200425852 玫、發明說明： 【發明所屬之技術領域】 本發明係關於在織成質地組織之同時被織人，且具有突 出士於其一表面之多數毛圈構成之母扣合元件之纖維製二 結件。 【先前技術】 w此種纖維製面扣結件—般係由具有立設於纖維製織物之 貝地組織所構成之平板狀之基材織物之一表面之多數毛圈 之所謂域頭編織物製造而成。通常，在織成構成質地组織 j基材織物之同時織人單絲組成之毛圈紗，然後局部切斷 爾毛圈之側部而形成鉤片，或切斷毛圈之頂部後，將 其前端加熱溶化成球狀（或半球狀）而製成磨兹形片，以形成 公扣合元件。 母扣合元件之情形，在織成基材織物之同時織入之毛圈 紗使用複絲，在前述織成完畢後’施行熱定形及毕色，接 形狀不變而對毛圈施以域處理，將複絲分離成 人:，亚使各單纖維之毛圈朝向多方向。而，不管是公 元件，為如上所述形成毛圈，通常都需 此等織示織機或門式釣織機等特殊之織機。欲利用 之圈時’必須使用形成毛圈用之例如鐵絲狀 之心棒專專用零件。 用準備工序複雜’尤其為形成母扣合元件，需使 、之木。體之複絲紗，故與其他經紗跨過芯棒而 形成毛圈時，雪^; 4 而苑加強的張力，故在此之絲之單纖維容易 92651.doc -6 - 200425852200425852 Description of invention: [Technical field to which the invention belongs] The present invention relates to a fiber made of a female fastening element composed of a plurality of loops that protrude from one surface while being woven into a texture tissue. Closing. [Prior art] w This kind of fiber surface fastener-generally a so-called domain head knitted fabric with a large number of loops on a surface of a flat-shaped substrate fabric composed of a bedding structure made of fiber fabric Made. Generally, when weaving a terry yarn composed of a monofilament while weaving a base fabric constituting a texture tissue, and then partially cutting the sides of the terry to form a hook piece, or cutting the top of the terry, The front end is heated and melted into a spherical shape (or a hemispherical shape) to make a frosted piece to form a male fastening element. In the case of a female fastening element, a multifilament yarn is used for the terry yarn that is woven at the same time as the base fabric. After the above-mentioned weaving is completed, the heat setting and bicolor are performed, and the shape is not changed to apply the domain to the terry. Treatment, the multifilament is separated into adults: the sub-fiber loops are directed in multiple directions. Regardless of the male element, in order to form the loop as described above, a special loom such as a loom or a gate fishing loom is usually required. If you want to use the loop, you must use special parts such as wire-shaped core rods for forming loops. The preparation process is complicated ', especially to form a female fastening element. Body multi-filament yarn, so when the warp yarn crosses the mandrel to form a loop, snow ^; 4 and the tension is strengthened by the garden, so the single fiber of this silk is easy 92651.doc -6-200425852
斷掉，而希望能以不需芯棒#I 午寺專用零件之通常之織機形成 毛圈’尤其形成母扣合亓杜田々工^ 口凡件用之毛圈。例如日本特公昭 50-20634號公報及日本特公承4 上 口 特Α千4—58323號公報曾揭示回應此 項希望之提案。 在前述日本特公昭5〇_2〇634號 袓-· 士 泥a報中，揭不·在纖維製 面扣結件之質地組織之經％ 、、工、、y之一部分使用複絲蓬鬆紗織成 斜紋組織，將不含福轉；^晏彡4丨 、復4逄鬆紗之經紗之熱收縮率設定於大 於複絲蓬鬆紗之熱收縮率，右 池手在加熱處理後，使不含複絲蓬 鬆紗之經紗㈣’藉以將複絲蓬鬆紗形成圈狀母扣合元件。 在另-方之日本特公平4_58323號公報中，使用一方向具 有熱收縮性之合成樹㈣膜作為背膠材料（面扣結件之基 材），在此背膠材料之—表面，沿著其長度μ㈣多數 絲’然後在長度方向， ★ 同者所而間隔，利用接著或熔接將 前述絲固定於背膠材料， 丁叶於此轭加加熱處理，使背膠材料 收縮，藉以在背膠材料之 , ± 何科之一表面，使多數絲突出成圈狀而 形成母扣合元件。 .而’在施行W述單絲構成之毛圈之切斷及複絲構成之毛 圈之起域之則’雖利用熱定形固定毛圈形狀，但因對毛圈 、斷及（絨拎之外部應力，毛圈會被拉出或由基材編織 物被拉伸’而失去作為面扣結件之機能。為防止此現象， 通常在-表面形成毛圈之基材織物之背面，即未形成毛圈 之另一表面形成背面塗層。 匕此了面塗層係利用塗上溶解於溶劑之尼龍、聚酉旨、聚氨 -等树月曰/合液之方式進行。此等樹脂溶液在除去溶劑時， 92651.doc 200425852 而變硬。另夕卜，此等樹脂溶液會與溶劑同時滲入形 :基材織物之構成紗條之交織部間之空隙，而將基材編 織物之構成紗條間及該構成紗與毛圈紗間接著使其固Γ 同時，也會滲入構成前述構成紗之多數纖維間而固化，並 非僅基材編織物之f面硬化，而會使整個基材編織物變硬。 為排除此不利現象，例如在曰本實公平卜33656號公報及 曰本特_-雇05號公報中，提議在單層或雙層絨頭(毛 圈）織物之緯紗或經紗之—部分使用熱溶合紗，織成毛圈織 物後，加熱使前述熱溶合紗溶化，在基材織物内部將執溶 :紗與其他構成紗間接著固化。如此，由於不特別使用接 者劑’且幾乎無露出基材織物表面之固化樹脂部分，故可 確保面扣結件整體之柔軟性。 另外，例如依據日本特開2〇〇1_2387〇8號公報，利用使構 成質地組織之基材織物之經紗每當跨過一支緯紗時，即向 毛圈紗之左右擺動交織之所謂紗羅組織織成，以防止毛圈 紗之脫落。依據該公報，另外也揭示在交織於前述毛圈紗 之經紗與配設於毛圈紗之左右兩側之經紗使用與上述公報 同樣之熱溶合紗，此時，利用前述紗羅組織與熱溶合紗之 熔合之相輔相成，有效地防止毛圈紗之脫落及織物組織之 走樣。 另外，例如在日本特開2003-61714號公報中揭示：在質 地組織之上下兩面，由形成面扣結件之扣合元件之面投予 低於具有多數扣合元件之纖維製面扣結件之全構成紗條之 熔點之粉末狀之樹脂粉末，然後使前述樹脂粉末炼化，而 92651.doc 200425852 將貝地組織之構成紗條與毛圈紗條間接著固化。 而此種面扣結件之用途之多樣化更持續細分化，例如 :僅單純之—般衣料領域及日用口口口、或作為產業機材之固 定具之用途，面扣結件本身也逐漸被直接使用在各種運動 用。口何生用⑽、醫療用品等領域。其代表例，有結紮帶 及上述專利文獻所提議之各種吸濕帶、或直接接觸肌膚之 端帶或錶帶等。在此等製品中，多半要求柔軟性，同時重 視接觸於肌膚部分之觸感。 然而，在上述日本特開2001-3〇98〇5號公報及日本特開 2001-238708唬公報中所提議之纖維製面扣結件雖然其背 面的確未形成各種樹脂之背面塗層，可增加整體上之柔軟 性，背面側之觸感也略有改善，但因在其背面與以往同樣 地跨過緯紗而彎曲之經紗之彎曲次數相當多，背面不僅變 得粗澀，有些紗種類還不能擦掉生硬之感。此現象尤其在 面扣結件之背面直接觸及肌膚之用途上成為致命之缺點。 又，在上述曰本特開2003-61 714號公報中揭示之纖維製 面扣結件係與日本特開2001-309805號公報及日本特開 2001-238708號公報同樣地，在背面未形成各種樹脂之背面 塗層，雖可增加整體上之柔軟性，但在背面突出形成有通 常較高之複絲之毛圈構成之母扣合元件，與形成在表面之 單絲構成之毛圈同樣地，其形成不僅不得不使用已述之紗 羅纹綜織機等特殊之織機，且在其背面也形成與單紗構成 之毛圈同樣之毛圈，故也有必要在背面側配設特殊器具之 已述之芯棒’除了機構之複雜化外，織成準備作業也更為 92651.doc -9- 200425852 複雜’雖具有更柔軟性，但在較高之複絲之毛圈構成之母 扣合元件中’在肌膚觸感等之點上依然同樣地留下不= 感。 本發明係為解決此種以往問題而研發者，其具體之目的 在於提供不必形成背面塗層，同時扣合元件不會脫落戋被 拉出’可長期維持其形態’且形成於質地組織一 衣面之 母扣合兀件觸感柔軟而使肌膚也有優異舒爽感之纖維製面 扣結件。 本發明之其他目的可由以下之說明中獲得更明確之瞭 解。 '、 【發明内容】 本案發明可達成上述課題。 本發明之第1基本構成之纖維製面扣結件之特徵在於：其 係在織成包含質地組織之基材織物之同時被織入，在該織 物之表:包含多數扣合元件者；且包含：多數毛圈，^係 將構成前述質地組織之經紗之一部分經紗浮起於前述質地 組織之-表面側而織成，利用前述一部分經紗與盆他” 之熱收縮率差，藉前述一部分經紗以外之經紗之加敎收 縮’使前述一部分經紗之浮起部分在前述質地組織之一表 面突出成圈狀所形成者；多數毛圈構成之母扣合元件，立 係在織成前述質地組織之同時祜 ’、 飞J寻被織入，且突出於前述質地 組織之另一表面者；或多I v J 一 夕數A扣合70件，其係切斷包含突 出於前述質地組織之另一表 早、々之多數毛圈之各毛圈 之一部分所形成者。 92651.doc •10- 200425852It is broken, and I hope that the loop can be formed by the usual loom that does not require core rod #I special parts for Wusi, especially the loop for female buckle 亓 々 田 々 工 ^ mouthpieces. For example, Japanese Unexamined Patent Publication No. 50-20634 and Japanese Unexamined Patent Publication No. 4A-58323 have disclosed proposals to respond to this hope. In the aforementioned Japanese Special Publication No. 5〇_2〇634 袓-· Shi Ni a, it is not possible to use a multi-filament fluffy yarn to weave a part of the texture of the texture of the fiber surface fastener. Into a twill weave, which does not include blessings; ^ Yan 彡 4 丨, Fu 4 逄 The thermal shrinkage of the warp yarn is set to be greater than the thermal shrinkage of the multifilament fluffy yarn. The warp ㈣ of the multifilament fluffy yarn is used to form the multifilament fluffy yarn into a ring-shaped female fastening element. In the Japanese Patent Publication No. 4_58323 of the other side, a synthetic tree shingle film having heat shrinkability in one direction is used as a backing material (the base material of the surface fastener). Its length μ㈣ most of the yarns are then separated in the length direction by the same material, and the aforementioned yarns are fixed to the adhesive material by bonding or welding. The Ding Ye is heat-treated at this yoke to shrink the adhesive material, so that the adhesive The surface of the material, ± Heke, makes most wires protrude into a loop to form a female fastening element. . "In the implementation of the above-mentioned cutting of the loop composed of monofilament and the starting area of the loop composed of multifilament", although the shape of the loop is fixed by heat setting, Due to external stress, the loops can be pulled out or stretched by the base material's knitted fabric and lose their function as surface fasteners. To prevent this phenomenon, usually the back of the base fabric that forms loops on the surface, ie On the other surface where the loops are formed, a back coating is formed. The top coating is performed by applying a solvent, such as nylon, polyurethane, polyurethane, etc., to these resin solutions. These resin solutions When the solvent is removed, 92651.doc 200425852 becomes hard. In addition, these resin solutions will infiltrate with the solvent at the same time: the interstices between the interlaced parts of the sliver constituting the base fabric, and the composition of the base knitted fabric The slivers, the constituent yarns and the loop yarn are indirectly fixed to fix them. At the same time, they will penetrate into the majority of the fibers constituting the constituent yarns and solidify. It is not only the f side of the base fabric that is hardened, but the entire base material. The braid becomes hard. To eliminate this unfavorable phenomenon, In Proclamation No. 33656 and JP No. 05-Employment No. 5, it is proposed to use single-layer or double-layer pile (terry) weft yarns or warp yarns-partly using heat-sealed yarns, and weave them into terry fabrics and then heat them. Dissolve the aforementioned hot-melt yarn, and it will be dissolved inside the base fabric: the yarn and other constituent yarns indirectly solidify. In this way, since no special adhesive agent is used, and hardly any cured resin portion is exposed on the surface of the base fabric, The softness of the entire surface fastener can be ensured. In addition, for example, according to Japanese Patent Application Laid-Open No. 2000-138708, the warp yarns of the base fabric constituting the texture structure are used to make hairs whenever they cross a weft yarn. The so-called leno weaving of the loop yarn is woven to prevent the loop yarn from falling off. According to the bulletin, the warp yarn interwoven with the loop yarn and the left and right sides of the loop yarn are also disclosed. The warp yarn uses the same hot-melt yarn as the above-mentioned bulletin, and at this time, the fusion of the aforementioned leno structure and the heat-melt yarn is used to effectively prevent the terry yarn from falling off and the fabric structure from being distorted. In addition, for example, in Japan It is disclosed in Japanese Patent Publication No. 2003-61714 that, on the upper and lower sides of the texture structure, the surface of the fastening element forming the surface fastening element is cast to a lower level than the full constituent yarn of the fiber surface fastening element having a majority of fastening elements. The powdery resin powder with a melting point is then refined into the aforementioned resin powder, and 92651.doc 200425852 indirectly solidifies the battens and terry slivers of the beidi structure. And the use of this surface fastener is diversified More continuous subdivisions, for example: only purely-general clothing field and daily use, or as a fixture for industrial equipment, the face buckle itself is gradually being used directly in various sports. And medical supplies. Typical examples include ligatures and various types of absorbent tapes proposed in the above-mentioned patent documents, or end straps or watch straps that come in direct contact with the skin. In these products, softness is often required, and at the same time Pay attention to the touch on the skin. However, the fiber surface fasteners proposed in the aforementioned Japanese Patent Application Laid-Open Publication No. 2001-300985 and Japanese Patent Application Laid-Open Publication No. 2001-238708, although the back surface coatings of various resins do not form, can be increased The overall softness and touch on the back side are also slightly improved, but the warp yarns that are bent across the weft yarn on the back side as in the past have been bent a lot, and the back side is not only rough, but some types of yarn cannot be used. Wipe away the harshness. This phenomenon becomes a fatal disadvantage especially for the direct contact of the back of the buckle and the use of the skin. The fiber surface fastener disclosed in Japanese Patent Application Laid-Open No. 2003-61 714 described above is similar to Japanese Patent Application Laid-Open No. 2001-309805 and Japanese Patent Application Laid-Open No. 2001-238708. The back coating of the resin can increase the overall flexibility, but the female fastening element composed of a usually high multi-filament loop is formed on the back, similar to the loop formed by the monofilament formed on the surface. In order to form it, it is not only necessary to use the special weaving machine such as the yarn rib weaving loom described above, but also to form the same loop on the back side as the loop formed by the single yarn. Therefore, it is also necessary to arrange special equipment on the back side. In addition to the complexity of the mechanism, the preparation of the mandrel is also more complicated. It is 92651.doc -9- 200425852 Complex. Although it is more flexible, it is a female fastening element composed of a higher multi-filament loop. In the middle of the skin, the feeling of no-touch is similarly left. The present invention was developed by a developer to solve such a conventional problem. A specific object of the present invention is to provide that it is not necessary to form a back coating, and at the same time, the fastening element will not fall off. It is pulled out and can be maintained for a long time. The face fastener is made of fiber, which is soft to the touch and gives the skin an excellent feeling of refreshment. Other objects of the present invention will be more clearly understood from the following description. '[Summary of the Invention] The present invention can achieve the above-mentioned problems. The first basic structure of the present invention is characterized in that it is knitted while being woven into a base fabric containing a texture structure, and on the surface of the fabric: a plurality of fastening elements; and Contains: Most loops are woven by floating a part of the warp yarns constituting the aforementioned texture structure on the surface side of the aforementioned texture structure, and using the difference in thermal contraction rate between the aforementioned part of the warp yarn and the pot to borrow the aforementioned part of the warp yarn The shrinkage of warp yarns other than those caused by the floating part of the warp yarns protruding from one surface of the texture structure; the female fastening elements composed of most loops are directly woven into the texture structure At the same time, Fei J Xun is woven into and protrudes from the other surface of the aforementioned texture organization; or I v J overnight A is fastened to 70 pieces, which is cut to include another protruding from the aforementioned texture organization. Forms that form part of each terry in most terry loops. 92651.doc • 10- 200425852
又，本發明之第2基本槿士、* , N 成之纖維製面扣結件之製造方法 特徵在於製造面扣結件 该面扣結件係在織成包含質地 ::之基材織物之同時被織入，在該織物之表面包含多數 h元件者4包含：將構成前述質地組織之經紗 熱收縮率設定於小於其他經紗之熱收縮率之i 丄將刖述-部分經紗局部地固定於質地組織，使其浮起 :則述貝地組織之一表面上而織成之工序；在織成前述質 ^織之同時:使多數母扣合元件用之毛圈、&包含單絲 之夕數公扣合兀件用之毛圈突出於前述質地組織之另一表 面而織成之工序，及接著施行加熱處理，主要地使前述一 4刀、1、v以外之經紗收縮而使前述一部分經紗之各浮起部 分在前述質地組織之表面突出成圈狀之工序者。 使珂述一部分經浮起於基材編織物之一表面而織入時， 只要直接使用以往之紗羅絞綜織機等特殊之織機，使一部 分經紗浮起於一表面而織入，同時一面在另一表面形成公 扣合元件用之毛圈，一面織入單絲即可。另一方面，如上 所述，與基材編織物之一表面共同地，也可使一部分經紗 浮起於另一表面而形成母扣合元件，此時，由於在質地組 織之兩面形成相同構造之母扣合元件，故不需要故意選擇 表背面，·不僅可使用作為母面扣結件材料，也具有可使用 通常之織機之各種多臂織機之優點。 作為前述一部分經紗，最好使用柔軟性優異之各種加工 絲’例如也可使用尼龍系或丙烯酸系等柔軟性高之合成樹 脂構成之實質地無加捻之複絲，但為提供更柔軟感，最好 9265l.doc -11- 200425852 使用由複絲構成之蓬 矛刀工、，，糸。或要求吸漯Ί 用各種纖雉素纖維構成之加工絲 '' 更粗之絲做為此望夕上 马此荨之加工絲可以覆蓋基材 故較為理想。 &時，也可使 、，心之’使用比其他經紗 編織物之背面， 在構成面扣結件之質地組織之基材 之缚妙以全3 - ， 刀丄、、.尔Μ汁 密度織成，並將加工絲織入其間之 適虽處。此時，跨過〗條緯紗後，跨越跳過多條緯紗之一表 面側而汗織於面扣結件之一表面。此跨過一條緯紗之另一 表面之加工絲位置與鄰接於該加工絲之加工絲跨過一條· 紗之另：表面之位置並非相同位置，而採用向經紗方向逐 條地跨過緯紗方式，故可均句地覆蓋面扣結件之整個背 面’故較為理想。且也可使跨過前述緯紗之另一表面之加 工絲位置在織物全面中隨機分散。 在形成如此織成之毛圈織物之毛圈側之相反側之組織中 結合加工絲之-部分，除了該結合之加工絲之一部分外， 使加工絲王部子現於面扣結件之一表面側’並覆蓋面扣結 件之大略整個背面。其結果，顯現加工絲之面扣結件之一 表面即可獲得柔軟性與蓬鬆性均優異之極柔軟觸感。 如此所獲得之面扣結件例如被轉移至染色及熱定形工序 而接艾南熱下之處理。此時，由於前述一部分經紗以外之 經”係由熱收縮率大於前述一部分經紗之材料所構成，故 會大幅收縮。其結果，前述一部分經紗一直保持未收縮狀 態，或即使有收縮，幅度也極少，故浮起之一部分經紗本 身以未收縮狀態大幅縮小與質地組織之固定部間之距離， 92651.doc -12- 200425852 故可突出成增大浮起量之圈狀。此突出成圈狀之浮起部分 具有作為可直接與對方之鉤狀或蘑菇狀之公扣合元件相扣 合、脫離之母扣合元件之機能。 在本發明中，不僅可使前述之母扣合元件突出於質地組 織之一表面，同時可作為母扣合元件而突出於另一表面。 其形成方法如前所述，與形成於質地組織之一表面侧之一 部分經紗之浮起部分同樣地，使具有同樣物性之一部分經 紗浮起而織成後，使其他經紗加熱收縮而形成母扣合元 件，或利用使用芯棒之通常之毛圈之形成方法直接形成作 為母扣合元件之毛圈。 但，通常採用在質地組織之一表面形成如前所述之母扣 合元件，並在另一表面側形成單絲構成之公扣合元件之構 成時，即使作為各種醫療用繃帶等而使質地組織之一表面 直接觸及肌膚時，對肌膚也不會產生刺激，而可以柔軟感 優異之好觸感使用。當然，也可使用作為通常之物品結紮 用之帶子。 又，在本發明中，構成前述質地組織之經紗進一步包含 熔點低於其他構成紗材料之鮮纟紗，彳湘加熱處理所 熔合之之該熱熔合紗，接合其週邊部之彼此之紗條。在本 發明中，例如要求更進一步之柔軟性與薄度時，如上所述， 僅依賴單純之織物組織與熱定形，難以固定毛圈紗之形 〜、在此種If $下，作為經紗，在其一部分配設熱炫合紗 而在、為織貝地組織後，將該編織物加熱使熱熔合紗熔化， 以該炼合紗材料接合週邊之構成紗間及單纖維（絲）間。此 92651.doc -13- 200425852 才可使，、、、溶合鈔元全炫化成液狀而接合週邊之 及單纖維(絲)間，或也可使熱炫合紗成半溶化狀態，使 面之炼化部分溶合於週邊之構成紗間及單纖維（絲）。 此時加工絲當然會浮起於面扣結件之背面而覆蓋盆敕 體，故前述溶合紗材料不會透過加工絲而顯露於外部二 不過使接觸於其面扣結件之另—表面側之織物組織之構^ 纖維之一部分經由前述炼合紗材料而接合於面扣結件之另 一表面側之織物組織而已。因此，變成製品後之面扣，士件 之一表面之柔軟性仍然優異，且異於以往之背面塗声，益 需像面扣結件之基材織物般使用大量背面塗層用樹脂，即 可在基材内部有效地接合構成紗間，故也不會損及柔軟性。 朴而’如本發明-般，纟面扣結件之背面，使例如被施以 逄鬆加工之複絲構成之加工絲浮起而織成後，使一部分經 々以外之經紗收縮’其浮起量增多時，僅釣住面扣結件之 週邊物或指尖，即可簡翠地分離成單纖維（絲）而容易加以切 :°通常之合成樹脂纖維製面扣結件為了量產，多半在將 多數條面扣結件份一起織成而在獲得寬編織物構成之原布 匹後’再切斷成需要之帶寬。在此切斷工序中，為防止切 斷後之紗鬆脫，-般制使用高頻或超音波之炫合切斷， 或使用加·熱之熔合切斷。 然而，採用此種熔合切斷時，其切斷端會變得相當硬，， 觸及肌料，有時說不定會受傷。因此，在本發明中，在 將寬幅之毛圈編織物切斷成面扣結件單位之寬時，考慮不 利用如前述之熔斷而使用利用切割器等之通常之剪斷方 92651.doc -14- 200425852 式。但在上述編織組織令，在切斷部（布邊），背面之浮起量 過多，指尖等僅稍微鉤住，浮起之紗即容易鬆脫，嚴重地 起毛球，難以實際使用作為製品。因此，在本發明令，最 好將别述基材編織物之緯紗或彎曲織線跨過而浮起於一表 面之加工絲之布邊部之浮起次數（彎曲部）設定為在主體部 ，浮起次數（彎曲部）之2倍以上。採用此種構成時，布邊之 背面之浮起量會減少而不會輕易地鬆脫。此時，如上所述， 利用在配設於布邊部之經紗之一部分配置熱熔合紗，可更 進一步消除鬆脫。 又，在本發明中，也可與上述日本特開2〇〇3_61714號公 報同樣地’使用溶點低之熱溶融性之樹脂粉末取代上述熱 熔合紗，以接合質地組織與扣合元件間。此時，所使用之 樹脂粉末量只要設定於可確保不會因面扣結件脫離時所受 到之剝離力而使扣合元件脫離質地組織所需之充分之接著 力之量即可。 由本發明之質地組織之另一表面突出之扣合元件可以為 具有與形成於—表面之上述母扣合元件同樣構造之母扣合 兀件’也可為由通常之毛圈構成之母扣合元件，或釣狀或 邊兹狀之母扣合元件。另外，在本發明中，作為形成基材 編織物之扣合元件之質地組織，肖上述曰本特開 細i 號公報同樣地，採用經紗之交織組織時，可使 作為面扣結件之形態更為穩定，可獲得所需強度及剝離強 度，故甚為理想。 【實施方式】 92651.doc -15 - 200425852 以下’依據圖示實施例具體地說明本發明之合適實施形 態。 圖1及圖2係以模式表示具有本發明之織成面扣結件之織 物構造之典型的實施例之織物組織圖。該實施例係列舉前 述織成面扣結件在構成質地組織之基材織物之一表面形成 由多數複絲之浮起紗構成之母扣合元件，並在基材織物之 另一表面形成由多數單絲之通常毛圈構成之公扣合元件之 例0 在該圖中，符號1〇係基材織物，u〜14係構成形成通常之 毛圈之另一表面側之質地組織之第丨〜第4之4條經紗，Η、 15’係表示浮起於構成本發明之特徵部之一部分之毛圈形成 側之相反側之質地組織背面（一表面）而織成之複絲構成之 低收縮性之蓬鬆加工絲，符號16及17係表示構成本發明之 特徵部之另外一部分而作為毛圈形成側表面（另一表面）之 質地、、且織之一部分之第i及第2熱溶合紗。又，符號⑻系表 示形成於質地組織之另一表面之通常之毛圈用經紗（毛圈 紗），同樣由複絲所構成。又，符號19係表示緯紗。 附帶而言，本實施例之熱收縮率較高之經紗u〜l4與熱收 縮率較低之蓬鬆加工絲15、15,之熱收縮率差為丨〜^/。。又， 在本實施例中，雖使用複絲構成之蓬鬆加工絲作為熱收縮 率較低之一部分經紗，但未必要使用蓬鬆加工絲，也可使 用實質地無加捻之複絲。在此，所謂實質地無加捻之複絲 係指每1 m之加捻數〇〜1〇個之複絲而言。 在本實施例中，前述質地組織之熱收縮率較大之通常之 92651.doc -16 - 200425852 經紗11〜14、構成經紗之一部八 絲15、15,及熱熔合紗16、: 率較小之蓬鬆加工 之複絲所構成。又，毛i紗；J王部係由尼龍系樹脂 =::Γ、剛性之粗的公扣合元件用之單絲。當 也可單獨 1不限於尼龍系樹脂製之複絲及單絲， =早=、:合例如聚醋、聚丙稀酸、聚丙烯等熱可塑性 二。另:::脂構成之咖 扣合凡件為通常之母扣合元件時，也可在毛 =:用前述各合成樹脂材料構成之柔軟無加检之複絲 或稷4構成之蓬鬆加工絲、或細單絲。 ★在圖τ之例中’作為使用於質地組織之經紗，使用第1〜 :4之熱收縮率較㊉之通常經紗丨卜丨#、熱收縮率顯著低於 月j述:：π〜14之蓬鬆加工絲15、15,、溶點低於其他構 成紗條之材料構成之^及第2熱溶合紗16、17及毛圈紗18 之5種類’在面扣結件之每丨單位，由表面形成毛圈3、4之 主體部Α與形成於其寬方向兩側之布邊部Β所構成。主體部 Α之質地組織如圖丨所示，係由左依序配置第丨經紗丨1、第i 熱熔合紗16、第2經紗12、低收縮性之蓬鬆加工絲15、第3 及第4經紗13、14、第2熱熔合紗17，並在寬度方向重複此 配置。 第1、第2及第4經紗11、12、14之經方向之移動係重複施 行一條一條地鑽過鄰接之緯紗19間之後跨過之動作，第3經 紗13之經方向之移動係在與鄰接之第4經紗14鄰接之緯紗 間，其動作相反，重複施行一條一條地鑽過鄰接之緯紗19 92651.doc -17- 200425852 之後跨過之動作。第丄及第2熱炫合紗16、i7係重複施行在 則迹第m紗u鑽過緯紗19時跨過該緯紗19,在帛1經紗u 跨過緯紗1 9時鑽過之動作所織成。 上述單絲構成之公扣合元件用之毛圈紗18係與第i熱溶 ^紗16同樣地’在第丨熱炫合㈣與第2經紗12之間鑽過緯 紗19下方，一面跨過丨條與此鄰接之緯紗Η，一面形成毛圈 3 ’而斜斜地跨過第2〜第4之3條經紗12〜_，在第镜 與第2熱溶合紗17之間鑽過鄰接之緯紗19下方，跨過次位之 緯㈣後’鑽過其次之緯紗19下方，接著斜斜地跨過第一 第2之3條經紗14〜12後，在第i熱炼合紗16與第2經紗12之間 鑽過人位之緯鈔19下方後，跨過其次之緯紗丨9，再鑽過次 位之緯紗19下方後，接著重複施行-面形成毛圈3, -面斜 斜地跨過第2〜第4經紗12〜14之動作而向經紗方向移動。 上述低收縮性之第丨蓬鬆加工絲15係被配置於上述第2經 多12與第3經紗π之間，鑽過丨條之緯紗19後，跨過鄰接之 緯紗19，再鑽過鄰接之緯紗19下方後，跨過鄰接之緯紗19， 接著鑽過鄰接之9條緯紗19下方而浮起織成後，跨過其鄰接 之‘.年、’_/ 1 9並重複施行此動作而移動。第2蓬鬆加工絲1 51 跨過2 -人緯紗1 9之位置係位於比第丨蓬鬆加工絲丨5跨過2次 之位置偏_移6條緯紗19份之位置，其他動作係與第i蓬鬆加 工絲1 5同樣之重複動作。 又’在本實施例中，前述第1及第2蓬鬆加工絲15、15,係 由2條複絲之蓬鬆加工絲所構成，其合計之紗粗度例如為 470 dtex。附帶言之，此時，主體部a之通常之複絲構成之 9265i.doc -18- 200425852 第1〜第4各經紗丨丨〜丨4之紗粗度為丨55 dtex，低熔點之複絲構 成之第1及第2熱熔合紗16、17之紗粗度為22〇dtex,單絲構 成之毛圈紗18之紗粗度設定為360 dtex。 在上述布邊部之織物組織中，使用與上述第丨〜第4經紗 11〜14同樣之經紗而以平織組織織成，與配置於其第2及第3 經紗12、Π間之上述第丨蓬鬆加工絲15同類之丨條加工絲 15和與上述第1熱熔合紗1 6同類之1條熱熔合紗丨6係鄰接 被配置，此熱熔合紗16係重複施行與第3經紗13相反之動作 而被織入，前述蓬鬆加工絲15異於主體部A，係重複施行下 方鑽過上述緯紗5條後跨過第6條緯紗19之毛圈形成側表面 之動作而被織入。構成使用於如此所得之面扣結件之每1單 位之質地組織之第1〜第4經紗11〜14之總數為13〇條、加工絲 之總數為33條，熱熔合紗16、17之總數為62條。突出於上 述質地組織之另一表面之上述毛圈紗18織成後，被施以加 熱處理，然後，局部切斷前述毛圈紗丨8所形成之毛圈3之側 I5而开V成鈞片，或切斷毛圈3之頂部後，加熱其前端部而形 成半球狀或球狀之扣合頭部，以形成公扣合元件。 在以上之構成中，織成面扣結件帶1〇之原布匹時，如圖2 所不，在另一表面之上面，利用單絲構成之毛圈紗18形成 夕數a扣元件用之毛圈3，在其一表面之下面，以由下面 浮起之狀態織入第1及第2加工絲丨5、15，之大部分。此種浮 起組織之織成可與以往之色織花紋及提花織同樣容易織 成。在此織成中，將其投入丨〇〇。〇程度之温度之染色液中加 以染色。在此染色時，熱收縮率較小之前述第1及第2蓬鬆 92651 .doc -19- 425852 加工絲15、15'幾乎不收縮，但不含蓬鬆加工絲15、15,之熱 收縮率較大之通常經紗11〜14則大幅收縮，而縮小將第丨： 第2蓬1、加工絲15、15’固定於質地組織4固定部分之間之距 離，大幅增加其浮起量，成為如圖3所示之圈形狀。 此時同時熔化熔點較低之熱熔合紗16、17，而滲入週邊 之構成紗（經紗及緯紗）與其構成單纖維間使其互相接合，且 也可固疋毛圈之基端部及f地組織之織物形態，但也可藉 選擇熱溶合紗16、17之材料，在染色時，不溶化而以更高 之熱定形溫度UGt程度使其炼化接合。如此，利用熱炼合 紗16、17之熔化將周邊紗條與纖維間互相接合時，即可完 全防止由質地組織之上下面突出之多數毛圈之脫落及被拉 出0In addition, the manufacturing method of the second basic hibiscus, *, N fiber-made surface fastener according to the present invention is characterized in that the surface fastener is manufactured by woven into a base fabric containing a texture of ::. At the same time, it is woven, and the surface of the fabric contains a large number of h elements. 4 includes: setting the thermal contraction rate of the warp yarns constituting the aforementioned texture structure to be smaller than the thermal contraction rate of other warp yarns. Texture organization to make it float: the process of weaving on one surface of the beidium structure; while weaving the aforementioned texture ^ weaving: the loops used for most female fastening elements, & The process of weaving the loops for the male fasteners protruding from the other surface of the aforementioned texture tissue, and then performing a heat treatment, mainly shrinking the warp yarns other than the above-mentioned 4 knives and 1, v to make the aforementioned A process in which each floating portion of a part of the warp yarn protrudes into a loop shape on the surface of the aforementioned texture structure. When a part of Kosei is woven by being floated on one surface of the base fabric, as long as a special loom such as a conventional leno heddle loom is directly used, a part of the warp is floated on one surface and woven. The other surface forms a loop for the male fastening element, and one side can be woven into the monofilament. On the other hand, as described above, together with one surface of the base fabric, a part of the warp yarns can be floated on the other surface to form a female fastening element. At this time, since the same structure is formed on both sides of the texture structure There is no need to choose the back surface of the female fastening element deliberately. Not only can it be used as the material of the female surface fastener, but it also has the advantage of being able to use various dobby looms of ordinary looms. As the aforementioned warp yarns, it is preferable to use various processed yarns having excellent flexibility. For example, a substantially non-twisted multi-filament yarn composed of a flexible synthetic resin such as nylon or acrylic can also be used, but in order to provide a softer feeling, It is best to use 9265l.doc -11- 200425852 to use a spear knife made of multi-filament. Or it is required to suck processing yarn made of various cellulose fibers '' thicker silk is used for this purpose. The processing yarn of Ma Xingwang can cover the substrate, so it is ideal. & can also be used to make the heart's use more than the backside of other warp knit fabrics, the binding of the base material constituting the texture of the face buckle, and the full 3-, the blade, the. Woven into, and weaving processing silk into the appropriate place. At this time, after crossing over the weft yarns, weaving on the surface of one of the surface fasteners by jumping over the surface side of one of the plurality of weft yarns. The position of the processing yarn that crosses the other surface of a weft yarn and the processing yarn adjacent to the processing yarn span one · The other of the yarn: the position of the surface is not the same position, and the method of crossing the weft yarn one by one in the warp direction is adopted. Therefore, the entire back surface of the surface fastener can be covered uniformly, so it is ideal. Moreover, the positions of the processing yarns across the other surface of the aforementioned weft can be randomly dispersed throughout the fabric. A portion of the processing wire is bonded to the tissue on the side opposite to the loop side of the loop fabric thus formed, so that the processing wire king appears in one of the surface fasteners except for a portion of the combined processing wire. The surface side 'covers almost the entire back of the surface fastener. As a result, the surface of one of the surface fasteners of the processing wire can be developed to obtain an extremely soft touch with excellent softness and bulkiness. The surface fastener obtained in this way is, for example, transferred to a dyeing and heat setting process and then processed under Ainan heat. At this time, since the warp other than the aforementioned part of the warp yarn is made of a material having a thermal shrinkage greater than that of the aforementioned warp yarn, it will shrink significantly. As a result, the aforementioned part of the warp yarn remains unshrinked or has a small amplitude even if it is shrunk. Therefore, a part of the warp yarn that floats greatly reduces the distance from the fixed part of the texture organization in an uncontracted state, 92651.doc -12- 200425852, so it can protrude into a loop shape that increases the amount of float. This protrusion forms a loop shape. The floating part has the function of a female snap element that can be directly engaged with and detached from the male hook-shaped or mushroom-shaped male snap element of the other party. In the present invention, not only the aforementioned female snap element can protrude from the texture. One surface of the structure can also be used as a female fastening element to protrude from the other surface. The formation method is as described above, and the floating portion of the warp yarn formed on one surface side of the texture structure has the same physical properties. After one part of the warp yarn floats and is woven, the other warp yarns are heated and shrunk to form a female fastening element, or the formation of a common loop using a core rod Method to directly form the loop as the female fastening element. However, it is generally used to form a male fastening element as described above on one surface of the texture tissue and a male fastening element composed of a monofilament on the other surface side. In this case, even when the surface of one of the tissues is in direct contact with the skin as various medical bandages, etc., it does not cause irritation to the skin, and it can be used with a good touch with excellent softness. Of course, it can also be used as a ligature for ordinary articles. Also, in the present invention, the warp yarn constituting the aforementioned texture structure further includes fresh reed yarn having a melting point lower than that of other constituent yarn materials, and the heat-fusible yarn fused by the heat treatment of the Xiangxiang is bonded to each other at its peripheral portion. In the present invention, for example, when further flexibility and thinness are required, as described above, it is difficult to fix the shape of the looped yarn only by relying on the simple fabric structure and heat setting. As a warp yarn, a part of the heat-sealing yarn is arranged, and after the weaving is organized, the knitted fabric is heated to melt the heat-fusion yarn, and the knitting yarn material is used to join the periphery. It constitutes the yarn room and the single fiber (filament) room. This 92651.doc -13- 200425852 can make the ,,, and dissolved banknotes all become liquid and join the surrounding and single fiber (silk) room, or also The heat-hung yarn can be made into a semi-dissolved state, so that the refining part of the surface is fused to the surrounding constituent yarns and single fibers (filaments). At this time, the processed yarn will of course float on the back of the surface fastener to cover the basin. Carcass, so the aforesaid fused yarn material will not be exposed to the outside through the processing yarn. However, it will make the structure of the fabric structure that is in contact with the other-surface side of its surface fastener ^ A part of the fiber is joined through the aforesaid woven yarn material The fabric structure on the other surface side of the face buckle knot. Therefore, after the face buckle becomes a product, the softness of one surface of the nail piece is still excellent, and it is different from the previous back coating sound. A large amount of resin for back coating is used as the base material fabric of the pieces, and the yarns can be effectively joined inside the base material, so the flexibility is not impaired. Plain and 'like the present invention, the back surface of the loop-face fastener is floated and knitted, for example, by a multi-filament yarn processed with slackening, and a part of the warp yarn other than the warp is contracted.' When the amount of lifting is increased, only the surroundings or fingertips of the surface fastener can be simply separated into single fibers (filaments) and easily cut: ° General surface fasteners made of synthetic resin fibers are used for mass production. Most of the time, after weaving together a large number of pieces of knots, and then obtaining the original cloth made of a wide knitted fabric, it is then cut into the required bandwidth. In this cutting process, in order to prevent the yarn from loosening after the cutting, a general high frequency or ultrasonic wave is used for cutting, or a heating and heating fusion cutting is used. However, when such a fusion cut is used, the cut end becomes quite hard, and when it touches the muscle material, it may be injured. Therefore, in the present invention, when cutting a wide terry knit into the width of the surface fastener unit, it is considered to use the usual cutting method using a cutter or the like instead of using the aforementioned fusing. 92651.doc -14- 200425852. However, in the above-mentioned weaving organization order, there is too much floating on the back of the cut section (cloth edge), the fingertips are only slightly hooked, the floating yarn is easy to loose, and the fluff is severe, making it difficult to use it as a product. . Therefore, in the present invention, it is preferable to set the number of times of floating (curved portion) of the edge portion of the processing yarn that the weft yarn or curved weaving yarn of the other base material knitting crosses and floats on one surface to the main body portion. , More than twice the number of floating times (curved parts). With this configuration, the amount of float on the back of the cloth edge is reduced without being easily loosened. At this time, as described above, by arranging the thermally fused yarn on a part of the warp yarn disposed on the selvage portion, loosening can be further eliminated. Further, in the present invention, in the same manner as in the above-mentioned Japanese Patent Application Laid-Open No. 2003-61714, a thermally fusible resin powder having a low melting point may be used instead of the thermally fused yarn to join the texture structure and the fastening element. In this case, the amount of the resin powder to be used may be set to an amount sufficient to ensure that the fastening element is not released from the texture by the peeling force received when the surface fastener is released. The fastening element protruding from the other surface of the texture tissue of the present invention may be a female fastening element having the same structure as the above-mentioned female fastening element formed on the surface, or may be a female fastening composed of a normal loop. Element, or a female or snap-like element. In addition, in the present invention, as the texture structure of the fastening element forming the base material knitted fabric, the above-mentioned Japanese Patent Application Laid-Open No. i-Similarly adopts the structure of a warp yarn as the surface fastener structure. It is more stable and can obtain the required strength and peel strength, which is ideal. [Embodiment] 92651.doc -15-200425852 The following will specifically explain a suitable implementation form of the present invention based on the illustrated embodiment. Fig. 1 and Fig. 2 are fabric weaving diagrams showing a typical embodiment of a fabric structure having a knitted surface fastener according to the present invention. In this embodiment series, the aforementioned woven surface fastener is used to form a female fastening element composed of a plurality of multi-filament floating yarns on one surface of a base fabric constituting the texture tissue, and to form a female fastening element on the other surface of the base fabric. Example of a male fastening element consisting of a normal loop of most monofilaments 0 In the figure, the symbol 10 is a base fabric, and u ~ 14 are the first to constitute a texture structure on the other surface side of a normal loop. ~ 4 of the 4 warp yarns, Η, 15 'indicate the low level of the multifilament structure woven from the back of the texture tissue (one surface) that floats on the opposite side of the loop formation side that forms part of the feature of the present invention. Shrinkable fluffy processed yarn, symbols 16 and 17 indicate the texture of the side surface (the other surface) of the loop forming side forming the other part of the characteristic part of the present invention, and the i-th and the second heat-dissolving part of the weaving Hop yarn. The symbol “⑻” indicates that the usual warp yarns (loop yarns) for loops formed on the other surface of the texture structure are also composed of multifilaments. The symbol 19 indicates a weft. Incidentally, the difference in thermal shrinkage of the warp yarns u ~ 14 with higher thermal shrinkage and the fluffy processed yarns 15 and 15 with lower thermal shrinkage in this embodiment is 丨 ~ ^ /. . In this embodiment, although a fluffed processed yarn composed of a multifilament is used as a part of the warp yarn having a low thermal shrinkage, it is not necessary to use a fluffed processed yarn, and a multifilament having substantially no twist may be used. Here, the term "multi-filament with substantially no twist" refers to multi-filament having a twist of 0 to 10 per 1 m. In this embodiment, the general thermal contraction rate of the aforementioned texture tissue is generally 92651.doc -16-200425852 warp yarns 11 to 14, eight wires 15 and 15 constituting a part of the warp yarn, and thermally fused yarn 16, the ratio is relatively low. Small fluffy processed multifilament. Also, wool i yarn; J King Department is made of nylon resin = :: Γ, monofilament for rigid male fastening elements. When it can be used alone 1 It is not limited to multifilament and monofilament made of nylon resin, = early =,: thermoplastic such as polyacetate, polypropylene, polypropylene, etc. II. In addition ::: When the coffee buckle made of fat is a normal female fastening element, it can also be used on wool =: soft and unchecked multifilament yarn made of the aforementioned synthetic resin materials or fluffy processed yarn composed of 稷 4 , Or fine monofilaments. ★ In the example of Figure τ 'as the warp yarn used for texture organization, the first 1 to 4th thermal shrinkage ratio is used as compared with the normal warp yarns # 1, # 1, and the thermal shrinkage ratio is significantly lower than that described in the following: π ~ 14 5 types of fluffy processed yarns 15, 15, with melting points lower than those of other materials constituting the sliver, and 2 types of heat-sealable yarns 16, 17 and terry yarns 18 per unit It is composed of a main body portion A on which the loops 3 and 4 are formed on the surface and a cloth edge portion B formed on both sides in the width direction. The texture of the main body A is shown in Figure 丨. The warp yarns 丨 1, the i-th thermal fusion yarn 16, the second warp yarn 12, the low shrinkage fluffy processing yarn 15, the third and the fourth are arranged in order from the left. The warp yarns 13 and 14 and the second thermal fusion yarn 17 are repeated in the width direction. The movements in the warp directions of the first, second, and fourth warp yarns 11, 12, and 14 repeat the action of crossing one by one across the adjacent weft yarns 19, and the movements in the warp direction of the third warp yarn 13 are related to The movement between the adjacent weft yarns of the adjacent fourth warp yarn 14 is reversed. Repeat the operation of crossing the adjacent weft yarns one by one. 19 92651.doc -17- 200425852. The second and second heat-hung yarns 16, i7 are repeatedly executed when the m-th yarn u drills over the weft 19 and crosses the weft 19, and the warp 1 warps u crosses the weft 19 and weaving. to make. The loop yarn 18 for the male fastening element composed of the above-mentioned monofilament is the same as the i-th heat-soluble yarn 16 and is drilled under the weft 19 between the first heat-welding knitting yarn and the second warp yarn 12 and crosses on one side.丨 a weft thread adjacent to it, a loop 3 'is formed on one side, and the third warp yarns 12 ~ _ are diagonally crossed, and the abutment is drilled between the second mirror and the second heat-fusion yarn 17 Below the weft yarn 19, after crossing the second weft yarn, 'drilled below the second weft yarn 19, and then diagonally across the first, second, and third warp yarns 14-12, and then in the i-th heat knitting yarn 16 and After the second warp yarn 12 is drilled under the weft banknote 19 of the human position, it crosses the second weft yarn 9 and then drilled under the second weft yarn 19, and then repeat the execution-the surface forms a loop 3,-the surface is oblique The ground moves in the warp direction across the movements of the second to fourth warp yarns 12 to 14. The above-mentioned fluffy processing yarn 15 with low shrinkage is arranged between the second warp yarn 12 and the third warp yarn π. After drilling through the weft yarn 19, it crosses the adjacent weft yarn 19 and then drills through the adjacent weft yarn 19. After the weft yarn 19 is below, it crosses the adjacent weft yarn 19, then drills under the adjacent 9 weft yarns 19 to float and weave, and then crosses its adjacent '.year,' _ / 19, and repeats this movement. . The second fluffy processed yarn 1 51 crosses 2-the weft yarn 1 9 is located at a position that is offset from the 丨 fluffy processed yarn 丨 5 spanned twice _ shifted by 6 positions of 6 weft yarns, the other actions are the same as the i The fluffy processing wire 15 repeats the same operation. In this embodiment, the first and second fluffy processed yarns 15 and 15 are composed of two multifilament fluffed processed yarns, and the total yarn thickness is, for example, 470 dtex. Incidentally, at this time, the general multifilament composition of the main body portion a is 9265i.doc -18- 200425852. The first to fourth warp yarns 丨 丨 ～ 丨 4 have a yarn thickness of 55 dtex and a low-melting multifilament yarn. The yarn thickness of the first and second thermally fused yarns 16 and 17 was 22 dtex, and the yarn thickness of the loop yarn 18 composed of monofilament was 360 dtex. The weave of the selvage portion is woven with a plain weave using the same warp yarns as the first to fourth warp yarns 11 to 14, and the first and second warp yarns arranged between the second and third warp yarns 12 and Π. The same type of fluffy processing yarn 15 丨 the processing yarn 15 is adjacent to the first thermal fusion yarn 16 of the same type as above 6 is arranged adjacently, and this thermal fusion yarn 16 is repeatedly performed in contrast to the third warp yarn 13 The fluffy processed yarn 15 is knitted differently from the main body A, and is repeatedly knitted by drilling the above-mentioned five weft yarns and then crossing the loop forming side surface of the sixth weft yarn 19. The total number of the first to fourth warp yarns 11 to 14 constituting each unit of the texture structure used in the surface fasteners thus obtained is 130, the total number of processed yarns is 33, and the total number of thermal fusion yarns 16, 17 For 62. The terry yarn 18 protruding on the other surface of the texture texture is woven and then subjected to heat treatment, and then the side I5 of the terry 3 formed by the terry yarn 8 is partially cut to open V Chengjun. After cutting the top of the loop 3, the front end of the loop 3 is heated to form a hemispherical or spherical fastening head to form a male fastening element. In the above structure, when weaving the original fabric of the surface fastener with 10, as shown in Fig. 2, on the other surface, the loop yarn 18 composed of monofilament is used to form the number a fastener element. The loop 3 is woven into most of the first and second processing wires 5 and 15 in a state of floating from below the one surface. The woven structure of this floating structure can be woven as easily as the conventional yarn-dyed pattern and jacquard weave. In this weaving, put it into 〇〇〇. The dyeing solution was dyed at a temperature of 0 ° C. At the time of dyeing, the aforementioned first and second fluffy 92651 .doc -19- 425852 processed yarns 15 and 15 'which have a small heat shrinkage rate hardly shrink, but the fluffy processed yarns 15 and 15 are not included. Usually, the warp yarns 11 ~ 14 shrink greatly, and the distance between the second tent 1, the processing wire 15, 15 'and the fixed part of the texture tissue 4 is greatly reduced, and the floating amount is greatly increased, as shown in the figure. The circle shape shown in Figure 3. At this time, the hot-melt yarns 16 and 17 with lower melting points are melted at the same time, and the constituent yarns (warp and weft) that penetrate into the surroundings and their constituent single fibers are connected to each other, and the base end of the loop and the ground can also be fixed. The structure of the fabric, but you can also choose the material of the heat-melted yarns 16, 17 during dyeing, which does not dissolve and makes it refined and joined at a higher heat setting temperature UGt. In this way, when the surrounding knitting yarns and fibers are bonded to each other by melting the hot knitting yarns 16, 17, the falling and pulling of the majority of the loops protruding from the top and bottom of the texture tissue can be completely prevented.
而，此接合並不達到浮織於面扣合件下面（一表面）側之第 1及第2蓬1、加工絲15、15,之表面，故不會阻礙其柔軟之觸 感。又，在布邊部B，浮織於下面側之加工絲15也以每6條 緯紗19彎曲而在毛厨形成側之相反側表面鑽入緯紗丨9下 方，且由於質地組織之接合之接合部為主體部A之1.5倍， 故與則述熱熔合紗16之熔合相辅相成，確實防止布邊部B 之蓬鬆加工絲15之纖維之鬆脫之發生，長期維持穩定之形 態。 圖4係表示將上述熱熔合紗16、17變更成與通常經紗 11〜14同一材料之紗條，並另外使用熔點低之熱熔融性樹脂 粉末接合固定質地組織與各毛圈間之纖維彼此時之接合潤 飾工序之概略情形。此接合潤飾工序係依據日本特開 92651.doc -20- 200425852 2〇〇3-6m4號公報中揭示之_工序。在本實施例中，與 :本特開2003-6^4號公報同樣地，使用粉末狀之熱炫接 著劑作為|述熱溶融性樹脂粉纟，但未必㈣於使用熱溶 接著劑。 作為前述減接著狀主成分之熱可塑性樹脂，有乙稀· 醋酸乙烯共聚合物、聚乙烯、無規聚丙烯、乙烯-丙烯酸共 聚合物、飽和共聚合尼龍、飽和共聚合聚§旨等。通常，此 種熱熔接著劑中’具有與作為主成分之熱可塑性樹脂之相 熔性，並被添加對接著劑投予熱熔性之黏著投予劑、降低 接著劑之黏度之蠛。作為黏著投予劑，使用松香及松香衍 生物、蒎烯系樹脂或石油系之碳化氫樹脂，蠟中一般多半 使用石蠟、微晶蠟、低分子量叩蠟、費歇爾粍羅布希蠟、 變性蠟、α _烯烴烯蠟等。 同圖中，如上所述，使一表面浮織熱收縮率較低之一部 分經紗15、15,，另一表面以單絲構成之毛圈紗以形成公扣 合元件用之多數毛圈3所織成之面扣結件丨，沿著移送路而 以前述公扣合元件用之毛圈3作為上面而加以移送。在前述 移送路上方，配置收容前述熱熔接著劑5之漏斗6，由設於 該漏斗6下端之接著劑落下口 6a，使所需量之熱熔接著劑$ 掉落在配.設於落下口 6a正下方而控制旋轉之表面被壓花加 工之撒佈輕7之表面。 掉落之粉末狀之熱熔接著劑5進入撒佈輥7之溝部，在撒 佈輥7旋轉之同時，被送至下方，而撒在形成有沿著面扣結 件1之移送路連續地被移送而後來作為公扣合元件之毛圈 9265l.doc -21 - 200425852 ，且連續地被移送來之長條之面扣結件丨之扣合元件形成 面上。 在此，被移送之面扣結件丨最好在被撒佈前述粉末狀之熱 熔接著^ 5之4除去靜電，並在通過上述撒佈輥了下方後再 贡電。達成此目的用之除電/帶電系統採用尼卡公司製之粉 末撒佈系統。以帶靜電被移送來之面扣結件丨在到達撒佈輥 7正下方前，會被除電棒8除電。又，在面扣結件丨通過撒佈 輥7時，利用來自配設於該面扣結件丨下方附近部之帶電棒9 之放電，以前述撒佈輥7作為一方電極而形成電場，撒佈輥 7所撒佈之粉末狀之熱熔接著劑5被帶電棒9所吸引，此時面 扣結件1帶電，故將粉末狀之熱熔接著劑5均勻地吸著於面 扣結件1之扣合元件形成面。 接著，將面扣結件1導入加熱部1〇，加熱部1〇具有夾著面 扣結件1之移送路而配置於上下之加熱區域，在面扣結件i =移送中，由其上下兩面加熱，使熱熔接著劑5成熔融狀 態，而使熔融之熱熔接著劑5擴散於基材織物表面與毛圈3 及基材織物2之間。在此時點，面扣結件丨通過加熱部1 〇， 其後，利用自然冷卻而固化之熱熔接著劑5，使其一部分在 基材織物2之編織物組織之紗條交織部分滲入組織内，以接 著固定公扣合元件用之毛圈3及浮織於下面之母扣合元件4 之固定部分之基部與基材織物2之交織部分。其後，切斷前 述公扣合元件用之毛圈3之一部分而形成鉤狀之公扣合元 件。 此時，形成於構成面扣結件丨之基材織物2之質地組織之 9265 l.doc -22- 200425852 下面之一部分經紗1 5、1 5，夕、、a如加八、， 之/予起口 刀以外之通常經紗11〜1 4 專會因前述加数部10夕+ …、1之加熱而收縮，使前述一部分經紗 1 5、15’之浮起部分如圖3 μ π/Γ不形成大汙起之毛圈4。如此形 成之毛圈4在與形成於面扣結件r上面之公扣合元件之 間，可充分發揮作為母扣合元件之扣合或脫離之機能。 也可在將面扣結件1導入加熱部1〇前，利用未圖示之除電 部再除去靜f。利用此除電，使微量附著於 著劑5滑落於毛圈3之表面，或掉落於毛圈3之間，而集中^ 基材織物2之上面及毛圈3之基部。又，也可在此面扣結件【 之移送中’在移送之同時’利用未圖示之振動源，使面扣 結件1振動。利用此振動’可有效幫助附著於毛圏3之熱熔 接著劑5滑落。 ' 前述加熱部10之加熱溫度因熱熔接著劑5之種類而異，但 斤°又疋之加熱溫度為可充分呈現使面扣結件1之構成紗條 之熱收縮率較高之通常經紗等收縮之溫度，且只要為至少 低於面扣結件1之構成材料（紗條及扣合元件材料）之溶點而 同於熱溶接著劑5之熔點，即可使熱熔接著劑5熔化，同時 確貫增大上述一部分經紗15、15’之毛圈4之上升量。又，其 合適之加熱時間因熱熔接著劑5之種類及加熱方法而显，她 之’只要為可完全熔化熱熔接著劑5之充分時間即可，通常 為5〜15分。 熱熔接著劑5之投予量因面扣結件1之規格（基材織物組 織、紗條大小、編織密度、複絲之纖度、單絲之粗度等）而 異’但若投予量多時，固定並不一定充分。此點在加熱時 9265l.doc -23 - 200425852 =上也同。X，有關熱炫接著劑5之投予量，其合適之投予 量當然因鉤狀扣合元件形成面與圈狀元件形成面而異。又 熱溶接著劑5撒佈時及面扣結件i移送時，由扣合元件步 成面上掉落之熱溶接著劑5可被未圖示之吸引機所吸引回 收。此熱熔接著劑5被收容於漏斗6後，可再被撒向扣合元 件形成面。與無空氣式噴霧法相比，接著劑之时較容易， 且無浪費接著劑之現象。 在本實施例之潤都方法所處理之面扣結们中，附著於存 在於投予樹脂粉末之側之公扣合元件本身之多餘之樹脂幾 乎看不到，但在以往之無空氣式喷霧法所處理之面扣結件 中，鉤狀扣合元件表面被薄膜所覆蓋，其薄膜之一部分會 剝落成多數鱗片而被接著固&，且採用以往方法時，底: 之構成紗條之複絲全部會被樹脂接著成一體。相對地，在 利林發明之㈣接著劑5所處理之面扣結件巾，顯現於該 ，著劑之投ΪΜ狀底布之構成紗條之，_被㈣接著劑接 著成一體，但並未連其他構成絲也一併牢固地加以固定。 此表示採用以往之無空氣式噴霧法之處理時，尤其不可 能由圈狀扣合元件之形成面側進行處理，且即使由鉤狀扣 合元件之形成面側進行處理，也無法掃除狀扣纟元件之粗 溫感覺難以與相對之圈狀扣合元件圓滑地扣合或脫離之 意。而且，附著於扣合元件之樹脂量變多，與實質上所需 之底布之編織組織及扣合元件之固定所需之樹脂量相比， 樹脂之塗敷量大幅增加，難以執行最終之面扣結件之柔軟 性控制。 9265i.doc -24- 200425852 對此’依據本實施例，附著於扣合元件之樹脂量極少， 且幾乎大部分集中於底布及扣合元件之基部，實際之接著 劑之投予量與底布之編織組織及扣合元件之固定所需之接 著劑里貫質上一致，可施行有效之固定。另外，控制其投 予量時，可不損及底布之柔軟性而施行所需之固定，且扣 合元件表面無粗澀之感。又，依照本發明之處理法，可由 釣狀公扣合元件及圈狀母扣合元件之各形成面側進行處 理’施行基材織物之織物組織與扣合元件之確實之固定。 以上之說明係用於說明本發明之合適之實施例，本發明 並不限疋於此等實施例，例如不僅可使一部分經紗浮起於 扣結件之一表面而形成圈狀之母扣合元件，並將公扣合元 件或母扣合兀件單獨形成於另一表面，且可混合形成公扣 合元件與母扣合元件。在該情形下，若在織物之寬方向交 互配设公扣合元件與母扣合元件，則可使織成後之加工較 容易進行，故甚理想。 【圖式簡單說明】 團i係表示本發明之實施例 之模式的局部平面圖。 ，圖2係表示該兩面面扣結件之各種構成紗剛織成時之 織狀態之·模式的局部側面圖。 、 圖3係表示該兩面面扣結件之各種構成紗之 理後之毛圈形態之模式的局部側面圖。 ‘、、、收‘ 圖4係表示該兩面面扣結件之加工 序說明圖。 斤之拉式的 92651.doc -25 - 200425852 【圖式代表符號說明】 A 主體部 B 布邊部 1 面扣結件 2 基材織物 3, 4 毛圈 5 熱熔接著 6 漏斗 6a 接著劑落下 7 撒佈輥 8 除電棒 9 帶電棒 10 面扣結帶 11 〜14 經紗 15, 15f 蓬鬆加工絲 16, 17 熱溶合紗 18 毛圈紗 19 緯紗However, this joint does not reach the surface of the first and second awnings 1, processing wires 15, 15, which are woven on the lower (one surface) side of the face fastener, so it will not hinder its soft touch. Also, at the selvage portion B, the processing yarn 15 floating on the lower side is also bent at every 6 weft yarns 19 and drilled under the weft yarn 9 on the surface on the opposite side of the hair kitchen forming side, and the joint portion is formed by the texture of the texture It is 1.5 times that of the main body A, so it is complementary to the fusion of the heat fused yarn 16 to prevent the loosening of the fibers of the fluffy processing wire 15 of the selvage portion B and maintain a stable form for a long time. Fig. 4 shows a case where the above-mentioned thermally fused yarns 16 and 17 are changed into slivers of the same material as those of ordinary warp yarns 11 to 14, and a low-melting point hot-melt resin powder is used to fix and fix the texture and the fibers between the loops The outline of the bonding retouching process. This bonding and refining process is based on the _ process disclosed in Japanese Patent Laid-Open No. 92651.doc -20- 200425852 2000-3m4. In this embodiment, as in Japanese Patent Application Laid-Open No. 2003-6 ^ 4, a powdery heat-sealing adhesive is used as the hot-melt resin powder, but it is not necessarily limited to using a hot-melt adhesive. Examples of the thermoplastic resin having the aforementioned reduced main component include ethylene-vinyl acetate copolymers, polyethylene, random polypropylene, ethylene-acrylic copolymers, saturated copolymerized nylons, and saturated copolymerized polymers. Generally, in such a hot-melt adhesive, 'has a phase-melting property with a thermoplastic resin as a main component, and is added with an adhesive agent which imparts a hot-melt property to the adhesive to reduce the viscosity of the adhesive. As the adhesive agent, rosin and rosin derivatives, pinene resins or petroleum-based hydrocarbon resins are used. Most of waxes are paraffin wax, microcrystalline wax, low molecular weight wax, Fischer Robusch wax, denatured Waxes, α-olefinene waxes and the like. In the figure, as mentioned above, a part of the warp yarns 15, 15, which has a low thermal shrinkage on one surface is woven, and the other surface is a loop yarn composed of a monofilament to form a plurality of loops 3 for a male fastening element. The finished surface fastener 丨 is transferred along the transfer path with the loop 3 for the aforementioned male fastener element as an upper surface. A funnel 6 containing the hot-melt adhesive 5 is arranged above the transfer path, and a required amount of the hot-melt adhesive $ is dropped from the adhesive drop opening 6a provided at the lower end of the funnel 6. The surface directly below the mouth 6a and the rotation controlled surface is embossed by the light-spreading surface 7. The dropped powdery hot-melt adhesive 5 enters the groove portion of the spreading roller 7 and is sent downward while the spreading roller 7 rotates, and is continuously spread on the transfer path formed along the surface fastener 1 The loops 9265l.doc -21-200425852 that have been transferred and later used as male fastening elements, and the strip-shaped fastening elements 丨 of the strip-shaped fastening element 丨 that have been continuously transferred are formed on the surface. Here, it is preferable that the transferred surface fastener is removed by dispersing the static electricity after being sprayed with the powdery heat-seal, and then the electricity is supplied after passing the above-mentioned spreading roller. The static elimination / charging system used for this purpose is a powder spreading system made by Nika. The surface-fastened knot that has been transferred with static electricity 丨 will be neutralized by the static elimination rod 8 before reaching directly below the spreading roller 7. In addition, when the surface fastener 丨 passes through the spreading roller 7, an electric field is formed by using the discharge from the charged rod 9 arranged near the lower surface of the surface fastener 丨 and using the above-mentioned distribution roller 7 as one electrode to spread. The powdery hot-melt adhesive 5 sprinkled by the cloth roller 7 is attracted by the charging rod 9, and the surface fastener 1 is charged at this time, so the powder-shaped hot-melt adhesive 5 is evenly absorbed on the surface fastener. The fastening element of 1 forms a surface. Next, the surface fastener 1 is introduced into the heating section 10, and the heating section 10 has a heating area arranged above and below the conveying path of the surface fastener 1, and the surface fastener i = during the transfer, the upper and lower parts Both sides are heated to make the hot-melt adhesive 5 into a molten state, and the molten hot-melt adhesive 5 is diffused between the surface of the base fabric and the loop 3 and the base fabric 2. At this point, the surface fastener 丨 passes through the heating section 10, and thereafter, the hot-melt adhesive 5 solidified by natural cooling is used to infiltrate a part of the yarn-weave interlaced part of the woven structure of the base fabric 2 into the tissue. Then, the base 3 and the base fabric 2 are intertwined with the loop 3 for fixing the male fastening element and the base of the fixed part of the female fastening element 4 floating below. Thereafter, a part of the loop 3 for the aforementioned male fastening element is cut to form a hook-shaped male fastening element. At this time, 9265 l.doc -22- 200425852 formed in the texture of the base fabric 2 constituting the surface fastener 丨 one of the following warp yarns 1, 5, 15, a, plus a, plus / The warp yarns 11 ~ 1 4 other than the slitter will shrink due to the heating of the above-mentioned plus parts 10 eve +…, 1 so that the floating part of the aforementioned warp yarns 15 and 15 ′ is as shown in Figure 3 μ π / Γ Formation of large soiled loops 4. The loop 4 formed in this way can fully exert the function of engaging or disengaging as a female engaging element between the male engaging element formed on the surface fastener r. Before the surface fastener 1 is introduced into the heating section 10, the static electricity f may be removed by a static elimination section (not shown). With this static elimination, a small amount of the adhesion agent 5 slips on the surface of the loop 3, or falls between the loops 3, and is concentrated on the top of the base fabric 2 and the base of the loop 3. It is also possible to use the vibration source (not shown) to vibrate the surface fastener 1 while the surface fastener is being transferred. The use of this vibration 'can effectively help the hot-melt adhesive 5 adhering to the hair pile 3 to slip off. '' The heating temperature of the aforementioned heating section 10 varies depending on the type of the hot-melt adhesive 5, but the heating temperature of 斤 ° is a normal warp yarn that can sufficiently show the thermal shrinkage rate of the constituent sliver of the surface fastener 1 The hot-melt adhesive 5 can be made as long as the shrinkage temperature is at least lower than the melting point of the constituent materials (sliver and fastener element material) of the surface fastener 1 and the melting point of the hot-melt adhesive 5. Melt while increasing the amount of loop 4 of the warp yarns 15 and 15 '. The appropriate heating time depends on the type of the hot-melt adhesive 5 and the heating method. As long as it is sufficient time to completely melt the hot-melt adhesive 5, it is usually 5 to 15 minutes. The amount of hot-melt adhesive 5 varies depending on the specifications of the surface fastener 1 (the fabric structure of the base material, the size of the sliver, the weaving density, the fineness of the multifilament, the thickness of the monofilament, etc.). For a long time, the fixation may not be sufficient. This point is the same when heating 9265l.doc -23-200425852 = above. X, regarding the amount of the heat-curing adhesive 5 to be administered, of course, the appropriate amount of administration varies depending on the formation surface of the hook-shaped fastening element and the formation surface of the loop-shaped element. In addition, when the hot-melt adhesive 5 is sprayed and the surface fastener i is transferred, the hot-melt adhesive 5 dropped from the stepped surface of the fastening element can be sucked and recovered by a suction machine (not shown). After the hot-melt adhesive 5 is contained in the funnel 6, it can be sprinkled on the formation surface of the fastening member. Compared with the airless spray method, the time of the adhesive is easier, and there is no waste of the adhesive. In the surface fasteners treated by the method of moisturizing in this embodiment, the excess resin adhered to the male fastening element itself that is present on the side where the resin powder is administered is hardly visible, but in the past, the airless spray In the surface fasteners treated by the mist method, the surface of the hook-shaped fastening element is covered with a film, and a part of the film will be peeled off into a large number of scales and then fixed & All the multifilaments will be joined together by resin. On the other hand, a knotted towel is treated on the surface treated by Li Lin's invention of Adhesive Adhesive 5, which is shown here. The application of the adhesive is made of a muslin-shaped base fabric, which is joined by the adhesive, but The other constituent wires are also firmly fixed together. This means that when the conventional airless spray method is used for processing, it is especially impossible to process from the formation surface side of the loop-shaped fastening element, and even if the treatment is performed from the formation surface side of the hook-shaped fastening element, the buckle cannot be removed. The rough temperature of the 纟 element feels difficult to smoothly engage with or disengage from the opposite loop-like fastening element. In addition, the amount of resin attached to the fastening element is increased, and the amount of resin applied is greatly increased compared with the amount of resin required for the woven structure of the base fabric and the fastening of the fastening element, which makes it difficult to execute the final surface. Controlling the softness of the knot. 9265i.doc -24- 200425852 Regarding this, according to this embodiment, the amount of resin attached to the fastening element is very small, and most of it is concentrated on the base fabric and the base of the fastening element. The weaving structure of the cloth and the adhesive required for the fastening of the fastening element are consistent in quality and can be effectively fixed. In addition, when the dosage is controlled, the required fixing can be performed without compromising the flexibility of the base fabric, and the surface of the fastening element has no rough feeling. In addition, according to the processing method of the present invention, it is possible to perform processing from each formation surface side of the fishing-like male fastening element and the loop-shaped female fastening element. The fabric structure of the base fabric and the fastening element are firmly fixed. The above description is for describing suitable embodiments of the present invention, and the present invention is not limited to these embodiments. For example, not only a part of the warp yarn can be floated on one surface of the knot to form a ring-shaped female fastener. Element, and the male fastening element or the female fastening element is separately formed on the other surface, and can be mixed to form a male fastening element and a female fastening element. In this case, if the male fastening element and the female fastening element are mutually arranged in the wide direction of the fabric, the processing after weaving can be made easier, which is ideal. [Brief description of the drawings] Group i is a partial plan view showing a mode of an embodiment of the present invention. Fig. 2 is a partial side view showing a pattern of the weaving state when various constituent yarns of the double-face fastener are just woven. Fig. 3 is a partial side view showing a pattern of the loop structure after the yarns of the two-side fasteners are composed of various yarns. ‘,,, and‘ FIG. 4 is an explanatory diagram showing the processing sequence of the double-sided fastener. Cattle pull type 92651.doc -25-200425852 [Description of Symbols of Drawings] A Body part B Cloth part 1 Surface fastener 2 Base fabric 3, 4 Loops 5 Hot-melt bonding 6 Funnel 6a The adhesive drops 7 Spreading rollers 8 Elimination rods 9 Charge rods 10 Face buckles 11 to 14 Warp yarns 15, 15f Fluffy processed yarns 16, 17 Hot melt yarns 18 Terry yarns 19 Weft yarns
92651.doc -26-92651.doc -26-