JPH0735301A - Compact-type energy saving boiler - Google Patents
Compact-type energy saving boilerInfo
- Publication number
- JPH0735301A JPH0735301A JP5153018A JP15301893A JPH0735301A JP H0735301 A JPH0735301 A JP H0735301A JP 5153018 A JP5153018 A JP 5153018A JP 15301893 A JP15301893 A JP 15301893A JP H0735301 A JPH0735301 A JP H0735301A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- combustion
- heat transfer
- gas
- boiler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012546 transfer Methods 0.000 claims abstract description 121
- 238000002485 combustion reaction Methods 0.000 claims abstract description 78
- 239000007789 gas Substances 0.000 claims abstract description 73
- 239000000567 combustion gas Substances 0.000 claims abstract description 42
- 239000000446 fuel Substances 0.000 claims abstract description 26
- 238000011084 recovery Methods 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 7
- 239000001301 oxygen Substances 0.000 claims abstract description 7
- 238000005338 heat storage Methods 0.000 claims description 53
- 230000001172 regenerating effect Effects 0.000 abstract description 20
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 230000008020 evaporation Effects 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 238000009841 combustion method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B31/00—Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements or dispositions of combustion apparatus
- F22B31/08—Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B21/00—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically
- F22B21/02—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially-straight water tubes
- F22B21/04—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially-straight water tubes involving a single upper drum and a single lower drum, e.g. the drums being arranged transversely
- F22B21/06—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially-straight water tubes involving a single upper drum and a single lower drum, e.g. the drums being arranged transversely the water tubes being arranged annularly in sets, e.g. in abutting connection with drums of annular shape
- F22B21/065—Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially-straight water tubes involving a single upper drum and a single lower drum, e.g. the drums being arranged transversely the water tubes being arranged annularly in sets, e.g. in abutting connection with drums of annular shape involving an upper and lower drum of annular shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
- F23L15/02—Arrangements of regenerators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Air Supply (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は高温燃焼ガスから伝熱部
にて熱回収を行うボイラにおいて、よりコンパクトにボ
イラ効率を向上させるべく燃焼用空気もしくは目的に応
じて成分を調整した燃焼用ガスを、伝熱部にて熱回収を
行った後の排ガスと熱交換を行わせる必要のあるボイラ
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a boiler for recovering heat from a high-temperature combustion gas in a heat transfer section, in order to improve the boiler efficiency in a more compact manner, or combustion gas whose components are adjusted according to the purpose. Relates to a boiler that needs to exchange heat with the exhaust gas after heat recovery in the heat transfer section.
【0002】[0002]
【従来の技術】近年の地球環境保護意識の高まりの中
で、省エネルギ技術が今後益々重要になってくることは
疑いようが無く、設備の大小を問わず安価でコンパクト
なエネルギーの利用効率向上のための技術が求められて
いる。燃料を燃焼させ、発生する高温燃焼ガスから熱を
回収するボイラにおいては、そのエネルギーの利用効率
の向上のため、対流伝熱部の後、更に節炭器及び、もし
くは空気予熱器を配することによって、排ガスからの熱
交換が図られてきた。2. Description of the Related Art With the increasing awareness of global environmental protection in recent years, there is no doubt that energy-saving technology will become more and more important in the future. Technology is required for. In a boiler that burns fuel and recovers heat from the generated high-temperature combustion gas, install a economizer and / or an air preheater after the convection heat transfer section in order to improve the energy utilization efficiency. Has been trying to exchange heat from exhaust gas.
【0003】しかしながら、対流伝熱部の下流側や節炭
器、空気予熱器においては排ガスと缶水または空気との
間に金属等による伝熱面を介して熱交換するため、熱伝
達係数が低く、また温度差も大きくとれないことから、
回収熱量に対して伝熱面積が大きくなり、比較的小規模
のボイラにおいては、設備コストと回収エネルギーの兼
ね合いから、300℃以上もの温度で排ガスを排出する
場合がある。However, in the downstream side of the convection heat transfer section, the economizer, and the air preheater, heat is exchanged between the exhaust gas and the boiler water or air through the heat transfer surface made of metal or the like, so that the heat transfer coefficient is Since it is low and the temperature difference cannot be large,
The heat transfer area becomes large with respect to the recovered heat amount, and in a relatively small-scale boiler, exhaust gas may be discharged at a temperature of 300 ° C. or higher due to the balance between equipment cost and recovered energy.
【0004】次に、従来の熱回収技術を適用したボイラ
の例を図8、図9を参照して説明する。Next, an example of a boiler to which a conventional heat recovery technique is applied will be described with reference to FIGS. 8 and 9.
【0005】図8において、火炉3、輻射伝熱部4、対
流伝熱部5を有する水管式ボイラ1には、燃料11、及
び燃焼用空気もしくは該空気に目的に応じて酸素濃度等
の成分を調整した燃焼用ガス12がバーナー部7で混合
され、火炉3で燃焼される。燃焼後の高温燃焼ガス30
は、まず輻射伝熱部4において収熱、冷却され、更に対
流伝熱部5で収熱、冷却される。対流伝熱部5で熱回収
された排ガス30は節炭器15、ガス式空気予熱器16
を通って更に所定の熱を回収され、低温排ガス31とな
って煙突17から排出される。In FIG. 8, a water tube type boiler 1 having a furnace 3, a radiant heat transfer section 4 and a convection heat transfer section 5 has a fuel 11 and combustion air or a component such as oxygen concentration depending on the purpose. The combustion gas 12 having been adjusted is mixed in the burner section 7 and burned in the furnace 3. High-temperature combustion gas 30 after combustion
First, heat is collected and cooled in the radiant heat transfer section 4, and further, heat is collected and cooled in the convection heat transfer section 5. The exhaust gas 30 that has been heat-recovered by the convection heat transfer section 5 is a economizer 15, a gas type air preheater 16
A predetermined amount of heat is further recovered through the exhaust gas, and the low temperature exhaust gas 31 is discharged from the chimney 17.
【0006】また図9は、図8に示したような既設の水
管ボイラに蓄熱式空気予熱器6aおよび6bを増設して
熱回収率を向上させようと改良した例である。燃料1
1、及び蓄熱式空気予熱器6aで予熱された燃焼用空気
もしくは燃焼用ガス12が、バーナー部7aで混合され
火炉3で燃焼される。燃焼後の高温燃焼ガス30は、ま
ず輻射伝熱部4において収熱を受けるが、その後対流伝
熱部5の下流ダクト部に設けられた調整用ダンパ14の
開度調整によって、対流伝熱部5かあるいは蓄熱式空気
予熱器6bを通過するように制御される。制御は対流伝
熱部5と蓄熱式空気予熱器6bの出口ガスの合流後の温
度が最低となるように調整される。このようなシステム
の場合、この後段でのガス式空気予熱器は省略できる場
合がある。FIG. 9 shows an example in which the heat storage type air preheaters 6a and 6b are added to the existing water pipe boiler as shown in FIG. 8 to improve the heat recovery rate. Fuel 1
1, and the combustion air or combustion gas 12 preheated by the regenerative air preheater 6a is mixed in the burner section 7a and burned in the furnace 3. The high-temperature combustion gas 30 after combustion first receives heat in the radiant heat transfer section 4, but thereafter the opening degree of the adjustment damper 14 provided in the downstream duct section of the convection heat transfer section 5 adjusts the convection heat transfer section. 5 or controlled to pass through the regenerative air preheater 6b. The control is adjusted so that the temperature of the convection heat transfer section 5 and the outlet gas of the regenerative air preheater 6b after the merging is the lowest. In such a system, the gas type air preheater in the latter stage may be omitted.
【0007】[0007]
【発明が解決しようとする課題】しかしながら図8で示
す従来のボイラにおいては、対流伝熱部5の下流部およ
び節炭器15、ガス式空気予熱器16における排ガスと
缶水または燃焼用空気もしくは燃焼用ガスとの間に金属
等による伝熱面を介して熱交換するため熱伝達係数が低
く、また温度差も大きくとれず、回収熱量に対して大き
な伝熱面積を必要とすることが、設置スペース、設備コ
ストの面から問題となっていた。特に比較的小規模のボ
イラにおいては、節炭器15、空気予熱器16を省略
し、やむを得ず比較的高温の排ガスを排出する場合があ
った。However, in the conventional boiler shown in FIG. 8, the exhaust gas and can water or combustion air or combustion air in the downstream portion of the convection heat transfer section 5, the economizer 15, and the gas type air preheater 16 are used. Since heat is exchanged with the combustion gas through a heat transfer surface made of metal or the like, the heat transfer coefficient is low, the temperature difference cannot be large, and a large heat transfer area is required for the recovered heat quantity. It was a problem in terms of installation space and equipment cost. In particular, in a relatively small-scale boiler, the economizer 15 and the air preheater 16 may be omitted and the relatively high temperature exhaust gas may be unavoidably discharged.
【0008】また図9に示す改良されたボイラシステム
においても、本来、対流伝熱部5を通過するべき排ガス
の一部が、蓄熱式空気予熱器に導入されるため、燃焼部
の温度は上昇するが、対流伝熱部5でのガス流速が低下
し、それにともなって熱伝達係数が低下するため、対流
伝熱部での熱回収量は減少する。従って対流伝熱部5で
減少した回収熱量分を、輻射伝熱部4での収熱量で補う
ために、火炉3の温度を上昇させる必要があるが、あま
り温度を上げすぎるとサーマルNOx が増加したり、灰
分を含む燃料の場合、灰の溶融・融着といった問題を引
き起こす恐れがあり、所定の蒸発量が得られなくなると
いう問題がある。Also in the improved boiler system shown in FIG. 9, since a part of the exhaust gas that should originally pass through the convection heat transfer section 5 is introduced into the regenerative air preheater, the temperature of the combustion section rises. However, the gas flow velocity in the convection heat transfer section 5 decreases, and the heat transfer coefficient accordingly decreases, so the amount of heat recovered in the convection heat transfer section decreases. Therefore, it is necessary to raise the temperature of the furnace 3 in order to supplement the amount of heat recovered in the convection heat transfer section 5 with the amount of heat collected in the radiant heat transfer section 4, but if the temperature is raised too much, thermal NOx increases. However, in the case of fuel containing ash, there is a possibility that problems such as melting and fusing of ash may occur, and there is a problem that a predetermined amount of evaporation cannot be obtained.
【0009】本発明は係る問題点に鑑みてなされたもの
で、既設の水管ボイラに蓄熱式空気予熱器を増設して確
実に所定の蒸発量以上が得られるように、もしくは従来
よりも少ない燃料で従来通りの蒸発量を得るボイラを、
あるいはコンパクトでボイラ効率のより高いボイラシス
テムを廉価で提供する基本となるコンパクト型省エネル
ギボイラを提供することを目的とするものである。The present invention has been made in view of the above problems, and a heat storage type air preheater is added to an existing water pipe boiler so that a predetermined evaporation amount or more can be reliably obtained, or a fuel amount smaller than that in the conventional case is used. With the boiler that obtains the conventional evaporation amount,
Another object of the present invention is to provide a compact compact energy-saving boiler, which is a basic and provides a compact and highly efficient boiler system at a low price.
【0010】[0010]
【課題を解決するための手段】前述した目的を達成する
ため、本発明のコンパクト型省エネルギボイラは、燃焼
炉内で燃料を燃焼させて生じる高温燃焼ガスを伝熱部を
通じて熱回収を行うボイラにおいて、該伝熱部は輻射伝
熱面と対流伝熱面とからなり、該輻射伝熱面で熱回収さ
れ、該対流伝熱面で熱回収された前記高温燃焼ガスの排
ガスは、蓄熱型熱交換器を介して前記燃焼炉外に排出さ
れ、前記燃焼炉内に供給される燃焼用空気もしくは該空
気に酸素濃度等の成分を調整した燃焼用ガスは、前記蓄
熱型熱交換器により熱交換されることを特徴とするもの
である。In order to achieve the above-mentioned object, a compact type energy-saving boiler of the present invention is a boiler for recovering heat from a high temperature combustion gas generated by burning fuel in a combustion furnace through a heat transfer section. In the above, the heat transfer part is composed of a radiant heat transfer surface and a convective heat transfer surface, the exhaust gas of the high temperature combustion gas recovered by the radiant heat transfer surface and recovered by the convective heat transfer surface is a heat storage type. The combustion air discharged to the outside of the combustion furnace through a heat exchanger and the combustion gas supplied to the inside of the combustion furnace or the combustion gas in which components such as oxygen concentration are adjusted in the air are heated by the heat storage heat exchanger. It is characterized by being exchanged.
【0011】更に、伝熱部は対流伝熱面を無くし輻射伝
熱面のみから構成し、輻射伝熱面で熱回収された高温燃
焼ガスの排ガスを直接蓄熱型熱交換器で燃焼用空気もし
くはガスと熱交換することを特徴とするものである。Further, the heat transfer part is constituted by only the radiant heat transfer surface without the convective heat transfer surface, and the exhaust gas of the high temperature combustion gas whose heat is recovered on the radiant heat transfer surface is directly burned by the heat storage type heat exchanger into the combustion air or It is characterized by exchanging heat with gas.
【0012】更に、高温燃焼ガスの排ガス及び燃焼用空
気もしくはガスの入り口及び出口流路は固定されてお
り、2系列以上の蓄熱型熱交換器の流路が交互に切り替
えられる蓄熱式空気予熱器ユニットを配したことを特徴
とするものである。Further, the exhaust gas of the high-temperature combustion gas and the inlet and outlet passages of the combustion air or gas are fixed, and the passages of two or more series of heat storage type heat exchangers are alternately switched over. It is characterized by arranging units.
【0013】[0013]
【作用】前述した構成からなる本発明によれば、既設の
水管ボイラに蓄熱式空気予熱器を増設した場合、対流伝
熱部を通る排ガス量が従来と変わらないので対流伝熱部
での熱回収量の減少はなく、空気予熱器を持たないシス
テムと比較すると、排ガス温度が更に低下し、その熱量
分だけ燃焼用空気または燃焼用ガスが予熱され、燃焼部
での温度が上昇するため、輻射伝熱部はもちろん対流伝
熱部においても収熱量が増加する。蓄熱式空気予熱器は
ほとんど蓄熱体のみで構成されており、交換熱量当りの
容積が節炭器やガス式空気予熱器と比べて小さいため、
非常にコンパクトな設備の増設でボイラ効率を向上させ
ることができる。According to the present invention having the above-described configuration, when the heat storage type air preheater is added to the existing water pipe boiler, the amount of exhaust gas passing through the convection heat transfer section is the same as that of the conventional one, so that heat in the convection heat transfer section is not changed. There is no decrease in the recovery amount, and the exhaust gas temperature further decreases compared to a system without an air preheater, and the combustion air or combustion gas is preheated by that amount of heat, and the temperature in the combustion section rises, The amount of heat collected increases not only in the radiant heat transfer section but also in the convection heat transfer section. The heat storage type air preheater is mostly composed of only a heat storage body, and the volume per heat exchange amount is smaller than that of the economizer and the gas type air preheater.
Boiler efficiency can be improved by adding very compact equipment.
【0014】また、本発明によるボイラで蓄熱式空気予
熱器入口の排ガス温度を上昇させ、つまりは対流伝熱部
の面積を減少させ、究極的には対流伝熱部を無くし輻射
伝熱部のみから伝熱部を構成することができる。サーマ
ルNOx の増加や灰の溶融・融着といった問題が生じな
い程度まで燃焼部の温度を上昇させることで、熱伝達係
数が対流伝熱に比べてはるかに高い輻射伝熱を有効に利
用し、更にコンパクトなボイラを設計することができ
る。Further, in the boiler according to the present invention, the exhaust gas temperature at the heat storage type air preheater inlet is raised, that is, the area of the convection heat transfer section is reduced, and finally the convection heat transfer section is eliminated and only the radiation heat transfer section is provided. It is possible to configure the heat transfer section. By increasing the temperature of the combustion part to the extent that problems such as increase in thermal NOx and melting and fusing of ash do not occur, radiative heat transfer whose heat transfer coefficient is much higher than convective heat transfer is effectively used, It is possible to design a more compact boiler.
【0015】また、蓄熱式空気予熱ユニットを配置する
ことによって、既存のボイラになんらの改造を要するこ
となく、既存のボイラに蓄熱型熱交換器を取り付けるこ
とが可能となる。これにより、既存のボイラを容易に省
エネルギ化、コンパクト化することができる。Further, by arranging the heat storage type air preheating unit, it becomes possible to attach the heat storage type heat exchanger to the existing boiler without requiring any modification to the existing boiler. This makes it possible to easily save energy and make the existing boiler compact.
【0016】また、伝熱面の適切な配置、多段燃焼方法
を用いることによって、輻射伝熱の割合を大幅に増や
し、究極的には対流伝熱面を省略して、輻射伝熱面だけ
で構成されるボイラを設計することもできる。また、発
熱量が小さく、従来のボイラでは自燃できないような燃
料であっても、スタートアップ時に補助燃料で助燃して
蓄熱式空気予熱器の温度を上げておくことによって自燃
させることができる。Further, by appropriately arranging the heat transfer surfaces and using the multi-stage combustion method, the ratio of the radiant heat transfer is significantly increased, and finally the convective heat transfer surface is omitted and only the radiant heat transfer surface is used. It is also possible to design a boiler to be constructed. Further, even if the fuel has a small calorific value and cannot be self-combusted by the conventional boiler, it can be self-combusted by auxiliary combustion at the time of startup and raising the temperature of the regenerative air preheater.
【0017】[0017]
【実施例】以下に本発明に係るコンパクト型省エネルギ
ボイラの実施例を図1乃至図7を参照して説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a compact type energy saving boiler according to the present invention will be described below with reference to FIGS.
【0018】図1は本発明の第1実施例に係るコンパク
ト型省エネルギボイラシステムの基本構成図である。同
図において符号1は水管ボイラである。ブロワまたはフ
ァン2からの燃焼用空気12は蓄熱式空気予熱器6aも
しくは6b、切り替え弁部9、バーナー7を通って火炉
3に導かれるようになっており、排ガスはガス切り替え
弁10、蓄熱式空気予熱器6bもしくは6aを通って低
温排ガス切替弁24へ導かれるようになっている。FIG. 1 is a basic configuration diagram of a compact type energy-saving boiler system according to a first embodiment of the present invention. In the figure, reference numeral 1 is a water tube boiler. Combustion air 12 from the blower or fan 2 is designed to be guided to the furnace 3 through the regenerative air preheater 6a or 6b, the switching valve unit 9, the burner 7, and the exhaust gas is a gas switching valve 10, a regenerative system. It is adapted to be guided to the low temperature exhaust gas switching valve 24 through the air preheater 6b or 6a.
【0019】燃料11は、バーナー7を通って蓄熱式空
気予熱器6aもしくは6bにて高温に予熱された空気1
2と共に火炉3で燃焼され、高温燃焼ガスとなる。高温
燃焼ガスは輻射伝熱部4で収熱された後、対流伝熱部5
を通過し更に収熱を受け、切り替え弁10へと導かれ
る。The fuel 11 is the air 1 which has been preheated to a high temperature by the regenerative air preheater 6a or 6b through the burner 7.
It is burned together with 2 in the furnace 3 and becomes high temperature combustion gas. After the high temperature combustion gas is collected by the radiant heat transfer section 4, the convection heat transfer section 5
After passing through, the heat is further collected and is guided to the switching valve 10.
【0020】ガス切り替え弁10、空気・ガス切り替え
弁9、空気切り替え弁8は互いに連動して、蓄熱式空気
予熱器6aもしくは6bのどちらか一方の流路にのみ燃
焼用空気を流し、残りの一方の流路に排ガスを流せるよ
うになっており、かつ交互に切り替えられるようになっ
ている。The gas switching valve 10, the air / gas switching valve 9, and the air switching valve 8 are interlocked with each other so that the combustion air is allowed to flow through only one of the flow paths of the regenerative air preheater 6a or 6b, and the remaining The exhaust gas can be made to flow through one of the flow paths, and can be switched alternately.
【0021】ガス切り替え弁10、空気・ガス切り替え
弁9、空気切り替え弁8の切り替えは、切り替え時間を
決めて十数秒乃至数分の一定時間毎に行う方法の他に、
蓄熱式空気予熱器6bの出口排ガス温度が所定の温度以
上になったことを検出して行う方法や、または蓄熱式空
気予熱器6aの出口空気温度がある所定の温度以下にな
ったことを検出して行う方法が採用できる。The switching of the gas switching valve 10, the air / gas switching valve 9, and the air switching valve 8 is performed by deciding the switching time and carrying out at regular intervals of ten to several seconds to several minutes.
A method of detecting when the outlet exhaust gas temperature of the heat storage air preheater 6b has reached a predetermined temperature or higher, or detecting that the outlet air temperature of the heat storage air preheater 6a has reached a predetermined temperature or lower Can be adopted.
【0022】当然のことながら、蓄熱式空気予熱器の熱
交換媒体は、図1のように2系列である必要はなく、3
系列以上を巡回使用してもかまわない。As a matter of course, the heat exchange medium of the heat storage type air preheater does not have to be of two series as shown in FIG.
It does not matter if you use the series more than once.
【0023】このようなシステムであれば、既設のボイ
ラを改造する場合でも、対流伝熱部5の出口排ガス温度
を従来通りの温度にできるので、所定の蒸発量を確実に
維持することができる。With such a system, even if the existing boiler is remodeled, the temperature of the exhaust gas at the outlet of the convection heat transfer section 5 can be kept at the conventional temperature, so that a predetermined evaporation amount can be reliably maintained. .
【0024】また、新規にボイラを設計する場合におい
て、従来のボイラと同等のボイラ効率を得ようとするな
らば、蓄熱式空気予熱器6aもしくは6bの出口平均排
ガス温度が従来のボイラの対流伝熱部の出口排ガス温度
と等しくなるように設計すれば良いので、蓄熱式空気予
熱器での熱交換量に相当する分だけ、本システムでの対
流伝熱部5の出口排ガス温度は高くても良い。従って、
従来のボイラと比較して対流伝熱部の伝熱面を減らすこ
とができる。Further, in the case of newly designing a boiler, in order to obtain a boiler efficiency equivalent to that of the conventional boiler, the average exhaust gas temperature at the outlet of the regenerative air preheater 6a or 6b is the convection transmission of the conventional boiler. Since it may be designed to be equal to the outlet exhaust gas temperature of the heat section, even if the outlet exhaust gas temperature of the convection heat transfer section 5 in this system is high by the amount corresponding to the heat exchange amount in the regenerative air preheater. good. Therefore,
The heat transfer surface of the convection heat transfer unit can be reduced as compared with the conventional boiler.
【0025】究極的には、伝熱部を対流伝熱面をなく
し、輻射伝熱面のみから構成することもできる。係る構
成のボイラにおいては、高温燃焼ガスは輻射伝熱面で熱
回収された後、直接蓄熱型熱交換器で燃焼用空気等と熱
交換される。Ultimately, the heat transfer section may be composed of only the radiation heat transfer surface without the convection heat transfer surface. In the boiler having such a configuration, the high temperature combustion gas is subjected to heat recovery on the radiant heat transfer surface and then directly exchanged with the combustion air or the like in the heat storage type heat exchanger.
【0026】本実施例のボイラシステムに用いられる蓄
熱式空気予熱器について詳しく説明をする。The heat storage type air preheater used in the boiler system of this embodiment will be described in detail.
【0027】蓄熱式空気予熱器6aおよび6bは、蓄熱
体とガス及び空気が直接接触することによって、熱伝達
係数を高くとれるものであるが、構造的には熱交換速度
を高めるために、ガス及び空気に接触する面積が大き
く、かつ通気、通ガス抵抗の小さな、例えば一体的なハ
ニカム構造体のような熱交換媒体が用いられる。また材
質は高温に耐えられるようセラミック等が用いられる。
従って熱交換機能には優れるが、機械的強度に問題があ
り、特に熱応力による破損の恐れがあった。The heat storage type air preheaters 6a and 6b have a high heat transfer coefficient due to the direct contact of the heat storage body with the gas and air. Further, a heat exchange medium such as an integral honeycomb structure having a large area in contact with air and a small resistance to ventilation and gas passage is used. Further, as the material, ceramic or the like is used so as to withstand high temperature.
Therefore, although the heat exchange function is excellent, there is a problem in mechanical strength, and there is a possibility of damage due to thermal stress.
【0028】前記の問題を解決するため、図6に示すよ
うに、本実施例の蓄熱型熱交換器において、熱交換媒体
23が排ガスおよび、燃焼用空気もしくは燃焼用ガスの
流れの方向に垂直な面32で縁切りされている。こうす
ることによって、熱応力による破損を防げるばかりでな
く、熱交換媒体中での熱拡散を抑えることができ、温度
効率が向上するため、高温での熱交換が容易になる。従
って、縁切りされた熱交換媒体23の長さは、必要とす
る温度効率、熱交換媒体の材質等によって適切に設定さ
れる。In order to solve the above-mentioned problem, as shown in FIG. 6, in the heat storage type heat exchanger of this embodiment, the heat exchange medium 23 is perpendicular to the flow direction of exhaust gas and combustion air or combustion gas. The edges 32 are cut off. By doing so, not only damage due to thermal stress can be prevented, but also heat diffusion in the heat exchange medium can be suppressed and temperature efficiency is improved, so that heat exchange at high temperature becomes easy. Therefore, the length of the heat exchange medium 23 that has been trimmed is appropriately set depending on the required temperature efficiency, the material of the heat exchange medium, and the like.
【0029】蓄熱式空気予熱器ユニットは単位容積当り
の交換熱量が大きいので、従来の節炭器及び、空気予熱
器に比べて、同じ交換熱量であっても非常にコンパクト
になる。従って、従来よりもはるかに小さな設備で、従
来と同じボイラ効率を達成できる。Since the heat storage type air preheater unit has a large amount of exchange heat per unit volume, it is extremely compact compared to the conventional economizer and air preheater even if the amount of exchange heat is the same. Therefore, it is possible to achieve the same boiler efficiency as the conventional one with a much smaller equipment than the conventional one.
【0030】さらに、前述の蓄熱式空気予熱器の熱交換
媒体はセラミック等、対腐食性に非常に優れた材料を利
用できるので、排ガスの露点温度以下まで冷却すること
ができ、ボイラ効率が向上する。Furthermore, since the heat exchange medium of the above-mentioned heat storage type air preheater can be made of a material excellent in corrosion resistance such as ceramics, it can be cooled to the dew point temperature of exhaust gas or less, and the boiler efficiency is improved. To do.
【0031】また、前述の蓄熱式空気予熱器の熱交換媒
体は、やはりセラミック等、耐熱性に優れた材料を使用
できるので、ボイラからの排ガスは従来のガス式空気予
熱器では実用上利用できない、例えば1000℃以上の
高温でも差し支えなく、前述のようにボイラ本体の伝熱
部を輻射伝熱部のみから構成することが可能になる。Further, since the heat exchange medium of the above-mentioned heat storage type air preheater can also use a material having excellent heat resistance such as ceramics, the exhaust gas from the boiler cannot be practically used in the conventional gas type air preheater. For example, the heat transfer section of the boiler body can be composed of only the radiant heat transfer section, as described above, even if the temperature is as high as 1000 ° C. or higher.
【0032】次に、蓄熱式空気予熱器ユニットを備えた
ボイラである本発明の第2の実施例を図2を参照して説
明する。Next, a second embodiment of the present invention, which is a boiler having a heat storage type air preheater unit, will be described with reference to FIG.
【0033】同図において符号1は水管ボイラである。
高温燃焼ガス30は、対流伝熱部5を通過し、蓄熱式空
気予熱器ユニット27の排ガス側入口流路27aへと導
かれ、熱交換を受けた後、出口流路27bより排出され
る。燃焼用空気もしくは該空気に酸素濃度等の成分を調
整した燃焼用ガス12は、入口流路27cから蓄熱式空
気予熱器ユニット27に入り予熱され、出口流路27d
から出て燃焼炉内に供給される。In the figure, reference numeral 1 is a water tube boiler.
The high temperature combustion gas 30 passes through the convection heat transfer section 5, is guided to the exhaust gas side inlet passage 27a of the regenerative air preheater unit 27, undergoes heat exchange, and is then discharged from the outlet passage 27b. The combustion air 12 or the combustion gas 12 in which components such as oxygen concentration are adjusted in the air is preheated into the regenerative air preheater unit 27 from the inlet flow passage 27c, and the outlet flow passage 27d.
And is supplied to the combustion furnace.
【0034】次に上記実施例に用いられる蓄熱式空気予
熱器ユニット27について図7を参照して説明する。蓄
熱式空気予熱器ユニット27は流路切り替えダンパ25
a、25bの間に熱交換媒体23を配したダクトから構
成される。流路切り替えダンパ25aから25bまでの
熱交換媒体23を含むダクトは上下の流路に隔てられて
おり、排ガス30と燃焼用空気12は、熱交換媒体23
の上半分の流路と下半分の流路をそれぞれ逆方向に流れ
るが、流路切り替えダンパ25aおよび25bの連動し
た動作によって、その流路は流路切り替えダンパ25a
から25bまで間でのみ切り替えられる。しかしながら
同じ流路切り替えダンパ25aから25bの作用によっ
て、蓄熱式空気予熱器ユニット27の出入口流路におい
ては、排ガス30は、入口流路27aから出口流路27
bへと、燃焼用空気12は、入口流路27cから出口流
路27dへそれぞれ常に一定の方向に流れる。Next, the regenerative air preheater unit 27 used in the above embodiment will be described with reference to FIG. The heat storage type air preheater unit 27 is a flow path switching damper 25.
It is composed of a duct in which the heat exchange medium 23 is arranged between a and 25b. The ducts including the heat exchange medium 23 from the flow passage switching dampers 25a to 25b are separated into upper and lower flow passages, and the exhaust gas 30 and the combustion air 12 are separated from each other by the heat exchange medium 23.
Although the upper half flow path and the lower half flow path flow in opposite directions, the flow path switching dampers 25a and 25b interlock with each other to cause the flow paths to flow through the flow path switching damper 25a.
It is only possible to switch between the range from 25b to 25b. However, due to the action of the same flow path switching dampers 25a to 25b, the exhaust gas 30 flows from the inlet flow path 27a to the outlet flow path 27 in the inlet / outlet flow path of the heat storage air preheater unit 27.
To b, the combustion air 12 always flows in a constant direction from the inlet passage 27c to the outlet passage 27d.
【0035】このようなユニットを節炭器の代りとして
使用するシステムであれば、ボイラ本体自体は従来のも
のを何ら改造することなく、よりコンパクトでボイラ効
率の高いシステムとすることができる。If the system uses such a unit instead of the economizer, it is possible to make the system more compact and have a high boiler efficiency without modifying the conventional boiler itself.
【0036】また、新規にボイラを設計する場合におい
ては、蓄熱式空気予熱器ユニット27の入り口平均ガス
温度を1000℃以上もの高温とすることが出来るの
で、対流伝熱部の無い輻射伝熱部のみで構成されたボイ
ラとすることが可能となる。Further, in the case of newly designing the boiler, the average gas temperature at the inlet of the regenerative air preheater unit 27 can be made as high as 1000 ° C. or higher, so that the radiant heat transfer section without the convection heat transfer section is used. It is possible to make a boiler composed of only one.
【0037】なお、火炎の温度を上げないで、サーマル
NOx を極力低減させ、規定の蒸発量を得るためには対
流伝熱部が必要である。この場合蓄熱式空気予熱器ユニ
ットへ入る排ガス温度は300゜C程度と低くなるので
蓄熱媒体はセラミックスにする必要はない。熱伝達係数
と比熱が大きく、蓄熱容量を大きくとれるものほどコン
パクトにできる。金属であれば例えばCuやAlが好ま
しい。また、形状はハニカム状にする必要はなく、例え
ばパイプを積重ねたものでも、粒子状線状物等を充填し
たものでも良い。A convection heat transfer section is required in order to reduce the thermal NOx as much as possible without increasing the temperature of the flame and to obtain a specified evaporation amount. In this case, the temperature of the exhaust gas entering the heat storage type air preheater unit is as low as about 300 ° C. Therefore, it is not necessary to use ceramics as the heat storage medium. The larger the heat transfer coefficient and the specific heat, and the larger the heat storage capacity, the more compact it becomes. If it is a metal, for example, Cu or Al is preferable. Further, the shape does not need to be a honeycomb shape, and may be, for example, a stack of pipes or a packing of particulate linear materials.
【0038】図3は、本発明の第3の実施例である蓄熱
式空気予熱器ユニットを備えたボイラの基本構成図であ
る。本実施例においては、伝熱部は、輻射伝熱部4のみ
で構成されており、対流伝熱部を有さない。蓄熱式空気
予熱器ユニット27を設置することによってボイラから
の排ガス温度を高めて、ボイラの伝熱部を輻射伝熱部4
のみとし、対流伝熱部を無くしたものである。従って、
ブロワまたはファンからの燃焼用空気12は蓄熱式空気
予熱ユニット27を通って予熱された後、バーナー7に
導かれるようになっており、燃料11と共にバーナー7
で火炉3に投入され、燃焼され、高温燃焼ガス30とな
る。高温燃焼ガス30は輻射伝熱部4で収熱された後、
直ちに蓄熱式空気予熱器ユニット27の排ガス側入口2
7aへと導かれ、熱交換を受けた後、排出される。FIG. 3 is a basic block diagram of a boiler having a heat storage type air preheater unit according to a third embodiment of the present invention. In the present embodiment, the heat transfer section is composed of only the radiant heat transfer section 4 and does not have a convection heat transfer section. By installing the heat storage type air preheater unit 27, the temperature of the exhaust gas from the boiler is raised, and the heat transfer part of the boiler is changed to the radiant heat transfer part 4.
Only, the convection heat transfer section is eliminated. Therefore,
Combustion air 12 from a blower or a fan is preheated through a regenerative air preheating unit 27 and then guided to a burner 7, and together with the fuel 11, the burner 7 is heated.
Is charged into the furnace 3 and burned to form high temperature combustion gas 30. After the high temperature combustion gas 30 is collected by the radiant heat transfer section 4,
Immediately after, the exhaust gas side inlet 2 of the heat storage type air preheater unit 27
7a, after undergoing heat exchange, it is discharged.
【0039】しかしながら、前記したように対流伝熱部
の伝熱面を減らしていくと、燃焼用空気の予熱温度が上
がるので、火炎の温度が上がり、サーマルNOx の発生
が増加する恐れがある。特に燃料の燃焼形態が単段燃焼
の場合は、燃焼が一度に起こるので火炎の温度が上がり
易く、対流伝熱部の伝熱面を大きく減らすことはできな
い。However, if the heat transfer surface of the convection heat transfer section is reduced as described above, the preheating temperature of the combustion air rises, so that the temperature of the flame rises and the generation of thermal NOx may increase. In particular, when the combustion mode of the fuel is single-stage combustion, since the combustion occurs at one time, the temperature of the flame easily rises, and the heat transfer surface of the convection heat transfer section cannot be greatly reduced.
【0040】前記の問題を解決する方法として、伝熱面
の適切な配置と多段燃焼方法があるが、図4を参照して
それらの内容を詳しく説明する。As a method for solving the above-mentioned problems, there is an appropriate arrangement of heat transfer surfaces and a multi-stage combustion method, and the details thereof will be described with reference to FIG.
【0041】図4は、単段燃焼のボイラで、伝熱面を適
切に配置することによって、火炎温度の異常上昇を抑え
る手段を示したものである。バーナー7に近い部分を密
に(多数の)、離れた部分を疎になるように(少数の)
伝熱管13を配し、燃焼帯に応じた伝熱面配置により火
炎温度が火炉全体にわたって平均化されるようにしたも
のである。FIG. 4 shows a means for suppressing an abnormal rise in flame temperature by appropriately disposing the heat transfer surface in a single-stage combustion boiler. Make the area close to burner 7 dense (many) and the area far away (small)
The heat transfer tubes 13 are arranged so that the flame temperature is averaged over the entire furnace by the heat transfer surface arrangement according to the combustion zone.
【0042】しかしながら、この方法では燃焼量が変わ
ったり、燃焼空気の予熱温度が変わったりすると、燃焼
帯の位置が変わり、十分に機能しないといった欠点があ
る。However, this method has a drawback that the position of the combustion zone changes when the amount of combustion changes or the preheating temperature of the combustion air changes, and it does not function sufficiently.
【0043】そこで図5に、多段燃焼方法による、火炎
温度の平均化方法を示す。火炉3の長さ方向に沿って、
19aから19jまでの複数のバーナーが設けられてお
り、それぞれ燃料投入量と燃焼用空気給気量をコントロ
ールできるよう燃料流量調整弁21a〜21bと燃焼用
空気調整弁22a〜22bがついている。燃料および燃
焼用空気はメインのバーナー7と補助バーナー19a〜
19jから適切に配分され供給される。また火炉内面は
輻射伝熱面4となっている。Therefore, FIG. 5 shows a flame temperature averaging method by the multi-stage combustion method. Along the length of the furnace 3,
A plurality of burners 19a to 19j are provided, and fuel flow rate adjusting valves 21a to 21b and combustion air adjusting valves 22a to 22b are provided so as to control the fuel input amount and the combustion air supply amount, respectively. The main burner 7 and auxiliary burners 19a-
Properly distributed from 19j and supplied. The inner surface of the furnace is a radiant heat transfer surface 4.
【0044】燃量と燃焼用空気の各バーナーへの配分
は、最大負荷の時、火炉内に設置された各温度計20a
〜20jがほぼ同じ温度となるようにコントロールされ
る。こうすることによって火炉内面の輻射伝熱面4に
は、全体にわたってほぼ同じ熱負荷がかかるため、伝熱
面の有効利用率が向上し、さらにコンパクト化が図れ
る。The distribution of the fuel amount and the combustion air to each burner is such that at the maximum load, each thermometer 20a installed in the furnace
It is controlled so that ~ 20j have almost the same temperature. By doing so, the radiant heat transfer surface 4 on the inner surface of the furnace is subjected to almost the same heat load as a whole, so that the effective utilization rate of the heat transfer surface is improved and further downsizing can be achieved.
【0045】また、燃料はメインバーナー7から全量投
入し、燃焼用空気のみを補助バーナーから適切な配分で
供給すると、多段燃焼の効果によってNOx の発生量も
減少する。If all of the fuel is supplied from the main burner 7 and only the combustion air is supplied from the auxiliary burner in an appropriate distribution, the NOx generation amount is also reduced by the effect of multistage combustion.
【0046】しかしながら、多段燃焼によって火炉内に
強い還元性雰囲気が形成されると、燃料の種類によって
は伝熱面を構成する材質を腐食させる恐れがある。従っ
て、そのような恐れのある場合には、燃焼用空気はメイ
ンのバーナー11から全量供給し、燃料のみを分散して
投入する方法もとられる。However, when a strong reducing atmosphere is formed in the furnace by multi-stage combustion, there is a risk that the material forming the heat transfer surface may be corroded depending on the type of fuel. Therefore, if there is such a possibility, the combustion air may be entirely supplied from the main burner 11 and only the fuel may be dispersed and charged.
【0047】上述のいずれの方法を選択するかは、燃料
の成分、伝熱面の材質、低NOx の要求度の強さ等から
決定される。Which of the above-mentioned methods is selected is determined from the components of the fuel, the material of the heat transfer surface, the strength of low NOx requirement, and the like.
【0048】また、燃焼用の空気に変わるものとして、
酸素濃度等の調整をした燃焼用ガスを用い、火炉内での
燃焼帯の調整を行うこともできる。当然のことながら、
燃焼用ガスは燃焼帯の調整という目的以外にもボイラの
燃料の酸化用流体として用いることができる。As an alternative to the combustion air,
It is also possible to adjust the combustion zone in the furnace by using the combustion gas whose oxygen concentration and the like have been adjusted. As a matter of course,
The combustion gas can be used as a fluid for oxidizing the fuel of the boiler, in addition to the purpose of adjusting the combustion zone.
【0049】以上に示したような方法を用いることによ
って、サーマルNOx を増加させることなく、対流伝熱
面積を激減させたボイラ、究極的には対流伝熱面が無
く、熱回収される伝熱部が輻射伝熱面だけで構成される
ボイラが設計できる。By using the method as described above, the boiler in which the convection heat transfer area is drastically reduced without increasing the thermal NOx, and finally, there is no convection heat transfer surface and the heat recovery heat recovery It is possible to design a boiler whose part consists only of radiant heat transfer surfaces.
【0050】[0050]
【発明の効果】本発明の効果を以下に列挙する。 (1)対流伝熱部通過後の排ガスと燃焼用空気もしくは
燃焼用ガスを熱交換させることにより、対流伝熱部での
収熱量を減少させることなく、排ガス温度を下げること
ができ、ボイラ効率が向上する。 (2)空気予熱器として、蓄熱型熱交換器を用いること
によって、空気予熱器のように比較的温度差が小さい領
域での熱交換であっても、通常のガス式空気予熱器と比
べて、コンパクトな熱交換器となる。更に蓄熱式空気予
熱ユニットを用いることによって、既存のボイラに改造
を要することなく、既存のボイラを高効率化、コンパク
ト化することができる。 (3)同様に空気予熱器として、蓄熱型熱交換器を用い
ることによって、シェルアンドチューブ式のガス式空気
予熱器では材質及び経済的な問題から不可能であった温
度領域まで空気予熱を行うことができるため、火炎の温
度を上昇させることができる。そのため、ボイラの全収
熱のうち、輻射伝熱面での収熱の割合を高めることがで
き、全体として更にコンパクトにすることができる。 (4)バーナー付近に多く、バーナーから離れるに従っ
て少なくした輻射伝熱面を設けることによって空気予熱
を行っても火炎温度を上げることなく燃焼させることが
でき、サーマルNOx の発生を抑えることができる。 (5)火炉内の温度分布をなくすように、多段燃焼で燃
料の燃焼を調整することによりさらに、輻射伝熱面での
収熱の割合を高めることができ、対流伝熱部のない、輻
射伝熱部だけのボイラとすることができる。 (6)蓄熱型熱交換器の熱交換媒体を、ガスの流れの方
向に垂直な面で縁切りすることによって、熱交換器の温
度効率が向上すると共に、熱交換媒体がセラミックのよ
うな脆い材質であっても、熱応力による破損の危険性が
小さくなり、機器としての信頼性が向上する。The effects of the present invention are listed below. (1) By exchanging heat between the exhaust gas after passing through the convection heat transfer section and the combustion air or the combustion gas, the exhaust gas temperature can be lowered without reducing the heat collection amount in the convection heat transfer section, and the boiler efficiency can be improved. Is improved. (2) By using a heat storage type heat exchanger as the air preheater, even if heat exchange is performed in a region where the temperature difference is relatively small like the air preheater, compared to a normal gas type air preheater. It becomes a compact heat exchanger. Furthermore, by using the heat storage type air preheating unit, it is possible to make the existing boiler highly efficient and compact without modifying the existing boiler. (3) Similarly, by using a heat storage type heat exchanger as the air preheater, the air preheat is performed to a temperature range that is impossible with the shell and tube gas air preheater due to the material and economical problems. Therefore, the temperature of the flame can be increased. Therefore, the ratio of the heat collected on the radiant heat transfer surface to the total heat collected by the boiler can be increased, and the overall size can be further reduced. (4) By providing a radiant heat transfer surface that is abundant in the vicinity of the burner and decreases with distance from the burner, combustion can be performed without raising the flame temperature even if air preheating is performed, and generation of thermal NOx can be suppressed. (5) By adjusting the combustion of the fuel by multi-stage combustion so as to eliminate the temperature distribution in the furnace, it is possible to further increase the rate of heat collection on the radiant heat transfer surface, and to reduce the radiant heat without convective heat transfer parts. It is possible to use a boiler having only a heat transfer section. (6) By edging the heat exchange medium of the heat storage type heat exchanger by a plane perpendicular to the gas flow direction, the temperature efficiency of the heat exchanger is improved and the heat exchange medium is a brittle material such as ceramic. However, the risk of damage due to thermal stress is reduced, and the reliability of the device is improved.
【図1】本発明の第1実施例に係るコンパクト型省エネ
ルギボイラシステムの基本構成図。FIG. 1 is a basic configuration diagram of a compact type energy-saving boiler system according to a first embodiment of the present invention.
【図2】本発明の第2実施例に係るコンパクト型省エネ
ルギボイラシステムの基本構成図。FIG. 2 is a basic configuration diagram of a compact type energy-saving boiler system according to a second embodiment of the present invention.
【図3】本発明の第3実施例に係るコンパクト型省エネ
ルギボイラシステムの基本構成図。FIG. 3 is a basic configuration diagram of a compact energy-saving boiler system according to a third embodiment of the present invention.
【図4】単段燃焼のボイラで、伝熱面を適切に配置する
ことによって、火炎温度の異常上昇を抑える手段を示す
模式図。FIG. 4 is a schematic view showing a means for suppressing an abnormal rise in flame temperature by appropriately disposing a heat transfer surface in a single-stage combustion boiler.
【図5】火炉内の温度分布をなくすための多段燃焼方法
を示す模式図。FIG. 5 is a schematic diagram showing a multi-stage combustion method for eliminating the temperature distribution in the furnace.
【図6】蓄熱型熱交換器内の熱交換媒体の設置状態を示
す図。FIG. 6 is a diagram showing an installed state of a heat exchange medium in a heat storage type heat exchanger.
【図7】蓄熱式空気予熱ユニットを示す構造図。FIG. 7 is a structural diagram showing a heat storage type air preheating unit.
【図8】従来の標準的なボイラシステムを示す基本構成
図。FIG. 8 is a basic configuration diagram showing a conventional standard boiler system.
【図9】従来の標準的なボイラに、蓄熱型熱交換器で若
干の改良を加えたボイラを示す図。FIG. 9 is a view showing a boiler in which a heat storage type heat exchanger is slightly improved in a conventional standard boiler.
1 水管ボイラ 2 燃焼空気用ファン 3 火炉(燃焼部) 4 輻射伝熱部 5 対流伝熱部 6a 蓄熱式空気予熱器 6b 蓄熱式空気予熱器 7 バーナー 8 燃焼用空気切り替え弁 9a 燃焼用空気・排ガス切り替え弁 9b 燃焼用空気・排ガス切り替え弁 10 排ガス切り替え弁 11 燃料 12 燃焼用空気または調質ガス 13 伝熱管 14 排ガス調整ダンパ 15 節炭器 16 ガス式空気予熱器 17 煙突 19a〜19j バーナー 20 温度計 20a〜20j 温度計 21a〜21j 燃料調整弁 22a〜22j 燃焼用空気調整ダンパ 23 熱交換媒体 24 低温排ガス切り替え弁 27 蓄熱式空気予熱器ユニット 30 高温排ガス 31 低温排ガス 32 縁切りされた面 1 Water Tube Boiler 2 Combustion Air Fan 3 Furnace (Combustion Section) 4 Radiation Heat Transfer Section 5 Convection Heat Transfer Section 6a Heat Storage Air Preheater 6b Heat Storage Air Preheater 7 Burner 8 Combustion Air Changeover Valve 9a Combustion Air / Exhaust Gas Changeover valve 9b Combustion air / exhaust gas changeover valve 10 Exhaust gas changeover valve 11 Fuel 12 Combustion air or tempered gas 13 Heat transfer tube 14 Exhaust gas adjustment damper 15 Carbon economizer 16 Gas air preheater 17 Chimney 19a-19j Burner 20 Thermometer 20a-20j Thermometer 21a-21j Fuel adjustment valve 22a-22j Combustion air adjustment damper 23 Heat exchange medium 24 Low temperature exhaust gas switching valve 27 Heat storage air preheater unit 30 High temperature exhaust gas 31 Low temperature exhaust gas 32 Edged surface
───────────────────────────────────────────────────── フロントページの続き (72)発明者 豊田 誠一郎 神奈川県藤沢市本藤沢4丁目2番1号 株 式会社荏原総合研究所内 (72)発明者 上田 陽 東京都大田区羽田旭町11番1号 株式会社 荏原製作所内 ─────────────────────────────────────────────────── --- Continuation of the front page (72) Inventor Seiichiro Toyoda 4-2-1 Motofujisawa, Fujisawa-shi, Kanagawa Inside the EBARA Research Institute, Inc. (72) Inventor Yo Ueda 11-1 Haneda-cho, Ota-ku, Tokyo Issue EBARA CORPORATION
Claims (6)
燃焼ガスを伝熱部を通じて熱回収を行うボイラにおい
て、該伝熱部は輻射伝熱面と対流伝熱面とからなり、該
輻射伝熱面で熱回収され、該対流伝熱面で熱回収された
前記高温燃焼ガスの排ガスは、蓄熱型熱交換器を介して
前記燃焼炉外に排出され、前記燃焼炉内に供給される燃
焼用空気もしくは該空気に酸素濃度等の成分を調整した
燃焼用ガスは、前記蓄熱型熱交換器により熱交換される
ことを特徴としたコンパクト型省エネルギボイラ。1. A boiler for recovering heat from a high-temperature combustion gas produced by burning fuel in a combustion furnace through a heat transfer section, wherein the heat transfer section comprises a radiant heat transfer surface and a convective heat transfer surface. The exhaust gas of the high-temperature combustion gas, which has been heat-recovered by the heat transfer surface and has been heat-recovered by the convective heat transfer surface, is discharged to the outside of the combustion furnace via a heat storage heat exchanger and is supplied into the combustion furnace. A compact energy-saving boiler characterized in that combustion air or a combustion gas in which components such as oxygen concentration are adjusted in the air is heat-exchanged by the heat storage heat exchanger.
燃焼ガスを伝熱部を通じて熱回収を行うボイラにおい
て、該伝熱部は輻射伝熱面のみからなり、該輻射伝熱面
で熱回収された前記高温燃焼ガスの排ガスは、蓄熱型熱
交換器を介して前記燃焼炉外に排出され、前記燃焼炉内
に供給される燃焼用空気もしくは該空気に酸素濃度等の
成分を調整した燃焼用ガスは、前記蓄熱型熱交換器によ
り熱交換されることを特徴としたコンパクト型省エネル
ギボイラ。2. A boiler for recovering heat from a high-temperature combustion gas produced by burning fuel in a combustion furnace through a heat transfer section, wherein the heat transfer section comprises only a radiant heat transfer surface, and The recovered exhaust gas of the high-temperature combustion gas is discharged to the outside of the combustion furnace through a heat storage heat exchanger, and the components such as oxygen concentration are adjusted in the combustion air or the air supplied into the combustion furnace. A compact energy-saving boiler characterized in that the combustion gas is heat-exchanged by the heat storage type heat exchanger.
高温燃焼ガスの排ガスの入口流路及び出口流路と、前記
燃焼用空気もしくは燃焼用ガスの入口流路及び出口流路
と、両入口及び出口の流路間に接続された少なくとも2
系列以上の流路の前記蓄熱型熱交換器と、前記蓄熱型熱
交換器の両端に設けられた蓄熱型熱交換器内の流路を切
り替える弁とを備え、前記排ガス及び、燃焼用空気もし
くは燃焼用ガスは常に一定の入口流路から出口流路に流
れるのに対して、前記蓄熱型熱交換器内の流路では前記
流路を切り替える弁により前記排ガスと燃焼用空気もし
くはガスが交互に流れる蓄熱式空気予熱器ユニットを配
したことを特徴とする請求項1又は2記載のコンパクト
型省エネルギボイラ。3. An inlet flow path and an outlet flow path of the exhaust gas of the high-temperature combustion gas after heat recovery in the heat transfer section, and an inlet flow path and an outlet flow path of the combustion air or the combustion gas. And at least two connected between the inlet and outlet flow paths
The heat storage type heat exchanger having a flow path of a series or more, and a valve for switching the flow path in the heat storage type heat exchanger provided at both ends of the heat storage type heat exchanger, the exhaust gas, and combustion air or While the combustion gas always flows from a constant inlet flow path to the outlet flow path, in the flow path in the heat storage heat exchanger, the exhaust gas and the combustion air or gas are alternately switched by a valve that switches the flow paths. The compact energy-saving boiler according to claim 1 or 2, wherein a flowing heat storage type air preheater unit is arranged.
ーの近傍に多数の前記輻射伝熱面を配置し、該バーナー
から離れるに従って少数の前記輻射伝熱面を配置したこ
とを特徴とする請求項1、2又は3記載のコンパクト型
省エネルギボイラ。4. A large number of the radiant heat transfer surfaces are arranged in the vicinity of a burner that burns fuel in the combustion furnace, and a small number of the radiant heat transfer surfaces are arranged as the distance from the burner increases. Item 1. A compact type energy-saving boiler according to item 1 or 2.
用空気もしくは燃焼用ガス、及び/又は燃料を複数に配
分して前記燃焼炉内に多段で投入することを特徴とする
請求項1、2又は3記載のコンパクト型省エネルギボイ
ラ。5. The combustion air or combustion gas and / or fuel preheated by using the heat storage type heat exchanger are distributed to a plurality of and injected into the combustion furnace in multiple stages. 2. A compact type energy-saving boiler described in 2 or 3.
体が前記排ガス、又は前記燃焼用空気もしくは燃焼用ガ
スの流れの方向に垂直な面で縁切りされていることを特
徴とする請求項1、2又は3記載のコンパクト型省エネ
ルギボイラ。6. The heat storage type heat exchanger according to claim 1, wherein the heat exchange medium is bordered by a surface perpendicular to the flow direction of the exhaust gas or the combustion air or the combustion gas. 2. A compact type energy-saving boiler described in 2 or 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5153018A JPH0735301A (en) | 1993-05-20 | 1993-05-31 | Compact-type energy saving boiler |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14143993 | 1993-05-20 | ||
| JP5-141439 | 1993-05-20 | ||
| JP5153018A JPH0735301A (en) | 1993-05-20 | 1993-05-31 | Compact-type energy saving boiler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0735301A true JPH0735301A (en) | 1995-02-07 |
Family
ID=26473670
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5153018A Pending JPH0735301A (en) | 1993-05-20 | 1993-05-31 | Compact-type energy saving boiler |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0735301A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997024554A1 (en) * | 1995-12-28 | 1997-07-10 | Nippon Furnace Kogyo Kabushiki Kaisha | Gas flow circulation type tubular heating equipment |
| EP0786624A3 (en) * | 1996-01-26 | 2000-03-01 | Nippon Furnace Kogyo Kabushiki Kaisha | Small once-through boiler |
| KR100481369B1 (en) * | 2000-03-13 | 2005-04-07 | 주식회사 포스코 | Regenerative burner |
| KR100669543B1 (en) * | 2005-06-27 | 2007-01-15 | 한국에너지기술연구원 | Nozzle structure of self-regenerative single tube burner with built-in heat exchanger fin |
| CN104100956A (en) * | 2014-07-30 | 2014-10-15 | 卢明波 | Single-cycle gas steam generator and steam generating device |
| JP2015108502A (en) * | 2013-10-22 | 2015-06-11 | 三浦工業株式会社 | boiler |
| CN105953205A (en) * | 2016-06-22 | 2016-09-21 | 西安热工研究院有限公司 | Boiler steam temperature adjusting system and working method |
| CN106016230A (en) * | 2016-06-28 | 2016-10-12 | 西安热工研究院有限公司 | Once-through boiler starting system and method |
| CN106765289A (en) * | 2017-02-24 | 2017-05-31 | 广州睿瞰能源技术有限公司 | A kind of boiler fresh air preheating device |
| JP2019113234A (en) * | 2017-12-22 | 2019-07-11 | 三菱重工業株式会社 | boiler |
| US12465554B2 (en) | 2020-10-27 | 2025-11-11 | Phc Holdings Corporation | Chemical agent supply device and chemical agent supply method |
-
1993
- 1993-05-31 JP JP5153018A patent/JPH0735301A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997024554A1 (en) * | 1995-12-28 | 1997-07-10 | Nippon Furnace Kogyo Kabushiki Kaisha | Gas flow circulation type tubular heating equipment |
| EP0786624A3 (en) * | 1996-01-26 | 2000-03-01 | Nippon Furnace Kogyo Kabushiki Kaisha | Small once-through boiler |
| KR100481369B1 (en) * | 2000-03-13 | 2005-04-07 | 주식회사 포스코 | Regenerative burner |
| KR100669543B1 (en) * | 2005-06-27 | 2007-01-15 | 한국에너지기술연구원 | Nozzle structure of self-regenerative single tube burner with built-in heat exchanger fin |
| JP2015108502A (en) * | 2013-10-22 | 2015-06-11 | 三浦工業株式会社 | boiler |
| CN104100956A (en) * | 2014-07-30 | 2014-10-15 | 卢明波 | Single-cycle gas steam generator and steam generating device |
| CN105953205A (en) * | 2016-06-22 | 2016-09-21 | 西安热工研究院有限公司 | Boiler steam temperature adjusting system and working method |
| CN106016230A (en) * | 2016-06-28 | 2016-10-12 | 西安热工研究院有限公司 | Once-through boiler starting system and method |
| CN106016230B (en) * | 2016-06-28 | 2017-12-19 | 西安热工研究院有限公司 | A kind of Start-up Systems for Direct-through Boilers and method |
| CN106765289A (en) * | 2017-02-24 | 2017-05-31 | 广州睿瞰能源技术有限公司 | A kind of boiler fresh air preheating device |
| JP2019113234A (en) * | 2017-12-22 | 2019-07-11 | 三菱重工業株式会社 | boiler |
| US12465554B2 (en) | 2020-10-27 | 2025-11-11 | Phc Holdings Corporation | Chemical agent supply device and chemical agent supply method |
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