view showing a state in which burrs are cut and removed in the fusion bonding step, similar to FIG.
【図22】比較例の熱融着方法での各工程を終えて得ら
れた製品を示す側面図。FIG. 22 is a side view showing a product obtained by completing each step in the heat fusion method of the comparative example.
1…融着具 3、1A…対向具 10…クランプ部 11…先端 12…保持孔、 120…半円孔部分 13…刃部 131…刃先
31…対向部 14…変形時逃がし部 2…融着後の製品 20…プラスチック製の素材としての棒材 23…変
形部分 21…プラスチック製の相手部材 22…融着部分 220…膨
出部分(バリ)DESCRIPTION OF SYMBOLS 1 ... Fusing tool 3, 1A ... Opposite tool 10 ... Clamp part 11 ... Tip 12 ... Holding hole, 120 ... Semicircular hole part 13 ... Blade part 131 ... Blade edge
31 ... Opposing part 14 ... Escape part at the time of deformation 2 ... Product after fusion 20 ... Bar material as plastic material 23 ... Deformation part 21 ... Plastic counterpart member 22 ... Fusion part 220 ... Swelling part (burr) )
Claims (1)
持するクランプ部と、該クランプ部の先端に一体的に形
成され加熱板に衝突した時に変形した該棒材の変形部分
を逃がす変形時逃し部となり該素材の外周面形状より大
きな内周形状をもち先端が刃形状となる刃部をもつ融着
具を用い、該素材の融着すべき先端を僅かに該刃部の先
端に突出した状態で該クランプ部により把持するととも
に、融着すべき他のプラスチック製の相手部材を把持す
るクランプ工程と、 把持された該素材の先端を該加熱板に衝突させ加熱して
溶融させるとともに、衝突に伴い変形した該素材の変形
部分を該変形時逃がし部に逃がす加熱工程と、 該融着具の該刃部と対向する対向部をもつ対向具と、該
相手部材と溶融した該素材の先端とを当接しさらに押し
進めるように該融着具と該対向具を近接させ、押し進め
られることにより該素材の外周面側に膨出する膨出部分
を該融着具の刃部と該対向具の該対向部とで押し切るこ
とにより熱融着する融着工程と、よりなることを特徴と
する熱融着方法1. A clamp part for gripping a plastic material having a predetermined cross-sectional shape, and a deformed part of the bar which is integrally formed at the tip of the clamp part and is deformed when it collides with a heating plate. Part of the material, the inner peripheral shape of which is larger than the outer peripheral surface shape of the material, and a fusing tool having a blade part whose tip is a blade shape, and the tip to be fused of the material is slightly projected to the tip of the blade part. Clamping process in which the clamp part holds the other mating member made of plastic to be fusion-bonded in the state, and the tip of the grasped material collides with the heating plate to heat and melt it. A heating step of escaping the deformed portion of the material that has been deformed along with the escaping portion at the time of deformation, an opposing tool having an opposing part facing the blade portion of the fusing tool, and the tip of the material melted with the mating member. Abut and push further As described above, the fusion tool and the facing tool are brought close to each other, and the bulging portion that bulges to the outer peripheral surface side of the material by being pushed forward is completely cut off by the blade part of the fusion tool and the facing part of the facing tool. And a heat-sealing method, wherein the heat-sealing step comprises:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4127596A JPH0790602B2 (en) | 1992-05-20 | 1992-05-20 | Heat fusion method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4127596A JPH0790602B2 (en) | 1992-05-20 | 1992-05-20 | Heat fusion method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0623853A true JPH0623853A (en) | 1994-02-01 |
| JPH0790602B2 JPH0790602B2 (en) | 1995-10-04 |
Family
ID=14963999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4127596A Expired - Lifetime JPH0790602B2 (en) | 1992-05-20 | 1992-05-20 | Heat fusion method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0790602B2 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS502777A (en) * | 1973-03-13 | 1975-01-13 | ||
| JPS5146790A (en) * | 1974-10-21 | 1976-04-21 | Asahi Chemical Ind | |
| JPS5184868A (en) * | 1975-10-03 | 1976-07-24 | Kasei Co C I |
-
1992
- 1992-05-20 JP JP4127596A patent/JPH0790602B2/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS502777A (en) * | 1973-03-13 | 1975-01-13 | ||
| JPS5146790A (en) * | 1974-10-21 | 1976-04-21 | Asahi Chemical Ind | |
| JPS5184868A (en) * | 1975-10-03 | 1976-07-24 | Kasei Co C I |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0790602B2 (en) | 1995-10-04 |
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