RU2004132149A - Расклинивающие наполнители и способы их получения - Google Patents

Расклинивающие наполнители и способы их получения Download PDF

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RU2004132149A
RU2004132149A RU2004132149/03A RU2004132149A RU2004132149A RU 2004132149 A RU2004132149 A RU 2004132149A RU 2004132149/03 A RU2004132149/03 A RU 2004132149/03A RU 2004132149 A RU2004132149 A RU 2004132149A RU 2004132149 A RU2004132149 A RU 2004132149A
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proppant
curing
sol
ceramics
molding
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RU2004132149/03A
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RU2377272C2 (ru
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Томас В. УРБАНЕК (CA)
Томас В. УРБАНЕК
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Глобэл Синфрэк Инк. (Ca)
Глобэл Синфрэк Инк.
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    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/19—Alkali metal aluminosilicates, e.g. spodumene
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    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
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    • C04B33/00—Clay-wares
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    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/624—Sol-gel processing
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62625—Wet mixtures
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    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/6269—Curing of mixtures
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
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    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60—Compositions for stimulating production by acting on the underground formation
    • C09K8/80—Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/444—Halide containing anions, e.g. bromide, iodate, chlorite
    • C04B2235/445—Fluoride containing anions, e.g. fluosilicate
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447—Phosphates or phosphites, e.g. orthophosphate or hypophosphite
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/528—Spheres
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    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/61—Mechanical properties, e.g. fracture toughness, hardness, Young's modulus or strength
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S507/00—Earth boring, well treating, and oil field chemistry
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    • Y10S507/00—Earth boring, well treating, and oil field chemistry
    • Y10S507/922—Fracture fluid
    • Y10S507/924—Fracture fluid with specified propping feature

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  • Chemical & Material Sciences (AREA)
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  • Ceramic Engineering (AREA)
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  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Manufacturing Of Micro-Capsules (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Claims (22)

1. Расклинивающий наполнитель, который включает в себя порошковую золь гель керамику, имеющую округлость и прочность на сжатие, подходящие для использования в качестве расклинивающего наполнителя.
2. Расклинивающий наполнитель по п.1, в котором порошковая золь гель керамика изготовлена из алюмосиликата.
3. Расклинивающий наполнитель по п.2, в котором порошковая золь гель керамика изготовлена из геополимера.
4. Расклинивающий наполнитель по п.2, в котором порошковая золь гель керамика изготовлена при помощи перемешивания, формования и отверждения алюмосиликатов при температурах ниже 200°С.
5. Расклинивающий наполнитель по п.4, в котором порошковая золь гель керамика изготовлена при помощи перемешивания, формования и отверждения алюмосиликатов при температурах ниже 80°С.
6. Расклинивающий наполнитель по п.1, в котором порошковая золь гель керамика изготовлена из фосфатов и оксидов металлов.
7. Расклинивающий наполнитель по одному из пп.1-6, в котором порошковая золь гель керамика имеет кажущуюся удельную массу от 1,4 до 1,9 г/см3.
8. Расклинивающий наполнитель по п.1, используемый для расклинивания скважины.
9. Способ получения расклинивающего наполнителя, который включает в себя следующие операции: формование золь гель композиции из предшественников керамики; и формование и отверждение золь гель композиции с получением порошковой золь гель керамики, имеющей округлость и прочность на сжатие, подходящие для использования в качестве расклинивающего наполнителя.
10. Способ по п.9, в котором золь гель композиция представляет собой смесь алюмосиликатов и водных растворов силикатов щелочного металла.
11. Способ по п.10, в котором алюмосиликаты содержат геополимеры.
12. Способ по п.9, в котором золь гель композиция содержит смесь фосфатов и оксидов металлов.
13. Способ по одному из пп.9-12, в котором перемешивание, формование и отверждение проводят при температурах ниже 200°С.
14. Способ по п.13, в котором перемешивание, формование и отверждение проводят при температурах ниже 80°С.
15. Способ по п.9, в котором формование и отверждение золь гель керамики включает в себя следующие операции: формование сфероидальных гранул; сглаживание поверхности сфероидальных гранул; и отверждение сфероидальных гранул.
16. Способ по п.15, в котором отверждение сфероидальных гранул представляет собой отверждение сфероидальных гранул в барабанной печи.
17. Способ по п.16, в котором отверждение имеет место при температуре выше, чем 30°С.
18. Способ по п.9, который дополнительно предусматривает нанесение покрытия на порошковую золь гель керамику,
19. Способ по п.18, в котором порошковую золь гель керамику покрывают пленкой из материала, выбранного из группы, в которую входят эпоксидная смола, фурановая смола или феноло-альдегидный полимер.
20. Способ по п.9, в котором порошковая золь гель керамика имеет кажущуюся удельную массу от 1,4 до 1,9 г/см3.
21. Расклинивающий наполнитель, полученный способом по пп.9-20.
22. Расклинивающий наполнитель по п.21, который дополнительно содержит наполнители.
RU2004132149/03A 2003-11-04 2004-11-04 Расклинивающие наполнители и способы их получения RU2377272C2 (ru)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA002447928A CA2447928C (en) 2003-11-04 2003-11-04 Proppants and their manufacture
CA2,447,928 2003-11-04

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RU2004132149A true RU2004132149A (ru) 2006-04-10
RU2377272C2 RU2377272C2 (ru) 2009-12-27

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US7160844B2 (en) 2007-01-09
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