JPH0729185B2 - Cooling drum for thin strip continuous casting equipment - Google Patents
Cooling drum for thin strip continuous casting equipmentInfo
- Publication number
- JPH0729185B2 JPH0729185B2 JP33871089A JP33871089A JPH0729185B2 JP H0729185 B2 JPH0729185 B2 JP H0729185B2 JP 33871089 A JP33871089 A JP 33871089A JP 33871089 A JP33871089 A JP 33871089A JP H0729185 B2 JPH0729185 B2 JP H0729185B2
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- Prior art keywords
- cooling drum
- drum
- depressions
- cooling
- continuous casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、ツインドラム方式、単ドラム方式、ドラム−
ベルト方式等の薄帯連続鋳造装置に使用される冷却ドラ
ムに関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a twin-drum system, a single-drum system, and a drum-system.
The present invention relates to a cooling drum used in a belt type continuous thin band casting apparatus.
近年、金属の連続鋳造の分野では、製造コストの切り下
げ、新材質の創出等を目的として、最終形状に近い薄肉
鋳片を製造する技術の開発が行われているが、これらの
薄肉鋳片の連続鋳造方法の中で構造が比較的簡単な設備
を使用するものとして、鋳型の主構成要素として内部水
冷機構を備えた一対のドラムを使用するツインドラム方
式、一本の冷却ドラムを使用する単ドラム方式、冷却ド
ラムとベルトとの間に湯溜り部を形成するドラム−ベル
ト方式等がある。これらの鋳造方においては、鋳片の表
面性状を安定して高水準に維持することが重要な課題で
ある。In recent years, in the field of continuous casting of metals, for the purpose of cutting down manufacturing costs, creating new materials, etc., the development of technology for producing thin-walled slabs close to the final shape has been carried out. Among the continuous casting methods, equipment that has a relatively simple structure is used.Twin drum method that uses a pair of drums with internal water cooling mechanism as the main component of the mold, single drum that uses a single cooling drum. There are a drum system, a drum-belt system in which a hot water pool is formed between a cooling drum and a belt. In these casting methods, it is an important task to stably maintain the surface quality of the slab at a high level.
すなわち、これらの薄肉鋳片を連続鋳造する方法は、従
来の連続鋳造設備によって製造されるスラムの場合と異
なり、以後の工程で圧延される度合を小さくすることが
できる薄肉鋳片を得ることを目的としているので、薄肉
鋳片に肉厚変動或いは表面割れ等があると、これが製品
表面の欠陥となり、商品価値を著しく損なう危険性が大
きい。That is, the method of continuously casting these thin-walled slabs is different from the case of the slam produced by the conventional continuous casting equipment, in order to obtain a thin-walled slab capable of reducing the degree of rolling in the subsequent steps. For the purpose, if there is a variation in wall thickness or surface cracks in the thin cast slab, it becomes a defect on the surface of the product, and there is a great risk that the commercial value will be significantly impaired.
そこで、良好な表面品質の鋳片を安定して製造すること
を目的として、種々の方法が検討されている。その一つ
として、冷却ドラムと凝固シェルとの間に、断熱層とな
るエアギャップを形成するように、冷却ドラムの周面に
凹凸を設けることが特開昭60-184449号公報で提案され
ている。このエアギャップによって、冷却ドラムの抜熱
能力が小さくなり、溶融金属の緩慢な冷却が行われる。Therefore, various methods have been investigated for the purpose of stably producing a slab having good surface quality. As one of them, JP-A-60-184449 proposes to provide unevenness on the circumferential surface of the cooling drum so as to form an air gap that serves as a heat insulating layer between the cooling drum and the solidified shell. There is. Due to this air gap, the heat removal capability of the cooling drum is reduced, and the molten metal is cooled slowly.
その結果、凝固厚みが板幅方向で均一化され、形状特性
の優れた薄肉鋳片の製造が可能になるとされている。As a result, it is said that the solidified thickness becomes uniform in the plate width direction, and it becomes possible to manufacture a thin cast piece having excellent shape characteristics.
しかし、冷却ドラムの周面に特定深さの凹凸を均一に付
け、それを初期の状態に維持するようにしただけでは、
充分な効果が安定して得られないことが判った。たとえ
ば、冷却ドラムの周面に大きな凹凸を連続して設けると
き、得られた薄肉鋳片の表面に凹凸が発生することは勿
論、その部分における熱応力の集中が促進され、逆に割
れの発生が助長される。また、冷却ドラムの周面に線状
や角状の凹凸を形成すると、凹凸の角部が割れの起点と
なって、薄肉鋳片に多数の割れを発生させる。However, by simply attaching irregularities of a specific depth to the peripheral surface of the cooling drum and maintaining it in the initial state,
It was found that sufficient effect could not be obtained stably. For example, when large irregularities are continuously provided on the peripheral surface of the cooling drum, irregularities are generated on the surface of the obtained thin cast slab, of course, concentration of thermal stress is promoted at that portion, and conversely cracking occurs. Is promoted. Further, when linear or angular irregularities are formed on the peripheral surface of the cooling drum, the corners of the irregularities serve as the starting points for cracking, causing numerous cracks in the thin cast piece.
そこで本発明者等は、これらの問題を解決するために、
冷却ドラムの周面に形成する凹凸に対する検討を行い、
直径が0.1〜1.2mmの円形又は長円状の開口部をもち、深
さが5〜100μmの窪みを、互いに接することなく鋳型
の一部を構成する冷却ドラムの周面に形成し、更に前記
窪みの面積率を前記冷却ドラムの軸方向及び周方向に関
して周期的に単独或いは同時に変化させ、該周期的変化
の周期wを5mm≦w≦40mm、前記窪みの面積率の変化量
hを10%≦h≦30%に維持することが効果的であること
を見出し、特願昭63-202962号として出願した。Therefore, in order to solve these problems, the present inventors have
The unevenness formed on the peripheral surface of the cooling drum is examined,
A circular or oval opening having a diameter of 0.1 to 1.2 mm and a depth of 5 to 100 μm is formed on the peripheral surface of the cooling drum forming a part of the mold without contacting each other. The area ratio of the depression is periodically or independently changed in the axial direction and the circumferential direction of the cooling drum, the cycle w of the periodic change is 5 mm ≦ w ≦ 40 mm, and the change amount h of the area ratio of the depression is 10%. It was found that maintaining ≦ h ≦ 30% is effective, and the application was filed as Japanese Patent Application No. 63-202962.
このようにして冷却ドラムの周面に設けられた窪みは、
鋳造時に互いに連続しない独立したエアギャップを形成
して、凝固シェルの冷却条件を緩和し、応力の部分的集
中を抑制するが、更に前記の窪みの分布に周期的な変化
を与えることにより、シェル厚みの変動を打ち消すよう
な凝固シェルの成長を行わせている。In this way, the recess provided on the peripheral surface of the cooling drum is
By forming independent air gaps that are not continuous during casting, the cooling conditions of the solidified shell are relaxed and the partial concentration of stress is suppressed, but by giving a periodical change to the distribution of the above-mentioned depressions, the shell The solidified shell is grown so as to cancel out the variation in thickness.
ところが、その後の研究によって、冷却ドラムの窪みの
面積率を冷却ドラムの周方向(縦方向)及び軸方向(横
方向)において周期的に変化させると、上記窪みが冷却
ドラムの縦方向、横方向又は斜め方向に一列に並ぶ個所
が形成せられ、この方向性を有する個所から鋳片表面に
割れが発生することが確認された。However, as a result of subsequent research, when the area ratio of the depressions of the cooling drum was periodically changed in the circumferential direction (vertical direction) and the axial direction (horizontal direction) of the cooling drum, the depressions became the longitudinal direction and the lateral direction of the cooling drum. Alternatively, it was confirmed that the parts arranged in a line in a diagonal direction were formed, and cracks were generated on the surface of the slab from the parts having this directionality.
そこで本発明は、冷却ドラム周面に設ける窪みの分布に
更に改良を加えることにより、割れ等の欠陥がなく表面
性状、形状特性に優れた薄肉鋳片を製造することを目的
とする。Therefore, an object of the present invention is to produce a thin cast piece which is free from defects such as cracks and has excellent surface properties and shape characteristics by further improving the distribution of the depressions provided on the peripheral surface of the cooling drum.
〔課題を解決するための手段〕 本発明の薄帯連続鋳造装置用冷却ドラムはその目的を達
成するために、深さが5〜100μm、直径が0.1〜1.2mm
の円形又は長円形の開口部をもつ窪みを、鋳型の一部を
構成する冷却ドラムの周面の、縦方向、横方向及び斜め
方向に方向性のない位置に形成し、且つ前記窪みの面積
率を前記冷却ドラムの縦方向及び横方向に関して周期的
に単独或いは同時に変化させ、該周期的変化の周期wを
5mm≦w≦40mm、前記窪みの面積率の変化量hを10%≦
h≦30%に維持することを特徴とする。[Means for Solving the Problems] In order to achieve the object, the cooling drum for a ribbon continuous casting apparatus of the present invention has a depth of 5 to 100 μm and a diameter of 0.1 to 1.2 mm.
A circular or oval opening having a circular opening is formed at a non-directional position in the longitudinal direction, the lateral direction and the oblique direction of the peripheral surface of the cooling drum which constitutes a part of the mold, and the area of the depression. The rate is changed independently or simultaneously in the longitudinal direction and the transverse direction of the cooling drum, and the period w of the periodic change is
5 mm ≤ w ≤ 40 mm, change amount h of the area ratio of the depression is 10% ≤
It is characterized in that h ≦ 30% is maintained.
本発明は薄鋳片を鋳造する冷却ドラムの周面に設ける窪
みの面積率を所定周期をもつものとするとともに(第2
図(B)(C)参照)、その窪みのそれぞれを冷却ドラ
ム周面に関して縦方向、横方向及び斜め方向における方
向性を有さない位置に設けたので(第2図(A)参
照)、冷却ドラム周面に生じる凝固シェルの肉厚部、肉
薄部の周期を制御してシェル厚みの変動を打ち消すとと
もに、窪みの方向性による鋳片割れが防止されて、高品
質の製品となる。In the present invention, the area ratio of the depressions provided on the peripheral surface of the cooling drum for casting the thin cast piece has a predetermined cycle (second
(See FIGS. 2 (B) and (C)), since each of the depressions is provided at a position having no directivity in the longitudinal direction, the lateral direction, and the oblique direction with respect to the peripheral surface of the cooling drum (see FIG. 2 (A)), The cycle of the thick and thin portions of the solidified shell generated on the peripheral surface of the cooling drum is controlled to cancel variations in the shell thickness, and slab cracking due to the directionality of the depression is prevented, resulting in a high quality product.
なお、窪みの形状を深さ5〜100μm、直径0.1〜1.2mm
の円形又は長円形の開口部をもつ形状に特定したのは次
の理由による。It should be noted that the shape of the depression is 5 to 100 μm in depth and 0.1 to 1.2 mm in diameter.
The reason why the shape having a circular or oval opening is specified is as follows.
すなわち、本発明者等の実験によれば、窪みの直径が0.
1mm以下では緩冷却効果が少ないばかりか、クリーニン
グが難しく、ドラム表面の打疵や摩耗の影響を受け易
く、加工も難しい。他方、窪みの直径が1.2mmをこえる
と、窪み自体が微小割れの起点になり易くなり、窪みに
溶融金属が侵入し、得られた薄肉鋳片の表面に多数の微
細な突起が生成される。また、窪みが5μm未満の浅い
ものであると、そこに形成されるエアギャップの断熱効
果が著しく低下し、緩冷却効果が低下する。他方、100
μmを越える深さをもつ窪みにあっては、開口直径1.2m
m以下の窪みに関する限り、効果の増大は認められなか
った。That is, according to the experiments by the present inventors, the diameter of the depression is 0.
If it is less than 1 mm, not only the effect of slow cooling is small, but also cleaning is difficult, it is easily affected by scratches and wear on the drum surface, and processing is also difficult. On the other hand, if the diameter of the dent exceeds 1.2 mm, the dent itself tends to be the starting point for microcracks, and molten metal penetrates into the dent, and numerous fine projections are generated on the surface of the thin cast piece obtained. . If the depression is shallower than 5 μm, the heat insulating effect of the air gap formed therein is significantly reduced, and the slow cooling effect is reduced. On the other hand, 100
Opening diameter 1.2m for depressions with a depth exceeding μm
No increase in effect was observed as far as depressions of m or less were observed.
また、第1図に示す窪みの周期wを5〜40mm、面積率の
変化量hを10〜30%としたのは、実験事実として多くの
場合、凝固シェル自体によって10〜50mmの範囲でうねり
を生じることが確認され、しかもこの範囲のうねりを冷
却ドラム周面に形成した窪みの変化で強制的に打ち消す
ためには、凝固シェルの変形モード内に少なくとも2点
の窪み変化が存在しなければ効果のないことが明らかと
なった理由による。また、面積率に関しては、差が小さ
すぎても効果は低減し、10〜30%の範囲が最適であるこ
とが判った。一方、窪みの周期wと面積率の変化量hと
の関係は、正弧函数を主とするが、本実験結果では正弧
函数からずれた連続函数であっても、あまり有意差のな
いことが確認された。In addition, it is an experimental fact that, in many cases, the period w of the depression shown in FIG. 1 is set to 5 to 40 mm and the variation h of the area ratio is set to 10 to 30%. In order to forcibly cancel the waviness in this range by the change in the depression formed on the peripheral surface of the cooling drum, at least two depression changes should exist in the deformation mode of the solidification shell. This is due to the reason that it became clear that there was no effect. Further, regarding the area ratio, the effect was reduced even if the difference was too small, and it was found that the range of 10 to 30% was optimal. On the other hand, the relationship between the period w of the depression and the change amount h of the area ratio is mainly a regular arc function, but in the present experimental results, there is no significant difference even if the continuous function is deviated from the regular arc function. Was confirmed.
また、窪みを方向性のない位置に配置するということ
は、窪みが冷却ドラム周面に刻設されたとき、該冷却ド
ラムの縦方向(冷却ドラム周方向)、横方向(冷却ドラ
ム軸方向)及び斜め方向において、該窪みが一列に並ば
ないということで、少くとも隣接する窪みが5個以上直
線状に並ぶ場合は方向性があるものとする。In addition, arranging the depressions in a non-directional position means that when the depressions are engraved on the peripheral surface of the cooling drum, the cooling drum has a longitudinal direction (cooling drum circumferential direction) and a lateral direction (cooling drum axial direction). In addition, since the depressions are not aligned in a line in the oblique direction, it is assumed that there is directionality when at least five adjacent depressions are linearly arranged.
すなわち、隣接する窪みが5個以上直線状に並ぶと、そ
の窪み群より鋳片の割れが生ずる。このように、所定の
周期で、窪み配設位置を上記のように特定すると、鋼片
の割れがほとんど発生しなくなる。That is, when five or more adjacent dents are arranged in a straight line, the slab is cracked from the group of the dents. In this way, if the recessed position is specified as described above at a predetermined cycle, cracking of the steel piece hardly occurs.
以下、本発明を実施例により説明する。Hereinafter, the present invention will be described with reference to examples.
ステンレス鋼組成をもつ溶鋼から第3図に示す装置によ
り薄肉鋳片を製造した。すなわち、タンディッシュ5か
ら注湯ノズル2を介して湯溜り部3へ注入した1500℃の
温度を有する溶鋼4を一対の冷却ドラム1a,1b間で急冷
・凝固し、形成された凝固シェルをキッシングポイント
6で圧接して、65m/分の鋳造速度で肉厚2.4mm、板幅800
mmの薄肉鋳片7を製造した。A thin cast piece was produced from molten steel having a stainless steel composition by the apparatus shown in FIG. That is, the molten steel 4 having a temperature of 1500 ° C. poured from the tundish 5 through the pouring nozzle 2 into the molten metal pool 3 is rapidly cooled and solidified between the pair of cooling drums 1a and 1b, and the solidified shell formed is kissed. Pressed at point 6 and casted at a speed of 65 m / min, wall thickness 2.4 mm, plate width 800
mm thin cast slab 7 was produced.
この際、上記一対の冷却ドラム1a,1bを本発明の冷却ド
ラム周面の窪み分布を有する冷却ドラム(第1図
(A))と比較例の窪み分布を有する冷却ドラム(第1
図(C))の2種類の冷却ドラムを使用し、得られた薄
肉鋳片7の表面状態を測定した。At this time, the pair of cooling drums 1a and 1b are a cooling drum having a distribution of depressions on the peripheral surface of the cooling drum of the present invention (FIG. 1A) and a cooling drum having a distribution of depressions of a comparative example (first
The surface condition of the obtained thin cast piece 7 was measured by using two types of cooling drums shown in FIG.
第1図(C)の例では冷却ドラムの横方向に関し15mmの
周期wで窪みの面積率を最高25%から最低15%(波高さ
h=10%)で周期的に変化させた。この周期の変化の継
目の個所で横方向に方向性が形成されていた。In the example of FIG. 1 (C), the area ratio of the depression is periodically changed from 25% at maximum to 15% at minimum (wave height h = 10%) at a cycle w of 15 mm in the lateral direction of the cooling drum. Directionality was formed in the lateral direction at the joint of the change in the cycle.
他方、第1図(A)例では、第1図(C)と同じ分布で
窪みを刻設すると共に、周期の変化の継目の個所を図の
ような配置にして縦方向、横方向、斜め方向の全てにわ
たる方向性をなくした。On the other hand, in the example of FIG. 1 (A), the depressions are engraved in the same distribution as in FIG. 1 (C), and the joints of the changes in the cycle are arranged as shown in the figure, in the vertical direction, the horizontal direction, and the diagonal direction. Lost the omnidirectionality of all directions.
なお、第1図(A),(C)何れの例においても、1つ
の窪みは、深さが30μmで直径0.5mmの円形状開口部を
もつように刻設された。In each of FIGS. 1 (A) and 1 (C), one depression was engraved so as to have a circular opening having a depth of 30 μm and a diameter of 0.5 mm.
冷却ドラムの種類による鋳片割れ発生状況を第1表に示
す。割れ発生指数は、鋳造面積1m2当りの縦割れ長
(m)で表している。Table 1 shows the occurrence of slab cracking depending on the type of cooling drum. The crack initiation index is represented by the length of vertical crack (m) per 1 m 2 of casting area.
第1表から明らかなように、深さ30μm、直径0.5mmの
円形状開口部をもつ窪みを均一に分布した公知例では2
〜3m/m2の範囲で割れが発生した。また、比較例の割れ
発生率は公知例に比し、1以下に低減したが、まだ若干
の割れ発生を避けることができなかった。 As is clear from Table 1, in the known example in which the depressions having a circular opening with a depth of 30 μm and a diameter of 0.5 mm are evenly distributed, 2
Cracks occurred in the range of up to 3 m / m 2 . Further, the crack occurrence rate of the comparative example was reduced to 1 or less as compared with the known example, but some crack occurrence could not be avoided yet.
これに対し、本発明例では割れ発生を実質的に皆無にす
ることができた。On the other hand, in the example of the present invention, the occurrence of cracks could be substantially eliminated.
以上詳述したように、本発明は冷却ドラム周面に形成す
る窪みの面積率に周期的な変化を与えるとともに、窪み
相互の方向性をなくしたので、鋳片表面の割れ等の欠陥
が実質的に皆無になり、極めて優れた表面性状をもつ薄
肉鋳片を製造することが可能となった。As described in detail above, the present invention gives a periodic change in the area ratio of the depressions formed on the peripheral surface of the cooling drum, and eliminates the mutual directionality of the depressions, so that defects such as cracks on the surface of the slab are substantially eliminated. However, it has become possible to manufacture thin cast slabs having extremely excellent surface properties.
第1図は冷却ドラム周面に刻設した窪みの周期wと面積
率の変化量hとの関係を表したグラフであり、第2図は
窪み分布に関する例を示し、第3図はこの冷却ドラムを
組み込んだ薄帯連続鋳造装置を示す概略図である。 1a,1b…冷却ドラム、2…注湯ノズル、3…湯溜り部、
4…溶融金属、5…タンディッシュ、6…キッシングポ
イント、7…薄肉鋳片、8…ピンチロール。FIG. 1 is a graph showing the relationship between the period w of the depressions engraved on the peripheral surface of the cooling drum and the change amount h of the area ratio, FIG. 2 shows an example of the depression distribution, and FIG. 3 shows this cooling. It is the schematic which shows the thin strip continuous casting apparatus which incorporated the drum. 1a, 1b ... Cooling drum, 2 ... Pouring nozzle, 3 ... Hot water pool,
4 ... Molten metal, 5 ... Tundish, 6 ... Kissing point, 7 ... Thin cast piece, 8 ... Pinch roll.
フロントページの続き (72)発明者 中山 満 福岡県北九州市戸畑区牧山1丁目1番36号 濱田重工株式会社内 (72)発明者 山本 恵一 広島県広島市西区観音新町4丁目6番22号 三菱重工業株式会社広島研究所内 (72)発明者 山根 孝 広島県広島市西区観音新町4丁目6番22号 三菱重工業株式会社広島研究所内Front page continuation (72) Inventor Mitsuru Nakayama 1-3-1 Makiyama, Tobata-ku, Kitakyushu, Fukuoka Inside Hamada Heavy Industries Co., Ltd. (72) Keiichi Yamamoto 4-6-22 Kannon-Shinmachi, Nishi-ku, Hiroshima City Heavy Industry Co., Ltd. Hiroshima Laboratory (72) Inventor Takashi Yamane 4-6-22 Kannon Shinmachi, Nishi-ku, Hiroshima City, Hiroshima Prefecture Mitsubishi Heavy Industries Ltd., Hiroshima Laboratory
Claims (1)
円形又は長円形の開口をもつ窪みを、鋳型の一部を構成
する冷却ドラムの周面の、縦方向、横方向及び斜め方向
に方向性のない位置に形成し、且つ前記窪みの面積率を
前記冷却ドラムの縦方向及び横方向に関して周期的に単
独或いは同時に変化させ、該周期的変化の周期Wを5mm
≦W≦40mm、前記窪みの面積率の変化量hを10%≦h≦
30%に維持することを特徴とする薄帯連続鋳造装置用冷
却ドラム。1. A dent having a circular or oval opening having a depth of 5 to 100 μm and a diameter of 0.1 to 1.2 mm is formed in a longitudinal direction, a lateral direction and a longitudinal direction of a peripheral surface of a cooling drum forming a part of a mold. It is formed in a position having no directivity in an oblique direction, and the area ratio of the recess is periodically or independently changed in the longitudinal direction and the transverse direction of the cooling drum, and the cycle W of the cyclic change is 5 mm.
≦ W ≦ 40 mm, the change amount h of the area ratio of the depression is 10% ≦ h ≦
Cooling drum for thin strip continuous casting equipment characterized by maintaining at 30%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33871089A JPH0729185B2 (en) | 1989-12-28 | 1989-12-28 | Cooling drum for thin strip continuous casting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33871089A JPH0729185B2 (en) | 1989-12-28 | 1989-12-28 | Cooling drum for thin strip continuous casting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03204147A JPH03204147A (en) | 1991-09-05 |
| JPH0729185B2 true JPH0729185B2 (en) | 1995-04-05 |
Family
ID=18320733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33871089A Expired - Lifetime JPH0729185B2 (en) | 1989-12-28 | 1989-12-28 | Cooling drum for thin strip continuous casting equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0729185B2 (en) |
-
1989
- 1989-12-28 JP JP33871089A patent/JPH0729185B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03204147A (en) | 1991-09-05 |
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