US20110041969A1 - Gas-generating pyrotechnic compound and production process - Google Patents
Gas-generating pyrotechnic compound and production process Download PDFInfo
- Publication number
- US20110041969A1 US20110041969A1 US12/598,323 US59832308A US2011041969A1 US 20110041969 A1 US20110041969 A1 US 20110041969A1 US 59832308 A US59832308 A US 59832308A US 2011041969 A1 US2011041969 A1 US 2011041969A1
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- United States
- Prior art keywords
- compound
- advantageously
- weight
- oxygen
- plasticizer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 150000001875 compounds Chemical class 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title description 6
- 239000000203 mixture Substances 0.000 claims abstract description 93
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000001301 oxygen Substances 0.000 claims abstract description 52
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 52
- 239000004014 plasticizer Substances 0.000 claims abstract description 47
- 239000007789 gas Substances 0.000 claims abstract description 30
- 229920001971 elastomer Polymers 0.000 claims abstract description 26
- 239000000806 elastomer Substances 0.000 claims abstract description 25
- 230000001590 oxidative effect Effects 0.000 claims abstract description 22
- 239000011230 binding agent Substances 0.000 claims abstract description 19
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000460 chlorine Substances 0.000 claims abstract description 13
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 13
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 12
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 12
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 12
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 12
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 8
- 239000002516 radical scavenger Substances 0.000 claims abstract description 8
- 238000001125 extrusion Methods 0.000 claims abstract description 7
- 238000004132 cross linking Methods 0.000 claims abstract description 5
- 229920000728 polyester Polymers 0.000 claims abstract description 5
- 229910001484 inorganic perchlorate Inorganic materials 0.000 claims abstract description 4
- GDDNTTHUKVNJRA-UHFFFAOYSA-N 3-bromo-3,3-difluoroprop-1-ene Chemical compound FC(F)(Br)C=C GDDNTTHUKVNJRA-UHFFFAOYSA-N 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 11
- 239000003054 catalyst Substances 0.000 claims description 9
- 239000000080 wetting agent Substances 0.000 claims description 9
- 150000005690 diesters Chemical class 0.000 claims description 7
- 150000002828 nitro derivatives Chemical class 0.000 claims description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 claims description 5
- ZQSAMWXOYNJGII-UHFFFAOYSA-N [acetyloxy(diethoxy)silyl] acetate Chemical compound CCO[Si](OCC)(OC(C)=O)OC(C)=O ZQSAMWXOYNJGII-UHFFFAOYSA-N 0.000 claims description 4
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 claims description 4
- SCABKEBYDRTODC-UHFFFAOYSA-N bis[2-(2-butoxyethoxy)ethyl] hexanedioate Chemical compound CCCCOCCOCCOC(=O)CCCCC(=O)OCCOCCOCCCC SCABKEBYDRTODC-UHFFFAOYSA-N 0.000 claims description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 4
- -1 nitrogenous nitrates Chemical class 0.000 claims description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 claims description 3
- XWVQUJDBOICHGH-UHFFFAOYSA-N dioctyl nonanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCC(=O)OCCCCCCCC XWVQUJDBOICHGH-UHFFFAOYSA-N 0.000 claims description 3
- QWOVEJBDMKHZQK-UHFFFAOYSA-N 1,3,5-tris(3-trimethoxysilylpropyl)-1,3,5-triazinane-2,4,6-trione Chemical compound CO[Si](OC)(OC)CCCN1C(=O)N(CCC[Si](OC)(OC)OC)C(=O)N(CCC[Si](OC)(OC)OC)C1=O QWOVEJBDMKHZQK-UHFFFAOYSA-N 0.000 claims description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims description 2
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 2
- 239000005751 Copper oxide Substances 0.000 claims description 2
- IHTSDBYPAZEUOP-UHFFFAOYSA-N bis(2-butoxyethyl) hexanedioate Chemical compound CCCCOCCOC(=O)CCCCC(=O)OCCOCCCC IHTSDBYPAZEUOP-UHFFFAOYSA-N 0.000 claims description 2
- 229910000428 cobalt oxide Inorganic materials 0.000 claims description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 2
- 229910000431 copper oxide Inorganic materials 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims description 2
- LPRCYVDNJBDBQF-UHFFFAOYSA-N dibutoxy-ethoxy-methylsilane Chemical compound CCCCO[Si](C)(OCC)OCCCC LPRCYVDNJBDBQF-UHFFFAOYSA-N 0.000 claims description 2
- 125000001033 ether group Chemical group 0.000 claims description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 2
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 2
- 150000001282 organosilanes Chemical class 0.000 claims 1
- 238000002485 combustion reaction Methods 0.000 description 49
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 10
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 10
- 238000009472 formulation Methods 0.000 description 6
- NDEMNVPZDAFUKN-UHFFFAOYSA-N guanidine;nitric acid Chemical compound NC(N)=N.O[N+]([O-])=O.O[N+]([O-])=O NDEMNVPZDAFUKN-UHFFFAOYSA-N 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000008188 pellet Substances 0.000 description 6
- 235000010344 sodium nitrate Nutrition 0.000 description 6
- 239000004317 sodium nitrate Substances 0.000 description 6
- 239000000470 constituent Substances 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229920000800 acrylic rubber Polymers 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 231100000419 toxicity Toxicity 0.000 description 3
- 230000001988 toxicity Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- GDXHBFHOEYVPED-UHFFFAOYSA-N 1-(2-butoxyethoxy)butane Chemical compound CCCCOCCOCCCC GDXHBFHOEYVPED-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- 239000000020 Nitrocellulose Substances 0.000 description 2
- SNIOPGDIGTZGOP-UHFFFAOYSA-N Nitroglycerin Chemical compound [O-][N+](=O)OCC(O[N+]([O-])=O)CO[N+]([O-])=O SNIOPGDIGTZGOP-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- AXZAYXJCENRGIM-UHFFFAOYSA-J dipotassium;tetrabromoplatinum(2-) Chemical compound [K+].[K+].[Br-].[Br-].[Br-].[Br-].[Pt+2] AXZAYXJCENRGIM-UHFFFAOYSA-J 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229960003711 glyceryl trinitrate Drugs 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920001220 nitrocellulos Polymers 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229910001487 potassium perchlorate Inorganic materials 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 239000003380 propellant Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- 239000004593 Epoxy Chemical group 0.000 description 1
- SQSPRWMERUQXNE-UHFFFAOYSA-N Guanylurea Chemical compound NC(=N)NC(N)=O SQSPRWMERUQXNE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001804 chlorine Chemical class 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000000266 injurious effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- MJVUDZGNBKFOBF-UHFFFAOYSA-N n-nitronitramide Chemical compound [O-][N+](=O)N[N+]([O-])=O MJVUDZGNBKFOBF-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 229910000314 transition metal oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06D—MEANS FOR GENERATING SMOKE OR MIST; GAS-ATTACK COMPOSITIONS; GENERATION OF GAS FOR BLASTING OR PROPULSION (CHEMICAL PART)
- C06D5/00—Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets
- C06D5/06—Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets by reaction of two or more solids
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B29/00—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate
- C06B29/22—Compositions containing an inorganic oxygen-halogen salt, e.g. chlorate, perchlorate the salt being ammonium perchlorate
-
- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B45/00—Compositions or products which are defined by structure or arrangement of component of product
- C06B45/04—Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive
- C06B45/06—Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component
- C06B45/10—Compositions or products which are defined by structure or arrangement of component of product comprising solid particles dispersed in solid solution or matrix not used for explosives where the matrix consists essentially of nitrated carbohydrates or a low molecular organic explosive the solid solution or matrix containing an organic component the organic component containing a resin
Definitions
- the present invention provides pyrotechnic gas generator compounds and also a method of obtaining them.
- Said pyrotechnic compounds have:
- the present invention is situated in the technical field of pyrotechnic gas generation. It finds application more particularly in vehicle occupant protection systems offering protection by means of airbags, which are inflated by the combustion gases from pyrotechnic compounds.
- composition having a high inflation power, a high inflation rate per unit area, and without particulates has many advantages in terms of operation and in terms of the miniaturization of gas generators for an airbag system. This miniaturization is required for reasons of cost, weight, and integration within vehicles.
- compositions of this kind referred to as double base compositions, containing nitrocellulose and nitroglycerine, were employed in the 1990s in the form of monolithic blocks. Details of formulations and of double base propellant compounds are found in the Davenas publication “Technologie des propergols solides” [Solid propellant technology], Masson edition 1989, and an example of use of these compounds is found in patent application FR 2 853 872.
- the formulations have a high gas yield, a relatively high combustion temperature, and a low level of particulates.
- the oxygen balance is the weight percentage of oxygen given off (positive value) or absorbed (negative value) in the combustion reaction of an ingredient.
- a CH 2 group a basic component in aliphatic polymers, has an oxygen balance of ⁇ 343%. This is because three oxygen atoms, with a molar weight of 48 g, are needed to balance the combustion of the 14 g/mol of CH 2 .
- compositions based on silicone binder were subsequently proposed.
- Compositions based on “RTV” (“room-temperature vulcanizable”) binder and potassium perchlorate were described in patent applications FR 2 190 776 and FR 2 213 254.
- Patent application FR 2 728 562 describes an improved version of these products, which can be manufactured by a continuous mixing and extrusion method.
- the silicone binder is in combination with a mixture of ammonium perchlorate and sodium nitrate, said sodium nitrate serving as a chlorine scavenger.
- the compositions in accordance with these documents exhibit an acceptable gas yield, a high combustion temperature, and a high combustion rate. The inflation rate per unit area is therefore relatively high.
- compositions based on nitrocellulose and nitroglycerine have the advantage of being very temperature-stable and of having an oxygen balance which can be regulated in order to observe the standards relating to toxicity of gaseous effluents.
- These compositions have the disadvantage of emitting a high level of particulates (approximately 30%), more particularly sodium chloride and silica, and this necessitates the use of a bag with a high thickness and a protective coating on the internal face of said bag.
- Patent application EP 1 216 977 describes a solventlessly extrudable composition essentially comprising an oxygen-containing hydrocarbon binder having two components (an elastomer (rubber) and a plasticizer), a nitrogenous organic compound, and oxidizing charges.
- the oxidizing charges are ammonium perchlorate and a chlorine scavenger, which may be sodium nitrate.
- the sodium nitrate is present at approximately 15% to 20% by weight in the composition. Its role is to trap the chlorine from the ammonium perchlorate to form sodium chloride.
- This composition has a high combustion temperature and also an inflation power and a rate per unit area that are of the same order of magnitude as those of the silicone bases, owing to a slightly lower combustion rate and a lower level of particulates.
- compositions which produce few particulates and little toxic effluent (with the aim of increasing the inflation power and the inflation rate per unit area, in order to reduce the volumes, weights and costs of the gas generators for airbag systems), it being possible for these compositions to be advantageously shaped by solventless extrusion, which allows the production of a monolithic form which facilitates charging, improving the charge density of the generator. Moreover, the absence of solvent prevents the emission of VOCs (volatile organic compounds).
- the gas generator can be smaller, compact, and less expensive. Moreover, in spite of a high temperature of the combustion gases, the absence of particles, the progressive nature of the deployment of the gas rate, which is associated with the operation of a monolithic block, and the moderation of the energy released, owing to the low weight of pyrotechnic product required, ought to allow the use of bags with a moderate or low thickness.
- the set objective of improvement has been attained.
- the inventors presently propose pyrotechnic compounds which are highly performing, with reference to the above specifications, and pyrotechnic compounds whose performance is better than that of those compounds corresponding to the compositions of patent application EP 1 216 977.
- the pyrotechnic compounds of the invention have a composition which is like that of the compounds according to said patent application EP 1 216 977, in that it comprises:
- the pyrotechnic gas generator compounds of the invention accordingly comprise, in their composition, an oxidizing charge (without carbon) and an oxygen-containing hydrocarbon binder, of the above types.
- the oxidizing charge in question which is inorganic (without carbon), which comprises at least one inorganic perchlorate, does not contain a chlorine scavenger, and said at least one oxygen-containing plasticizer for the elastomer is composed of:
- Said at least one present original oxygen-containing plasticizer is composed advantageously of at least one plasticizer having the properties set out above. Mixtures of plasticizers of this kind with other oxygen-containing plasticizers (such as dioctyl adipate and/or dioctyl azelate) may, however, also be present.
- other oxygen-containing plasticizers such as dioctyl adipate and/or dioctyl azelate
- the inventors have demonstrated that it is possible to compensate the suppression of the complementary oxidizing charge constituted by the chlorine scavenger (more particularly sodium nitrate), in accordance with the teaching of patent application EP 1 216 977, by the presence of a new oxygen-containing plasticizer, which provides the amount of oxygen needed for effective combustion, thereby preventing the production of CO (whose concentration must be limited in accordance with the standards in force, for the type of application in question). This result was in no way gained beforehand.
- the chlorine scavenger more particularly sodium nitrate
- the compounds of the invention generally have the disadvantage of emitting hydrogen chloride. At the end of combustion, said hydrogen chloride undergoes condensation with the water formed by the combustion, and may be trapped by the bag.
- the level of hydrogen chloride emitted by the compounds according to the invention is approximately 0.2 g/g.
- the bag may be coated with chlorine scavengers.
- the pyrotechnic gas generator compounds of the invention are therefore characterized in that their composition does not contain a chlorine scavenger (complementary oxidizing agent), but comprises at least one specific oxygen-containing plasticizer (which compensates for the absence of said complementary oxidizing agent).
- Said at least one specific oxygen-containing plasticizer is advantageously selected from the class of oxygen-containing diesters, more particularly diesters containing ether functions.
- the aim below is to provide, in a way which is in no sense limitative, specific information on each of the constituents of said compounds, and also on the amount in which they are each employed.
- the oxidizing charge comprises at least one inorganic perchlorate. It represents generally from 64% to 94% by weight of the total weight of the compound, advantageously from 72% to 82% by weight of said total weight. This is the main constituent of the compounds of the invention.
- Said oxidizing charge advantageously comprises potassium perchlorate and/or ammonium perchlorate.
- Said oxidizing charge very advantageously comprises ammonium perchlorate. With preference it is composed of ammonium perchlorate.
- Said ammonium perchlorate is advantageously employed at a plurality of particle sizes, in order to enhance incorporation and distribution in the polymer and to reduce the toxicity of the gaseous effluents during combustion.
- the crosslinked, oxygen-containing hydrocarbon binder represents generally from 6% to 20% by weight of the total weight of the compound. It represents advantageously from 8% to 16% by weight of the total weight. It comprises the crosslinked elastomer and said at least one original oxygen-containing plasticizer of the invention.
- the elastomer in question is an elastomer of high molecular weight: Mw>200 000 g/mol. It is preferably selected from the class of polyesters and polyacrylates.
- the polyacrylates may have reactive chlorine/carboxyl, chlorine, hydroxyl or epoxy end groups.
- the polyesters may have reactive hydroxyl end groups. Advantageously they have such reactive hydroxyl end groups.
- the elastomer present in the composition of the compounds of the invention has been crosslinked via its reactive functions by at least one crosslinking agent (i.e., crosslinker).
- a crosslinking agent of this kind is composed advantageously of a diisocyanate or triisocyanate.
- said at least one elastomer and said at least one crosslinking agent represent from 3% to 10% by weight, advantageously from 4% to 8% by weight, of the total weight of the compounds of the invention; and/or, advantageously, and said at least one plasticizer represents from 3% to 10% by weight, advantageously from 4% to 8% by weight, of the total weight of said compounds.
- the compounds of the invention may comprise, in their composition, the following additional constituents:
- ingredients (oxidizing charge+crosslinked, oxygen-containing hydrocarbon binder+optional ingredients selected from those identified above) of the composition of the compounds of the invention represent at least 95% by weight of said compounds, generally at least 98% by weight of said compounds.
- the remainder, if there is a remainder, is generally made up of additives, such as manufacturing auxiliaries (aids).
- the compounds of the invention which are obtained by the method specified hereinafter, may be of various types. They are monolithic compounds which may be solid or mono- or multi-perforated. Said compounds characteristically comprise in their composition an original oxygen-containing plasticizer as described above.
- the performance of said compounds is particularly good.
- Their composition has a high gas yield (approximately 36 mol/kg) with combustion temperatures in the region of 3000 K (these are indeed hot compositions).
- Their combustion rate is rapid, approximately 45 mm/s at a pressure of 20 MPa.
- their composition By virtue of their composition, they generate very little solid particulate matter ( ⁇ 2%).
- their composition is liable to exhibit an oxygen balance value of between ⁇ 2% and ⁇ 3%, which means that they generate only very little toxic gas and that they are entirely suitable for application in the airbags field.
- the inflation rates per unit area of the compositions of the compounds of the invention are very advantageous. They are approximately 830 mol.K/cm 2 .s.
- the method of obtaining the compounds of the invention is advantageously a method by analogy, like that described in patent application EP 1 216 077. Very advantageously it is a method implemented continuously and solventlessly in a twin-screw mixer-extruder.
- Said method more generally, comprises:
- said at least one plasticizer is composed of or comprises an original plasticizer of the invention.
- said mixing and said extruding are advantageously implemented in a twin-screw mixer-extruder.
- the twin-screw mixer-extruder comprises a mixing and blending compartment, a compression compartment, and an extrusion head.
- the solid and liquid constituents are introduced into the mixing and blending compartment via two different feed apertures, one feed aperture for the solids and one feed aperture for the liquids, and then are transported and blended, after which the homogeneous paste thus formed is degassed in the compression compartment and then extruded, by means of an extrusion head, into the form of strands, and, lastly, the strands thus formed are cut into charges by means of a chopping apparatus, after which these charges are crosslinked at a temperature, generally, of between 100° C. and 150° C.
- the charges formed in this way find their preferred application as a pyrotechnic charge in gas generators intended for inflation of an airbag for occupants of an automotive vehicle. Indeed, the combustion rate of these charges, and also the level of solid residues produced and the level of carbon monoxide and of oxides of nitrogen that are produced, are particularly suitable (see above).
- compositions of pyrotechnic compounds were evaluated by means of thermodynamic calculations and physical measurements.
- composition with no binder, comprises:
- composition is of the type according to patents U.S. Pat. Nos. 6,143,102 and 5,608,183.
- Pellets were prepared from said composition.
- composition with binder, comprises:
- composition is a composition in accordance with patent application EP 1 216 077. It is extruded and crosslinked to generate compounds.
- the oxygen balance of this composition is ⁇ 2.3%. Its theoretical density is 1.73 g/cm 3 .
- the level of particulates is less than 2%.
- the rate of combustion of the compounds (extrudates) is between 40 and 50 mm/s at 20 MPa (see table below).
- the oxygen balance of this composition is ⁇ 2.4%. Its theoretical density is 1.72 g/cm 3 .
- the level of particulates is less than 2%.
- the rate of combustion of the compounds (extrudates) is between 40 and 50 mm/s at 20 MPa (see table below).
- compositions A, B, 1 and 2 and those of the corresponding compounds are given in table 1 below.
- the markedly higher combustion rate of the compounds of the invention gives rise to an inflation rate per unit area that is greater than that of the reference compounds.
- the characteristic dimensions of the article to be burnt can be doubled in order to provide an equivalent operational duration.
- the extruded block produced from the compositions of the invention can therefore be very compact and allow the development of small-sized generators containing a low pyrotechnic weight.
- the gas generators employing the compounds of the invention can to a certain extent be devoid of particulate filters. By this means the thermal gas losses are reduced.
- the compounds of the invention generally have the disadvantage of emitting hydrogen chloride. At the end of combustion, said hydrogen chloride undergoes condensation with the water formed by combustion, and may be trapped by the bag.
- the level of hydrogen chloride emitted by the compounds of the invention is approximately 0.2 g/g.
- the bag may be coated with chlorine scavengers.
- the events may be reduced in order to increase the scavenging rate by condensation of acidified water within the bag. Following operation, the bag deflates naturally under the effect of the drop in temperature and the condensation of the condensables.
- a gas generator for a driver's (side) airbag containing a compound according to the invention (14 g) emits 2.8 g of hydrogen chloride.
- the level of hydrogen chloride is of the order of 700 ppm in a passenger compartment measuring 2.8 m 3 .
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Crystallography & Structural Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Air Bags (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0754809 | 2007-05-02 | ||
| FR0754809A FR2915746B1 (fr) | 2007-05-02 | 2007-05-02 | Compose pyrotechnique generateur de gaz; procede d'obtention |
| PCT/FR2008/050773 WO2008145935A2 (fr) | 2007-05-02 | 2008-04-30 | Compose pyrotechnique generateur de gaz; procede d'obtention |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20110041969A1 true US20110041969A1 (en) | 2011-02-24 |
Family
ID=39126801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/598,323 Abandoned US20110041969A1 (en) | 2007-05-02 | 2008-04-30 | Gas-generating pyrotechnic compound and production process |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20110041969A1 (de) |
| EP (1) | EP2139828B1 (de) |
| JP (1) | JP5483732B2 (de) |
| CN (1) | CN101679139B (de) |
| AT (1) | ATE527227T1 (de) |
| FR (1) | FR2915746B1 (de) |
| WO (1) | WO2008145935A2 (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8657333B2 (en) | 2011-07-27 | 2014-02-25 | Autoliv Asp, Inc. | Inflator device with fuel-rich monolithic grain and oxidant-enhanced combustion |
| US20140116584A1 (en) * | 2011-05-09 | 2014-05-01 | Herakles | Pyrotechnic gas generator compounds |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2943599B1 (fr) | 2009-03-27 | 2012-10-05 | Snpe Materiaux Energetiques | Generateur de gaz pour coussin gonflable de securite automobile |
| FR2950624B1 (fr) * | 2009-09-25 | 2013-05-10 | Snpe Materiaux Energetiques | Compose pyrotechnique generateur de gaz |
| FR2959508B1 (fr) | 2010-04-29 | 2015-01-02 | Snpe Materiaux Energetiques | Compose pyrotechnique generateur de gaz; procede d'obtention |
| US8980023B2 (en) | 2011-07-27 | 2015-03-17 | Autoliv Asp, Inc. | Gas generation via elemental carbon-based compositions |
| FR3007659B1 (fr) | 2013-06-28 | 2017-03-24 | Herakles | Procede de delivrance d'un liquide pressurise par les gaz de combustion d'au moins un chargement pyrotechnique |
| FR3022906B1 (fr) * | 2014-06-30 | 2016-07-15 | Herakles | Blocs monolithiques pyrotechniques generateurs de gaz |
| FR3037812B1 (fr) | 2015-06-29 | 2017-08-04 | Herakles | Extincteur d'incendie |
| FR3077989B1 (fr) | 2018-02-20 | 2021-11-19 | Arianegroup Sas | Extincteur d'incendie |
| CN110722165B (zh) * | 2019-11-26 | 2021-10-26 | 中北大学 | 一种室温固化硅橡胶基柔性线型复合药型罩及其制备方法 |
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| US3732131A (en) * | 1971-10-14 | 1973-05-08 | Rockwell International Corp | Gun propellant containing nitroplasticized nitrocellulose and triaminoguanidine nitrate |
| US3964256A (en) * | 1972-10-17 | 1976-06-22 | Societe Nationale Des Poudres Et Explosifs | Production of non-toxic gas by combustion of solid propellant |
| US3986908A (en) * | 1972-07-05 | 1976-10-19 | Societe Nationale Des Poudres Et Explosifs | Composite propellants with a cellulose acetate binder |
| US4009376A (en) * | 1972-02-15 | 1977-02-22 | Sangamo Weston, Inc. | Method and apparatus for measuring material thickness |
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- 2007-05-02 FR FR0754809A patent/FR2915746B1/fr not_active Expired - Fee Related
-
2008
- 2008-04-30 CN CN2008800193613A patent/CN101679139B/zh not_active Expired - Fee Related
- 2008-04-30 AT AT08805727T patent/ATE527227T1/de not_active IP Right Cessation
- 2008-04-30 JP JP2010504813A patent/JP5483732B2/ja not_active Expired - Fee Related
- 2008-04-30 WO PCT/FR2008/050773 patent/WO2008145935A2/fr not_active Ceased
- 2008-04-30 US US12/598,323 patent/US20110041969A1/en not_active Abandoned
- 2008-04-30 EP EP08805727A patent/EP2139828B1/de not_active Not-in-force
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|---|---|---|---|---|
| US2310889A (en) * | 1941-01-24 | 1943-02-09 | Buchsbaum And Company S | Vinyl resin composition and articles of manufacture comprising same |
| US3024213A (en) * | 1959-04-20 | 1962-03-06 | Bemis Bro Bag Co | Heat-dry printing ink vehicle |
| US3214304A (en) * | 1963-03-20 | 1965-10-26 | Thiokol Chemical Corp | Gas-generating compositions containing coolants and methods for their use |
| US3732131A (en) * | 1971-10-14 | 1973-05-08 | Rockwell International Corp | Gun propellant containing nitroplasticized nitrocellulose and triaminoguanidine nitrate |
| US4009376A (en) * | 1972-02-15 | 1977-02-22 | Sangamo Weston, Inc. | Method and apparatus for measuring material thickness |
| US3986908A (en) * | 1972-07-05 | 1976-10-19 | Societe Nationale Des Poudres Et Explosifs | Composite propellants with a cellulose acetate binder |
| US3964256A (en) * | 1972-10-17 | 1976-06-22 | Societe Nationale Des Poudres Et Explosifs | Production of non-toxic gas by combustion of solid propellant |
| US5112895A (en) * | 1990-01-23 | 1992-05-12 | Monsanto Company | Weatherable graft polymers having improved impact retention and improved melt flow |
| US5540794A (en) * | 1992-05-11 | 1996-07-30 | Thiokol Corporation | Energetic binder and thermoplastic elastomer-based low vulnerability ammunition gun propellants with improved mechanical properties |
| US5610444A (en) * | 1994-12-22 | 1997-03-11 | Societe Nationale Des Poudres Et Explosifs | Process for continuous manufacture of pyrotechnic charges containing a silicone binder and compositions capable of being used by this process |
| US5608183A (en) * | 1996-03-15 | 1997-03-04 | Morton International, Inc. | Gas generant compositions containing amine nitrates plus basic copper (II) nitrate and/or cobalt(III) triammine trinitrate |
| US6143102A (en) * | 1999-05-06 | 2000-11-07 | Autoliv Asp, Inc. | Burn rate-enhanced basic copper nitrate-containing gas generant compositions and methods |
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| US6824626B2 (en) * | 2000-12-22 | 2004-11-30 | Snpe | Gas-generating pyrotechnic compositions with a binder and continuous manufacturing process |
| US6417290B1 (en) * | 2001-01-29 | 2002-07-09 | Department Of National Defence | Synthesis of energetic polyester thermoplastic homopolymers and energetic thermoplastic elastomers formed therefrom |
| US20060071455A1 (en) * | 2003-04-15 | 2006-04-06 | Seva Technologies, a corporation of France | Device for implementing a security element for the protection of goods and/or persons |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140116584A1 (en) * | 2011-05-09 | 2014-05-01 | Herakles | Pyrotechnic gas generator compounds |
| US9249063B2 (en) * | 2011-05-09 | 2016-02-02 | Herakles | Pyrotechnic gas generator compounds |
| US8657333B2 (en) | 2011-07-27 | 2014-02-25 | Autoliv Asp, Inc. | Inflator device with fuel-rich monolithic grain and oxidant-enhanced combustion |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2139828A2 (de) | 2010-01-06 |
| JP2010526010A (ja) | 2010-07-29 |
| WO2008145935A3 (fr) | 2009-09-17 |
| JP5483732B2 (ja) | 2014-05-07 |
| WO2008145935A2 (fr) | 2008-12-04 |
| ATE527227T1 (de) | 2011-10-15 |
| FR2915746A1 (fr) | 2008-11-07 |
| EP2139828B1 (de) | 2011-10-05 |
| CN101679139B (zh) | 2012-09-26 |
| FR2915746B1 (fr) | 2009-08-21 |
| CN101679139A (zh) | 2010-03-24 |
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| AS | Assignment |
Owner name: SME, FRANCE Free format text: CHANGE OF NAME;ASSIGNOR:SNPE MATERIAUX ENERGETIQUES;REEL/FRAME:030210/0679 Effective date: 20110405 |
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