JPS6097587A - Thermosensitive panel heater - Google Patents
Thermosensitive panel heaterInfo
- Publication number
- JPS6097587A JPS6097587A JP20453583A JP20453583A JPS6097587A JP S6097587 A JPS6097587 A JP S6097587A JP 20453583 A JP20453583 A JP 20453583A JP 20453583 A JP20453583 A JP 20453583A JP S6097587 A JPS6097587 A JP S6097587A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- resin film
- sensitive resin
- temperature detection
- line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001514 detection method Methods 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 24
- 239000011347 resin Substances 0.000 claims description 21
- 229920005989 resin Polymers 0.000 claims description 21
- 230000007717 exclusion Effects 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 11
- 239000011888 foil Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
Landscapes
- Surface Heating Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
(技術分野)
本発明は電気カーペット等に用いられる感熱面状発熱体
に関する。DETAILED DESCRIPTION OF THE INVENTION (Technical Field) The present invention relates to a heat-sensitive sheet heating element used in electric carpets and the like.
(背景技術)
従来、電気カーペット等においては、例えば負の温度−
インピーダンス特性を右する感熱樹脂フィルムの片面に
発熱線路を張設すると共に、この、発熱線路と同じ面に
温度検出電極を設け、また、感熱樹脂フィルムの他面に
複数の補助導電板を張設し、所定周波数の信号電圧を発
熱線路と温度検出電極間に印加して温度変化に伴う感熱
樹脂フィルムのインピーダンス変化に応じて発熱線路へ
の通電を制御することにより、温度制御を行っている。(Background technology) Conventionally, in electric carpets, etc., for example, negative temperature -
A heating line is placed on one side of the thermosensitive resin film that determines the impedance characteristics, and a temperature detection electrode is provided on the same side as the heating line, and multiple auxiliary conductive plates are placed on the other side of the thermosensitive resin film. However, temperature control is performed by applying a signal voltage of a predetermined frequency between the heat generating line and the temperature detection electrode and controlling the energization to the heat generating line according to the impedance change of the thermosensitive resin film accompanying the temperature change.
すなわち、第4図はこの種の従来の感熱面状発熱体A′
とその温度制御回路を示しており、図中、1は感熱樹脂
フィルム、2は発熱線路、3は発熱線路2の往路、復路
に夫々並設された温度検出電極、4は補助導電板、2a
、2b、3a、3bハ夫々リ一ト線接続部、7は商用電
源、8は比較回路、Bはスイツヂング回路、Cは定電圧
直流電源、TはI・ランス、R1は検出抵抗、Dlはダ
イオード、C1はコンデンサ、 Sは後述するリレーR
yの常開接点、Dlはり一−ジ吸収用のダイオード、Q
はトランジスタ、R2は抵抗を夫々示している。That is, FIG. 4 shows this type of conventional heat-sensitive sheet heating element A'.
and its temperature control circuit, in which 1 is a thermosensitive resin film, 2 is a heating line, 3 is a temperature detection electrode arranged in parallel on the outgoing and returning paths of the heating line 2, 4 is an auxiliary conductive plate, 2a
, 2b, 3a, and 3b are each a lead wire connection part, 7 is a commercial power supply, 8 is a comparison circuit, B is a switching circuit, C is a constant voltage DC power supply, T is an I/lance, R1 is a detection resistor, and Dl is a Diode, C1 is capacitor, S is relay R which will be explained later.
Normally open contact of y, diode for beam absorption of Dl, Q
indicates a transistor, and R2 indicates a resistor.
この;B度制御動作は、発熱線路2の温度上界によって
感熱樹脂フィルム1のインピーダンスが低下し、発熱線
路2がら;温度検出電極3を介して検出抵抗R1に流れ
る電流が増え検出抵抗R1すなわちコンデンサC1の両
端電圧Voが増加する。In this B-degree control operation, the impedance of the thermosensitive resin film 1 decreases due to the temperature upper limit of the heat generating line 2, and the current flowing through the heat generating line 2 to the detection resistor R1 via the temperature detection electrode 3 increases, that is, the detection resistor R1 The voltage Vo across capacitor C1 increases.
この出力電圧Voは比較回路8に入力されて閣準電圧値
と比較され、出力電圧Voがこの基準電圧を上まわると
比較回路8がそれまでの安全温度範囲においてオン状態
に保持していたスイッヂング回路Bの後段部を構成する
トランジスタQをオン状態に反転させ、このI・ランジ
スタQに直列に接続されているリレーRyの励磁コイル
の駆動を停止し、常開接点Sをそれまでのオン状態から
オン状態に反転させて発熱線路2の給電路を遮断層るも
のである。This output voltage Vo is input to the comparator circuit 8 and compared with the standard voltage value, and when the output voltage Vo exceeds this reference voltage, the comparator circuit 8 switches the switching state, which had been kept in the on state within the safe temperature range, until then. The transistor Q constituting the latter part of the circuit B is inverted to the on state, and the driving of the excitation coil of the relay Ry connected in series to this transistor Q is stopped, and the normally open contact S is returned to the previously on state. The power supply path of the heating line 2 is cut off by inverting from the on state to the on state.
しかしながら、これによると電気カーペット等の使用時
に、第4図に示す如くリード線接続部2a。However, according to this, when using an electric carpet or the like, the lead wire connection portion 2a as shown in FIG.
3a、 3bの近傍に導電性のピンP等が刺さっ1.:
す、あるいは導電性異物が混入すると、これらによって
発熱線路2と温度検出電極3どが補助導電板4を介して
知略され、リード線接続部2a、 3a間もほぼ知略状
態となってしまい、本来ならば温度上昇による感熱樹脂
フィルム1のインピーダンス低下に伴ない検出抵抗R+
の電圧が増加すべきであるのに、検出抵抗R+には電流
があまり流れず、その両端に十分な電圧が現われないこ
とがら温度制御が正確に行なえず、危険であるという欠
点かあつ Iこ 。If a conductive pin P or the like is inserted near 3a and 3b, 1. :
Otherwise, if conductive foreign matter gets mixed in, the heat generating line 2 and temperature detection electrode 3 will be ignored through the auxiliary conductive plate 4, and the lead wire connection parts 2a and 3a will also be in a state of ignorance, which is not the case in the original case. Then, as the impedance of the thermosensitive resin film 1 decreases due to temperature rise, the detection resistance R+
Although the voltage should increase, not much current flows through the detection resistor R+, and a sufficient voltage does not appear across it, making it impossible to accurately control the temperature, which is dangerous. .
(発明の目的)
本発明は」:述の欠点を解消するべく提案されlこもの
であり、その目的とづるところは、電気万一ベツI〜等
に導電性のビン等!/−刺さることによって光熱線路と
温度検出電極とが知略した場合にも正常な;8度制御を
維持、遂行できるようにした安全な感熱面状発熱体を提
供することにある。(Object of the Invention) The present invention has been proposed in order to solve the above-mentioned drawbacks, and its purpose is to provide a conductive bottle, etc. for use in the case of electricity. An object of the present invention is to provide a safe heat-sensitive sheet heating element that can maintain and perform normal 8 degree control even if the photothermal line and temperature detection electrode are accidentally pierced.
(ざで明の開示)
以下、図に沿って本発明を説明する。第1図ないし第3
図は本発明にかかる感熱面状発熱体Aを示すもので、第
1図は断面図を示している。同図にa3いて1は負の温
度−インピーダンス特性、ずなわら温度の上昇につれて
インピーダンスが低下する特性を有する感熱樹脂フィル
ムを示し、例えば40〜80μm程度の厚さのナイロン
樹脂等からなっている。この感熱樹脂フィルム1の片面
には、厚さが10〜30μm程度のアルミニウム箔の如
き金属箔からなる発熱線路2および温度検出電極3 l
f並設され、また、感熱樹脂フィルム1の他面には、厚
さが10〜30μm程度のアルミニウム箔の如き金属箔
からなる比較的小面積の補助導電板4が、後述する除外
部1aを除き、感熱樹脂フィルム1を介して発熱線路2
およびこの発熱線路2に隣合う温度検出電極3の双方に
11面す−るように多数、配設されている。更に、発熱
線路2および湛度検出電tl 3の表面と、補助導電板
4の表面とには絶縁フィルム5.6が夫々貼設されてい
る。(Disclosure of Zadeaki) The present invention will be described below with reference to the drawings. Figures 1 to 3
The figure shows a heat-sensitive sheet heating element A according to the present invention, and FIG. 1 shows a cross-sectional view. In the same figure, 1 in a3 indicates a thermosensitive resin film that has a negative temperature-impedance characteristic, that is, the impedance decreases as the temperature rises, and is made of, for example, nylon resin with a thickness of about 40 to 80 μm. . On one side of this thermosensitive resin film 1, a heat generating line 2 made of metal foil such as aluminum foil with a thickness of about 10 to 30 μm and a temperature detection electrode 3 are provided.
Furthermore, on the other side of the thermosensitive resin film 1, an auxiliary conductive plate 4 having a relatively small area and made of metal foil such as aluminum foil with a thickness of approximately 10 to 30 μm is arranged to form an exclusion portion 1a, which will be described later. Except for the heating line 2 through the thermosensitive resin film 1.
A large number of temperature detection electrodes 3 are arranged so as to face each other on both sides of the temperature detection electrodes 3 adjacent to the heating line 2. Further, insulating films 5.6 are attached to the surfaces of the heat generating line 2 and the flooding detection voltage tl 3, and to the surface of the auxiliary conductive plate 4, respectively.
ここで、発熱線路2等の配設パターンとして以下の条件
を満たず必要がある。すなわち、第2図から明らかなよ
うに、先ず発熱線路2は感熱光熱体Aの端部に設けられ
たリード線接続部2a、21+を両端部として、その往
路と復路とが感熱樹脂フィルム1の全面にわたって互い
にほぼ平行に配設される。また、温度検出電極3はリー
ド線接続部3a。Here, the arrangement pattern of the heating line 2 and the like must satisfy the following conditions. That is, as is clear from FIG. 2, first, the heat generating line 2 has the lead wire connection parts 2a, 21+ provided at the ends of the thermosensitive photothermal body A as both ends thereof, and its forward and backward routes are connected to the thermosensitive resin film 1. They are arranged substantially parallel to each other over the entire surface. Further, the temperature detection electrode 3 has a lead wire connection portion 3a.
3bを両端部として、発熱線路2に沿ってその内側に感
熱樹脂フィルム1のほぼ全面にわたるように並設される
。更に、個々の補助導電板4は発熱線路2および温度検
出電極3の往路のみ、または復路のみに対面しており、
除外部1aを除いて個々の補助導電板4に対面している
発熱線路2の往路と復路の対面面(^がほぼ等しくなる
ように、発熱線路2の幅寸法や補助導電板4σ2形状が
決定されていることが望ましい。3b as both ends, they are arranged in parallel along and inside the heat generating line 2 so as to cover almost the entire surface of the thermosensitive resin film 1. Furthermore, each auxiliary conductive plate 4 faces only the outgoing path or only the incoming path of the heating line 2 and the temperature detection electrode 3,
The width dimension of the heat generating line 2 and the shape of the auxiliary conductive plate 4σ2 are determined so that the facing surfaces (^) of the outward and return paths of the heat generating line 2 facing the individual auxiliary conductive plates 4, excluding the excluded portion 1a, are approximately equal. It is desirable that the
そして、除外部1aは、リード線接続部2a、 3aに
近い発熱線路2の端部および温度検出電極3の端部をカ
バーするように感熱樹脂フィルム1の裏面に形成され、
この除外部1aには表面の発熱線路2および温度検出電
極3に対面する補助導電板4が設けられていない。The exclusion part 1a is formed on the back surface of the thermosensitive resin film 1 so as to cover the end of the heat generating line 2 and the end of the temperature detection electrode 3 near the lead wire connection parts 2a and 3a.
This excluded portion 1a is not provided with the auxiliary conductive plate 4 facing the heating line 2 and temperature detection electrode 3 on the front surface.
なお、本発明における温度制御回路の構成および温度制
御動作は、従来例を示す第4図と同一であるため説明を
省略するが、感熱面状発熱体Aの構造は概略、第3図の
ようになる。この第3図において、除外部1aの範囲は
、導電性のビンP等により発熱線路2と温度検出電極3
とが補助導電板4を介して短絡した際に検出抵抗R3の
両端電圧が設定最高温度の時の検出抵抗R+の両端電圧
よりも高くなるように設定されるが、通常、感熱樹脂フ
ィルム1のインピーダンスは発熱線路2、温度検出電極
3の抵抗よりも2オーダー以上大きいため、検出抵抗R
1の大きさを小さくすれば除外部1aは実際上、狭い範
囲で足りる。現実には、ピンPによる短絡部分からリー
ド線接続部2aまでの抵抗値と、短絡部分がらリード線
接続部3aまでの抵抗値と、検出抵抗R1の値とを加え
た値の比でほぼ検出抵抗R8の両端電圧の大きさが決定
されるから、除外部1aの範囲は、短絡時の検出抵抗R
1の両端電圧が少なくとも最高設定温度の際の検出抵抗
R+の両端電圧よりも大きくなるように決められるもの
である。Note that the configuration and temperature control operation of the temperature control circuit in the present invention are the same as those shown in FIG. 4 showing the conventional example, so the explanation will be omitted, but the structure of the heat-sensitive sheet heating element A is roughly as shown in FIG. 3. become. In this FIG. 3, the range of the exclusion part 1a is defined by the heating line 2 and the temperature detection electrode 3 by means of a conductive bottle P, etc.
The voltage across the detection resistor R3 is set to be higher than the voltage across the detection resistor R+ at the set maximum temperature when the two are short-circuited through the auxiliary conductive plate 4. Since the impedance is more than two orders of magnitude higher than the resistance of the heat generating line 2 and the temperature detection electrode 3, the detection resistance R
If the size of 1 is made small, a narrow range of exclusion part 1a is actually sufficient. In reality, it is almost detected by the ratio of the resistance value from the short circuit part by pin P to the lead wire connection part 2a, the resistance value from the short circuit part to the lead wire connection part 3a, and the value of the detection resistor R1. Since the magnitude of the voltage across the resistor R8 is determined, the range of the exclusion section 1a is the detection resistor R at the time of short circuit.
1 is determined so that the voltage across the detection resistor R+ is at least larger than the voltage across the detection resistor R+ at the highest set temperature.
また、発熱線路2の他方のリード線接続部2bに近い部
分と温度検出電極3とが知略されても、す゛−ド線接続
部2b側は100Vに近く知略点からリード線接続部2
aに至る経路の抵抗も大きいため、検出抵抗R+には十
分な電流が流れてOFFレベルの電圧が検出抵抗R+の
両端に生じるので動作上、支障ないし危険性はない。Furthermore, even if the temperature detection electrode 3 and the part of the heating line 2 near the other lead wire connection part 2b are not known, the lead wire connection part 2b side is close to 100V and the lead wire connection part 2
Since the resistance of the path leading to a is also large, a sufficient current flows through the detection resistor R+ and an OFF level voltage is generated across the detection resistor R+, so that there is no problem or danger in operation.
(発明の効果)
以上のように本発明によれば、感熱樹脂フィルムの裏面
に補助導電板が配設されない除外部を所定の範囲内で設
けたから、除外部の範囲内では補助導電板を介して発熱
線路と温度検出電極とが短絡する口とがなく、またこれ
以外の範囲において補助V#導電板介した短絡が生じた
時にも検出抵抗の両端の電圧によって温度制御回路を確
実に動作させることができ、高精麿な温度制御が行なえ
る効果を有する。(Effects of the Invention) As described above, according to the present invention, since the excluded portion in which the auxiliary conductive plate is not disposed on the back surface of the thermosensitive resin film is provided within a predetermined range, the auxiliary conductive plate is not disposed within the range of the excluded portion. There is no short circuit between the heating line and the temperature detection electrode, and even if a short circuit occurs through the auxiliary V# conductive plate in a range other than this, the temperature control circuit can be operated reliably by the voltage across the detection resistor. This has the effect of enabling highly precise temperature control.
第1図ないし第3図は本発明の一実施例を示しており、
第1図は断面図、第2図は一部を切欠いた平面図、第3
図は温度制御回路図、第4図は従来例を示す温度制御回
路図である。1 to 3 show an embodiment of the present invention,
Figure 1 is a sectional view, Figure 2 is a partially cutaway plan view, and Figure 3 is a cross-sectional view.
The figure is a temperature control circuit diagram, and FIG. 4 is a temperature control circuit diagram showing a conventional example.
Claims (1)
往路と復路をほぼ平行に配設すると共に前記感熱樹脂フ
ィルムの表面に、前記発熱線路との罰の前記感熱樹脂フ
ィルムのインピーダンス変化を検出する温度検出電極を
前記発熱線路の全長にわたってほぼ平行に配設した感熱
面状発熱体において、前記感熱樹脂フィルムの裏面に形
成された除外部を除き、前記感熱樹脂フィルムの裏面に
この感熱樹脂フィルムを介して前記発熱線路および温度
検出電極の往路のみ、または復路のみに対面する金属処
からなる複数の補助導電板を分散させて配設してなり、
前記除外部は、この除外部以外の範囲に含まれる前記発
熱線路および温度検出電極が知略された際に、これらの
短絡された発熱線路および温度検出電極の直列回路に並
列接続された温度制御用の検出抵抗の両端電圧が、前記
発熱線路への通電を遮断するべく動作する温度制御回路
の動作電圧よりも大きくなるような範囲内に設定されて
なることを特徴とした感熱面状発熱体。The outgoing and returning paths of the heat-generating line are arranged almost parallel to each other over almost the entire surface of the heat-sensitive resin film, and temperature detection is provided on the surface of the heat-sensitive resin film to detect a change in impedance of the heat-sensitive resin film relative to the heat-generating line. In a heat-sensitive planar heating element in which electrodes are arranged substantially parallel to each other along the entire length of the heat-generating line, the heat-sensitive resin film is provided on the back surface of the heat-sensitive resin film except for an exclusion portion formed on the back surface of the heat-sensitive resin film. A plurality of auxiliary conductive plates made of metal parts facing only the outgoing path or only the incoming path of the heating line and temperature detection electrode are distributed and arranged,
When the heating line and temperature detection electrode included in a range other than the exclusion part are ignored, the exclusion part is a temperature control part connected in parallel to the series circuit of the short-circuited heating line and temperature detection electrode. A heat-sensitive sheet heating element characterized in that a voltage across the detection resistor is set within a range that is greater than an operating voltage of a temperature control circuit that operates to cut off electricity to the heating line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20453583A JPS6097587A (en) | 1983-10-31 | 1983-10-31 | Thermosensitive panel heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20453583A JPS6097587A (en) | 1983-10-31 | 1983-10-31 | Thermosensitive panel heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6097587A true JPS6097587A (en) | 1985-05-31 |
| JPS6262421B2 JPS6262421B2 (en) | 1987-12-26 |
Family
ID=16492143
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20453583A Granted JPS6097587A (en) | 1983-10-31 | 1983-10-31 | Thermosensitive panel heater |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6097587A (en) |
-
1983
- 1983-10-31 JP JP20453583A patent/JPS6097587A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6262421B2 (en) | 1987-12-26 |
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