PL46097B1 - - Google Patents
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- PL46097B1 PL46097B1 PL46097A PL4609761A PL46097B1 PL 46097 B1 PL46097 B1 PL 46097B1 PL 46097 A PL46097 A PL 46097A PL 4609761 A PL4609761 A PL 4609761A PL 46097 B1 PL46097 B1 PL 46097B1
- Authority
- PL
- Poland
- Prior art keywords
- amount
- bentonite
- ions
- weight
- binders
- Prior art date
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- 239000000440 bentonite Substances 0.000 claims description 10
- 229910000278 bentonite Inorganic materials 0.000 claims description 10
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 6
- 150000002500 ions Chemical class 0.000 claims description 6
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- 239000001099 ammonium carbonate Substances 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
- 239000011575 calcium Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 claims 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 229910052791 calcium Inorganic materials 0.000 claims 1
- 238000012423 maintenance Methods 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
- 235000012216 bentonite Nutrition 0.000 description 12
- 239000000126 substance Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229920000159 gelatin Polymers 0.000 description 2
- 235000019322 gelatine Nutrition 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- 239000001828 Gelatine Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000274 adsorptive effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- BULLHNJGPPOUOX-UHFFFAOYSA-N chloroacetone Chemical compound CC(=O)CCl BULLHNJGPPOUOX-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- -1 hydroxide ions Chemical class 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate group Chemical group [N+](=O)([O-])[O-] NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Description
2 Optfl dnia 29 sierpnia 1962 r. 4u IBIBLI lurzedo Patentowego^ POLSKIEJ RZECZYPOSPOLITEJ LUDOWEJ OPIS PATENTOWY Nr 46097 Barbara Ciechomska Zyrardów, Polska Roman Gizowski Warszawa, Polska V\ iA A)At Sposób wytwarzania substancji wiazacych (spoiw) dla odlewnictwa z ziem aktywnych szczególnie z bentonitu Patent trwa od dnia 12 lipca 1961 r.Aktywne substancje ilaste jak: diatomity, bauksyty, ziemie okrzemkowe, ziemie krzemion¬ kowe, a szczególnie bentonity i ily bentonitowe, odznaczaja sie ta cecha, ze daja z woda zawie¬ siny zelatynowe i po zmieszaniu z materialem sypkim w rodzaju plasku formierskiego tworza z nim zwiezla plastyczna mase. Plastycznosc bentonitów i ich wysokie wlasnosci wiazace umozliwiaja zastosowanie ich w przemysle od¬ lewniczym, porcelanowo-fajansowym i budowla¬ nym.Bentonity pochlaniaja wiele wody, zamieniaja sie w koloidalne zelowate roztwory, przypomi¬ najace swoimi wlasnosciami roztwory zelatyny, kleju, krochmalu. Posiadaja one wlasnosci za¬ trzymywania (wiazania) pewnej ilosci wody, za¬ chowuja wiec staly procent wilgoci, niezbedny przy wyrobie form odlewniczych. Posiadaja jeszcze te cechy korzystne, ze adsorbuja gazy, wydzielajace sie z form odlewniczych w czasie odlewu.Wlasnosci koloidalne, adsorpcyjne i higrosko- pijne sa zwiazane z budowa czasteczek jak rów¬ niez z ladunkami elektrycznymi (jonami), jakie w nich sie znajduja. Wszystkie wazniejsze wlas¬ nosci fizyczno-chemiczne bentonitów, szczegól¬ nie ich zdolnosc pochlaniania wody, plastycz¬ nosc i zdolnosci adsorpcyjne zaleza od ilosci i rodzaju wystepujacych jonów wodorotleno¬ wych, wodorowych, sodcwo-potasowych, wap¬ niowych i magnezowych.Niektóre z tych jonów znajduja sie w surow¬ cu, inne nalezy wprowadzic do bentonitów. W czasie niewlasciwego suszenia lub prazenia ben¬ tonitów usuwa sie calkowicie niektóre jony.Na ich miejsce aalezy wprowadzic nowe jonyprzez dodanie wlasciwej substancji chemicznej.Wprowadzac je mozna przed suszeniem lub po suszeniu a nawet po prazeniu. Dokonuje sie to przez zwilzanie roztworem sody, lugu sodo¬ wego lub potasowego.Istota wynalazku jest wprowadzenie do ziem aktywnych szczególnie do bentonitu i do ilu be tonitowego jonów amonowych, wodorowych i zwiazków azotanowych. Grupe azotanowa i wo¬ dór wprowadza sie w postaci kwasu azotowego.Ma on na celu usuniecie weglanu wapnia z surowca. Powstale azotany, przyciagajac wil¬ goc, zachowuja staly stopien wilgotnosci, zwiek¬ szaja zelowe.tosc i sile wiazania. Dodatek ten jest niewielki i nie powinien przekraczac 1% w stosunku do ilosci wagowej surowca bento¬ nitu.Nastepna operacja powiekszajaca ilosc jonów jest wprowadzenie jonu amonowego przez zmie¬ szanie suchego bentonitu uzyskanego z wysusze¬ nia w temperaturze do 130° C z weglanem amo¬ nu. Wprowadzony jon amonowy uzupelnia jony wodorotlenowe, które mogly byc calkowicie lub czesciowo usuniete w czasie suszenia szczegól¬ nie, jesli temperatura przekroczyla 130° C w celu zwiekszenia ilowatosci i sily wiazacej bentonitu. Dodatek weglanu amonowego wynosi 0,25°/o—1% w stosunku do ilosci wagowej su¬ chej substancji bentonitowej. PL2 Optfl on August 29, 1962. The patent is valid from July 12, 1961. Active clay substances such as: diatomites, bauxites, diatomaceous earths, siliceous earths, and especially bentonites and bentonite quantities, are characterized by the feature that they give gelatine suspensions with water and after mixing with loose material, such as a molding plate, it forms a compact plastic mass with it. The plasticity of bentonites and their high binding properties enable their use in the foundry, porcelain-faience and construction industries. Bentonites absorb a lot of water, turn into colloidal gel-like solutions, resembling gelatin, glue, starchmine solutions with their properties. They have the property of holding (binding) a certain amount of water, so they retain a constant percentage of the moisture necessary for the production of molds. They also have the advantageous features that they adsorb the gases emitted from the molds during casting. Colloidal, adsorptive and hygroscopic properties are related to the structure of the molecules as well as to the electric charges (ions) they contain. All the most important physical and chemical properties of bentonites, especially their water absorption capacity, plasticity and adsorption capacity, depend on the amount and type of hydroxide, hydrogen, sodium-potassium, calcium and magnesium ions present. ions are found in the raw material, others must be incorporated into the bentonites. During improper drying or roasting of bentonites, some ions are completely removed. In their place, new ions must be introduced by adding a suitable chemical substance. They can be introduced before drying or after drying or even after roasting. This is done by wetting with a solution of soda, sodium or potassium liquor. The essence of the invention is to introduce into the active earth, especially bentonite and to the amount of tonite ammonium, hydrogen and nitrate compounds. The nitrate group and the hydrogen are introduced in the form of nitric acid. It is intended to remove calcium carbonate from the raw material. The resulting nitrates, by attracting moisture, maintain a constant degree of humidity, increase the gel's strength and bond strength. This addition is small and should not exceed 1% by weight of the bentonite raw material. The next operation to increase the amount of ions is the introduction of ammonium ion by mixing dry bentonite obtained from drying at a temperature of up to 130 ° C with ammonia carbonate. nu. The introduced ammonium ion replenishes the hydroxide ions, which may have been completely or partially removed during drying, especially when the temperature exceeds 130 ° C, in order to increase the quantity and binding strength of the bentonite. The ammonium carbonate addition amounts to 0.25% to 1% with respect to the amount by weight of the dry bentonite substance. PL
Claims (1)
Publications (1)
| Publication Number | Publication Date |
|---|---|
| PL46097B1 true PL46097B1 (en) | 1962-08-15 |
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