WO1983001483A1 - Variable valve operating mechanism for internal combustion engines - Google Patents

Variable valve operating mechanism for internal combustion engines Download PDF

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Publication number
WO1983001483A1
WO1983001483A1 PCT/US1982/001467 US8201467W WO8301483A1 WO 1983001483 A1 WO1983001483 A1 WO 1983001483A1 US 8201467 W US8201467 W US 8201467W WO 8301483 A1 WO8301483 A1 WO 8301483A1
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Prior art keywords
rocker arm
accordance
cam
valve
section
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PCT/US1982/001467
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French (fr)
Inventor
Incorporated Investment Rarities
Corliss O. Burandt
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Investment Rarities Inc
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Investment Rarities Inc
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Publication of WO1983001483A1 publication Critical patent/WO1983001483A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/12Transmitting gear between valve drive and valve
    • F01L1/18Rocking arms or levers
    • F01L1/185Overhead end-pivot rocking arms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L13/0063Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque by modification of cam contact point by displacing an intermediate lever or wedge-shaped intermediate element, e.g. Tourtelot
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/02Engines characterised by their cycles, e.g. six-stroke
    • F02B2075/022Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
    • F02B2075/028Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle five

Definitions

  • This invention relates generally to internal combustion engines, and pertains more particularly to a valve operating mechanism therefor.
  • a patent depicting a mechanism that determines both the amount of valve lift and the time that the valve remains open is found in United States Patent No. * 2,412,457, issued on December 10, 1946 to Laurence D. Harrison for "Valve Actuating Mechanism".
  • the mechanism employs a profiled or contoured adjusting lever or rocker arm that is shifted relative to the valve to be opened and closed.
  • the control of the lift and duration are integrated with each other and one cannot be realized in practice without affecting the other.
  • the predominant change is in the duration, the correlated change in lift being quite minimal.
  • one object of my invention is to provide a valve operating mechanism that will progressively cause a desired change in valve lift followed by a desired change in the duration that the valve is open.
  • Another object of the invention is to provide a valve operating mechanism of the foregoing character in which the lift can be increased to a practical maximum before the duration is increased.
  • an object of my invention is to provide a valve operating mechanism that will reliably change from a fuel efficient (thermally efficient) cruise or normal operating condition to a mechanically efficient (volumetrically efficient) operating condition, doing so very rapidly.
  • Yet another object of the invention is to provide a variable valve operating mechanism that will adhere to present-day emission standards, emission problems becoming negligible where the performance mode is changed for only short periods, such as those experienced during fast acceleration or under extreme load conditions. Stated somewhat differently, ., deviations from accepted emission standards may be tolerated for short periods of time, whereas they cannot for prolonged periods.
  • a further object of the invention is to make use of conventional types of camshafts and valve arrangements. in other words, it is within the purview of my invention to provide a mechanism that transmits the appropriate valve opening forces from the cam lobe to the valve at the most effective times.
  • Still another object of the invention is to provide a valve actuating mechanism that will reduce impact forces that might otherwise damage the cams or the valves, in this regard, it is planned that my mechanism can be readily adjusted for a predetermined amount of valve lash or play.
  • Another object is to provide a valve operating mechanism that is rugged, requiring little or no maintenance, yet enabling repairs to be inexpensively made should an engine having my invention installed thereon require reconditioning or refurbishing.
  • a specific object of my invention is to employ two rocker arms of identical construction which may be readily interchanged with each other, in this way tooling, fabricating, refurbishing and inventory costs can be minimized.
  • Another 'object is to provide a variable valve operating mechanism that will be quite compact, thereby enabling it .to be used in conjunction with vehicle engines where under-the-hood space is exceedingly important.
  • an object of my invention is to provide a variable valve operating mechanism that can be used in conjuncution with conventional sensing devices, in this regard, my invention lends itself readily to being 'controlled by a conventional vacuum device, such as a diaphragm connected to the intake manifold of the internal combustion engine, and to a speed responsive
  • OMPI device such as a governor that is driven in accordance with the engine's speed.
  • an overall object of my invention is to effect certain variations relating to the opening and closing of valves, either inlet or exhaust, that will achieve an optimum operating efficiency over a wide range of engine speeds and loads, both normal and abnormal.
  • my invention envisages a pair of duplicate (or similar) rocker arms, the lower rocker arm being pivoted about a fixed axis and the upper rocker arm about a shiftable axis, when the shiftable axis is moved toward the fixed axis, then the combined moment arms of the two rocker arms is increased so that the amount of valve opening, that is, the valve lift, is first increased without affecting the duration that the valve is open.
  • the rocker arms are each provided with straight or linear sections, the free end of the upper rocker arm moving along the straight section of the lower rocker arm and the cam lobe engaging the straight section of the upper arm as it is shifted or moved to progressively increase just the valve lift without affecting the valve duration.
  • each rocker arm is equipped with an adjustable contact pad so that intially any valve lash can be minimized, yet adjustments easily made for any wear occurring over a prolonged period of time. Further, each rocker arm is channeled or grooved so as to retain an adequate quantity of lubricating oil for use when the engine is restarted, in other words, the invention provides a reservoir or dam configuration for the retention of a quantity of oil between the engine starts to provide lubrication until normal oil flow is established. Also, my invention provides a continued lubrication of its moving parts under various load conditions imposed on an engine equipped by my valve actuating mechanism.
  • Figure 1 is a diagrammatic view depicting my valve adjusting mechansim in an economy or cruise mode, the valve being closed;
  • Figure 2 is a diagrammatic view corresponding to Figure 1 but with the mechanism adjusted for a high performance mode, the valve also being closed in this view;
  • Figure 3 is a sectional view taken in the direction of line 3-3 of Figure 1 for the purpose of showing to better advantage how the rocker arms are mounted and the manner in which lubrication is achieved, and
  • Figure 4 is a greatly enlarged sectional view taken in the direction of line 4-4 of Figure 1 for the purpose of showing the channeled construction of one of the two rocker arms and also the manner in which its contact pad can be adjusted to minimize valve lash.
  • a conventional internal combustion engine 10 has been fragmentarily depicted in Figures 1 and 2.
  • the engine 10 includes a cylinder block 12 containing a combustion chamber 14 therein, being one of any number of cylinders. Overlying the cylinder block 12 and secured thereto is a cylinder head 16. It will be discerned that there is a valve port 18 formed by a downwardly facing beveled seat 20. For the sake of simplicity, it will be considered that the valve port 18 constitutes an intake opening. Therefore, a passage 22 extends to the opening or port 18 from the intake manifold (not shown) of the engine 10,
  • valve 24 having a valve head 26 at its lower end, the valve head 26 being beveled at 28 so as to seat against the beveled seat 20.
  • stem 30 Extending upwardly from the head 26 is a stem 30.
  • annular groove 32 Formed in the upper end portion of the stem 30 is an annular groove 32 for anchoring a washer-like retainer 34.
  • a coil spring 36 acts against the retainer 34 to normally close the valve 24.
  • a camshaft 38 which is driven from the engine
  • valve cam 40 mounted thereon, the cam having an appropriately contoured lobe 40a.
  • the camshaft 38 has a number of cams thereon, whatever number is needed for the number of cylinders or combustion chambers 14 that the engine 10 has.
  • the valve port 18 constitutes an intake valve opening, the valve 24 hereinafter being referred to as an intake valve.
  • each combustion chamber or cylinder 14 would have an exhaust valve, AS the description stipulatees, it will become manifest that my invention is suitable for the control of both inlet and exhaust valves.
  • the mechanism 48 includes a valve cover denoted in its entirety by the reference numeral 50.
  • the valve cover includes side walls 52 and 54, as well as end walls not necessary to identify.
  • the side walls 52 and 54 are provided with hold-down feet 56 which -are anchored to the cylinder head 16 by means of screws 58.
  • a lid 60 is held in place by screws 62 which extend downwardly into the upper edges of the side walls 52, 54.
  • a support block 64 Secured to the inner face of the side wall 52 is a support block 64, the block 64 being held in place by means of anchor bolts 66. Extending upwardly from the block 64 is a pair of upstanding ears 65 (actually two for each valve to be actuated) .
  • a tubular shaft 70 extends through the upstanding ears 68, having a radially directed oil hole as indicated at 72. In practice, it is intended that one end of the tubular shaft 70 be connected to an oil supply denoted by the numberal 74 (see Figure 3 depicting the shiftable axis for the rocker arm 76b) so that oil can be delivered therethrough for lubricating purposes presently to be explained.
  • the rocker arm 76a With respect to the rocker arm 76a, it can be seen from Figures 1 and 2 that one end 78 thereof is pivotally mounted on the previously mentioned tubular shaft 70.
  • the other end 80 which is a free end ' , acts against the upper end of fciie valve stem 30 in a manner hereinafter referred to.
  • the roo er arm 76a includes a straight section 82 and an upwardly curving cam or nonlinear profile section 84, the cam section 84 having an oil hole 86 formed therein which communicates with the oil hole 72 in the tubular shaft 70.
  • the free end 80 of the rocker arm 76a has a vertically drilled hole 92.
  • a transversely drilled hole 94 having a small diameter section 96, a counterbored section 98 and a large diameter tapped section 100.
  • Contained within the transversely drilled hole 94 is a screw member 102 having a small diameter section 104 loosely received in the small diameter section 96 of the hole 94, an intermediate tapered section 106 and a larger diameter threaded section 108.
  • a hexagonal recess 110 is formed in the large end of the screw member 102.
  • the purpose of the screw member 102 is to determine the position of a contact pad 114.
  • the contact pad 114 includes a cylindrical shank 116 having an inclined or sloping upper end 118. At the lower end of the shank 116 is an arcuate shoe 120 that engages the upper end of the valve stem 28.
  • a second support block 122 Corresponding generally to the platform 64 is a second support block 122, the block 122 being secured to - li ⁇ the other side wall 54 of the cover unit 50 by means of anchor bolts 124. Although it does not have to be continuous, a strip 126 extends along the upper marginal edge portion of the inner vertical face of the block 122, being secured in place by means of bolts 128.
  • the upper horizontal face of the block 122 has a transverse' groove 130 formed therein that extends from the side wall 54 to the strip 126 for a purpose made clear immediately below.
  • the upper face of the fixed block 122 slidably supports a block 132 having a rib 134 extending downwardly therefrom into the groove 130 so as to guide the slidable block transversely between the side wall 54 and the strip 126.
  • the block 132 has a pair of upstanding ears 136 which correspond in function to the earlier-mentioned ears 68 on the block 64. It should be taken into account that the ears 68 and the ears 136 would not have to be separate and distinct; instead, slots could be milled in a solid strip if desired for accomplishing the pivoting of the rocker arm 76a in one instance and the rocker arm 76b in the other instance.
  • a tubular shaft 138 extends through the ears 136, the tubular shaft 138 having an oil hole 140 which communicates with the oil hole 86 of the rocker arm 76b, there being one such oil hole 86 in each of the rocker arms 76a, 76b, inasmuch as the rocker arms are duplicates of each other.
  • the shaft 138 provides a movable or shiftable axis for the rocker arm 76b.
  • OMPI rotatable shaft 142 has a threaded section 14 that passes through a correspondingly threaded hole 146 formed in the lower part of the block 132.
  • the shaft 142 also has a smooth or untapped end section 148 that is journaled in an untapped hole in the strip 126.
  • the shaft 142 has a second unthreaded section 152 that is journaled in a sleeve bearing 154 press-fitted into a hole drilled in the side wall 54.
  • a relatively small reversible motor 156 suitably fastened to the side wall 54. Consequently, when the motor 156 is energized for operation in one rotative direction, the threaded section 144 will cause the block 132 to be advanced to the right from the position depicted in Figure 1 to that pictured in Figure 2.
  • a coil spring 160 is employed so the block 132 is biased in a direction to maintain engagement between the threaded section 144 and the threaded hole 146.
  • actuating mechansim 48 is intended to be automatically controlled in accordance with the vacuum prevailing at any given moment in the intake manifold (where my invention is used for controlling an inlet valve)
  • a vacuum device 162 has been shown in block form, being connected to the intake manifold (not shown) . It can be a simple diaphragm device.
  • a speed responsive device 164 operates in accordance with the speed of the engine 10, as does camshaft 38.
  • Extending between the vacuum device 162 and the speed responsive device 164 is a control rod 166 having a disk 168 attached thereto so that the disk 168 moves to the left and right in unison with the control rod 166.
  • the disk 168 moves sufficiently to the left,* it engages a lever 170 associated with a switch 172 in circuit with the motor 156 which causes the shaft 142 to be rotated in a direction to shift the block 132 from the position in which it is shown in Figure 1 to the position in which it appears in Figure 2.
  • valve 24 will be open for a longer period of time; not only that, but its lift or downward travel will be increased by reason of the increased moment arm existing under these circumstances by virtue of the end 80 of the rocker arm 76b being positioned nearer the fixed pivotal axis provided by the tubular shaft 70 than it is in Figure 1.
  • OMPI My invention can be used with a valve timing mechanism which angularly shifts the camshaft 38 in either rotative direction to advance or retard the opening of the valve 24 in relation to the crankshaft.
  • my invention permits a valve operation to be established that will cause an additional quantity of fuel and air to be drawn into the compression chamber whenever it is needed, in a sense, under such a condition, the effect is analogous to that derived from supercharging or turbocharging.
  • the advantage is that an economy mode of operation can be sustained for whatever periods such an operation is desirable, yet when an increased performance is required, an immediate adjustment can be produced so as to accommodate for sudden load changes. Consequently, if emissions are increased during such abnormal load happenings, they are of such short duration that the overall emission quantities are still quite negligible even though the operational characteristics are adjusted to suit the particular conditions that are experienced by the engine 10 at any given moment.
  • OMPI rotated in a reverse direction so as to move the tapered section 106 to the left.
  • Adjustment of the upper rocker arm 76b in each instance is virtually identical to any conventional nonhydraulic valve mechanism adjustment. More specifically, a gauge (not sown) of specified thickness is inserted endwise between the base circle of the cam 40 and the flat contact surface of the upper rocker arm 76b, that is, against the bottom of the groove 88 and between the ridges 90 forming the groove 88. With the gauge in place, the screw 102 for the upper rocker arm 76b is rotated so that the proper clearance or spacing is obtained.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve-Gear Or Valve Arrangements (AREA)
  • Valve Device For Special Equipments (AREA)

Abstract

Le mécanisme de fonctionnement variable de soupape (48) comprend des balanciers de renvoi inférieur et supérieur (76a, 76b) ayant chacun une section droite (82) et une section de came courbe (84). Le balancier de renvoi inférieur (76a) est monté en mouvement de pivotement autour d'un axe fixe (70) et le balancier de renvoi supérieur est monté en pivotement autour d'un axe déplaçable (138). L'extrémité libre (80) du balancier de renvoi inférieur (76a) engage la soupape (24) à actionner et l'extrémité libre (80) du bras de renvoi supérieur (76b) engage la section droite (82) du premier balancier de renvoi (76a) lorsque l'axe déplaçable (138) est espacé d'une manière relativement éloignée par rapport à l'axe fixe (70). Lorsque l'axe déplaçable (138) se déplace vers l'axe fixe (70), la levée de la soupape (24) commence à augmenter. Cependant, le mouvement continu fait que la came (40) du moteur engage la section de came courbe (84) du balancier de renvoi supérieur (76b) pour prolonger la durée ou le temps d'ouverture de la soupape (24). De cette manière, la levée de la soupape et la durée du temps pendant lequel la soupape (24) reste ouverte peuvent être commandées en fonction de certaines conditions de fonctionnement du moteur. La lubrification des différentes pièces du mécanisme ainsi que le réglage de certaines pièces du mécanisme permettant d'avoir un jeu spécifique des soupapes sont prévus.The variable valve operating mechanism (48) includes lower and upper idler beams (76a, 76b) each having a straight section (82) and a curved cam section (84). The lower deflection arm (76a) is pivotally mounted around a fixed axis (70) and the upper deflection arm is pivotally mounted around a movable axis (138). The free end (80) of the lower deflection arm (76a) engages the valve (24) to actuate and the free end (80) of the upper deflection arm (76b) engages the cross section (82) of the first balance arm return (76a) when the movable axis (138) is spaced relatively distant from the fixed axis (70). As the movable axis (138) moves toward the fixed axis (70), the lift of the valve (24) begins to increase. However, the continuous movement causes the cam (40) of the motor to engage the curved cam section (84) of the upper deflection arm (76b) to extend the duration or the opening time of the valve (24). In this way, the lift of the valve and the length of time for which the valve (24) remains open can be controlled according to certain engine operating conditions. The lubrication of the different parts of the mechanism as well as the adjustment of certain parts of the mechanism allowing a specific clearance of the valves are provided.

Description

VARIABLE VALVE OPERATING MECHANISM FOR INTERNAL COMBUSTION ENGINES
Technical Field
This invention relates generally to internal combustion engines, and pertains more particularly to a valve operating mechanism therefor.
Background Art
A relatively large number of mechanisms have been devised for controlling the opening and closing of inlet and exhaust valves for internal combustion engines. Those known to me have had various shortcomings. In this regard, some are quite simple, but perform only one function, such as controlling the height, of valve opening, frequently referred to as the valve lift. Others have controlled the period or duration of valve opening without varying the lift.
One relatively early patent which depicts a mechansim for adjusting only the valve lift is United States Patent No. 1,395,851, issued November 1, 1921 to Francis B. McLean for "Valve Operating Mechansim". The effective moment arm or leverage for effecting the opening of the valve is derived from a rocker arm that is pivotally mounted intermediate its ends, the fulcrum or pivot point being shiftable in order to vary the amount of valve lift produced by the valve cam.
A patent depicting a mechanism that determines both the amount of valve lift and the time that the valve remains open is found in United States Patent No.* 2,412,457, issued on December 10, 1946 to Laurence D. Harrison for "Valve Actuating Mechanism". The mechanism employs a profiled or contoured adjusting lever or rocker arm that is shifted relative to the valve to be opened and closed. However, the control of the lift and duration are integrated with each other and one cannot be realized in practice without affecting the other. Here again, the predominant change is in the duration, the correlated change in lift being quite minimal.
For the most part, prior art devices for varying the valve lift are indeed quite complicated and relatively costly. Furthermore, some of the devices with which I am acquainted contain parts that are vulnerable to wear with the consequence that their lift span is unduly short. In such instances, the owner would be confronted with the likelihood of frequent and costly repairs, thereby militating against the adoption of such valve actuating mechanisms.
Disclosure of the Invention
Accordingly, one object of my invention, is to provide a valve operating mechanism that will progressively cause a desired change in valve lift followed by a desired change in the duration that the valve is open.
C-IPI Another object of the invention is to provide a valve operating mechanism of the foregoing character in which the lift can be increased to a practical maximum before the duration is increased.
Inasmuch as the internal combustion engine of a vehicle functions most of the time under cruise conditions, the engine in such instances requiring only an increase in power for acceleration or at other abnormal loads, an object of my invention is to provide a valve operating mechanism that will reliably change from a fuel efficient (thermally efficient) cruise or normal operating condition to a mechanically efficient (volumetrically efficient) operating condition, doing so very rapidly.
It is also an object of my invention to provide a variable valve operating mechanism that will be of simple construction and which can be manufactured for a relatively low cost, particularly when measured with respect to the fuel savings to be realized.
Yet another object of the invention is to provide a variable valve operating mechanism that will adhere to present-day emission standards, emission problems becoming negligible where the performance mode is changed for only short periods, such as those experienced during fast acceleration or under extreme load conditions. Stated somewhat differently, ., deviations from accepted emission standards may be tolerated for short periods of time, whereas they cannot for prolonged periods.
A further object of the invention is to make use of conventional types of camshafts and valve arrangements. in other words, it is within the purview of my invention to provide a mechanism that transmits the appropriate valve opening forces from the cam lobe to the valve at the most effective times.
Still another object of the invention is to provide a valve actuating mechanism that will reduce impact forces that might otherwise damage the cams or the valves, in this regard, it is planned that my mechanism can be readily adjusted for a predetermined amount of valve lash or play.
Another object is to provide a valve operating mechanism that is rugged, requiring little or no maintenance, yet enabling repairs to be inexpensively made should an engine having my invention installed thereon require reconditioning or refurbishing.
A specific object of my invention is to employ two rocker arms of identical construction which may be readily interchanged with each other, in this way tooling, fabricating, refurbishing and inventory costs can be minimized.
Another 'object is to provide a variable valve operating mechanism that will be quite compact, thereby enabling it .to be used in conjunction with vehicle engines where under-the-hood space is exceedingly important.
Still further, an object of my invention is to provide a variable valve operating mechanism that can be used in conjuncution with conventional sensing devices, in this regard, my invention lends itself readily to being 'controlled by a conventional vacuum device, such as a diaphragm connected to the intake manifold of the internal combustion engine, and to a speed responsive
OMPI device, such as a governor that is driven in accordance with the engine's speed.
in general, an overall object of my invention is to effect certain variations relating to the opening and closing of valves, either inlet or exhaust, that will achieve an optimum operating efficiency over a wide range of engine speeds and loads, both normal and abnormal.
Briefly, my invention envisages a pair of duplicate (or similar) rocker arms, the lower rocker arm being pivoted about a fixed axis and the upper rocker arm about a shiftable axis, when the shiftable axis is moved toward the fixed axis, then the combined moment arms of the two rocker arms is increased so that the amount of valve opening, that is, the valve lift, is first increased without affecting the duration that the valve is open. The rocker arms are each provided with straight or linear sections, the free end of the upper rocker arm moving along the straight section of the lower rocker arm and the cam lobe engaging the straight section of the upper arm as it is shifted or moved to progressively increase just the valve lift without affecting the valve duration. However, further shifting of the movable axis in the direction of the fixed axis will cause the lobe on the cam of the engine's camshaft to engage a curved or nonlinear section of the uper rocker arm during the rotation of the cam, thereby causing an increase of the duration or time that- the valve is open.
. Each rocker arm is equipped with an adjustable contact pad so that intially any valve lash can be minimized, yet adjustments easily made for any wear occurring over a prolonged period of time. Further,
Figure imgf000007_0001
each rocker arm is channeled or grooved so as to retain an adequate quantity of lubricating oil for use when the engine is restarted, in other words, the invention provides a reservoir or dam configuration for the retention of a quantity of oil between the engine starts to provide lubrication until normal oil flow is established. Also, my invention provides a continued lubrication of its moving parts under various load conditions imposed on an engine equipped by my valve actuating mechanism.
^J^0 Brief Description of the Drawings
Figure 1 is a diagrammatic view depicting my valve adjusting mechansim in an economy or cruise mode, the valve being closed;
Figure 2 is a diagrammatic view corresponding to Figure 1 but with the mechanism adjusted for a high performance mode, the valve also being closed in this view;
Figure 3 is a sectional view taken in the direction of line 3-3 of Figure 1 for the purpose of showing to better advantage how the rocker arms are mounted and the manner in which lubrication is achieved, and
Figure 4 is a greatly enlarged sectional view taken in the direction of line 4-4 of Figure 1 for the purpose of showing the channeled construction of one of the two rocker arms and also the manner in which its contact pad can be adjusted to minimize valve lash.
Best Mode for Carrying Out the Invention
Referring to the drawings, a conventional internal combustion engine 10 has been fragmentarily depicted in Figures 1 and 2. The engine 10 includes a cylinder block 12 containing a combustion chamber 14 therein, being one of any number of cylinders. Overlying the cylinder block 12 and secured thereto is a cylinder head 16. It will be discerned that there is a valve port 18 formed by a downwardly facing beveled seat 20. For the sake of simplicity, it will be considered that the valve port 18 constitutes an intake opening. Therefore, a passage 22 extends to the opening or port 18 from the intake manifold (not shown) of the engine 10,
Also conventionally included is a valve 24 having a valve head 26 at its lower end, the valve head 26 being beveled at 28 so as to seat against the beveled seat 20. Extending upwardly from the head 26 is a stem 30. Formed in the upper end portion of the stem 30 is an annular groove 32 for anchoring a washer-like retainer 34. A coil spring 36 acts against the retainer 34 to normally close the valve 24.
A camshaft 38, which is driven from the engine
10, has a conventional valve cam 40 mounted thereon, the cam having an appropriately contoured lobe 40a. Actually, it will be appreciated that the camshaft 38 has a number of cams thereon, whatever number is needed for the number of cylinders or combustion chambers 14 that the engine 10 has. AS already indicated, it has been assumed that the valve port 18 constitutes an intake valve opening, the valve 24 hereinafter being referred to as an intake valve. Obviously, each combustion chamber or cylinder 14 would have an exhaust valve, AS the description progreses, it will become manifest that my invention is suitable for the control of both inlet and exhaust valves.
At this time, it will be stated that my valve actuating mechanism has been indicated generally by the reference numeral 48. The mechanism 48 includes a valve cover denoted in its entirety by the reference numeral 50. The valve cover includes side walls 52 and 54, as well as end walls not necessary to identify. The side walls 52 and 54 are provided with hold-down feet 56 which -are anchored to the cylinder head 16 by means of screws 58. A lid 60 is held in place by screws 62 which extend downwardly into the upper edges of the side walls 52, 54.
Secured to the inner face of the side wall 52 is a support block 64, the block 64 being held in place by means of anchor bolts 66. Extending upwardly from the block 64 is a pair of upstanding ears 65 (actually two for each valve to be actuated) . A tubular shaft 70 extends through the upstanding ears 68, having a radially directed oil hole as indicated at 72. In practice, it is intended that one end of the tubular shaft 70 be connected to an oil supply denoted by the numberal 74 (see Figure 3 depicting the shiftable axis for the rocker arm 76b) so that oil can be delivered therethrough for lubricating purposes presently to be explained.
Playing an important role in the practicing of the invention are two identical rocker arms 76a and 76b included in my mehanism 48. inasmuch as the rocker arms are replicas of each other, identical reference numerals will be employed in the description of the parts constituting the arm in each instance. However, the two arms 76a and 76b are mounted differently, so using the letter suffixes "a" and "b" will help in distinguishing the two rocker arms, as to their respective functions.
With respect to the rocker arm 76a, it can be seen from Figures 1 and 2 that one end 78 thereof is pivotally mounted on the previously mentioned tubular shaft 70. The other end 80, which is a free end', acts against the upper end of fciie valve stem 30 in a manner hereinafter referred to. At this time, however, it is to be noted that the roo er arm 76a includes a straight section 82 and an upwardly curving cam or nonlinear profile section 84, the cam section 84 having an oil hole 86 formed therein which communicates with the oil hole 72 in the tubular shaft 70. Thus, when oil under pressure is forced through the tubular shaft 70, some of the oil is discharged through the oil holes 72 and 86 onto the upwardly curving cam section 84. From Figure 4 it will be observed that the upper side of the rocker arm 76a is channeled or grooved as indicated by the reference numeral 88, the groove 88 being formed by dams or ridges 90 extending along each side of the rocker arm 76a.
Also, from Figure 3, it will be perceived that the free end 80 of the rocker arm 76a has a vertically drilled hole 92. At the upper end of the hole 92 is a transversely drilled hole 94 having a small diameter section 96, a counterbored section 98 and a large diameter tapped section 100. Contained within the transversely drilled hole 94 is a screw member 102 having a small diameter section 104 loosely received in the small diameter section 96 of the hole 94, an intermediate tapered section 106 and a larger diameter threaded section 108. in order that the screw member 102 can be rotated by means of a socket head wrench, a hexagonal recess 110 is formed in the large end of the screw member 102. Once rotatively adjusted, a lock nut 112, when tightened, maintains the screw member 102 in its adjusted position.
The purpose of the screw member 102 is to determine the position of a contact pad 114. The contact pad 114 includes a cylindrical shank 116 having an inclined or sloping upper end 118. At the lower end of the shank 116 is an arcuate shoe 120 that engages the upper end of the valve stem 28.
Corresponding generally to the platform 64 is a second support block 122, the block 122 being secured to - li ¬ the other side wall 54 of the cover unit 50 by means of anchor bolts 124. Although it does not have to be continuous, a strip 126 extends along the upper marginal edge portion of the inner vertical face of the block 122, being secured in place by means of bolts 128. The upper horizontal face of the block 122 has a transverse' groove 130 formed therein that extends from the side wall 54 to the strip 126 for a purpose made clear immediately below.
In the exemplary situation, the upper face of the fixed block 122 slidably supports a block 132 having a rib 134 extending downwardly therefrom into the groove 130 so as to guide the slidable block transversely between the side wall 54 and the strip 126. The block 132 has a pair of upstanding ears 136 which correspond in function to the earlier-mentioned ears 68 on the block 64. It should be taken into account that the ears 68 and the ears 136 would not have to be separate and distinct; instead, slots could be milled in a solid strip if desired for accomplishing the pivoting of the rocker arm 76a in one instance and the rocker arm 76b in the other instance.
At any rate, a tubular shaft 138 extends through the ears 136, the tubular shaft 138 having an oil hole 140 which communicates with the oil hole 86 of the rocker arm 76b, there being one such oil hole 86 in each of the rocker arms 76a, 76b, inasmuch as the rocker arms are duplicates of each other. Unlike the tubular shaft 70 which provides a fixedly located axis for the rocker arm 76a, the shaft 138 provides a movable or shiftable axis for the rocker arm 76b.
The manner in which the slidable block 132 is shifted will now be described. In this regard, a
OMPI rotatable shaft 142 has a threaded section 14 that passes through a correspondingly threaded hole 146 formed in the lower part of the block 132. The shaft 142 also has a smooth or untapped end section 148 that is journaled in an untapped hole in the strip 126. The shaft 142 has a second unthreaded section 152 that is journaled in a sleeve bearing 154 press-fitted into a hole drilled in the side wall 54.
Mounted to the other face of the side wall 54 is a relatively small reversible motor 156 suitably fastened to the side wall 54. Consequently, when the motor 156 is energized for operation in one rotative direction, the threaded section 144 will cause the block 132 to be advanced to the right from the position depicted in Figure 1 to that pictured in Figure 2.
Although not entirely necessary, a coil spring 160 is employed so the block 132 is biased in a direction to maintain engagement between the threaded section 144 and the threaded hole 146.
Referring now to two sensors, and inasmuch as vacuum responsive devices, speed responsive devices and microprocessors utilized in conjunction with internal combustion engines are well known, no need exists for detailing the construction of such devices when employed in conjunction with my mechanism 48. Since the actuating mechansim 48 is intended to be automatically controlled in accordance with the vacuum prevailing at any given moment in the intake manifold (where my invention is used for controlling an inlet valve) a vacuum device 162 has been shown in block form, being connected to the intake manifold (not shown) . It can be a simple diaphragm device. Also, a speed responsive device 164 operates in accordance with the speed of the engine 10, as does camshaft 38. Extending between the vacuum device 162 and the speed responsive device 164 is a control rod 166 having a disk 168 attached thereto so that the disk 168 moves to the left and right in unison with the control rod 166. When the disk 168 moves sufficiently to the left,* it engages a lever 170 associated with a switch 172 in circuit with the motor 156 which causes the shaft 142 to be rotated in a direction to shift the block 132 from the position in which it is shown in Figure 1 to the position in which it appears in Figure 2. Conversely, when the control rod 166 is moved to the right, a switch lever 174 is engaged which is associated with a switch 176 which energizes the motor 156 to cause rotation thereof in an opposite direction, thereby returning the block 132 from the position in which it appears in
Figure 2 to that in which it appears in Figure 1. The foregoing operation, in a sense, can be likened to that of a power window which conventionally can be moved into various positions, any one of which is firmly and unyieldingly maintained until the motor is energized to change the window position.
Of course, it must be recognized that various intermediate positions of the block 132 can be established so that there is virtually an indeterminate number of adjusted positions that the rocker arm 76b can be moved into.
At this stage, it is to be appreciated that when the control rod 166 is moved a sufficient distance to the left, then the cam 40 rides against the curved cam section 84 to cause the rocker arm 76b to be forced downwardly for a longer period during each rotation of the camshaft 38, because engagement between the cam 40 and the cam section 84 is maintained for a longer period
φJZE of time. Consequently, the valve 24 will be open for a longer period of time; not only that, but its lift or downward travel will be increased by reason of the increased moment arm existing under these circumstances by virtue of the end 80 of the rocker arm 76b being positioned nearer the fixed pivotal axis provided by the tubular shaft 70 than it is in Figure 1.
Stated somewhat differently, when the motor 156 causes the block 132, and also the rocker arm 76b mounted thereon, to move to the right to the position of Figure 2, the increased opening, both as to the lift of the valve member 24 and the duration of time in which it is maintained open, is increased. Hence, the charge of mixed fuel and air that is introduced via the passage 22 is increased and the engine 10 is conditioned for handling or coping with an increased load. This condition would be experienced in practice during, say, the acceleration of a vehicle having an engine equipped with my adjusting mechanism 48 thereon.
On the other hand, when the adjusting mechanism
48 is in the relationship appearing in Figure 1, that is with the block 132 toward the left, the valve member 24 is not opened as long because the cam lobe 40a engages only the straight section 82. Hence, a lesser amount of mixed fuel and air enters the combustion chamber 14. This condition enhances the normal operation of the engine 10, such as. when the vehicle is cruising... AS already indicated, there are various intermediate positions that can be established for the rocker arm 76b with respect to the lobe 40a on the cam 40, all depending upon operating or load conditions experienced at any given moment by the engine 10.
OMPI My invention can be used with a valve timing mechanism which angularly shifts the camshaft 38 in either rotative direction to advance or retard the opening of the valve 24 in relation to the crankshaft.
From the foregoing description, it should be apparent that my invention permits a valve operation to be established that will cause an additional quantity of fuel and air to be drawn into the compression chamber whenever it is needed, in a sense, under such a condition, the effect is analogous to that derived from supercharging or turbocharging. The advantage is that an economy mode of operation can be sustained for whatever periods such an operation is desirable, yet when an increased performance is required, an immediate adjustment can be produced so as to accommodate for sudden load changes. Consequently, if emissions are increased during such abnormal load happenings, they are of such short duration that the overall emission quantities are still quite negligible even though the operational characteristics are adjusted to suit the particular conditions that are experienced by the engine 10 at any given moment.
It should be further recognized that my invention permits adjustment of valve lash. The procedures used in adjusting my mechanism 48 to minimize the amount of valve lash are simple and straightforward. For instance, from Figure 4 it can be seen that when the screw 102 thereappearing is rotated, as indicated above, the tapered section 106 thereof will be moved to the right with the consequence that the inclined top 118 of the shank 116 of the contact pad 114 will be forced farther downwardly. This forces the free end 80 of the rocker arm 76a upwardly. If the end 80 should be lowered, then the adjusting screw 102 is
OMPI rotated in a reverse direction so as to move the tapered section 106 to the left.
Adjustment of the upper rocker arm 76b in each instance is virtually identical to any conventional nonhydraulic valve mechanism adjustment. More specifically, a gauge (not sown) of specified thickness is inserted endwise between the base circle of the cam 40 and the flat contact surface of the upper rocker arm 76b, that is, against the bottom of the groove 88 and between the ridges 90 forming the groove 88. With the gauge in place, the screw 102 for the upper rocker arm 76b is rotated so that the proper clearance or spacing is obtained.
OMPI

Claims

WHAT IS CLAIMED IS:
1. A mechanism for operating either an inlet or exhaust valve of an internal combustion engine having a camshaft, a cam on said shaft, and a reciprocable valve member for opening and closing a valve port in communication with a combustion chamber of the engine, wherein the improvement comprises a first rocker arm, means mounting one end of said first rocker arm for pivotal movement about a fixed axis so that the other end of said rocker arm is engageable with said valve member, a second rocker arm, means mounting one end of said second rocker arm for pivotal movement about a movable axis so that the other end of said second rocker arm is engageable with various portions of said first rocker arm between its said other end and its said one end, said cam being engageable with various portions of said second rocker arm between its said other end and its said one end.
2. A mechanism in accordance with Claim 1 characterized in that said first rocker arm has a straight section extending from its said other end toward its said one end to provide at least some of said various longitudinal portions of said first rocker arm.
3. A mechanism in accordance with Claim 2 characterized in that said second rocker arm has a straight section extending from its said other end toward its said one end to provide at least some of said longitudinal portions of said first rocker arm.
4. A mechanism in accordance with Claim 3 characterized in that said second rocker arm has a cam section extending from its said straight section toward its said one end.
5. A mechanism in accordance with Claim 4 characterized in that said first rocker arm has a cam section extending from its said straight section toward its said one end.
6. A mechanism in accordance with Claim 5 characterized in that said rocker arms are replicas of each other.
7. A mechanism in accordance with Claim 6 characterized in that said straight and cam sections of said first and second rocker arms are grooved or recessed.
8. A mechanism in accordance with Claim 7 wherein the improvement further includes a contact pad mounted at said other end of said second rocker arm, the groove of said first rocker arm having a width sufficient to accommodate the one end of said contact pad therein.
9. A mechanism in accordance with Claim 8 characterized in that the groove of said second rocker arm has a width sufficient to accommodate the periphery of said cams therein.
10. A mechanism in accordance with claim 9 characterized in that said other ends of said first and second rocker arms have holes therein, each contact pad having a shank received in the particular hole for the rocker arm with which it is associated, and respective means for determining the distance each shank is received in its said hole.
11. A mechanism in accordance with Claim 10 wherein the improvement further includes a transverse hole intersecting said shank-receiving passage, a section of said transverse hole in each instance being threaded, and an adjusting member threadedly received in said threaded portion on said transverse passsage, said adjusting member having a tapered section thereon for determining the distance said shank is received in said, shank-receiving hole.
12. A mechanism in accordance with Claim 5 characterized in that said means mounting said one end of said second rocker arm for pivotal movement about a movable axis includes a mounting block, and means for shifting said mounting block so as to cause said other end- of said second rocker arm to be moved along said straight section of said first rocker arm and to " concomitantly cause said cam to engage portions of the straight section of said second rocker arm between said other end of said second rocker arm and said one end thereof.
13. A mechanism in accordance with Claim 12 characterized in that said block can be shifted sufficiently so as to cause said cam to bear against the cam section thereof.
14. A mechanism in accordance with claim 13 characterized in that said straight sections are parallel when said valve member is in a closed position and in which said mounting block is constrained for movement along a path parallel to said straight sections.
15. A mehcanis in accordance with claim 14 characterized in that said mounting block includes a threaded hole, and a rotatable shaft having a threaded section received in said threaded hole so that said mounting block can be shifted to position said rocker arm at various positions so that its said other end is positioned at various locations along the straight section of said first rocker arm between its said other end and its said one end.
16. A mechanism for varying the lift member associated with an internal combustion engine in which the engine has a camshaft and a cam on said shaft, wherein the improvement comprises first and second rocker arms for pivotal movement about relatively movable axes, the other end of said first rocker arm being engageable with said valve member and the other end of said second rocker arm being engageable with said first rocker arm at various locations therealong in relation to the distance between said axes, and said cam being engageable with said second rocker arm at various locations therealong also in relation to the distance between said axes.
17. A mechanism in accordance with Claim 16 characterized in that said first rocker arm has a straight section extending from said other end thereof toward the remote end thereof, said other end of the second rocker arm being engageable with the straight section of said first rocker arm at various locations therealong depending on the distance between said axes, and in which said second rocker arm has a straight section extending from said other end thereof to a curved cam section and said cam section extending from the straight section of said second rocker arm toward the remote end thereof, said cam being engageable with various locations along either the straight or curved section of said second rocker arm in relation to the distance between said areas.
18. A mechanism in accordance with Claim 17 characterized in that said cam engages said curved cam section when the distance between said axes is reduced sufficiently.
19. A mechanism in accordance with Claim 18 • wherein the improvement further includes means for relatively moving said axes.
20. A mechanism in accordance with Claim 19 characterized in that said means for relatively moving said axes includes a shiftable block, the remote end of said second rocker arm being pivotally mounted on said block.
21. A mechanism in accordance with Claim 20 wherein the improvement further includes means responsive to an operating condition of said engine for shifting said block and said second rocker arm mounted thereon.
22. A mechanism in accordance with Claim 21 characterized in that said responsive means shifts said block in a direction to reduce the distance between said axes sufficiently to cause said cam to engage said curved section when said operating condition has reached a certain value.
23. A mechanism in accordance with Claim 22 characterized in that said responsive means is responsive to vacuum and engine speed.
PCT/US1982/001467 1981-10-13 1982-10-12 Variable valve operating mechanism for internal combustion engines Ceased WO1983001483A1 (en)

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US310,510811013 1981-10-13
US06/310,510 US4438737A (en) 1981-10-13 1981-10-13 Apparatus and method for controlling the valve operation of an internal combustion engine

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WO1983001483A1 true WO1983001483A1 (en) 1983-04-28

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EP (1) EP0091485A1 (en)
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DE4112833A1 (en) * 1990-12-19 1992-06-25 Audi Ag VARIABLE VALVE CONTROL FOR A GAS EXCHANGE VALVE OF AN INTERNAL COMBUSTION ENGINE
GB2265183A (en) * 1992-03-20 1993-09-22 Daimler Benz Ag Adjustable i.c.engine valve gear.
US5253620A (en) * 1992-03-20 1993-10-19 Mercedes-Benz Ag Internal combustion engine adjustable valve gear
GB2265183B (en) * 1992-03-20 1995-03-01 Daimler Benz Ag Adjustable valve gear in an internal combustion engine
WO1996002738A1 (en) * 1994-07-13 1996-02-01 Cukovich Mark S Variable valve timing mechanism
US5529033A (en) * 1995-05-26 1996-06-25 Eaton Corporation Multiple rocker arm valve control system
EP0780547A1 (en) 1995-12-22 1997-06-25 Siemens Aktiengesellschaft Internal combustion engine valve lift varying device
DE19548389A1 (en) * 1995-12-22 1997-06-26 Siemens Ag Adjustment device for the stroke of a gas exchange valve of an internal combustion engine
GB2583912A (en) * 2019-05-06 2020-11-18 Caterpillar Motoren Gmbh & Co Charge changing control device, reciprocating engine and method for operating a charge changing control device
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Also Published As

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IT8268200A0 (en) 1982-10-13
US4438737A (en) 1984-03-27
JPS58501682A (en) 1983-10-06
EP0091485A1 (en) 1983-10-19

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