WO1987005885A1

WO1987005885A1 - Plant package

Info

Publication number: WO1987005885A1
Application number: PCT/GB1987/000218
Authority: WO
Inventors: Alan Condon Cassells
Original assignee: Research Corp Ltd; Research Corp
Current assignee: Research Corp Ltd; Research Corp
Priority date: 1986-04-02
Filing date: 1987-04-01
Publication date: 1987-10-08
Anticipated expiration: 1988-10-02
Also published as: DK633887D0; FI884494A7; JPH01502421A; FI884494A0; EP0302071A1; ATE66661T1; DE3772571D1; EP0302071B1; IE860857L; AU7209487A; DK633887A; US5054234A; AU596170B2; CA1302088C; FI884494L

Abstract

A package (1) for the production and/or storage of plants, comprising a sealed container (2) for the plants in which at least a portion of the container is a membrane assembly of at least two selectively permeable membrane layers, an innermost membrane (5) having relatively high permeability to both gases and water vapour and an outermost membrane (6) having relatively high permeability to gases but being substantially impermeable to water vapour, said outer membrane layer (6) being strippable from the package leaving the innermost membrane (5) intact.

Description

PLANT PACKAGE

The invention relates to a package particularly for plant source material, a pack of plant source material, a method of producing a pack of plant source material and a method of growing plants using the package.

Commonly available plant source materials are mature plants, seeds for sowing by a purchaser in a growing medium of the purchaser's own choice and pre-sown seeds which having been supplied in a container of dry growing medium such as peat-based compost or vermiculite, in which seeds are pre-sown and germination is triggered by the addition of water- by the purchaser. Unskilled growers, as a generalisation, have difficulty in achieving germination of seeds and nurturing the seedlings into maturity. Thus, in season, growing plantlets of flowers and vegetables are usually marketed by nurserymen for transplantation by the purchaser.

Although packaging systems for marketing plantlets have been subject to some improvement over recent years the main unresolved problem is the achievement of an acceptable shelf life for the growing plantlets. Growth of seedlings in open trays, the usual method employed by nurserymen, is largely uncontrolled and shelf life is determined by the rate of growth. While in the care of the skilled nurseryman, the growing rate can be accelerated or retarded to some extent to meet market demand but once the trays of plantlets have been committed to the marketplace in shops and supermarkets that degree of professional care in not usually available.

Many factors affect the shelf life of growing plantlets, for example, illumination conditions and the availability of the correct amounts of water. Enclosing the plantlets in transparent bags of plastics material will prevent moisture loss thus preventing drying out but this practice has the distinct disadvantage of trapping within the bag various gases evolved by the metabolic processes of the plants. These gaseous metabolites may induce or aggravate deterioration of the plants. Also, photosynthesis by the plants requires access to atmospheric oxygen and this necessary free access to ambient atmoshere may be restricted by the moisture-proof barrier presented by common plastics materials. A further detrimental effect of the barrier materials used arises when the purchaser transplants the plantlets to their growing stations. Plants which are grown in a moisture laden environment such as exists within such moisture-proof containers, tend to be soft and are liable to be unable to resist the shock of planting out in the open garden atmosphere because of poorly developed cuticles.

An object of the present invention is to provide an improved packaging system for plantlets. According to the present invention there is provided a package for the production and/or storage of plants, comprising a sealed container for the plants in which at least a portion of the container is a membrane having low moisture vapour transmission rate enabling slow release of moisture from the container and high permeablility to gases enabling escape of gaseous plant metabolites and ingress of atmospheric oxygen.

Further the present invention also provides a package for the production and/or storage of plants, comprising a sealed container for the plants in which at least a portion of the container is a membrane aasembly of at least two selectively permeable membrane layers, an innermost membrane having relatively high permeability to both gases and water vapour and an outermost membrane having relatively high permeablity to gases but being substantially impermeable to water vapour, said outer membrane layer being strippable from the package leaving the innermost membrane intact.

Preferably the package includes a tray having a peripheral outwardly extending flange the inner membrane being sealed to the flange and the outermost membrane is located atop the innermost membrane , the outer membrane being releasable from the package, leaving the inner membrane and its seal with the tray intact.

Preferably the inner membrane is of plastics film material and is heat sealed to the flange of the tray.

As an alternative to heat sealing, adhesives may be used to adhere the inner membrane to the container. The outer and inner membranes may also be affixed by adhesives or the outer membrane may be wrapped around the whole container. The inner membrane may, for example, be a film of low density polyethylene (LDPE) or 35u Acetate membrane.

It is preferred that the inner membrane has a MVTR of greater than 100 and the outer membrane less than 100 grams per square metre per day.

Another aspect of the invention provides a pack of plant source material comprising a container according to the invention and a plant source material. The plant source material may comprise propagules which are placed on a culture medium provided in the base portion of the container. Alternatively the plant source material may comprise plant seeds which are sown in a plant growth medium provided in the base portion of the container.

In a preferred embodiment of the invention the base portion of the container is of rigid or semi-rigid plastics material which, preferably, is translucent.

The invention also provides a method of growing plants from a plant source material comprising the steps of placing the plant source in a growing medium in an open-top container, covering the top of the container with an inner and an outer membrane, propagating or germinating the plant source material to form a plantlet and removing the outer membrane to acclimatise the plantlet.

The invention will be more clearly understood from the following description thereof, given by way of example only, with reference to the accompanying drawings in which:-

Fig.l is a diagrammatic side, partially exploded view of a container for plant source material according to the invention in a propagation and seed germination mode, and

Fig. 2 is a side view of the container Fig. 1 in a plant weaning mode.

Referring to the drawings there is illustrated a container indicated generally by the reference numeral 1 for a plant source material. The container 1 comprises a base portion 2 which in this case if of generally rectangular shape having a peripherally outwardly extending flanged rim 3, The base portion 2 is typically of rigid or semi-rigid transparent plastics material such as polyethylene or polypropylene.

A cover for the base portion 2 is provided by an inner membrane 5 and an outer membrane 6 which are both of transparent plastics film material. The inner membrane 5 is typically heat sealed to the flange rim 3 of the base 2 and the outer membrane 6 is heat sealed to the inner membrane 5 and the rim 3. It will be noted that the outer membrane 6 includes a tab portion 7 which allows the outer membrane 6 to be peeled off the inner membrane 5 without rupturing or damaging the inner membrane.

The inner and outer membranes have different permeabilities, the inner membrane having relatively high permeability to water vapour, oxygen, carbon dioxide, ethylene and/or ethane with respect to the permeability of the outer membrane. The membranes may be selected from generally available membranes.

This invention requires selection of the membrane closure materials in accordance with their water and gas permeabilities. In order to demonstrate that the growth of seedlings is improved by the membrane arrangement of the present invention, seeds were grown in packs which were closed by a variety of membrane materials and growth rate of the seedlings was monitored by measurement of the average number of nodes per stem, the shoot length, the stem diameter and the dry weight. These measures were correlated with the permeability of each membrane to water vapour, oxygen, carbon dioxide, ethane, and ethylene.

It will be appreciated that the membrane should have high optical transparency (%T) and should not restrict unduly those wavelengths of light necessary for plant growth. The optical transmission was also noted for each membrane. The higher the transmission the lower will be the demand on artificial illumination during production and hence lower production costs.

Table I below summarises the data established for a variety of membrane materials.

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TABLE I

GASEOUS PERMEABILITY

CODE IDENTITY MVTR °2 co₂ %T

^C2^H4 ^C2^H6

B 345 PS 450 7 164 21 49 40

E Propafilm C34 50 9 199 33 0 -

J Melinex 813 40 90 270 0 16 50

K 35u LDPE 13 5000 30000+ 20000+ 19000 80+

L 250u PS 20 250 850 140 29 80+

P Cellulose 1 10 740 0 0 70+

T 25u LDPE 15 7500 20000+ 13800 9800 80

V 23u Polyester 20 50 (150) - 2500 50+ w 35u Acetate 750 4000 16000+ 886 328 80+

X 30u cast Nylon 200 100 90 0 0 80

LA PVC 140 30000 140000 50000 90000+ 90

TABLE I (continued )

CODE LENGTH NODES STEM DIAM DRY WEIGHT

B 5.74 11.54 0.092 7.69 ε 8.79 6.22 0.105 5.77

3.52 7.48 0.104 7.13

K 3.14 7.61 0.095 7.62

L 3.49 8.42 0.092 7.74

P 3.63 7.71 0.114 7.09

T 3.78 9.69 0.087 6.90

V 4.51 7.35 0.077 7.32 w 6.82 10.41 0.095 11.28

X 4.01 9.46 0.084 7.37

LA 12.96 11.21 0.087 6.07

SUBSTITUTE SHEET In Table I:

MVTR= moisture vapour transmission rate in g/m²/24 hours at 30°C

Transmission rates for oxygen, carbon dioxide, ethane, and ethylene are given in cm 3/m2/24 hours.

The names Propafilm and Melinex are Trade Marks.

From the data given in Table I, it is possible to correlate the growing characteristics of the plants to the membrane transport characteristics enabling selection of membranes appropriate for the outer or inner leaf of a double membrane package of this invention.

Table II below shows particularly desirable membrane pair combinations selected on the basis of the data given in Table I.

TABLE II

Outer Inner Membrane Membrane B W X LA

K K/B K/W K/X K/LA T T/B T/W T/X T/LA V V/B V/W V/X V/LA LA LA/B LA/W LA/X LA/LA

Micro Propagation

In this case a culture medium is introduced into the base portion 2 of the container and propagules are placed on the culture medium under aseptic conditions. An inner membrane 5 selected from those materialslisted in Table I is then heat sealed to the rim 3 of the container. An outer membrane 6, for example, an LDPE or 35ju AC membrane is then heat sealed to the inner membrane 5 and the rim 3.

In this case the propagation of the propagules is controlled by the permeability of the outer membrane which has relatively low permeability to water vapour. The propagation phase will typically take place during shipment and storage of the container and after a period of time the outer membrane is removed and further growth/acclimatisation of the plants is controlled by the permeability of the inner membrane which has high permeability to water vapour. The shelf life of the packaged plants is several weeks longer than~=that achievable with conventional distribution methods.

After a period of one week or longer as appropriate, depending on the species of plant and the membrane materials used, the inner membrane is removed and the plants are transferred to soil. While the growth of the plants is under the control of the permeability of the inner membrane water or nutrients may be added aseptically or otherwise to prolong the growth of the plant and assist in acclimatisation.

During the propagation phase water vapour is retained in the container by the outer membrane and there is a low permeability for outside gases so that sterility may be maintained. Further, the exchange of harmful gases, such as ethylene may be closely controlled. Further, exchange of carbon dioxide and oxygen may be controlled. In this form the container is typically used for storage, transportation or shop display. When the purchaser removes the outer membrane, water loss from the container occurs reducing the humidity in the container which facilitates hardening of the plants without loss of sterility.

It has been found that with the containers according to the invention there is a high success rate with plants grown in the container and then transferred to the soil. In known arrangements in which micro plants are transferred from conventional containers to soil, there are significant losses.

SEED

In this case the base portion of the container is filled with a growing medium such as compost or peat which may be sterilised or unsterilised as appropriate to the species of plant. The plant seed which may or may not be sterilised is then sown under normal or under aseptic conditions in the substrate. The container is then heat sealed with selected membranes and the seedlings are marketed in this form. When the seedlings have reached a desired size, the outer membrane is peeled off and evaporation acclimatisation is allowed to proceed through the uncovered inner membrane. Again, water or nutrients may be added aseptically or otherwise to the container during this period to prolong growth and acclimatisation.

The plantlets are then transplanted to growing stations in the open soil as appropriate.

When used in this way the container according to the invention overcomes a major problem in distributing seedlings or young plants which hitherto have required special costly storage, transportation and display facilities to prevent desiccation. Hitherto display of such seedlings and young plants in low humidity environments such as supermarkets have been precluded because of high losses which are generally encountered. By using the container according to the invention, the humidity and gaseous exchange in general may be closely controlled.

It will be appreciated that while the invention has been described with reference to a container having two membranes, in some cases it may be preferable to use more than two membranes to provide a controlled growth acclimatisation environment. It will further be appreciated that the thickness of the membranes will be selected to achieve a desired environment.

It will also be appreciated that while the invention has been described with reference to propagation from propagules and seeds the containers according to the invention may also be used for example, in the transportation of cuttings and/or cut flowers to achieve a controlled environment.

Claims

1. A package for the production and/or storage of plants, comprising a sealed container for the plants in which at least a portion of the container is a membrane having low moisture vapour transmission rate enabling slow release of moisture from the container and high permeablility to gases enabling escape of gaseous plant metabolites and ingress of atmospheric oxygen.

2. A package for the production and/or storage of plants, comprising a sealed container for the plants in which at least a portion of the container is a membrane assembly of at least two selectively permeable membrane layers, an innermost membrane having relatively high permeability to both gases and water vapour and an outermost membrane having relatively high permeablity to gases but being substantially impermeable to water vapour, said outer membrane layer being strippable from the package leaving the innermost membrane intact.

3. A package as claimed in claim 2, including a tray having a peripheral outwardly extending flange the inner membrane being sealed to the flange and the outermost membrane is located atop the innermost membrane, the outer membrane being releasable from the package, leaving the inner membrane and its seal with the tray intact.

4. A package as claimed in claim 3, in which the inner membrane is of plastics film material and is heat sealed to the flange of the tray.

5. A package as claimed in claim 3, in which the inner membrane is sealed to the tray by an adhesive.

6. A package as claimed in claim 3 or 4 or 5, in which the outer membrane is sealed to the inner membrane by an adhesive.

7. A package as claimed in claim 3 or 4 or 5, in which the outer membrane is wrapped around the package.

8. A package as claimed in any preceding claim in which the inner and outer membranes have moisture vapour transmission rates of greater than 100 and of less than 100 grams per square metre per day respectively.

9. A method of producing packaged plant material comprising providing a moist growing medium in an open-topped container, planting plant source material in the medium, enclosing the container with a membrane assembly including an innermost membrane having relatively high permeability to both gases and /00

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water vapour and an outermost membrane having relatively high per eablity to gases but being substantially impermeable to water vapour, said outer membrane layer being strippable from the package leaving the innermost membrane intact and culturing the source material to form plantlets.

10. A method as claimed in claim 9, in which the plant source material is an ungerminated seed and germination occurs within the closed container.

11. A method as claimed in claim 9, in which the plant source material is a propagule.

12. A method of growing plants comprising providing a moist growing medium in an open-topped container, planting plant source material in the medium, enclosing the container with a membrane assembly including an innermost membrane having relatively high permeability to both gases and water vapour and an outermost membrane having relatively high permeablity to gases but being substantially impermeable to water vapour, said outer membrane layer being strippable from the package leaving the innermost membrane intact, culturing the source material to form plantlets, stripping the outer membrane from the pack without disruption of the inner membrane, allowing the plants to grow in the container for a period of time and thereafter transplanting the plants to growing stations in open ambient atmosphere.