WO1983002688A1 - Electrical coupling device - Google Patents

Electrical coupling device Download PDF

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Publication number
WO1983002688A1
WO1983002688A1 PCT/GB1982/000027 GB8200027W WO8302688A1 WO 1983002688 A1 WO1983002688 A1 WO 1983002688A1 GB 8200027 W GB8200027 W GB 8200027W WO 8302688 A1 WO8302688 A1 WO 8302688A1
Authority
WO
WIPO (PCT)
Prior art keywords
conductor
cradle
coupling device
electrical coupling
recess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB1982/000027
Other languages
French (fr)
Inventor
Derek Hayes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to EP82900374A priority Critical patent/EP0100309A1/en
Priority to PCT/GB1982/000027 priority patent/WO1983002688A1/en
Publication of WO1983002688A1 publication Critical patent/WO1983002688A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H01R4/2406Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation having needles or pins

Definitions

  • This invention relates to an electrical couplin device, and in particular, but not exclusively, it relate to a 3-pin, 13 amp fused plug.
  • an electrical couplin device comprising a body portion having an electrically- insulating part with a recess in its surface, and electric- ally-conducting metallic piercing means mounted in said recess and extending generally in the direction of a pair of opposed sides of the recess but laterally spaced there ⁇ from, and conductor-locating means comprising a pair of cooperating jaws movable relative to each other and having first mutually confronting surfaces configured to receive between them and locate an insulated electrical conductor when said jaws are urged towards one another, at least one end of said pair of jaws being configured to enter into said recess and to allow entry of said piercing means between the jaws and piercing of said conductor by said piercing means when said one end of the * jaws is advanced into said recess, the outer surfaces of said pair of jaws and said opposed surfaces of said recess being configured to produce a camming action such that advancing said jaw
  • an electrical coupling device for effecting electrical connection between an electrically-conducting member of the coupling device and the electrically-conducting material of an insulated electrical conductor, said coupling device comprising a base member, conductor-receiving means provided on the base member for the reception of said conductor, and a metallic, conductor-piercing means, forming at least part of said electrically-conducting member, for penetrating the electrically insulating material of said conductor in said receiving means to make contact with the electric- ally-conducting material of the conductor, is characterised in that said receiving means is in the form of a cradle having an internal space defined between a pair of spaced- apart confronting surfaces of the cradle between which, in use of the coupling device, said conductor is held, and in that said conductor-piercing means projects into said space between said confronting surfaces.
  • Said confronting surfaces of the cradle may be arranged to displace insulating material from the conductor during insertion of the conductor into the cradle so that, in the inserted position of the conductor, said confronting surfaces bear substantially directly on the conducting material of the insulated conductor.
  • said confronting surfaces may be provided with ribs or other projections which displace insulating material from local- ised regions of the conductor as it is inserted into the cradle.
  • the insulation-displacing rib(s) or projection(s) on one of said confronting surfaces is (or * are) opposite the insulation-displacing rib(s) or projections) on the other of said confronting surfaces, and said piercing means is located either in .the region or regions between opposed rib(s) or projection(s) of the two confronting surfaces or closely adjacent to said region or regions.
  • the metallic piercing means may form the electrically- conducting member with which it is desired to connect the insulated conductor in the coupling device.
  • the coupling device may serve to provide electrica connection between two insulated electrical conductors, both of which would be inserted into said cradle, on ' after the other, to be pierced by said piercing means, so that the latter provides the connection between the two conductors.
  • the piercing means may be joined to a further metallic member, for example a contact pin of an electric plug, to which it is desired to connect the conductor.
  • said conductor-piercing means as in the case of the coupling devices described in Spec- ification No. 1,559,789, may be mounted in a .recess in said base member, so that it extends generally in the direction of a pair of opposed sides of the recess but laterally spaced therefrom.
  • said pair of opposed sides of the recess forms said cradle, and these sides of the recess may be provided with one or more ribs projecting from said sides and disposed substantially parallel to the conductor-piercing means.
  • said base member is made . of electrically- insulating plastics material
  • said ribs may be moulded integrally with the opposed sides of said recess.
  • said ribs may be provided by strips of metallic material mounted in said opposed sides of the recess.
  • the recess in the base member may be formed in the same way as described in Spec ⁇ ification No. 1,559,789, or between a pair of spaced-apart pillars formed on, for example moulded integrally with, the base member.
  • said cradle may be made entirel of metallic material and may be mounted on a base of elec ⁇ trically-insulating material.
  • the cradle may be located in a recess in the base member or be simply secured to the base member.
  • An electrical coupling device in accordance with the invention may take the form of an electric plug, said base member then being made of electrically-insulating material and carrying at least one metallic contact pin to which said metallic conductor-piercing means is elec ⁇ trically connected.
  • said cradle may .be provided by a pair of opposed walls of a recess formed in the base member.
  • said cradle may be formed integrally with, or be physically secured to, said pin.
  • such a plug may have a single contact pin or two contact pins, the main interest of this aspect of the invention lies in the field of 3- pin plugs, in particular 3-pin, 13 amp fused plugs.
  • the plug may be of the rewirable kin'd, but it is at present considered that the kind of connection provided by a plug in accordance with this aspect of the invention would be more suitably effected in a factory-assembled plug of the non-rewi able kind.
  • Figure 1 is a plan of part of a first embodiment of an electrical coupling device in accordance with the invention
  • Figure 2 is a sectional view taken on the line II - II of Figure 1
  • Figure 3 is a view on an enlarged scale of a part of Figure 2
  • Figures 4 and 5 are views similar to Figures 1 and 2, respectively, of part of a second embodiment of an electrical coupling device in accordance with the inven ⁇ tion, Figure 5 being a section taken on the line V - V of Figure 4,
  • Figures 6 and 7 are views similar to Figures 1 and 2, respectively, of part of a third embodiment of an elec- trical coupling device in accordance with the invention, Figure 7 being a section taken on the line VII - VII of Figure 6,
  • Figure 8 is a side view of the cradle of the coupling device of Figures 6 and 7,
  • Figure 9 is a perspective view of the cradle of a fourth embodiment of an electrical* coupling device in accordance with the invention.
  • Figure 10 is a sectional view of part of an electrical coupling device employing the cradle of Figure 9,
  • Figure 11 is a view similar to Figure 9 of part of the cradle of a fifth embodiment of an electrical coup ⁇ ling device in accordance with the invention.
  • Figure 12 is a sectional side view of the cradle of Figure 11 showing its engagement with conductor piercing blades.
  • the coupling device shown in Figures 1 to 3 comprises a block 1 of electrically-insulating material in which there is a recess 2 with opposed, parallel side walls - 5 -
  • the coupling device of Figures 1 to 3 is employed to provide an electrical connection between two insulated conductors 13 and 14.
  • the first conductor 13 is pushed down Into the recess 2, between the pairs of strips 5 and 7 and 6 and 8, Into a position where it lies close to, and substantially parallel to, the bottom 9 of the recess, an aperture 15 in one end wall 16 of the recess allowing the conductor 13 to take up this position.
  • the blades 11, 12 penetrate the conductor, and pass through the insulating sheath 17 (see Figure 3) and the conducting portion 18 of the conductor.
  • the second conductor 14 is then pressed down int the ' recess -2 in the same way until it rests on top o the conductor 13, as shown in Figures 2 and 3, the conduc tor 14 then occupying the position shown in chain line in Figure 1 where it passes out from the block 1 throug the aperture 15.
  • the confronting edges of th strips 5-8 displace at least part of the insulating sheat 19 of the conductor 14 (see Figure 3) so that the conduct ing portion 20 of the conductor is firmly held betwee the strips and makes good electrical contact with th blades 11 and 12.
  • a cover 21, shown in chain lines in Figure 2 may be secured to the block 1 over the open top of the recess 2.
  • This cover may be removably mounted on the block 1 if the coupling device is intended to be of the rewirable type. If, however, the coupling device is intended to be of the non-rewirable type, the cover 21 may be permanently secured to the block 1, for example moulded onto the block.
  • the cover may comprise a projection 21a which enters the recess 2 to prevent the conductors 13 and 14 from rising in the recess.
  • the underside of the cover may be shaped so that it engages the conductor 14 and forces it down into the gaps 10 as the cover is slid into its position of securement on the base 1.
  • the coupling device of Figures 1 to 3 may be employed for connecting together conductors in a range of sizes.
  • Figures 4 and 5 show part of a coupling device in the form of an electric " plug for connecting an insulated conductor 13 to a pin 22 of the device-
  • the device of Figures 4 and 5 again comprises a block 1 of electrically-insulating material, which in this case forms the base of the plug from which the pin 22 projects.
  • the recess 2 of the block is formed between two pillars 23 moulded integrally with the block, these pillars having spaced-apart, confronting walls 3, 4 corres- ponding to the side walls 3, 4 of the recess 2 of Figures 1 and 2.
  • Metallic strips 5-8 are fixed to, and project from the walls 3, 4, as in the case of the device of Figures 1 to 3, and blades 11 and 12 project upwardly from the bottom 9 of the recess 2 in the middle of the gaps 10 between confronting edges of the strips 5 and 7 and the strips 6 and 8.
  • the blades 11, 12 are secured to a plate 24 of metallic material which is joined to, or formed integrally with, the pin 22.
  • the recess has been shown considerably shallower than the recess 2 of the device of Figures 1 and 2, and the tips of the blades 11 and 12 are close to the open top of the recess.
  • Such guidance may be provided by a jig 25, shown in chain lines in Figure 5, which is temporarily positioned over the recess 2. It will, of course, be appreciated that a shallower recess 2 may be employed in the embodiment of Figures 1 and 2, and that a deeper recess .2 may be employed in the embodiment of Figures 4 and 5.
  • the strips 5-8 in the embodiment of Figures ' 4 and 5 serve the same purpose as the corresponding strips in the device of Figures 1 to 3, i.e. they displace part of the insulating sheath of the conductor 13 as the latter is pressed down into the tapered gap 10 between confronting edges of the strips.
  • the device can be arranged to accept conductors in a range of different sizes.
  • a cover (not shown) may be removably or permanently fixed over the block 1 when the conductor 13 has been pressed into the recess 2.
  • the strips 5-8 are all separate from one another.
  • the strips 5 and 6 and the strips 7 and 8, or the strips 5 and 7 and the strips 6 and 8 may be combined in pairs which are partially embedded in, or otherwise secured to the walls 3, 4 of the recess 2. Again, all four of the strips 5-8 may be combined into a single unit which can be loosely mounted in the recess 2.
  • the strip units may be formed integrally with the blades 11, 12, and in the
  • the strip units, blade and pins may be integral with one another
  • Figures 6 to 8 show- part of a coupling device i the form of an electric plug for connecting a conducto 13 to a pin 22 of the device.
  • this coupling device is similar in certain respects to the previously describe embodiments, and parts in the embodiment of Figures 6 to 8 which are substantially the same as in the previous embodiments have been designated with the same reference numerals as in Figures 1 to 5.
  • the cradle which receives the conductor 13 (or conductors 13 and 14), which is formed by the side walls 3, 4 of the recess 2 and the strips 5-8, is fixed relative to the blades 11, 12.
  • the conductor-receiving cradle generally designated by the numeral 26, is removably housed in the recess 2 of the block 1.
  • the cradle 26 has three spaced-apart, parallel limbs 27, 28 and 29, joined together by webs 30 and 31, so that the cradle has approximately the shape of a figure "2" as viewed from above (see Figure 6).
  • Each of the limbs 27-29 has a tapered gap 10 formed therein, as can be seen for the limb 28 in Figure 7, and the webs 30 and 31 have the shape shown in Figure 8.
  • the coupling device of Figures 6 to 8 has its conductor-piercing blades 11 and 12 project ⁇ ing upwardly in the recess 2 from a metallic plate 24 which is joined to, or formed integrally with, the pin 22. It will be noted, however, that in this embodiment, the blades 11, 12 are not located in the gaps 10 of the limbs 27-29, but the blade 11 is located between the limbs
  • the block 1 may be provided with a -cover (not shown) over the open top of the recess 2.
  • the cradle 26 is formed integrally with, or joined to, the pin 22. In this case, it may not be necessary to locate the cradle 26 in a recess in the block 1.
  • Figures 9 and 10 show part of another coupling device, in the form of an electric plug, for connecting a conductor 13 to a pin 22 of the device.
  • This coupling device is similar in certain respects to the embodiment described above with .reference to Figures 4 and 5, and parts in the embodiment of Figures 9 and 10 which are substantially the same as in the embodiment of Figures 4 and 5 have been designated, with the same reference numerals.
  • the device of Figures 9 and 10 again comprises a block 1 of electrically-insulating material which forms the base of the plug from which the pin 22 projects.
  • a recess 2 is again formed in the block 1 between two spaced-apart pillars 23 forming an integrally moulded part of the block 1.
  • the confronting walls 3, 4 of these pillars converge towards one another in the direction towards the bottom 9 of the recess.
  • Conductor-piercing blades similar to the blades 11, 12 in Figures 4 and 5, project upwardly from the bottom 9 of the recess 2, one of these blades, designated by the numeral 12, being shown in Figure 10. These blades are again secured to
  • OMPI a plate 24 of metallic material which is joined to, o formed integrally with, the pin 22.
  • a cradle generally designated by the numeral 35 is received in the recess 2.
  • This cradle shown in per spective in Figure 9, is made from metallic sheet material and is of generally U-shape with two limbs 36, 37 connecte by a web 38.
  • the limbs 36 and 37 flare outwardly at thei free ends, and each of the limbs is provided with slits 39, disposed parallel to the web 38 and positioned approxi mately mid-way between the web 38 and the free ends of the limbs 36, 37.
  • the web 38 is provided with a pair of spaced-apart slits 40, only one of which, can be seen in Figure 9.
  • the blades 12 pass through the slits 40 and the blades locate the cradle in the longitudinal direction of the web 38.
  • its web 38 is located in the transverse direction of the web at the corners between the bottom 9 of the recess 2 and the walls 3, 4 thereof.
  • the conductor 13 When the conductor 13 is to be connected with the piercing blades 12, it is first placed in the position indicated by the chain line 13a in Figure 10. It is then forced down between the limbs 36, 37 and the latter are forced outwardly, by bending in the region of the slits 39, to the positions 36a, 37a, shown in chain lines in Figure 10. The cradle 35 is then accurately centred in the recess 2, so that, as the conductor is pressed down to the bottom of the cradle, the piercing blades 12 pass through the centre of the conductor. When the conductor 13 is fully Inserted into the cradle 35, the limbs 36, 37 reassert themselves and return to the positions shown in full lines in Figure 10. In the fully inserted position of the conductor 13, it is firmly held between the limbs
  • the bloc 5 1 may be provided with a cover (not shown) over the ope top of the recess 2.
  • FIGS 11 and 12 show a modified form of the cradl of Figure 9, in which the internal confronting surface of the limbs 36, 37 of the cradle 35 are provided with Q ribs 41 which serve to displace insulating material fro the conductor 13 as it is pressed down into the cradle.
  • each of the limbs 36 ' , 37 is ' provided with an inwardly-projecting tongue 42, which may be stamped out of the material of the cradle.
  • the limbs 35, 36 re-assert themselves and return to the positions shown in full lines in Figure 10.
  • the free ends of the tongues 42 then overlie the conductor and the latter cannot be removed from the cradle without damage being caused to the cradle, for example bending of the tongues 42 upwardly out of the way of the conductor.
  • Figure 12 also shows how the piercing blades 12 are provided with shoulders 43 under which the web 38 of the cradle engages when the cradle is placed in the recess 2, this positioning of the cradle being allowed by slight inward flexing of the blades 12 towards one another as they pass through the slits 40 followed by springing apart of the blades 12. It will then be impossible to remove the cradle 35 from the recess 2 without causing damage to the cradle and/or the blades 12. It is a requirement in some countries that non-rewirable coupling devices should be made in such a manner that disconnection of
  • each insu- lated condutor would be connected to its respective pin (or fuse clip) in the same way as the conductor 13.

Landscapes

  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)

Abstract

Un dispositif d'accouplement électrique, par exemple une fiche de connexion électrique, pour effectuer une connexion électrique entre un organe électriquement conducteur du dispositif d'accouplement, par exemple une broche de contact (22), et le matériau électriquement conducteur d'un conducteur électrique isolé (13), comprend un organe de base (1), un berceau (35) sur l'organe de base (1) et ayant un espace interne de réception du conducteur (13), lequel espace est défini entre une paire de surfaces opposées espacées l'une par rapport à l'autre (36, 37) du berceau entre lesquelles, en cours d'utilisation du dispositif d'accouplement, le conducteur (13) est tenu, et un organe métallique de perçage du conducteur (12), électriquement connecté à la broche (22), qui se projette dans l'espace entre les surfaces opposées (36, 37). Lorsque le conducteur (13) est introduit dans l'espace entre les surfaces opposées (36, 37), l'organe de perçage (12) du conducteur pénètre dans le matériau électriquement isolant du conducteur (13) et fait contact avec le matériau électriquement conducteur du conducteur, ce dernier étant tenu entre les surfaces opposées (36, 37). Le berceau (35) qui peut être formé de manière solidaire avec l'organe de perçage (12) du conducteur peut être agencé pour déplacer le matériau isolant du conducteur (13) pendant l'introduction de ce dernier dans le berceau de sorte que, lorsque le conducteur se trouve dans la position d'introduction, des régions localisées des surfaces opposées (36, 37) s'appuient sensiblement directement sur le matériau de conduction du conducteur.An electrical coupling device, for example an electrical connection plug, for making an electrical connection between an electrically conductive member of the coupling device, for example a contact pin (22), and the electrically conductive material of a conductor electric insulated (13), comprises a base member (1), a cradle (35) on the base member (1) and having an internal space for receiving the conductor (13), which space is defined between a pair of opposite surfaces spaced apart from one another (36, 37) of the cradle between which, during use of the coupling device, the conductor (13) is held, and a metallic member for piercing the conductor ( 12), electrically connected to the pin (22), which projects into the space between the opposite surfaces (36, 37). When the conductor (13) is introduced into the space between the opposite surfaces (36, 37), the piercing member (12) of the conductor penetrates into the electrically insulating material of the conductor (13) and makes contact with the material electrically conductor of the conductor, the latter being held between the opposing surfaces (36, 37). The cradle (35) which can be integrally formed with the piercing member (12) of the conductor can be arranged to move the insulating material of the conductor (13) during the introduction of the latter into the cradle so that, when the conductor is in the insertion position, localized regions of the opposite surfaces (36, 37) are supported substantially directly on the conductive material of the conductor.

Description

Electrical coupling device
Technical Field
This invention relates to an electrical couplin device, and in particular, but not exclusively, it relate to a 3-pin, 13 amp fused plug. Background Art
In my British Patent Specification No. 1,559,78 there is described and claimed .an electrical couplin device comprising a body portion having an electrically- insulating part with a recess in its surface, and electric- ally-conducting metallic piercing means mounted in said recess and extending generally in the direction of a pair of opposed sides of the recess but laterally spaced there¬ from, and conductor-locating means comprising a pair of cooperating jaws movable relative to each other and having first mutually confronting surfaces configured to receive between them and locate an insulated electrical conductor when said jaws are urged towards one another, at least one end of said pair of jaws being configured to enter into said recess and to allow entry of said piercing means between the jaws and piercing of said conductor by said piercing means when said one end of the* jaws is advanced into said recess, the outer surfaces of said pair of jaws and said opposed surfaces of said recess being configured to produce a camming action such that advancing said jaws into said recess urges the jaws towards one another to locate said conductor at least during the piercing of the conductor by the piercing means.
I have now found that -a conductor-locating means other than said pair of cooperating jaws may be employed in coupling devices of the above-mentioned kind.
Disclosure of the Invention
According to the present invention, an electrical coupling device for effecting electrical connection between an electrically-conducting member of the coupling device and the electrically-conducting material of an insulated electrical conductor, said coupling device comprising a base member, conductor-receiving means provided on the base member for the reception of said conductor, and a metallic, conductor-piercing means, forming at least part of said electrically-conducting member, for penetrating the electrically insulating material of said conductor in said receiving means to make contact with the electric- ally-conducting material of the conductor, is characterised in that said receiving means is in the form of a cradle having an internal space defined between a pair of spaced- apart confronting surfaces of the cradle between which, in use of the coupling device, said conductor is held, and in that said conductor-piercing means projects into said space between said confronting surfaces.
Said confronting surfaces of the cradle may be arranged to displace insulating material from the conductor during insertion of the conductor into the cradle so that, in the inserted position of the conductor, said confronting surfaces bear substantially directly on the conducting material of the insulated conductor. For example, said confronting surfaces may be provided with ribs or other projections which displace insulating material from local- ised regions of the conductor as it is inserted into the cradle. Preferably, the insulation-displacing rib(s) or projection(s) on one of said confronting surfaces is (or* are) opposite the insulation-displacing rib(s) or projections) on the other of said confronting surfaces, and said piercing means is located either in .the region or regions between opposed rib(s) or projection(s) of the two confronting surfaces or closely adjacent to said region or regions.
The metallic piercing means may form the electrically- conducting member with which it is desired to connect the insulated conductor in the coupling device. In thi case, the coupling device may serve to provide electrica connection between two insulated electrical conductors, both of which would be inserted into said cradle, on ' after the other, to be pierced by said piercing means, so that the latter provides the connection between the two conductors.
Alternatively, the piercing means may be joined to a further metallic member, for example a contact pin of an electric plug, to which it is desired to connect the conductor.
In a first embodiment of a coupling device in accord- ance: with the invention, said conductor-piercing means, as in the case of the coupling devices described in Spec- ification No. 1,559,789, may be mounted in a .recess in said base member, so that it extends generally in the direction of a pair of opposed sides of the recess but laterally spaced therefrom. In this case, said pair of opposed sides of the recess forms said cradle, and these sides of the recess may be provided with one or more ribs projecting from said sides and disposed substantially parallel to the conductor-piercing means. If, as in the case of the coupling devices ' described in Specification No. 1,559,789, said base member is made .of electrically- insulating plastics material, said ribs may be moulded integrally with the opposed sides of said recess. Alterna¬ tively, said ribs may be provided by strips of metallic material mounted in said opposed sides of the recess.
In this first embodiment of the coupling device in accordance with the invention, the recess in the base member may be formed in the same way as described in Spec¬ ification No. 1,559,789, or between a pair of spaced-apart pillars formed on, for example moulded integrally with, the base member. In another embodiment of a coupling device in accord¬ ance with the invention, said cradle may be made entirel of metallic material and may be mounted on a base of elec¬ trically-insulating material. For example, the cradle may be located in a recess in the base member or be simply secured to the base member.
An electrical coupling device in accordance with the invention may take the form of an electric plug, said base member then being made of electrically-insulating material and carrying at least one metallic contact pin to which said metallic conductor-piercing means is elec¬ trically connected. In one embodiment of such a plug, said cradle may .be provided by a pair of opposed walls of a recess formed in the base member. Alternatively, said cradle may be formed integrally with, or be physically secured to, said pin. Although such a plug may have a single contact pin or two contact pins, the main interest of this aspect of the invention lies in the field of 3- pin plugs, in particular 3-pin, 13 amp fused plugs. The plug may be of the rewirable kin'd, but it is at present considered that the kind of connection provided by a plug in accordance with this aspect of the invention would be more suitably effected in a factory-assembled plug of the non-rewi able kind.
Brief Description of the Drawing
The invention will now be described, by way of example, with reference to the accompanying drawing, in which
Figure 1 is a plan of part of a first embodiment of an electrical coupling device in accordance with the invention,
Figure 2 is a sectional view taken on the line II - II of Figure 1, Figure 3 is a view on an enlarged scale of a part of Figure 2,
Figures 4 and 5 are views similar to Figures 1 and 2, respectively, of part of a second embodiment of an electrical coupling device in accordance with the inven¬ tion, Figure 5 being a section taken on the line V - V of Figure 4,
Figures 6 and 7 are views similar to Figures 1 and 2, respectively, of part of a third embodiment of an elec- trical coupling device in accordance with the invention, Figure 7 being a section taken on the line VII - VII of Figure 6,
Figure 8 is a side view of the cradle of the coupling device of Figures 6 and 7,
Figure 9 is a perspective view of the cradle of a fourth embodiment of an electrical* coupling device in accordance with the invention,
Figure 10 is a sectional view of part of an electrical coupling device employing the cradle of Figure 9,
Figure 11 is a view similar to Figure 9 of part of the cradle of a fifth embodiment of an electrical coup¬ ling device in accordance with the invention, and
Figure 12 is a sectional side view of the cradle of Figure 11 showing its engagement with conductor piercing blades.
Best Modes of Carrying Out the Invention
The coupling device shown in Figures 1 to 3 comprises a block 1 of electrically-insulating material in which there is a recess 2 with opposed, parallel side walls - 5 -
3, 4. Two spaced-apart, parallel, metallic strips 5, 6, for example of brass, are secured in, and project from, the side wall 3 and two spaced-apart, parallel, metallic strips 7, 8 are secured in, and project from, the side wall 4. These strips 5-8 may be partially embedded in their associated side walls 3, 4, or they may be mounted in slots in these side walls. The plane of each of the strips 5-8 is disposed at right angles to its respective side wall 3 or 4, and the strips are disposed so that an edge of the strip 5 is opposite an edge of the strip 7 and an edge of the strip 5 is opposite an edge of the strip " 8. The strips 5-8 are wider towards the bottom 9 of the recess 2 than at the top of the latter, so that the gap 10 between confronting edges of opposed pairs of strips decreases in width in the direction towards the bottom 9.
Secured in, and projecting upwardly from, the bottom 9 of the recess 2 between and parallel to the side walls 3, 4 are two metallic blades 11, 12, the blade 11 being disposed in the middle of the gap 10 between the confront¬ ing edges of the strips 5.and 7 and the blade 12 being disposed in the middle of the gap 10 between the confront¬ ing edges of the strips 6 and 8.
The coupling device of Figures 1 to 3 is employed to provide an electrical connection between two insulated conductors 13 and 14. As shown in Figure 2, the first conductor 13 is pushed down Into the recess 2, between the pairs of strips 5 and 7 and 6 and 8, Into a position where it lies close to, and substantially parallel to, the bottom 9 of the recess, an aperture 15 in one end wall 16 of the recess allowing the conductor 13 to take up this position. As the conductor is pushed down Into the recess 2, the blades 11, 12 penetrate the conductor, and pass through the insulating sheath 17 (see Figure 3) and the conducting portion 18 of the conductor. At
OMPI the same time, the confronting edges of the strips 5 a
7 and the confronting edges of the strips 6 and 8 displac at least part of the insulating sheath 17 from the conduc tor, as shown for the pair of strips 6 and 8 in Figu 3. As a result, the confronting edges of the strips 5
8 bear on the conducting portion 18 of the conductor 1 either directly or through only a very thin residual laye of insulating material. The conducting portion 18 i therefore firmly, held between the confronting edges o the strips 5-8 and makes good electrical contact wit the blades 11 and 12.
The second conductor 14 is then pressed down int the' recess -2 in the same way until it rests on top o the conductor 13, as shown in Figures 2 and 3, the conduc tor 14 then occupying the position shown in chain line in Figure 1 where it passes out from the block 1 throug the aperture 15. Again, the confronting edges of th strips 5-8 displace at least part of the insulating sheat 19 of the conductor 14 (see Figure 3) so that the conduct ing portion 20 of the conductor is firmly held betwee the strips and makes good electrical contact with th blades 11 and 12.
When the two conductors 13 and 14 have been presse down into the recess 2 as described above, the two blades 11 and 12 provide effective electrical connections between the conducting portions of the two conductors. When the connection has been completed, a cover 21, shown in chain lines in Figure 2, may be secured to the block 1 over the open top of the recess 2. This cover may be removably mounted on the block 1 if the coupling device is intended to be of the rewirable type. If, however, the coupling device is intended to be of the non-rewirable type, the cover 21 may be permanently secured to the block 1, for example moulded onto the block. Whether the cover is removably or permanently mounted on the block 1, it may comprise a projection 21a which enters the recess 2 to prevent the conductors 13 and 14 from rising in the recess. In' the case of a cover 21 which is slid onto the base 1, for example as disclosed in British Patent Specification No. 833,222, the underside of the cover may be shaped so that it engages the conductor 14 and forces it down into the gaps 10 as the cover is slid into its position of securement on the base 1.
It will be appreciated that, by suitable shaping of the confronting edges of the strips 5-8, the coupling device of Figures 1 to 3 may be employed for connecting together conductors in a range of sizes.
Figures 4 and 5 show part of a coupling device in the form of an electric "plug for connecting an insulated conductor 13 to a pin 22 of the device- This coupling device is similar in many respects to the device shown in Figures 1 to 3, and like parts in the two devices have been designated with the same reference numerals. The device of Figures 4 and 5 again comprises a block 1 of electrically-insulating material, which in this case forms the base of the plug from which the pin 22 projects. In this case, the recess 2 of the block is formed between two pillars 23 moulded integrally with the block, these pillars having spaced-apart, confronting walls 3, 4 corres- ponding to the side walls 3, 4 of the recess 2 of Figures 1 and 2. Metallic strips 5-8 are fixed to, and project from the walls 3, 4, as in the case of the device of Figures 1 to 3, and blades 11 and 12 project upwardly from the bottom 9 of the recess 2 in the middle of the gaps 10 between confronting edges of the strips 5 and 7 and the strips 6 and 8. In this embodiment, however, the blades 11, 12 are secured to a plate 24 of metallic material which is joined to, or formed integrally with, the pin 22.
In the embodiment of Figures 4 and 5, the recess has been shown considerably shallower than the recess 2 of the device of Figures 1 and 2, and the tips of the blades 11 and 12 are close to the open top of the recess. In such cases, it is desirable to guide the conductor 13 as it is entered into the recess 2, to ensure that the blades 11, 1.2 pass centrally through the conductor 13. Such guidance may be provided by a jig 25, shown in chain lines in Figure 5, which is temporarily positioned over the recess 2. It will, of course, be appreciated that a shallower recess 2 may be employed in the embodiment of Figures 1 and 2, and that a deeper recess .2 may be employed in the embodiment of Figures 4 and 5.
The strips 5-8 in the embodiment of Figures '4 and 5 serve the same purpose as the corresponding strips in the device of Figures 1 to 3, i.e. they displace part of the insulating sheath of the conductor 13 as the latter is pressed down into the tapered gap 10 between confronting edges of the strips. By suitably shaping these confronting edges, the device can be arranged to accept conductors in a range of different sizes.
As is the case of the embodiment of Figures 1 to 3, a cover (not shown) may be removably or permanently fixed over the block 1 when the conductor 13 has been pressed into the recess 2.
In the embodiments of Figures 1 to 5, the strips 5-8 are all separate from one another. In modified forms of these embodiments, the strips 5 and 6 and the strips 7 and 8, or the strips 5 and 7 and the strips 6 and 8 may be combined in pairs which are partially embedded in, or otherwise secured to the walls 3, 4 of the recess 2. Again, all four of the strips 5-8 may be combined into a single unit which can be loosely mounted in the recess 2.' In these modified forms, the strip units may be formed integrally with the blades 11, 12, and in the
OMPI case of coupling devices with pins, the strip units, blade and pins may be integral with one another,
Figures 6 to 8 show- part of a coupling device i the form of an electric plug for connecting a conducto 13 to a pin 22 of the device. Again, this coupling device is similar in certain respects to the previously describe embodiments, and parts in the embodiment of Figures 6 to 8 which are substantially the same as in the previous embodiments have been designated with the same reference numerals as in Figures 1 to 5.
In the embodiments of Figures 1 to 5, the cradle which receives the conductor 13 (or conductors 13 and 14), which is formed by the side walls 3, 4 of the recess 2 and the strips 5-8, is fixed relative to the blades 11, 12. This is not the case in the embodiment of Figures 6 to 8, In which the conductor-receiving cradle, generally designated by the numeral 26, is removably housed in the recess 2 of the block 1.
The cradle 26 has three spaced-apart, parallel limbs 27, 28 and 29, joined together by webs 30 and 31, so that the cradle has approximately the shape of a figure "2" as viewed from above (see Figure 6). Each of the limbs 27-29 has a tapered gap 10 formed therein, as can be seen for the limb 28 in Figure 7, and the webs 30 and 31 have the shape shown in Figure 8. As in the case of the embodi¬ ment of Figures 4 and 5, the coupling device of Figures 6 to 8 has its conductor-piercing blades 11 and 12 project¬ ing upwardly in the recess 2 from a metallic plate 24 which is joined to, or formed integrally with, the pin 22. It will be noted, however, that in this embodiment, the blades 11, 12 are not located in the gaps 10 of the limbs 27-29, but the blade 11 is located between the limbs
27 and 28 and the blade 12 is located between the limbs
28 and 29. The device of Figures 6 to 8 is employed in the same way as the device of Figures 4 and 5 for connecting a conductor 13 to the pin 22. From Figure 6 it will be seen that the end wall 32 of the recess 2 is provided with a recess 33 to accommodate the free end of the conduc¬ tor 13.
As in the case of the previous embodiments, the block 1 may be provided with a -cover (not shown) over the open top of the recess 2.
In a modified form of the coupling device of Figures 6 to 8, the cradle 26 is formed integrally with, or joined to, the pin 22. In this case, it may not be necessary to locate the cradle 26 in a recess in the block 1.
Figures 9 and 10 show part of another coupling device, in the form of an electric plug, for connecting a conductor 13 to a pin 22 of the device. This coupling device is similar in certain respects to the embodiment described above with .reference to Figures 4 and 5, and parts in the embodiment of Figures 9 and 10 which are substantially the same as in the embodiment of Figures 4 and 5 have been designated, with the same reference numerals.
The device of Figures 9 and 10 again comprises a block 1 of electrically-insulating material which forms the base of the plug from which the pin 22 projects. A recess 2 is again formed in the block 1 between two spaced-apart pillars 23 forming an integrally moulded part of the block 1. The confronting walls 3, 4 of these pillars converge towards one another in the direction towards the bottom 9 of the recess. Conductor-piercing blades, similar to the blades 11, 12 in Figures 4 and 5, project upwardly from the bottom 9 of the recess 2, one of these blades, designated by the numeral 12, being shown in Figure 10. These blades are again secured to
OMPI a plate 24 of metallic material which is joined to, o formed integrally with, the pin 22.
A cradle generally designated by the numeral 35, is received in the recess 2. This cradle, shown in per spective in Figure 9, is made from metallic sheet material and is of generally U-shape with two limbs 36, 37 connecte by a web 38. The limbs 36 and 37 flare outwardly at thei free ends, and each of the limbs is provided with slits 39, disposed parallel to the web 38 and positioned approxi mately mid-way between the web 38 and the free ends of the limbs 36, 37. The web 38 is provided with a pair of spaced-apart slits 40, only one of which, can be seen in Figure 9. When the cradle 35 is placed in the recess 2, the blades 12 pass through the slits 40 and the blades locate the cradle in the longitudinal direction of the web 38. When the cradle is fully inserted into the recess 2, its web 38 is located in the transverse direction of the web at the corners between the bottom 9 of the recess 2 and the walls 3, 4 thereof.
When the conductor 13 is to be connected with the piercing blades 12, it is first placed in the position indicated by the chain line 13a in Figure 10. It is then forced down between the limbs 36, 37 and the latter are forced outwardly, by bending in the region of the slits 39, to the positions 36a, 37a, shown in chain lines in Figure 10. The cradle 35 is then accurately centred in the recess 2, so that, as the conductor is pressed down to the bottom of the cradle, the piercing blades 12 pass through the centre of the conductor. When the conductor 13 is fully Inserted into the cradle 35, the limbs 36, 37 reassert themselves and return to the positions shown in full lines in Figure 10. In the fully inserted position of the conductor 13, it is firmly held between the limbs
36, 37, -close to the web 38, and the conducting portion of the conductor makes good electrical contact with the
O piercing blades 12. Any subsequent deterioration of th plastics material of -the block 1 will not affect thi firm hold on the conductor 13.
As in the case of the previous embodiments, the bloc 5 1 may be provided with a cover (not shown) over the ope top of the recess 2.
Figures 11 and 12 show a modified form of the cradl of Figure 9, in which the internal confronting surface of the limbs 36, 37 of the cradle 35 are provided with Q ribs 41 which serve to displace insulating material fro the conductor 13 as it is pressed down into the cradle. In addition, each of the limbs 36', 37 is 'provided with an inwardly-projecting tongue 42, which may be stamped out of the material of the cradle. When a conductor is 5 pressed down into the cradle, the limbs 36, 37 at first flex outwardly to allow the conductor to pass the tongues 42. When, however, the conductor has been fully pressed into the cradle, the limbs 35, 36 re-assert themselves and return to the positions shown in full lines in Figure 10. The free ends of the tongues 42 then overlie the conductor and the latter cannot be removed from the cradle without damage being caused to the cradle, for example bending of the tongues 42 upwardly out of the way of the conductor.
Figure 12 also shows how the piercing blades 12 are provided with shoulders 43 under which the web 38 of the cradle engages when the cradle is placed in the recess 2, this positioning of the cradle being allowed by slight inward flexing of the blades 12 towards one another as they pass through the slits 40 followed by springing apart of the blades 12. It will then be impossible to remove the cradle 35 from the recess 2 without causing damage to the cradle and/or the blades 12. It is a requirement in some countries that non-rewirable coupling devices should be made in such a manner that disconnection of
fUK_£ the conductor from the coupling device cannot be achieved without permanent damage being caused to the coupling device. The above described tongues 42 and shoulders 43 are examples of two ways of satisfying this requirement.
Although the embodiments described above with refer¬ ence to Figures 4 to 12 have a single pin 22, it will be appreciated that the invention includes coupling devices in the form of electric plugs comprising more than one pin and multi-pin fused plugs. In such plugs, each insu- lated condutor would be connected to its respective pin (or fuse clip) in the same way as the conductor 13.

Claims

1. An electrical coupling device for effecting elec¬ trical connection between an electrically-conducting member of the coupling device and the electrically-conducting material (18, 20) of an insulated electrical conductor 5 (13, 14), said coupling device comprising a base member (1), conductor-receiving means (2; 26; 35) on the base member for the reception of said conductor, and a metallic, conductor-piercing means (11, 12), forming at least part of said electrically-conducting member, for penetrating 10 the. electrically insulating material (17, 19) of said conductor in said receiving means (2; 26; 35) to make contact with the electrically-conducting material (18, 20) of the conductor, characterised in that said receiving means (2; 26; 35) is in the form of a cradle having an 15 internal space (10) defined between a pair of spaced-apart confronting surfaces (3, 4; 30, 31; 36, 37) of the cradle between which, in use of the coupling device, said conduc¬ tor is held, and in .that said conductor-piercing means (11, 12) projects into said space (10) between said 20 confronting surfaces (3, 4; 30, 31; 36, 37).
2. An electrical coupling device according to claim
1, characterised in that said cradle (2) comprises means (5-8) for displacing electrically-insulating material (17, 19) from said conductor (13, 14) during insertion
25 of the conductor into the cradle.
3. An electrical coupling device according to claim
2, characterised in that at least one of said confronting surfaces (3, 4) of said cradle (2) is provided with at least one rib or other projection (5-8) which displaces
'30 electrically-insulating material from a localised region of the conductor as it is inserted into the cradle.
4. An electrical coupling device according to claim
3, characterised in that each of said confronting surfaces (3, 4) of the cradle (2) is provided with at least one of said ribs or projections, the or each rib or projectio (5, 6) on one of said confronting surfaces (3) being oppo site a respective rib or projection (7, 8) on the othe of said confronting surfaces (4).
5. An electrical coupling device according to clai 4, characterised in that said conductor-piercing mean (11, 12) is located between opposed ribs or projection (5, 7 ; 6 , 8) on the two confronting surfaces (3, 4) o the cradle.
. 6. An electrical coupling device according to an of the preceding claims, characterised in that said elec trically-conducting member comprises a metallic pin (22) mounted on said base member (1) and electrically connected to said conductor-piercing means (11, 12).
7. An electrical coupling device according to claim 6,' wherein said pin (22) Is connected' either directly or via a fuse to said conductor-piercing means (11, 12).
8. An electrical coupling device according to claim 6, characterised in that said pin (22) is formed integrally with said conductor-piercing means (11, 12).
9. An electrical coupling device- according to any of the preceding claims, characterised in that said cradle is formed as a recess (2) in said base member (1).
10. An electrical coupling device according to claim 4 or 5, or any of claims 6 to 8 when dependent on claim
4 or 5, characterised in that said cradle is formed as a recess (2) In said base member (1), in that said base member is made of electrically-insulating plastics mater¬ ial, and in that said projections (5-8) are moulded inte- grally with said confronting surfaces (3, 4) of the cradle.
11. An electrical coupling device according to claim 4 or 5, or any of claims 6 to 8 when dependent on clai 4 or 5, characterised in that said cradle is formed a a recess (2) in said base member (1), in that said bas member is made of electrically-insulating plastics material, and in that said projections are provided by strips o metallic material' (5-8) mounted in said confronting surface (3, 4) of the cradle.
12. An electrical coupling device according to clai 9, characterised in that said recess (2) is a hole in the base member (1).
13. An electrical coupling device according to claim 9, characterised in that said recess (2) is formed between two spaced-apart pillars (23) formed on the base member (1).
14. An electrical coupling device according to any of claims 1 to 9, characterised in that said base member (1) is made of electrically-insulating material and said cradle (26; 35) is made entirely of metallic material.
" 15. An electrical coupling device according to claim 14, characterised in that said cradle (26; 35) is located in a recess in said base member (1).
16. An electrical coupling device according to claim 14 or 15, characterised in that said cradle (35) is a gener- ally U-shaped member comprising a pair of spaced-apart limbs (36, 37) connected by a web (38), the inwardly-facing surfaces of said limbs (36, 37) providing said confronting surfaces of the cradle.
17. An electrical coupling device according to claim 15, characterised in that said cradle (35) comprises means
(42) for preventing removal of said conductor (13, 14) from said space.
18. An electrical coupling device according to any of claims 15 to 17, characterised fay Inter-engaging means (43) between said cradle (35) and said conductor-piercing means (11, 12) to prevent removal of said cradle from its location in said recess.
OMPI
PCT/GB1982/000027 1982-02-02 1982-02-02 Electrical coupling device Ceased WO1983002688A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP82900374A EP0100309A1 (en) 1982-02-02 1982-02-02 Electrical coupling device
PCT/GB1982/000027 WO1983002688A1 (en) 1982-02-02 1982-02-02 Electrical coupling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/GB1982/000027 WO1983002688A1 (en) 1982-02-02 1982-02-02 Electrical coupling device

Publications (1)

Publication Number Publication Date
WO1983002688A1 true WO1983002688A1 (en) 1983-08-04

Family

ID=10527401

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB1982/000027 Ceased WO1983002688A1 (en) 1982-02-02 1982-02-02 Electrical coupling device

Country Status (2)

Country Link
EP (1) EP0100309A1 (en)
WO (1) WO1983002688A1 (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB720254A (en) * 1952-01-03 1954-12-15 Xaver Schuler Electric plug
US2964727A (en) * 1957-08-05 1960-12-13 Edward S Hebeler Cable connections
US3177458A (en) * 1962-09-24 1965-04-06 Stephen N Buchanan Connector system and method of making wire connections
US3320385A (en) * 1965-07-28 1967-05-16 U S Servicator Corp Electrical connector for tapping power from an insulation covered conductor
US3902154A (en) * 1974-02-19 1975-08-26 Trw Inc Strain relief
DE2507130B1 (en) * 1974-12-03 1976-04-08 Hans Amacher Electrical connection in a socket or junction box
GB2077049A (en) * 1980-06-03 1981-12-09 Hayes Derek Electric plug
GB2080638A (en) * 1980-07-16 1982-02-03 Hayes Derek Electrical coupling device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB720254A (en) * 1952-01-03 1954-12-15 Xaver Schuler Electric plug
US2964727A (en) * 1957-08-05 1960-12-13 Edward S Hebeler Cable connections
US3177458A (en) * 1962-09-24 1965-04-06 Stephen N Buchanan Connector system and method of making wire connections
US3320385A (en) * 1965-07-28 1967-05-16 U S Servicator Corp Electrical connector for tapping power from an insulation covered conductor
US3902154A (en) * 1974-02-19 1975-08-26 Trw Inc Strain relief
DE2507130B1 (en) * 1974-12-03 1976-04-08 Hans Amacher Electrical connection in a socket or junction box
GB2077049A (en) * 1980-06-03 1981-12-09 Hayes Derek Electric plug
GB2080638A (en) * 1980-07-16 1982-02-03 Hayes Derek Electrical coupling device

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