TW200948584A - Die and method for lens molding - Google Patents

Die and method for lens molding Download PDF

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Publication number
TW200948584A
TW200948584A TW97120091A TW97120091A TW200948584A TW 200948584 A TW200948584 A TW 200948584A TW 97120091 A TW97120091 A TW 97120091A TW 97120091 A TW97120091 A TW 97120091A TW 200948584 A TW200948584 A TW 200948584A
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TW
Taiwan
Prior art keywords
mold
lens
injection
male
lens forming
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TW97120091A
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Chinese (zh)
Inventor
Wen-Ssu Chiu
Ming-Chiang Tsai
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Hon Hai Prec Ind Co Ltd
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Application filed by Hon Hai Prec Ind Co Ltd filed Critical Hon Hai Prec Ind Co Ltd
Priority to TW97120091A priority Critical patent/TW200948584A/en
Publication of TW200948584A publication Critical patent/TW200948584A/en

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Abstract

The present invention relates to a lens molding die. The lens molding die includes a male die and a female die. The male die includes an injecting hole and an injecting channel extending from the injecting hole. The male die includes at least two upper grooves while the female die includes at least two bottom grooves. A main channel connects to the upper and bottom grooves and, the injecting channel is formed between the male die and the female die. The concaves of the upper grooves and the bottom grooves include several upper molding cavities and bottom molding cavities, respectively. When shutting the lens molding die, the upper grooves and the bottom grooves form several cavities for lens molding. The present invention also relates to a method for lens molding.

Description

200948584 • 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種成型技術,尤其涉及一種鏡片成型模具及其成 型方法。 【先前技術】 傳統之鏡片鏡片成型模具包括公模、母模、模仁及流道系統。 該母模上只有少量可供裝入該模仁之孔,該模仁上一般只有一個模 ❹穴。該流道系統包括注入流道、主流道以及分流道。通過從公模中 注入塑膠液體’塑膠液體依次流經注入流道、主流道以及分流道後 於模仁之模穴中冷卻成型為鏡片。上述方法一次只能成型少量鏡 片,極大地限制了鏡片產量。另外,於該流道系統中成型之塑膠均 作為廢料處理,造成極大之浪費。 【發明内容】 有鑒於此,有必要提供-種高產量且能夠節省材料之鏡片成型 ❿模具及其成型方法。 鏡 -種鏡片成顏具,其包括職之公淑賴。該公模上開設 1 一個注射㈣及從雜射口開始延伸之注人流道。該公模與該母 ^分別相對地有至少兩個上凹槽與至少兩個下凹槽。該公模與 :母模之關設有連通該上下凹槽與魅人流道之主流道。該上凹 有複數上型腔該下凹槽之凹面形成有複數下型腔, 合模恤凹槽斷啸嶋用於成型 6 200948584 -麵片成财法,财法包括町步驟H個上述之鏡 片成型模具;將該公模與該賴合模;注射待成型材料,並使該待 成型材料於該完整賴細成型為制職並獲得該鏡^陣 列;沿著互相垂直之兩個方向剪下該鏡片陣列。 與先前技術相比’本發明提供之鏡片成型模具將複數成型腔同 時設置於公模及母模上,無需制複數單賴仁即可—次成型複數 鏡片’提高了鏡片之產量之同時還降低了成本。而且不用設置分流 道’只需注人流道與主流道,減少了射出成型品之廢料形成。 【實施方式】 下面將結合附圖,對本發明作進一步之詳細說明。 請參閱® 1,為本發明提供之一種鏡片成型模具1〇〇,其用於將 待成型材料模造成型域片,該待成型材料可為塑勝或者玻璃,本 實施方式中為讎。該鏡片成型模具!⑽包括可互械合之公模ι〇 及母模20。 請結合圖1至圖3,該公模1〇包括一個注射口 u以及從該注射 口 11開始延伸之注入流道12。該公模1〇具有一上分模面13,該上 分模面13上開設有至少兩個上凹槽14以及連通該上凹槽14與該注 入流道12之主流道30之上凹面3〇1。該至少兩個上凹槽14相對該 注入流道12對稱設置,該上凹槽14之凹面上形成有複數凹陷狀之 上型腔15。本實施方式中’該上凹槽14之數量為兩個,該上型腔 15之數量為25個,其形成- 5*5之陣列。本實施方式中,該上凹槽 14可與該公模10 —體成型,其也可通過提供至少兩個上模仁,且該 上模仁之高度小於該公模10之高度,從而於該公模1〇之分模面13 7 200948584 之端面之間形成該上凹槽14。該公模扣還包括一個第一 對八模ίο ^对—冷卵路17供冷卻液軸以於注射成型過程中 模G細冷卻,該冷输可為冷卻錢者冷卻油。 連诵包括至少兩個與該上凹槽14相對之下凹槽21,一個 個 =Γ與該注順12之主流道30之下凹㈣,- 以:一伽::刀模面22延伸且與該注入流道12對應之冷料井23 下靜r·冷卻回路24。本實施方式中,與該上凹槽14相似,該 母槿2曰0可與該母模20 一體成型,其也可通過提供一個高度小於 縣該下凹槽21。該下哺21之·形成有複 田……腔15對應之下型腔25’該下型腔25與該上型腔15配合 財鏡片之凹凸面。該冷料井23為注人流道12之末端,用 暂予姑I端冷料以防止冷料進入該下凹槽21中而影響鏡片之成型品 冷料井23之雜可為長方體,®柱體或者直角三棱柱。該下 :槽相職冷料井23 _設置。該第二冷相路%供冷卻液流 或=成型過程中對該母模2〇進行冷卻’該冷卻液可為冷卻水 ❹ 當該公模10與該母模20合模時,該上 共同形成完整成型則於成型鏡片,該上凹面观與該下凹面槽3〇2 形成-條連通該完整成型贿該注人流道12之主流道Μ。於注射成 古k程中該么模10與該母模2〇合模,熱熔流體狀之塑勝於高溫 同麼觀下’㈣注射Π u注人,通過注人流道12後經過該主流 道30^流到該完整成型腔,最後於該完整成型腔_冷卻成型。與此同 時„亥第冷卻回路17及該第二冷卻回路%中冷卻液對該公模 及該母模20分騎行冷卻。將該公模1G無賴W分模,即可將 8 200948584 射出成型品取出,並將成型之鏡片沿互相垂直之兩個方向剪下而同 時得到複數鏡片,此過程中只於該注入流道12及主流道3〇和該冷 料井23中形成廢料。 晴參閱圖4,本發明之鏡片成型方法包括以下步驟: 步驟S100 :提供一上述鏡片成型模具励。 步驟S200 :將該公模10與該母模2〇合模。當該公模1〇與該母 模2〇合模時,該上凹槽w與下凹槽^形成完整成型腔用於成型鏡 片0 ❹ Ο 步驟S300 .注射待成型材料,並使該待成型材料於該完整成型 腔内冷卻成型為鏡片師卜本實施方式中,熱熔流體狀之塑膠於 溫高壓環境下,從該注射π U注人,通過注人流道12後經過社 流道23朗該完整成麵,最後於該完整㈣財冷卻成型。該待 成型材料於該鏡片成型模具伽冷卻後形成一射出成型品,該射出 成型品包括於該注入流道12、該主流道3〇以及該完整成型腔 之部分。 步驟S400 :開模並獲得該鏡片陣列。開模後取出該射出成型 品’並將廢料去除,留下該鏡片陣列。本實施方式中,於該注入流 道12和該主流道30中之成型部分作為廢料處理。 步驟S500 :沿著互相垂直之兩個方向剪下該鏡片陣列,並㈣ 下之鏡片成型為小方塊,將其進行鑛膜後直接使用。 本發明提供之鏡片成麵具100將複數成型腔同時設置於公模 1〇及母模2〇上,無需使用複數單穴模仁即可一次成型複數鏡片,提 焉了鏡片之產量之同時還降低了成本。而且不贱置分流道,只需 注入流道12與主流道30,減少了射出成型品之廢料形成。 9 200948584 &«惟’《上輯者料本购之較 制本案之申請專利範圍。舉凡熟悉本案技藝之人士援二= 神所作之等效修飾或變化,皆應涵蓋於以下中請專利範圍内。 【圖式簡單說明】 圖1為本發明鏡片成型模具之立體分解圖; 圖2為圖1中鏡片成型模具之公模之立體剖視圖; 圖3為圖1中鏡片成型模具之母模之立體剖視圖; 圖4為本發明提供之鏡片成型方法之流程圖。 【主要元件符號說明】 公模 10 下分模面 22 注射π 11 冷料井 23 注入流道 12 第二冷卻回路 24 上分模面 13 下型腔 25 上凹槽 14 主流道 30 上型腔 15 上凹面 301 第一冷卻回路 17 下凹面 302 母模 20 鏡片成型模具 100 下凹槽 21BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding technique, and more particularly to a lens molding die and a molding method thereof. [Prior Art] Conventional lens lens forming molds include a male mold, a female mold, a mold core, and a runner system. There is only a small amount of holes in the master that can be loaded into the mold, and there is generally only one mold cavity on the mold. The flow channel system includes an injection flow channel, a main flow channel, and a bypass channel. By injecting a plastic liquid from a male mold, the plastic liquid flows through the injection flow path, the main flow path, and the split flow path, and then is cooled into a lens in the mold cavity of the mold. The above method can only form a small number of lenses at a time, which greatly limits the lens yield. In addition, the plastics molded in the runner system are treated as waste, causing great waste. SUMMARY OF THE INVENTION In view of the above, it is necessary to provide a lens forming mold and a molding method thereof which are high in yield and capable of saving materials. Mirror - a kind of lens into a beauty, which includes the job of the public Shu Lai. The male model is provided with an injection (four) and a flow passage extending from the miscellaneous orifice. The male mold has at least two upper grooves and at least two lower grooves opposite to the mother. The male mold and the mother mold are provided with a main passage connecting the upper and lower grooves and the charm flow passage. The upper concave body has a plurality of upper cavities, and the concave surface of the lower concave groove is formed with a plurality of lower cavities, and the die-shaped shirt groove is broken and used for forming 6 200948584 - the dough piece is formed into a wealth method, and the financial method includes the steps of the above-mentioned H a lens forming mold; molding the male mold with the mold; injecting the material to be molded, and molding the material to be molded into a job and obtaining the array; cutting the two directions in two directions perpendicular to each other Lens array. Compared with the prior art, the lens forming mold provided by the present invention simultaneously sets a plurality of molding cavities on the male mold and the female mold, and does not need to make a plurality of single linings - the secondary molding of the plurality of lenses improves the production of the lens while reducing The cost. Moreover, it is not necessary to provide a branching passage ‘only need to inject the flow passage and the main flow passage, and the waste formation of the injection molded product is reduced. [Embodiment] Hereinafter, the present invention will be further described in detail with reference to the accompanying drawings. Please refer to ® 1, which is a lens forming mold 1 for providing a molding material into a shape sheet, which may be plastic or glass, in the present embodiment, 雠. The lens molding mold! (10) includes a reciprocal male mold ι and a female mold 20. Referring to Figures 1 through 3, the male mold 1 includes an injection port u and an injection flow path 12 extending from the injection port 11. The upper mold 1 has an upper parting surface 13 , and the upper parting surface 13 is provided with at least two upper grooves 14 and a concave surface 3 communicating with the upper grooves 14 and the main flow path 30 of the injection flow path 12 . 〇1. The at least two upper grooves 14 are symmetrically disposed with respect to the injection flow path 12, and the upper surface of the upper groove 14 is formed with a plurality of upper cavities 15 having a recessed shape. In the present embodiment, the number of the upper grooves 14 is two, and the number of the upper cavities 15 is 25, which forms an array of -5*5. In this embodiment, the upper groove 14 can be integrally formed with the male mold 10, and the upper mold core can also be provided with at least two upper mold cores, and the height of the upper mold core is smaller than the height of the male mold 10, thereby The upper groove 14 is formed between the end faces of the mold face 13 7 200948584. The male mold buckle further includes a first pair of eight-mode ίο^ pairs of cold egg paths 17 for the cooling liquid shaft for fine cooling of the mold G during the injection molding process, which can be a cooling oil cooling oil. The flail includes at least two recesses 21 opposite the upper recess 14 , one by one Γ and the main passage 30 of the boring 12 are concave (four), - a: gamma:: the die face 22 extends and The cold well 23 corresponding to the injection flow path 12 is cooled to the cooling circuit 24. In the present embodiment, similar to the upper recess 14, the female cymbal 2 曰 0 can be integrally formed with the female mold 20, which can also provide a lower recess 21 than the county by providing a lower height. The lower neck 21 is formed with a complex surface. The cavity 15 is corresponding to the cavity 15'. The lower cavity 25 and the upper cavity 15 are combined with the concave and convex surface of the lens. The cold well 23 is the end of the injection flow passage 12, and the cold material of the molded product is affected by the temporary cold material to prevent the cold material from entering the lower groove 21, and the column can be a rectangular parallelepiped. Body or right angle triangular prism. The next: trough phase cold well 23 _ set. The second cold phase path % is used for cooling liquid flow or = the master mold 2 is cooled during molding. The coolant may be cooling water. When the male mold 10 is clamped with the master mold 20, the upper common Forming the complete molding is performed on the molding lens, and the upper concave surface and the lower concave groove 3〇2 are formed in a strip-connecting manner to the main channel of the complete molding bribe. In the process of injection into the ancient k-process, the mold 10 is closed with the mother mold 2, and the hot-melt fluid-like plastic is better than the high temperature and the same as the lower one. (4) Injection Π u injection, through the injection of the flow channel 12 after the mainstream The passage 30^ flows to the complete molding cavity, and finally to the complete molding cavity_cooling molding. At the same time, the coolant in the second cooling circuit 17 and the second cooling circuit % cools the male mold and the female mold by 20 minutes. The male mold 1G rogue W is divided into molds, and the molded product of 8 200948584 can be injected. The lens is taken out and the formed lens is cut in two directions perpendicular to each other to obtain a plurality of lenses at the same time, and waste is formed only in the injection flow path 12 and the main flow channel 3 and the cold well 23 in the process. 4. The lens forming method of the present invention comprises the following steps: Step S100: providing a lens forming die force. Step S200: clamping the male die 10 and the female die 2 when the male die 1 and the female die are When the mold is closed, the upper groove w and the lower groove form a complete molding cavity for molding the lens 0 ❹ Ο step S300. The material to be molded is injected, and the material to be molded is cooled and formed into the complete molding cavity. In the embodiment of the lens, in the embodiment of the present invention, the hot-melt fluid-like plastic is injected into the π U in a warm and high-pressure environment, and after passing through the flow channel 12, the entire surface is formed through the social flow channel 23, and finally in the complete (four) Cooling molding. The material to be molded is in the mirror After the molding die is cooled, an injection molded product is formed, and the injection molded product is included in the injection flow path 12, the main flow path 3〇, and a portion of the complete molding cavity. Step S400: mold opening and obtaining the lens array. The injection molded article is taken out and the waste material is removed to leave the lens array. In the present embodiment, the molded portion in the injection flow path 12 and the main flow path 30 is treated as waste. Step S500: Two perpendicular to each other The lens array is cut in the direction, and the lens under (4) is formed into small squares, which are directly used after being subjected to the mineral film. The lens provided by the present invention is used to form the plurality of molding cavities simultaneously in the male mold 1 and the female mold. 2〇, you can shape multiple lenses at one time without using multiple single-hole molds, which reduces the cost of the lens and reduces the cost. Moreover, you only need to inject the runner 12 and the main channel 30 without reducing the flow. The formation of scraps for injection moldings. 9 200948584 & «Only" "The above-mentioned series of purchases of the patent application scope of this case. Those who are familiar with the skill of this case aid 2 = God's equivalent repair BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective exploded view of a lens forming mold of the present invention; FIG. 2 is a perspective cross-sectional view of a male mold of the lens forming mold of FIG. 3 is a perspective cross-sectional view of the master mold of the lens forming mold of FIG. 1. FIG. 4 is a flow chart of the lens forming method provided by the present invention. [Description of main component symbols] The male mold 10 is divided into mold faces 22 and injected with π 11 cold wells. 23 Injection flow path 12 Second cooling circuit 24 Upper parting surface 13 Lower cavity 25 Upper groove 14 Main flow path 30 Upper cavity 15 Upper concave surface 301 First cooling circuit 17 Lower concave surface 302 Master mold 20 Lens forming mold 100 concave Slot 21

Claims (1)

200948584 十、申請專利範園: •父一種鏡片成型模具,其包括對應之公模及母模,該公模上 渴設有個注射口以及從該注射口開始延伸之注入流道, 該公模與該母模分別相對地開設有至少兩個上凹槽與至少 兩個下凹#,該公模與該母模之間開設有連通該上下凹槽 與該注入机道之主流道,其改進在於,該上凹槽之凹面形 成有複數上型腔,該下凹槽之凹面形成有複數下型腔,當 該公模與該母模合模時該上凹槽與該下凹槽共同形成用^ ❹成型鏡片之完整成型腔。 2.如申請專利範圍第}項所述之鏡片成型模具,其中,該 上凹槽與下凹槽分別與該公模及該母模—體成型。以 3·如中請專利㈣第1項所述之鏡片成型模具,其中,該 至少兩個上凹槽相對該注人流道對稱^置。 “ 4.如申請專利範圍第μ所述之鏡片成型模具,其中,該 =模還包括-個與該注人流道尾部相對且從該母模之分模 面開始延伸之冷料井。 、 、 ❹ I如申請專利範圍第4項所述之鏡片成型模具,其中,該 至夕兩個下凹槽相對該冷料井對稱設置。 八;ιΓΛτ專利1巳圍第1項所述之鏡片成型模具’其中,該 括-個供冷卻液流動之第—冷卻回路,其用^ =液流動以於注㈣型過程中對公模進行冷卻。”” 母:::專利範圍第1項所述之鏡片成型模具,其中,該 括-個供冷卻液流動之第二冷卻回路, 部液流動以於注射成型過程中對賴進行冷卻。 11 200948584 '8·如申請專利範圍第2項或第3項所述之鏡片成型模具, 其中,該冷卻液選自冷卻水和冷卻油之一。 ~ 9. 一種鏡片成型方法,該方法包括以下步驟: 提供一個如申請專利範圍第}至10任一項所述之鏡片成 模具; 將所述之公模與該母模合模; 注射待成型材料’並使所述之待成型材料於該完整成型腔 内成型為鏡片陣列; Ο 開模並獲得所述之鏡片陣列; 沿著互相垂直之兩個方向剪開所述之鏡片陣列。 10.如申請專利範圍第9項所述之鏡片成型方法,其中, 該注射待成型材料之步驟中,即通過該公模之注射口及該 注入流道注入待成型材料。 η.如申請專利範圍第9項所述之鏡片成型方法,其卜使 該待成型材料於該完整成型腔内冷卻成型為鏡片陣列之步 :中通過該第-冷㈣路與該第二冷相路進行冷卻成 12. 如申請專利範圍第9項所述之鏡片成型方法,其中, 該開模並獲得該鏡片陣列之牛 、 口金屮i政心土步中,先將整體之射出成型 σσ拿出,再將鏡片陣列剪下。 13. 如申請專利範圍第9煩 VL ^ , 項所述之鏡片成型方法,其中, /口者互相垂直之兩個方, H ^ ^ r 男下该鏡片陣列之步驟中,使剪 下之鏡片成型為小方塊,蔣 ^ 將其進行鍍膜後直接使用。 12200948584 X. Applying for a patent garden: • A parent lens molding mold, which includes a corresponding male mold and a female mold, the male mold is provided with an injection port and an injection flow path extending from the injection port, the male mold And at least two upper recesses and at least two recesses # are respectively opposite to the female mold, and the main mold and the female mold are provided with a main passage connecting the upper and lower grooves and the injection passage, and the improvement thereof is improved The concave surface of the upper groove is formed with a plurality of upper cavities, and the concave surface of the lower groove is formed with a plurality of lower cavities. When the male mold is closed with the female mold, the upper groove and the lower groove form together. Use ^ ❹ to form the complete molding cavity of the lens. 2. The lens forming mold of claim 1, wherein the upper groove and the lower groove are integrally formed with the male mold and the female mold. The lens forming mold according to the first aspect of the invention, wherein the at least two upper grooves are symmetrically disposed with respect to the injection flow path. 4. The lens forming mold of claim 19, wherein the mold further comprises a cold well opposite to the tail portion of the injection passage and extending from the parting surface of the female mold. The lens forming mold of claim 4, wherein the two lower grooves are symmetrically disposed with respect to the cold well. 八ΓΛ ιΓΛτ Patent 1 镜片 镜片 镜片 镜片 镜片 镜片 镜片 镜片'Where, the first-cooling circuit for the flow of the coolant, which uses ^ = liquid flow to cool the male mold during the injection (four) type process."" Mother::: Patent No. 1 A lens forming mold, wherein the second cooling circuit for flowing a cooling liquid flows in a portion to cool the slab during the injection molding process. 11 200948584 '8·If the patent application scope is item 2 or item 3 The lens forming mold, wherein the cooling liquid is selected from one of cooling water and cooling oil. ~ 9. A lens forming method, the method comprising the steps of: providing one of the patent applications ranging from the first to the tenth Said lens into a mold; Forming the male mold with the female mold; injecting the material to be molded and forming the material to be molded into the lens array in the complete molding cavity; Ο opening the mold and obtaining the lens array; The lens forming method according to claim 9, wherein the step of injecting the material to be molded, that is, the injection port of the male mold and the The injection channel is injected into the material to be molded. η. The lens forming method according to claim 9, wherein the material to be molded is cooled into the lens array in the complete molding cavity: The cold (four) road and the second cold phase are cooled to 12. The lens forming method according to claim 9, wherein the mold is opened and the lens array is obtained. First, the overall injection molding σσ is taken out, and then the lens array is cut. 13. The lens forming method described in the ninth aspect of the patent application, wherein the two sides are perpendicular to each other, H ^ ^ r male next In the step of the lens array, the cut lens is formed into a small square, and Jiang ^ is directly used after coating.
TW97120091A 2008-05-30 2008-05-30 Die and method for lens molding TW200948584A (en)

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