JPS5896680A - Method for preventing coking in coal liquefaction apparatus - Google Patents
Method for preventing coking in coal liquefaction apparatusInfo
- Publication number
- JPS5896680A JPS5896680A JP19525881A JP19525881A JPS5896680A JP S5896680 A JPS5896680 A JP S5896680A JP 19525881 A JP19525881 A JP 19525881A JP 19525881 A JP19525881 A JP 19525881A JP S5896680 A JPS5896680 A JP S5896680A
- Authority
- JP
- Japan
- Prior art keywords
- liquefied product
- gas
- coal liquefaction
- coal
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000003245 coal Substances 0.000 title claims abstract description 16
- 238000004939 coking Methods 0.000 title abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 238000012719 thermal polymerization Methods 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 239000002904 solvent Substances 0.000 claims abstract description 3
- 238000000926 separation method Methods 0.000 claims description 23
- 238000005245 sintering Methods 0.000 claims description 2
- 238000004887 air purification Methods 0.000 claims 1
- 230000014759 maintenance of location Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 3
- 239000001257 hydrogen Substances 0.000 abstract description 3
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 10
- 239000011541 reaction mixture Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- ZOBLZIKVIHJGRN-JAJWTYFOSA-N 1-(2-chloroethyl)-1-nitroso-3-[(2r,3r,4s,5s,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl]urea Chemical compound OC[C@H]1O[C@@H](NC(=O)N(CCCl)N=O)[C@H](O)[C@@H](O)[C@@H]1O ZOBLZIKVIHJGRN-JAJWTYFOSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、石炭類を水素雰囲気中で高温・高圧下にて溶
剤J611L/%箪化反応に付して筐化嶽底物を生成す
るに際して、生成する液化生成物を攪拌し、滞留時間を
減少させることによってコーキンlを防止し、石炭II
II化装置および配管類の閉塞防止を図り、装置の連続
操業性を改善するとともに熱経済性を改善Tる方法に関
TるものであるO
近時、エネルギ一対策の一積として、石炭の液化技術の
開発が推進され、各種のプロ七スが設計され、礁設また
は操業されている。従来の石炭液化工程の代表例を理解
し易いよう図IIKつき説明Tると、第1図の7o−シ
ートに示すような方法により行われている。まず、通常
200メツシエより細かく、水分が2x以下の石炭粉砕
物と回収循ii+n剤とをスラリー化タンz1にてスラ
リー化し、得られたスラリーをメツ1−チャージポンプ
2により予熱器3に送る。その際、ヌッ曽−に高圧水素
リッチの還元性ガスを混合する。予熱器3で約300〜
500℃に予熱されたスッ讐−と還元性ガス混合物を反
応器4にて温度a o o −so。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a liquefied product produced when coal is subjected to a sintering reaction using a solvent J611L/% under high temperature and high pressure in a hydrogen atmosphere to produce a casing base material. Prevent Coal II by stirring and reducing residence time
This article concerns a method for preventing clogging of II conversion equipment and piping, improving continuous operation of the equipment, and improving thermo-economic efficiency.Recently, as an energy measure, coal The development of liquefaction technology is being promoted, and various types of reefs have been designed, installed on reefs, or are in operation. A representative example of the conventional coal liquefaction process is explained with reference to Figure IIK to make it easier to understand.It is carried out by the method shown in sheet 7o of Figure 1. First, the pulverized coal, which is usually finer than 200 mesh and has a moisture content of 2x or less, and the recovery circulation ii+n agent are slurried in a slurry tank z1, and the resulting slurry is sent to a preheater 3 by a mesh 1-charge pump 2. At that time, high-pressure hydrogen-rich reducing gas is mixed with the nut. Approximately 300~ with preheater 3
A mixture of heat and reducing gas preheated to 500° C. was heated to a temperature of 500° C. in reactor 4.
℃、圧力約50〜500気圧にて反応させる・液化反応
混合物は反応巻着の上部から流出し、冷却器5″r!冷
却されてから気液分離高圧受器6に導かれ、ここで生成
気体および残余の還元ガヌが分離される@
このように従来の石炭類液化プロセスにあっては熱経済
的に不利な冷却器5を設置している0これは、気液分離
高圧受器6における液化生成物内の過度の軽質油分離な
らびに熱重合・=−キングを液化反応混合物の冷却によ
って防止し、気液分離高圧受器6および取出しパイプ8
醇の閉塞防止を図り、装置の連続操業性を維持するため
である。℃ and a pressure of about 50 to 500 atm. The liquefied reaction mixture flows out from the upper part of the reaction wrap, is cooled by a cooler 5"r!, and then led to a gas-liquid separation high-pressure receiver 6, where it is produced. The gas and the remaining reduced GANU are separated.@ In this way, in the conventional coal liquefaction process, a cooler 5 is installed which is thermoeconomically disadvantageous. Excessive light oil separation and thermal polymerization in the liquefied product are prevented by cooling the liquefied reaction mixture, and
This is to prevent clogging of the sake and maintain continuous operation of the equipment.
しかしながら、プロセス中の冷却器により一度冷却し、
その後取出しパイプ以降の工程で再加熱T心という熱経
済性に不利であるとP1時に1冷却器設備費を伴うとい
う問題があった。However, once cooled by a cooler during the process,
If the T-core is then reheated in the process after the extraction pipe, which is disadvantageous in terms of thermoeconomics, there is a problem in that one cooler equipment cost is required at P1.
本発明は上述した問題点に鑑み、プロセス中において従
来の如く一旦冷却することなく、気液分離高圧受器に導
き、ここで従来性われていない操作を加えることにより
ブーキングを防止し、気液分離高圧受器および散出バイ
ブ尋の閉塞防止を図り、装置の連続操業性を改善すると
ともに熱経済性を有利にT67j法を提供しようとT6
ものであ0
次に、本発明による方法を実施するプロセスの好適実施
例を添付図面につき詳細に説明する。In view of the above-mentioned problems, the present invention prevents booking by introducing a gas-liquid separation high-pressure receiver during the process without first cooling it as in the past, and adding an operation here that has not been done in the past. T6 aims to prevent clogging of the separation high-pressure receiver and the discharging vibrator, improve the continuous operation of the device, and provide the T67j method with advantageous thermoeconomic efficiency.
A preferred embodiment of a process implementing the method according to the invention will now be described in detail with reference to the accompanying drawings, in which: FIG.
第2図には本発明の一実施例を示T7”−シートであり
、反応器4までの工程は811図に示す従来の工程と同
様に行う0反応器4から流出した液化反応混合物は、有
効に熱を利用するため、冷却されることなく、装入パイ
プ9にて気液分離高圧受器6に導かれる。また、気液分
離高圧受器6への液化反応混合物の装入は第3図に9′
で示すように液封部に行って混合物の攪拌を行うよう構
成することもできる0
気液分離高圧受器6に導かれた液化反応混合物は冷却さ
れないため温度の高い状態で生成気体−生成軽質油、還
元ガスが分離される0この状態では液化生成物の熱重合
・コー中ン!および濃縮により、気液分離高圧受@6の
液層、散出しパイプ8等において閉塞が生じる。従って
、第2図および第3図に示す気液分離高圧受!!1i1
6における液化生成物の液層の滞留時間を減少させて上
記現象が起るのを肪止す6必買があ6oCれがため、液
化生成物の適度を速(Tる必要があり、約α2〜S壓−
1望ましくはo、s〜1ψ−と−さらに還元ガスの−S
をパイプ7として気液分離高圧受器6の液相部内に装入
して液化生成物の攪拌を行うようにするのが好適である
。FIG. 2 shows an embodiment of the present invention. The process up to reactor 4 is carried out in the same manner as the conventional process shown in FIG. 811. The liquefied reaction mixture flowing out from reactor 4 is In order to utilize heat effectively, the liquefied reaction mixture is introduced into the gas-liquid separation high-pressure receiver 6 through the charging pipe 9 without being cooled. 9' in figure 3
The liquefied reaction mixture introduced into the gas-liquid separation high-pressure receiver 6 is not cooled, so the produced gas and produced light substances are separated in a high temperature state. Oil and reducing gas are separated.In this state, the liquefied product undergoes thermal polymerization and condensation! Due to the concentration, blockage occurs in the liquid layer of the gas-liquid separation high-pressure receiver @6, the discharge pipe 8, etc. Therefore, the gas-liquid separation high pressure receiver shown in FIGS. 2 and 3! ! 1i1
In order to reduce the residence time of the liquid layer of the liquefied product in step 6 to prevent the above phenomenon from occurring, it is necessary to reduce the amount of liquefied product at a moderate speed (T). α2〜S壓−
1 preferably o, s~1ψ- and -S of the reducing gas
It is preferable that the pipe 7 be inserted into the liquid phase portion of the gas-liquid separation high-pressure receiver 6 to stir the liquefied product.
前述したように、攪拌効果を更に上げるために、装入パ
イプ9′のように気液分離高圧受器6の液封部に接続す
れば、上記攪拌ガス用パイプによる還元オスの吹込と相
俟ってより大きな効果を上げることができる。このよう
にしてゴーキング・熱重合の防止を図り、グローに漠の
連続操業を可能にすることができるが、さらf:gLI
[分離高圧受II6の底部に一蕩堆積したコークス・ヌ
ラッジ状のものはプジーfクンパイグ10区より#Eき
出すことができる。As mentioned above, in order to further increase the stirring effect, if the charging pipe 9' is connected to the liquid sealing part of the gas-liquid separation high-pressure receiver 6, it will work together with the injection of reducing male through the stirring gas pipe. can produce even greater effects. In this way, gawking and thermal polymerization can be prevented and continuous operation can be made possible.
[The coke-nullage-like material that has accumulated at the bottom of the separation high-pressure receiver II6 can be discharged from #E from the 10th section of the Pussy F Kunpaig.
従来の冷却51Wk置のプロセスでは、気液分離高圧受
器6の温度は330〜RS Oc、移送速度は0.05
〜0.1ヤーである@この状態で温fを600℃以上に
Tると、熱重合・ゴーキンlにより気液分離高圧受II
6、取出しパイ1畠に閉塞を生じ、30日以上の連続操
業ができなかったのである〇しかし1上述した処から明
らかなように、本発明によれば、液化生成物の移送速度
を速めて気液分離高圧受器内での滞留時間を減少させ、
かっ気液分離高圧受器内で液化生成物を強制的に攪拌す
ることによりコーキング・熱重合が防止できるようにな
るので、従来のように熱経済的に不利な冷却を行わずし
て閉塞を生じない連続操業が可能となるのである。In the conventional cooling process of 51 Wk, the temperature of the gas-liquid separation high-pressure receiver 6 is 330~RS Oc, and the transfer rate is 0.05
~0.1 Yer @ In this state, if the temperature f is raised to 600℃ or higher, gas-liquid separation high-pressure receiver II will occur due to thermal polymerization and Gorkin l.
6. Blockage occurred in one of the extraction pipes, making it impossible to operate continuously for more than 30 days. However, 1. As is clear from the above, according to the present invention, the transfer speed of the liquefied product can be increased. Reduce residence time in the gas-liquid separation high-pressure receiver,
Coking and thermal polymerization can be prevented by forcibly stirring the liquefied product in the high-pressure receiver for gas-liquid separation, so blockages can be prevented without thermoeconomically disadvantageous cooling as in the past. This makes it possible to operate continuously without any problems.
次に、本発明方法を実施例につき具体的に説明T6o従
来の冷却器設置のプ簡セスでは、気液分離高圧受器での
温度は330〜350 C,生成物の移送速度は0.6
5〜0.1m/―でその滞留時間は10分〜30分であ
る0この状況下で温[を400C以上にTるとコーキン
グ・熱重合により気液分離高圧受器、取出しパイプ等の
閉塞を生じ、sO日以上の連続操業が不可能であった〇
そζて、本発明においては、冷却されることな(気液分
離高圧受器に移送されてきた430〜450 CM2g
化生成物の移送速IIL% 0.5〜1.0 m/―に
速め、その滞留時間を1分〜3分に減少させ、かつ攪拌
用ガスバ、イブ7により還元ガスを50〜10(17s
kの割合で吹き込み、液化生成物を攪拌した。滞留時間
を減少させるために、気液分離高圧受器の寸法を従来の
ものと比べて次のように変更した。即ち液層部の直径を
約l/3とし、容積を約1/10とした。Next, the method of the present invention will be explained in detail with reference to examples.T6o In the conventional process of installing a cooler, the temperature in the gas-liquid separation high-pressure receiver is 330 to 350 C, and the product transfer rate is 0.6
5 to 0.1 m/-, and the residence time is 10 to 30 minutes. Under these conditions, if the temperature reaches 400 C or higher, the gas-liquid separation high-pressure receiver, outlet pipe, etc. will be clogged due to coking and thermal polymerization. Therefore, in the present invention, the 430 to 450 CM2g that has been transferred to the gas-liquid separation high-pressure receiver is
The transfer rate of the reaction product was increased to 0.5 to 1.0 m/-, the residence time was decreased to 1 to 3 minutes, and the reducing gas was transferred to 50 to 10 m/- (17 s) using the stirring gas bar, Eve 7.
The liquefied product was stirred. In order to reduce the residence time, the dimensions of the gas-liquid separation high-pressure receiver were changed as follows compared to the conventional one. That is, the diameter of the liquid layer portion was approximately 1/3, and the volume was approximately 1/10.
その結果、冷却を行わずに、気液分離高圧受器の温度を
反応器から流出したままの4001:以上の温度で操業
しても、ゴー命ンダ・熱重合を生じることな(、シかも
閉塞を生じない30日以上の連続操業が可能となった。As a result, even if the gas-liquid separation high-pressure receiver is operated at a temperature of 4001 or higher, which is the same as that flowing out from the reactor, without cooling, no thermal polymerization will occur. It has become possible to operate continuously for more than 30 days without causing blockages.
第1図は従来の石炭類液化プーセヌの70−シー)V第
2図は本発明による石炭類液化プ讐*スのフローシート
、菖3図は気液分離高圧受器の一具体例を示す線図であ
る0
符号の説明
l・・・スフリー化タンク、2−スラリーチャージポン
プ、3−・予熱器、4・−反応器、5−冷却器、6・・
・気液分離高圧受器、7−攪拌用ガヌパイプ、8−取出
しパイプ、9.9’−鋏入パイグ、10−プ闘−ダクン
パイプ
特許出願人 川崎製鉄株式金社
川鉄化学株式会社
代理人 弁理士 渡 辺 望 稔−(惨
一百
減2図
尾3図Figure 1 shows a flow sheet for a conventional coal liquefaction process according to the present invention, and Figure 3 shows a specific example of a gas-liquid separation high-pressure receiver. Diagram 0 Explanation of symbols 1- Soft freeing tank, 2- Slurry charge pump, 3- Preheater, 4- Reactor, 5- Cooler, 6...
・Gas-liquid separation high-pressure receiver, 7-Ganu pipe for stirring, 8-Take-out pipe, 9.9'-Pipe with scissors, 10-Puto-Dakun pipe Patent applicant Kawasaki Steel Co., Ltd. Kanesha Kawatetsu Chemical Co., Ltd. Agent Patent attorney Nozomu Watanabe - (100-100 2 figures, 3 figures, 3 figures)
Claims (1)
化Tるプロ七スにおいて、反応器で生成された液化生成
物を冷却Tることな(気液分離高圧受器に装入し、気液
分離高圧受器内において反応器より冷却なく装入される
液化生成物の温度400〜450℃で熱重合・コー命ン
ダを起さない1度の気淑分−高圧受器内滞留時間にする
とともに液化生成物を攪拌TることfIli黴とする石
炭類筐化装置のコー命lダ防止方法0In Pro-7, coal is liquefied by solvent treatment under high temperature and high pressure in a water-volume atmosphere. , 1-degree air purification that does not cause thermal polymerization or co-ordering at a temperature of 400 to 450°C of the liquefied product charged from the reactor without cooling in the gas-liquid separation high-pressure receiver - retention in the high-pressure receiver Method for preventing coal sintering in coal casing equipment by stirring the liquefied product over time and turning it into mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19525881A JPS5896680A (en) | 1981-12-04 | 1981-12-04 | Method for preventing coking in coal liquefaction apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19525881A JPS5896680A (en) | 1981-12-04 | 1981-12-04 | Method for preventing coking in coal liquefaction apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5896680A true JPS5896680A (en) | 1983-06-08 |
Family
ID=16338139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19525881A Pending JPS5896680A (en) | 1981-12-04 | 1981-12-04 | Method for preventing coking in coal liquefaction apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5896680A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6344864A (en) * | 1986-04-22 | 1988-02-25 | Takeda Chem Ind Ltd | Manufacturing method for seasoning preparations |
-
1981
- 1981-12-04 JP JP19525881A patent/JPS5896680A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6344864A (en) * | 1986-04-22 | 1988-02-25 | Takeda Chem Ind Ltd | Manufacturing method for seasoning preparations |
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