WO1988001994A1 - Lubricants comprising novel cyclopentanes, cyclopentadienes, cyclopentenes, and mixtures thereof and methods of manufacture - Google Patents

Lubricants comprising novel cyclopentanes, cyclopentadienes, cyclopentenes, and mixtures thereof and methods of manufacture Download PDF

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WO1988001994A1
WO1988001994A1 PCT/US1987/002352 US8702352W WO8801994A1 WO 1988001994 A1 WO1988001994 A1 WO 1988001994A1 US 8702352 W US8702352 W US 8702352W WO 8801994 A1 WO8801994 A1 WO 8801994A1
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cyclopentadiene
octyl
decyl
cyclopentane
cyclopentene
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Clifford G. Venier
Edward W. Casserly
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Pennzoil Quaker State Co
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Pennzoil Products Co
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Priority to AT87906700T priority patent/ATE69790T1/en
Priority to JP62506106A priority patent/JPH082803B2/en
Publication of WO1988001994A1 publication Critical patent/WO1988001994A1/en
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C13/00Cyclic hydrocarbons containing rings other than, or in addition to, six-membered aromatic rings
    • C07C13/02Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof
    • C07C13/08Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with a five-membered ring
    • C07C13/12Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with a five-membered ring with a cyclopentene ring
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C13/00Cyclic hydrocarbons containing rings other than, or in addition to, six-membered aromatic rings
    • C07C13/02Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof
    • C07C13/08Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with a five-membered ring
    • C07C13/10Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with a five-membered ring with a cyclopentane ring
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C13/00Cyclic hydrocarbons containing rings other than, or in addition to, six-membered aromatic rings
    • C07C13/02Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof
    • C07C13/08Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with a five-membered ring
    • C07C13/15Monocyclic hydrocarbons or acyclic hydrocarbon derivatives thereof with a five-membered ring with a cyclopentadiene ring
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/86Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation between a hydrocarbon and a non-hydrocarbon
    • C07C2/861Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation between a hydrocarbon and a non-hydrocarbon the non-hydrocarbon contains only halogen as hetero-atoms
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/86Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation between a hydrocarbon and a non-hydrocarbon
    • C07C2/862Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation between a hydrocarbon and a non-hydrocarbon the non-hydrocarbon contains only oxygen as hetero-atoms
    • C07C2/864Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation between a hydrocarbon and a non-hydrocarbon the non-hydrocarbon contains only oxygen as hetero-atoms the non-hydrocarbon is an alcohol
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/02Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation
    • C07C5/03Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation of non-aromatic carbon-to-carbon double bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/02Well-defined hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/06Systems containing only non-condensed rings with a five-membered ring
    • C07C2601/08Systems containing only non-condensed rings with a five-membered ring the ring being saturated
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/06Systems containing only non-condensed rings with a five-membered ring
    • C07C2601/10Systems containing only non-condensed rings with a five-membered ring the ring being unsaturated
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/0206Well-defined aliphatic compounds used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/022Well-defined aliphatic compounds saturated
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/02Well-defined aliphatic compounds
    • C10M2203/024Well-defined aliphatic compounds unsaturated
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/04Well-defined cycloaliphatic compounds

Definitions

  • This invention relates to novel hydrocarbyl- substituted cyclopentanes, hydrocarbyl-substituted cyclopentadienes, hydrocarbyl-substituted cyclopentenes, and mixtures thereof, and their use as lubricating compositions, and more particularly, this invention relates to novel hydrocarbyl cyclopentanes, hydrocarbyl cyclopentadienes, hydrocarbyl cyclopentenes, and mixtures thereof, novel methods for formation of the cyclopentadienes and their conversion to the cyclopentenes and cyclopentanes, and use of the cyclopentanes, cyclopentadienes, cyclopentenes and mixtures thereof as lubricating compositions.
  • Cyclopentadiene, cyclopentene and cyclopentane and alkylated derivatives thereof are known in the art. Further, methods are known for preparation of alkylated cyclopentadienes and conversion of these materials to cyclopentenes and cyclopentanes. There is substantial interest in cyclopentadienes, cyclopentenes, and cyclopentanes since cyclopentadiene is characterized by the unique property of being the most acidic aliphatic hydrocarbon known, having a pKa of 18, and also because its reactions as a Diels-Alder diene are extremely facile.
  • cyclopentadiene Because of the aromaticity of the cyclopentadiene anion (c-C 5 H 5 - ), cyclopentadiene is easily the most acidic of the simple hydrocarbons and in fact is comparable in acidity to alcohols. This means that substantial amounts of the anion can be generated with alkoxides and even concentrated solutions of hydroxide. Since it is uniquely stable, it can participate in the carbanion reactions of alkylation, acylation, carboxylation and the like.
  • U. S. Patent 3,255,267 to Fritz et al discloses the alkylation of cyclopentadiene and monoalkyl- cyclopentadiene with a single primary or secondary alcohol in the presence of a highly alkaline catalyst, including the disclosure of trialkylated and tetralkylated products.
  • Fritz et al do not appear to contemplate using mixed alcohols for alkylation and the alkylcyclopentadiene products disclosed cannot have more than two different alkyl groups, a single substituent derived from starting cyclopentadiene and the rest derived from the alcohol.
  • the cyclopentadienes described by Fritz et al contain primary hy ⁇ rocarbon substituents of up to 11 carbon atoms and secondary hydrocarbons of structure R c R d CH, where R c is selected from "hydrocarbon radicals free of aliphatic unsaturation, including alkyl and aryl radicals, said radicals having from 1 to 10 carbon atoms;" and R d is "a hydrocarbon radical free of aliphatic unsaturation, including alkyl and aryl radicals, said radicals having from 1 to 10 carbon atoms,".
  • n is an integer having a value of
  • Fritz et al teach compositions in which no more than two different kinds of hydrocarbyl groups may be present, and in which no more than one hydrocarbyl group may occur more than once.
  • the products which can be produced by Fritz et al are controlled by this disclosed alkylation reaction which uses only a single alcohol.
  • Fritz et al teach that "Ethanol is by far the preferred primary alcohol since the yields obtained with this alcohol are much in excess of the yields obtained when employing other primary alcohols.”
  • Fritz et al present two examples of alkylation with primary alcohols with the following yields based on cyclopentadiene:
  • Example 26 2-Ethylbutanol plus cyclopentadiene - 1.6% yield.
  • U. S. Patent 3,560,583 discloses cyclopentadiene compounds containing up to five substituents, which substituents can be independently hydrogen, alkyl , aryl or aralkyl. These compounds are prepared by reaction of a cyclopentadiene compound with benzyl halide or allyl halide, an alkali metal hydroxide and a quaternary ammonium salt catalyst.
  • Polish patent 55,535 to Makosza, 1968 discloses indene compounds which contain alkyl substituents on the cyclopentadiene portion of the molecule. However, the working examples indicate that only a single alkyl group or two allyl groups are present.
  • U. S. Patent 3,931,334 discloses lubricant compositions which comprise substituted indans, the indan molecule being substituted by methyl and styryl. In a thesis by Stephen S. Hirsch, University of
  • Polish patent 55,571 to Makosza discloses cyclopentadienes and processes for preparation of monosubstituted cyclopentadienes by the use of phase- transfer alkylation. The patent is limited to monosubstituted compounds with short chain alkyl groups.
  • alkyl cyclopentadienes and alkylated derivatives thereof are prepared by the vapor phase reaction of a cyclopentadiene derivative and an aliphatic lower alcohol in the presence of a basic catalyst. These cyclopentadienes and alkylated products are disclosed as being additives for synthetic rubbers, starting materials for resins and/or industrial chemicals.
  • Lubrication Vol. 1, p. 201-219 (1985), there is disclosure of hydrocarbons which may be used in lubricant compositions. Specifically mentioned in this publication are cycloalkanes and in particular monoalkyl substituted cyclopentanes. This publication is a comparison of various hydrocarbon structures including normal alkanes, alkanes branched by one or more alkyl chains or by a ring, cycloalkanes and aromatics as base stocks for lubricants. In a publication by Rong et al, Acta Chemica
  • U. S. Patents 3,004,384, 3,356,704, 3,358,008, 3,388,180, 3,391,209, 3,414,626, and 3,419,622 disclose polysubstituted cyclopentadienes and cyclopentanes but wherein the substituent is a short chain alkyl group or allyl group.
  • U. S. Patents 3,751,500 and 3,636,176 disclose indene compounds which can contain short chain alkyl substituents which are useful as perfume compositions.
  • a further object of the invention is to provide novel and useful cyclopentanes which are poly- hydrocarbyl substituted and which are prepared from the corresponding hydrocarbyl substituted cyclopentadienes.
  • a still further object of the present invention is to provide lubricating compositions which contain hydrocarbyl-cyclopentanes as a lubricating component.
  • novel intermediate compositions of matter which comprise hydrocarbyl- substituted cyclopentadienes and hydrocarbyl- substituted cyclopentenes, the cyclopentadienes and cyclopentenes also being useful as lubricating compositions.
  • lubricating compositions which comprise novel poly-hydrocarbyl substituted cyclopentadienes and poly- hydrocarbyl substituted cyclopentenes.
  • lubricating compositions comprising mixtures of hydrocarbyl cyclopentanes, hydrocarbyl cyclopentenes, and/or hydrocarbyl substituted cyclopentadienes, optionally in admixture with a natural lubricant such as mineral oil or other synthetic lubricants as base fluids.
  • a class of lubricating compositions which comprise one or more hydrocarbyl-substituted cyclopentanes.
  • These hydrocarbyl-substituted cyclopentanes include the individual compounds and mixtures of the hydrocarbyl- substituted cyclopentane compounds.
  • the compounds are of the following general formula:
  • each R 1 is individually and independently selected from alkyl groups of 1 to 4 carbons
  • each R 2 is individually and independently selected from hydrocarbyl groups containing about 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms
  • z is 0, 1, 2 or 3
  • x is an integer ranging from 1 to 6, preferably 2 to 6, more preferably 3 to 6, and x+z cannot be greater than 6.
  • Preferred compounds within this group are those wherein each R 2 is individually and independently selected from alkyl groups having about 8 to 24 carbon atoms, x is an integer of about 2 to 6, and more preferably is an integer ranging from 3 to 6, and the total number of carbon atoms in the R 2 groups should preferably not exceed about 80.
  • novel cyclopentane compositions which are useful as lubricating compositions and which are of the following general formula:
  • each R 1 is individually and independently selected from alkyl groups of 1 to 4 carbons
  • each R 2 is individually and independently selected from hydrocarbyl groups having about 4 to 36 carbon atoms, preferably straight or branch chained alkyl groups
  • z is 0, 1, 2 or 3
  • y is an integer ranging from 2 to 6, preferably 3 to 6, provided that when at least 2 of the R 2 substituents contain alkyl groups of from 4 to 10 carbon atoms, then y must be an integer of at least 3 , y+z cannot be greater than 6.
  • the total number of carbon atoms in the R 2 groups should preferably not exceed about 80.
  • each R 1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms
  • each R 2 is individually and independently selected from hydrocarbyl groups, preferably straight or branch chained alkyl or alkenyl groups of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms
  • z is 0, 1, 2 or 3
  • y is an integer of from 2 to 6, preferably 3 or 4 to 6, and y+z cannot be greater than 6, provided that when up to four of the R 2 groups contain from 4 to 11 carbon atoms, then y must be an integer of at least 5.
  • the total number of carbon atoms in the R 2 groups should preferably not exceed about 80.
  • novel intermediate compounds are also included in a group of novel lubricating compositions.
  • polyhydrocarbyl substituted cyclopentadienes of the following formula are useful as lubricating compositions:
  • each R 1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms
  • each R 2 is individually and independently selected from hydrocarbyl groups containing about 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms
  • z is 0, 1, 2 or 3
  • x is an integer ranging from about 1 to 6, preferably 2 to 6, more preferably 3 or 4 to 6, and x+z cannot be greater than 6.
  • Preferred compounds within this group are those wherein each R 2 is individually and independently selected from alkyl or alkenyl groups having about 8 to 24 carbon atoms and x is an integer of about 2 to 5, and the total number of carbon atoms in the R 2 groups should preferably not exceed about 80.
  • the cyclopentadienes of this formula may also be used as intermediates for hydrogenation to the cyclopentene and cyclopentane lubricants of the invention.
  • lubricating compositions which are partially synthetic lubricants and partially natural lubricants.
  • These lubricating compositions comprise the hydrocarbyl substituted cyclopentanes, or the hydrocarbyl substituted cyclopentadienes, or the hydrocarbyl substituted cyclopentenes, or any mixture thereof, in any proportions with a natural lubricant base such as mineral oil.
  • a natural lubricant base such as mineral oil.
  • mixtures of any or all of the synthetic lubricants of the present invention alone or in admixture with other synthetic lubricants, or with natural lubricants.
  • cyclopentadiene or substituted cyclopentadiene is reacted with a molar excess of a primary or secondary alcohol or mixture of such alcohols of the formula R 2 OH wherein R 2 is as described above in the presence of a basic catalyst at elevated temperatures, and with removal of water as it is formed, and recovering the product.
  • Figure 1 is the 13 C nmr spectrum of alkylcyclo- pentadiene
  • FFiigguurree 2 is the 13 C nmr spectrum of alkylcyclo- pentene
  • FFiiegure 3 is the 13 C nmr spectrum of alkylcyclo- pentane .
  • the present invention is broadly concerned with lubricating compos itions which comprise certain hydrocarbyl cyclopentanes , hydrocarbyl cyclopentadienes, hydrocarbyl cyclopentenes , or mixtures thereof, and methods of preparation.
  • the invention is also concerned with a class of novel cyclopentanes and co r res pond ing cyclopentadiene and cyclopentene intermed iates , methods for their preparation and methods for conversion of the cyclopentadienes to the cyclopentane lubricants.
  • novel synthetic fluids which are lubricating compositions comprise a group of polyhydrocarbyl-substituted cyclopentanes of the following formula :
  • each R 1 is individually and independently selected from alkyl groups of l to 4 carbon atoms
  • each R 2 is individually and independently selected from hydrocarbyl groups containing from about 4 to about 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms; and preferably is a straight or branch chained alkyl group of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms
  • z is 0, 1, 2 or 3
  • x is an integer ranging from 2 to 6 , preferably 3 to 6, and x+z cannot be greater than 6.
  • R 2 hydrocarbon groups can be straight or branch- chained, can be of the same or different chain length, and can contain alicyclic rings of 3 to 7 carbon atoms, such as cycloalkyl. Since the cyclopentanes are produced by hydrogenation, little if any unsaturation, except possibly for aromatic double bonds, will remain in the hydrocarbon substituents.
  • alkyl groups may be the same or different and straight or branch-chained.
  • These hydrocarbon substituted cyclopentanes have been found to provide excellent lubricating characteristics which make them useful as lubricants in internal combustion engines and in other areas where good lubricity is a requirement.
  • the lubricants may comprise individual hydrocarbyl-substituted cyclopentanes or mixtures thereof.
  • the compounds provide the appropriate specific gravity, refractive indices, viscosities, and low and high temperature characteristics which are required for an outstanding lubricant.
  • the lubricants exhibit specific gravities ranging from about 0.835 to about 0.860; refractive indices ranging from about 1.450 to 1.40; viscosities at 100oC. (cSt) ranging from 2.0 to 20.0, at 40o C. (cST) ranging from 6.0 to 350, at 0o C. (cP) ranging from 200 to 13,000, and at -40oC. (cP), ranging from 1500 to 600,000.
  • the viscosity index ranges from 45 to 200.
  • the compositions also provide excellent low temperature pour points. Flash points range from 400 to 600o F. and fire points range from 450 to 650°F with minimum loss to evaporation at these temperatures.
  • hydrocarbon substituted cyclopentane compositions described above some compounds of the above formula which contain a single methyl group substituent provide lubricants which have a lowered pour point as compared to otherwise comparable cyclopentanes. This causes the cyclopentanes to be particularly useful in certain lubricating environments.
  • a preferred group of hydrocarbon substituted cyclopentane lubricants are those wherein x is an integer of 3 to 5, R 1 is methyl and z is 0 or 1, and R 2 is an alkyl group of 8 to 24 carbon atoms, and wherein x is an integer of 2 to 4, R 1 is methyl and z is 0 or 1, and R 2 is an alkyl group of 13 to 24 carbon atoms.
  • the intermediate hydrocarbon-substituted cyclopentadienes and hydrocarbon substituted cyclopentenes are also provided as lubricating compositions. These compounds have lubricating characteristics including viscosities and pour points which make them useful In a variety of areas.
  • lubricating compositions which comprise cyclopentadienes are of the following formula:
  • cyclopentene compositions which are useful as synthetic lubricants. These cyclopentenes may be described by the following general formula:
  • compositions in which the hydrocarbon-substituted cyclopentanes, the hydrocarbon- substituted cyclopentenes, or the hydrocarbon- substituted cyclopentadienes, used either alone or in admixture, are mixed with a natural base fluid such as mineral oil to form the lubricant.
  • a natural base fluid such as mineral oil
  • Compositions of this type may contain about 10 to 90% of any of the synthetic lubricants of this invention mixed with 90 to 10% of a mineral oil base fluid.
  • Compositions of this type show enhanced lubricant properties.
  • mixtures of the hydrocarbon-substituted cyclopentanes, the hydrocarbon-substituted cyclopentenes, or the hydrocarbon-substituted cyclopentadienes, used either alone or in admixture may be mixed with other synthetic lubricants such as poly-alpha-olefin, esters and polyol esters. These mixtures may include 10 to 90% of the synthetic hydrocarbon substituted cyclopentanes, cyclopentenes, and/or cyclopentadienes of this invention, mixed with 90 to 10% of any other compatible synthetic lubricant.
  • lubricating compositions which comprise mixtures of the hydrocarbon-substituted cyclopentanes, hydrocarbon-substituted cyclopentenes, and hydrocarbon- substituted cyclopentadienes of this invention, the mixtures being in varying and all proportions. Mixtures of this type arise from incomplete hydrogenation in production of the cyclopentanes from the cyclopentadienes as described hereinafter. This hydrogenated mixture will comprise mixtures of these compounds which can be used as such as a lubricating composition.
  • Preferred lubricating compositions according to the invention are those cyclopentanes, cyclopentenes and cyclopentadienes which contain a plurality of R 2 hydrocarbyl groups, i.e., wherein x is 3 to 6. Even more preferred are those compounds wherein the R 2 substituents are hydrocarbyl groups of different carbon chain length.
  • R 2 substituents are hydrocarbyl groups of different carbon chain length.
  • a group of novel hydrocarbyl substituted cyclopentanes which are of the following formula:
  • R 1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms
  • R 2 is individually and independently selected from hydrocarbyl groups of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, and more preferably 12 to 24 carbon atoms, and preferably are straight or branch chained alkyl groups containing 4 to 36 carbon atoms, preferably 8 to 24 carbon atoms, which can contain alicyclic rings of 3 to 7 carbon atoms, such as cycloalkyl
  • z is 0, 1, 2 or 3
  • y is an integer of from 2 to 6, provided that when at least two of the R 2 groups are carbon chains of from about 4 to 10 carbon atoms, then the integer y must be at least 3, and y+z cannot be greater than 6.
  • the hydrocarbon-substituted cyclopentanes of the present invention are prepared by hydrogenation of the corresponding hydrocarbon-substituted cyclopentadienes by conventional hydrogenation techniques.
  • the hydrogenation reactions of this type are known in the art and generally comprise reaction of the hydrocarbon- substituted cyclopentadiene intermediate or mixture of intermediates in the presence of a hydrogenation catalyst such as Raney nickel or palladium and in the presence or absence of an organic solvent such as an aliphatic hydrocarbon.
  • a hydrogenation catalyst such as Raney nickel or palladium
  • an organic solvent such as an aliphatic hydrocarbon
  • hydrocarbon-substituted cyclopentadienes which serve as precursors, many of which are also novel compounds, may be characterized by the following general formula:
  • R 1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms
  • R 2 is individually and independently selected from hydrocarbon substituents of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, and more preferably 12 to 24 carbon atoms, preferably straight or branch-chained alkyl groups, alkenyl groups, or alkynyl groups having from 4 to 36 carbon atoms, preferably 8 to 24 carbon atoms, which can contain alicyclic rings of 3 to 7 carbons such as cycloalkyl and/or aromatic rings of 6 to 12 carbon atoms
  • z is 0, 1, 2, or 3 x+z cannot be greater than 6
  • x is an integer ranging from 1 to 6. It is preferred that at least two of the R 2 groups contain from 8 to 13 carbon atoms, and that x be an integer of 3 to 5.
  • a novel group of cyclopentadiene compounds are those of the formula:
  • each R 1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms.
  • each R 2 is individually and independently selected from hydrocarbyl groups of 8 to 36 carbon atoms, preferably 12 to 24 carbon atoms, attached to the ring through a primary carbon, z is 0, 1, 2, or 3, and y is an integer of from 2 to 6, y+z cannot be greater than 6, and provided that when up to four of the R 2 groups contain 4 to 11 carbon atoms, then y must be an integer of at least 5.
  • An important aspect of the alkylated cyclopentadiene compounds is that the R 2 substituents are attached to the cyclopentane ring through a primary carbon.
  • R 1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms
  • R 2 is individually and independently selected from hydrocarbon substituents of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms, preferably straight or branch-chained alkyl groups having from 4 to 36 carbon atoms, preferably 8 to 24 carbon atoms, which can contain alicyclic rings of 3 to 7 carbons such as cycloalkyl, and/or aromatic rings of 6 to 12 carbons
  • z is 0, 1, 2 or 3
  • x is an integer ranging from 1 to 6, and x+z cannot be greater than 6. It is preferred that at least two of the R groups contain from 4 to 10 carbon atoms, and that x be an integer of 3 to 5.
  • a preferred group of compounds includes those wherein the R 2 groups contain from 8 to 12 carbon atoms and x is 3 to 5.
  • a novel group of cyclopentene compounds are those of the formula:
  • y is an integer of 2 to 6, provided that when at least two of the R 2 groups contain from 4 to 10 carbon atoms then y is an integer of at least 3.
  • R 2 is an alkyl group which contains from 4 to 10 carbon atoms
  • the integer x is 3, 4 or 5, the latter particularly representing a group of novel cyclopentene intermediates.
  • the total number of carbon atoms in the R 2 substituents should preferably not exceed about 80.
  • Preferred compounds or mixtures of compounds according to the invention include cyclopentane, cyclopentadiene, and cyclopentene lubricants which, with reference to Formulae I, II, and III, may be defined as follows:
  • Tri-n-octyl cyclopentane Tetra-n-octyl cyclopentane Penta-n-octyl cyclopentane Tri-n-nonyl cyclopentane
  • Tri-n-octyl cyclopentene Tetra-n-octyl cyclopentene Penta-n-octyl cyclopentene Tri-n-nonyl cyclopentene Tetra-n-nonyl cyclopentene Penta-n-nonyl cyclopentene Tri-n-decyl cyclopentene Tetra-n-decyl cyclopentene Penta-n-decyl cyclopentene Tri-n-undecyl cyclopentene Tetra-n-undecyl cyclopentene Penta-n-undecyl cyclopentene Tri-n-dodecyl cyclopentene Tetra-n-dodecyl cyclopentene Penta-n-dodecyl cyclopentene Tri-2-ethylhexyl cyclopentene Tetra-2-ethylhexyl cyclopenten
  • the hydrocarbyl substituted cyclopentadiene intermediates of the invention are prepared using a hydrocarbylating or phase transfer preparation method or an alcohol preparation method.
  • phase transfer method cyclopentadiene or substituted cyclopentadiene and an alkylating agent such as alkyl halide or mixture of alkyl halides are added to a reaction vessel containing an alkaline aqueous solution and further containing a phase transfer catalytic agent.
  • the alkylating agent is used in a molar excess depending on the amount of alkyl substitution desired.
  • the preferred alkylating agent is an alkyl halide of the formula, R 2 Y wherein R 2 is as described above and Y is a leaving group, preferably Cl or Br, and the process is described herein with reference to this reaction. It is preferred that about 3 to 6 moles of alkyl halide should be used per mole of cyclopentadiene.
  • the alkaline aqueous solution will comprise sodium hydroxide or potassium hydroxide in preferred embodiments.
  • the mixture of cyclopentadiene, alkyl halide, catalyst and alkali is permitted to react in aqueous solution with vigorous stirring for a period of from about 1/2 to 10 hours.
  • two phases will form, an organic phase and a water phase.
  • the product will be contained in the organic phase and may be recovered by conventional methods as by separation of phases and recovery.
  • the organic layer is removed and any excess alkyl halide and/or solvent removed to provide the alkylated cyclopentadiene which can be used for conversion to the cyclopentane without further purification. This is a single step reaction which provides good yields of the substituted cyclopentadiene.
  • the preferred temperature range is from about -20 to 120oC with a residence time or reaction time of from 1/2 hour up to 3 days.
  • the molar ratio of alkyl halide to cyclopentadiene should range from about 1:1 up to about 20:1.
  • the ratio of alkali metal hydroxide to cyclopentadiene reactant in this reaction may range from 1:1 up to 50:1.
  • Suitable phase transfer catalysts include n-alkyl
  • an alcohol or mixture of alcohols of the formula R 2 OH wherein R 2 is as described above is combined with a basic catalyst such as an alkali metal hydroxide or alkoxide in a reaction vessel.
  • the alcohol reactant or mixture of alcohols is a primary or secondary alcohol and is used in sufficient amounts to provide a molar excess of about 3 to 6 moles. It is preferred to use a mixture of alcohols as the reactant since alkylated compounds of different side chain length can be produced.
  • the use of mixtures of alcohols to alkylate cyclopenta- dienes greatly enhances the utility of the process.
  • properties of products produced by alkylation of cyclopentadienes with a mixture of two or more alcohols can be continuously and conveniently varied between those of the products produced by the separate alkylation of cyclopentadienes with each of the two pure alcohols.
  • the cyclopentadiene or hydrocarbon-substituted cyclopentadiene is then added to the reaction vessel at room temperature or a temperature as high as the reflux temperature of the mixture, which would be at about the boiling temperature of the alcohol(s) being used.
  • a portion of the cyclopentadiene may be mixed with the alcohol and alkali in the reactor and the remaining cyclopentadiene added to the reaction mixture over a period of time as the reaction proceeds.
  • an inert solvent may also be included if necessary depending on the alcohol reactants. Further, the reaction may be carried out in a closed container so that higher temperatures in excess of 180o , and up to 260oC. can be reached using lower boiling alcohols. As the reaction proceeds, water will be produced and is removed as it is formed. This is an important feature of the invention since it appears to drive the reaction to completion and increase yields substantially.
  • the mixture On completion of the reaction, the mixture is allowed to cool and then mixed with water or poured onto ice and two layers allowed to separate. The organic and aqueous layers are separated using an organic solvent to aid the separation if necessary. After removal of excess alcohol and any solvent from the organic layer, the polyalkyl cyclopentadiene is recovered.
  • the reaction mixture may be filtered.
  • the alcohol may be separated by distillation before or after filtration. It was unexpected that high yields of polyalkylated products from alcohols, including long chain alcohols, could be obtained from this reaction without the use of high pressure.
  • minor side products may be formed.
  • the acid corresponding to the alcohol and a dimeric alcohol may also be formed.
  • the careful exclusion of oxygen and careful adjustment of the alcohol to base ratios aid in suppression of the formation of these byproducts. If secondary alcohols are used, the byproducts are less significant.
  • the alcohol alkylation is preferably carried out in the temperature range of 180-300oC for a reaction time which may range from 10 minutes to 3 days.
  • the mole ratio of alcohol to cyclopentadiene may range from 1:1 up to 50:1 and the ratio of alkali metal hydroxide or alkoxide to cyclopentadiene reactant may range from 0.1:1 up to 10:1.
  • the precursor cyclopentadienes to be reacted by the phase transfer method or alcohol method are preferably those set forth in Formula V above except that in such case, x can be 0, and x+z must be 0, 1, 2,
  • the cyclopentene intermediates of this invention are produced by partial or incomplete hydrogenation of the cyclopentadienes when preparing the cyclopentanes.
  • This hydrogenation reaction if carried to completion will produce the cyclopentanes described above.
  • incomplete hydrogenation will result in production of at least some cyclopentenes and usually a mixture of the hydrocarbon substituted cyclopentenes and cyclopentanes.
  • Some starting cyclopentadienes which are not hydrogenated may also remain in the mixture.
  • the hydrogenation reaction can produce a variety of mixtures of products as well as the cyclopentenes and the cyclopentanes of the invention.
  • the mixture was stirred for an additional 3 hours, while warming to room temperature.
  • the layers were separated, water and pentane being added to facilitate workup, and the organic phase was washed with water until neutral.
  • the organic layer was dried over MgSO 4 and the pentane removed in vacuo, affording 372g crude yield.
  • Example 3 Preparation of Isodecylcyclopentanes (Alcohol method) Isodecanol ( 420g , 2. 65 moles ) and solid potassium hydroxide ( 87% , 10. 3g, 0.16 moles KOH) were mixed in a 1-l iter reaction flask fitted with a mechanical stirrer, a dropping funnel , a Dean-Stark trap with condenser , a thermometer and a serum capped sampling p o r t .
  • the aqueous layer was acidified with hydrochloric acid and extracted with ether. The layers were separated and the organic layer washed with water until neutral. The organics were dried over MgSO 4 and the solvent removed in vacuo, affording isodecanoic acid (23.4g, 0.136 moles). Of the 2.65 moles of isodecanol used, 2.52 moles (95%) are accounted for.
  • Alkylcyclopentanes - Mass spectra are very similar to other saturated hydrocarbons except that the parent is C n H 2n .
  • Alkylcyclopentadienes In addition to the resonance of alkylcyclopentanes due to the alkyl groups, unsaturation leads to resonances at 5.80 and
  • the tri- and tetrasubstituted alkyl cyclopentadienes (a mixture of n-octyl and n-decyl alkyl groups) were mildly hydrogenated over Pd/C at ambient temperature.
  • the alkylcyclopentadienes (350 g), 10% Pd/C catalyst (3.0 g) and light hydrocarbon solvent (500 mL) were placed in a 4-liter autoclave. After purging with hydrogen, the system was pressurized to 600 psig hydrogen. The system was stirred for 8 hours at room temperature after which time the pressure dropped to 510 psig.
  • the solution was filtered through a bed of Celite to remove the catalyst and the solvent was removed in vacuo to afford 347 g of a yellowish oil.
  • Alkyl cyclopentenes produced by mild hydrogenation can be distinguished spectroscopically from the alkylcyclopentanes and alkylcyclopentadienes in the following ways: 1. Ultraviolet Spectra - Alkylcyclopentadienes are characterized by an intense absorption at about 260 nm. This band disappears upon hydrogenation to alkylcyclopentanes, and another band, near 220 nm, appears. Upon further hydrogenation of the product alkylcyclopentenes, the 220 nm band disappears as the alkylcyclopentenes are converted into the UV transparent alkylcyclopentanes.
  • aAlkylcyclopentad ienes 1 and 2 are different products prepared by the alkylation of cyclopentadiene with a mixture of n-octanol and n-decanol ;
  • Alkylcyclopentad iene 3 was prepared by alkylation of cyclopentadiene with 2-ethylhexanol .
  • the invent i on ha s been d esc ribed herein with reference to certain preferred embodiments . However , as obvious variations thereon will become apparent to those skilled in the art, the invention is not to be considered as limited thereto.

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Abstract

Hydrocarbyl substituted cyclopentadienes, cyclopentenes, and cyclopentanes are synthetic lubricating compositions. The preferred structures contain 1 to 6 alkyl groups which have 4 to 36 carbon atoms and may have different and varying carbon chain structures. The cyclopentenes and cyclopentanes are prepared by hydrogenation from the corresponding cyclopentadiene intermediates. The cyclopentadienes are prepared by reaction with hydrocarbylating agents or alcohols. Mixtures are also disclosed.

Description

LUBRICANTS COMPRISING NOVEL CYCLOPENTANES,
CYCLOPENTADIENES, CYCLOPENTENES, AND MIXTURES THEREOF
AND METHODS OF MANUFACTURE
Cross Reference to Related Application
This is a continuation-in-part of U. S. application Serial No. 909,305, filed September 19, 1986.
Field of the Invention
This invention relates to novel hydrocarbyl- substituted cyclopentanes, hydrocarbyl-substituted cyclopentadienes, hydrocarbyl-substituted cyclopentenes, and mixtures thereof, and their use as lubricating compositions, and more particularly, this invention relates to novel hydrocarbyl cyclopentanes, hydrocarbyl cyclopentadienes, hydrocarbyl cyclopentenes, and mixtures thereof, novel methods for formation of the cyclopentadienes and their conversion to the cyclopentenes and cyclopentanes, and use of the cyclopentanes, cyclopentadienes, cyclopentenes and mixtures thereof as lubricating compositions.
Background
Cyclopentadiene, cyclopentene and cyclopentane and alkylated derivatives thereof are known in the art. Further, methods are known for preparation of alkylated cyclopentadienes and conversion of these materials to cyclopentenes and cyclopentanes. There is substantial interest in cyclopentadienes, cyclopentenes, and cyclopentanes since cyclopentadiene is characterized by the unique property of being the most acidic aliphatic hydrocarbon known, having a pKa of 18, and also because its reactions as a Diels-Alder diene are extremely facile. Because of the aromaticity of the cyclopentadiene anion (c-C5H5- ), cyclopentadiene is easily the most acidic of the simple hydrocarbons and in fact is comparable in acidity to alcohols. This means that substantial amounts of the anion can be generated with alkoxides and even concentrated solutions of hydroxide. Since it is uniquely stable, it can participate in the carbanion reactions of alkylation, acylation, carboxylation and the like.
U. S. Patent 3,255,267 to Fritz et al discloses the alkylation of cyclopentadiene and monoalkyl- cyclopentadiene with a single primary or secondary alcohol in the presence of a highly alkaline catalyst, including the disclosure of trialkylated and tetralkylated products. Fritz et al do not appear to contemplate using mixed alcohols for alkylation and the alkylcyclopentadiene products disclosed cannot have more than two different alkyl groups, a single substituent derived from starting cyclopentadiene and the rest derived from the alcohol.
The cyclopentadienes described by Fritz et al contain primary hyαrocarbon substituents of up to 11 carbon atoms and secondary hydrocarbons of structure RcRdCH, where Rc is selected from "hydrocarbon radicals free of aliphatic unsaturation, including alkyl and aryl radicals, said radicals having from 1 to 10 carbon atoms;" and Rd is "a hydrocarbon radical free of aliphatic unsaturation, including alkyl and aryl radicals, said radicals having from 1 to 10 carbon atoms,". An additional class includes RcRd=
-CH2(CH2)nCH2- where n is an integer having a value of
1 to 10. Thus, Fritz et al teach compositions in which no more than two different kinds of hydrocarbyl groups may be present, and in which no more than one hydrocarbyl group may occur more than once. Thus, the products which can be produced by Fritz et al are controlled by this disclosed alkylation reaction which uses only a single alcohol. In addition, Fritz et al teach that "Ethanol is by far the preferred primary alcohol since the yields obtained with this alcohol are much in excess of the yields obtained when employing other primary alcohols." Fritz et al present two examples of alkylation with primary alcohols with the following yields based on cyclopentadiene:
Example 24: - Ethanol plus cyclopentadiene - 17.8% yield
Example 26: - 2-Ethylbutanol plus cyclopentadiene - 1.6% yield.
Applicants have discovered that the process improvement of removing water from the reaction as it is formed greatly increases the yields obtained with primary alcohols to near quantitative levels and that using mixtures of alcohols provides an alkylation reaction which produces a wide variety of novel and useful alkylated cyclopentadienes.
U. S. Patent 3,560,583 discloses cyclopentadiene compounds containing up to five substituents, which substituents can be independently hydrogen, alkyl , aryl or aralkyl. These compounds are prepared by reaction of a cyclopentadiene compound with benzyl halide or allyl halide, an alkali metal hydroxide and a quaternary ammonium salt catalyst. Polish patent 55,535 to Makosza, 1968, discloses indene compounds which contain alkyl substituents on the cyclopentadiene portion of the molecule. However, the working examples indicate that only a single alkyl group or two allyl groups are present. U. S. Patent 3,931,334 discloses lubricant compositions which comprise substituted indans, the indan molecule being substituted by methyl and styryl. In a thesis by Stephen S. Hirsch, University of
Maryland, 1963, there is disclosure of base catalyzed alkylation of cyclopentadienes utilizing alcohols to effect the alkylation. Included in this disclosure are alkylation reactions with benzyl alcohol to produce cyclopentadienes which can contain as many as five benzyl substituents. Also disclosed are 1,3-dialkyl indenes.
Polish patent 55,571 to Makosza discloses cyclopentadienes and processes for preparation of monosubstituted cyclopentadienes by the use of phase- transfer alkylation. The patent is limited to monosubstituted compounds with short chain alkyl groups.
The prior art contains numerous disclosures of methods for the preparation of substituted cyclopentadienes but wherein the substituents usually are short chain alkyl groups. The methods of preparation of such materials vary but do include such processes as the reaction of the cyclopentadiene with alkyl halides in the presence of a base as in U. S. Patent 2,953,607. Similar disclosures may be found in U. S. Patents 3,131,227, 4,547,603, 4,567,308, 3,560,583, 4,412,088, and 3,755,492. Of particular interest is 3,131,227 which discloses polysubstituted cyclopentadienes such as pentamethyl and hexamethyl cyclopentadiene which is prepared by a cyclization reaction. Also in Patent No. 4,567,308, alkyl cyclopentadienes and alkylated derivatives thereof are prepared by the vapor phase reaction of a cyclopentadiene derivative and an aliphatic lower alcohol in the presence of a basic catalyst. These cyclopentadienes and alkylated products are disclosed as being additives for synthetic rubbers, starting materials for resins and/or industrial chemicals. In a publication by J. Denis, Journal of Synthetic
Lubrication, Vol. 1, p. 201-219 (1985), there is disclosure of hydrocarbons which may be used in lubricant compositions. Specifically mentioned in this publication are cycloalkanes and in particular monoalkyl substituted cyclopentanes. This publication is a comparison of various hydrocarbon structures including normal alkanes, alkanes branched by one or more alkyl chains or by a ring, cycloalkanes and aromatics as base stocks for lubricants. In a publication by Rong et al, Acta Chemica
Sinica, Vol. 41, No. 10, October, 1983, there is disclosure of the use of polyethylene glycol as a phase transfer agent for halide alkylation of cyclopentadiene with alkyl halides. The products produced are monoalkyl substituted cyclopentadienes. In a related article by Rong et al, Journal of Chinese Universities, Vol. 4, page 576-580 (1983), there is disclosure of the synthesis of alkyl substituted derivatives of cyclopentadiene by the phase transfer catalytic reaction of cyclopentadiene with alkyl halides in the presence of potassium hydroxide and polyoxyethylene surfactants as a catalyst. Only monoalkyl substituted cyclopentadienes are prepared.
U. S. Patents 3,004,384, 3,356,704, 3,358,008, 3,388,180, 3,391,209, 3,414,626, and 3,419,622 disclose polysubstituted cyclopentadienes and cyclopentanes but wherein the substituent is a short chain alkyl group or allyl group. Finally, U. S. Patents 3,751,500 and 3,636,176 disclose indene compounds which can contain short chain alkyl substituents which are useful as perfume compositions.
In none of the prior art of which Applicants are aware are there disclosures of poly-hydrocarbyl cyclopentanes, cyclopentadienes, cyclopentenes, and mixtures thereof which are useful as lubricant compositions, which useful products may be prepared from novel hydrocarbyl-substituted cyclopentadienes. The present invention provides such novel products as well as methods for their preparation and methods for their use.
Summary of the Invention
It is accordingly one object of the present invention to provide hydrocarbon-substituted cyclopentanes which are useful as lubricating compositions.
A further object of the invention is to provide novel and useful cyclopentanes which are poly- hydrocarbyl substituted and which are prepared from the corresponding hydrocarbyl substituted cyclopentadienes. A still further object of the present invention is to provide lubricating compositions which contain hydrocarbyl-cyclopentanes as a lubricating component.
There are also provided novel intermediate compositions of matter which comprise hydrocarbyl- substituted cyclopentadienes and hydrocarbyl- substituted cyclopentenes, the cyclopentadienes and cyclopentenes also being useful as lubricating compositions. Also provided by the present invention are lubricating compositions which comprise novel poly-hydrocarbyl substituted cyclopentadienes and poly- hydrocarbyl substituted cyclopentenes.
Also provided by the present invention are lubricating compositions comprising mixtures of hydrocarbyl cyclopentanes, hydrocarbyl cyclopentenes, and/or hydrocarbyl substituted cyclopentadienes, optionally in admixture with a natural lubricant such as mineral oil or other synthetic lubricants as base fluids.
Further provided by the present invention are novel methods for preparation of the hydrocarbon- substituted cyclopentadienes comprising a phase transfer method and an alcohol method. Other objects and advantages of the present invention will become apparent as the description thereof proceeds.
In satisfaction of the foregoing objects and advantages of the present invention, there is provided as a broad embodiment of the invention, a class of lubricating compositions which comprise one or more hydrocarbyl-substituted cyclopentanes. These hydrocarbyl-substituted cyclopentanes include the individual compounds and mixtures of the hydrocarbyl- substituted cyclopentane compounds. The compounds are of the following general formula:
Figure imgf000009_0001
wherein in the above formula, each R1 is individually and independently selected from alkyl groups of 1 to 4 carbons, each R2 is individually and independently selected from hydrocarbyl groups containing about 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms, z is 0, 1, 2 or 3, and x is an integer ranging from 1 to 6, preferably 2 to 6, more preferably 3 to 6, and x+z cannot be greater than 6. Preferred compounds within this group are those wherein each R2 is individually and independently selected from alkyl groups having about 8 to 24 carbon atoms, x is an integer of about 2 to 6, and more preferably is an integer ranging from 3 to 6, and the total number of carbon atoms in the R2 groups should preferably not exceed about 80.
In a further embodiment of the invention, there are provided novel cyclopentane compositions which are useful as lubricating compositions and which are of the following general formula:
Figure imgf000010_0001
wherein each R1 is individually and independently selected from alkyl groups of 1 to 4 carbons, each R2 is individually and independently selected from hydrocarbyl groups having about 4 to 36 carbon atoms, preferably straight or branch chained alkyl groups, z is 0, 1, 2 or 3 and y is an integer ranging from 2 to 6, preferably 3 to 6, provided that when at least 2 of the R2 substituents contain alkyl groups of from 4 to 10 carbon atoms, then y must be an integer of at least 3 , y+z cannot be greater than 6. The total number of carbon atoms in the R2 groups should preferably not exceed about 80.
There are further provided by the present invention novel cyclopentadiene intermediate compounds which can be hydrogenated to the cyclopentanes referred to above, which intermediate cyclopentadienes are of the following general formula:
Figure imgf000010_0002
wherein in the above formula, each R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, each R2 is individually and independently selected from hydrocarbyl groups, preferably straight or branch chained alkyl or alkenyl groups of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms, z is 0, 1, 2 or 3, and y is an integer of from 2 to 6, preferably 3 or 4 to 6, and y+z cannot be greater than 6, provided that when up to four of the R2 groups contain from 4 to 11 carbon atoms, then y must be an integer of at least 5. The total number of carbon atoms in the R2 groups should preferably not exceed about 80.
The cyclopentadiene compounds of the above formula, referred to as novel intermediate compounds, are also included in a group of novel lubricating compositions. Thus, polyhydrocarbyl substituted cyclopentadienes of the following formula are useful as lubricating compositions:
Figure imgf000011_0001
wherein in the above formula, each R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, each R2 is individually and independently selected from hydrocarbyl groups containing about 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms, z is 0, 1, 2 or 3, and x is an integer ranging from about 1 to 6, preferably 2 to 6, more preferably 3 or 4 to 6, and x+z cannot be greater than 6. Preferred compounds within this group are those wherein each R2 is individually and independently selected from alkyl or alkenyl groups having about 8 to 24 carbon atoms and x is an integer of about 2 to 5, and the total number of carbon atoms in the R2 groups should preferably not exceed about 80. The cyclopentadienes of this formula may also be used as intermediates for hydrogenation to the cyclopentene and cyclopentane lubricants of the invention.
There are also provided by the present invention lubricating compositions which are partially synthetic lubricants and partially natural lubricants. These lubricating compositions comprise the hydrocarbyl substituted cyclopentanes, or the hydrocarbyl substituted cyclopentadienes, or the hydrocarbyl substituted cyclopentenes, or any mixture thereof, in any proportions with a natural lubricant base such as mineral oil. Also provided are mixtures of the synthetic lubricating compositions of the present invention with other synthetic lubricants so that the resulting lubricating composition is a mixture of synthetic lubricants. Also included within the scope of the invention are mixtures of any or all of the synthetic lubricants of the present invention, alone or in admixture with other synthetic lubricants, or with natural lubricants.
Also provided by the present invention are methods for production of the hydrocarbyl-substituted cyclopentadiene compounds , one method comprising the single step reaction of cyclopentad iene or substituted c y c l o p entad i ene w i th a mo l a r e x c e s s o f a hydrocarbylating agent or mixture of such agents of the formula R2 Y, wherein R2 is as described above and Y is a leaving group, preferably a halogen, in a reaction vessel containing an aqueous alkaline solution and a phase transfer catalytic agent. In a second method for p rep a ra t i on o f the no v e l cyclopentad ienes , cyclopentadiene or substituted cyclopentadiene is reacted with a molar excess of a primary or secondary alcohol or mixture of such alcohols of the formula R2OH wherein R2 is as described above in the presence of a basic catalyst at elevated temperatures, and with removal of water as it is formed, and recovering the product.
Brief Description of the Drawings:
Reference is now made to the drawings accompanying the application wherein: Figure 1 is the 13C nmr spectrum of alkylcyclo- pentadiene;
FFiigguurree 2 is the 13C nmr spectrum of alkylcyclo- pentene; and
FFiiegure 3 is the 13C nmr spectrum of alkylcyclo- pentane .
Description of Preferred Embodiments
The present invention is broadly concerned with lubricating compos itions which comprise certain hydrocarbyl cyclopentanes , hydrocarbyl cyclopentadienes, hydrocarbyl cyclopentenes , or mixtures thereof, and methods of preparation. The invention is also concerned with a class of novel cyclopentanes and co r res pond ing cyclopentadiene and cyclopentene intermed iates , methods for their preparation and methods for conversion of the cyclopentadienes to the cyclopentane lubricants.
In a main embodiment of the invention, novel synthetic fluids which are lubricating compositions comprise a group of polyhydrocarbyl-substituted cyclopentanes of the following formula :
l
Figure imgf000014_0001
wherein in the above formula, each R1 is individually and independently selected from alkyl groups of l to 4 carbon atoms, each R2 is individually and independently selected from hydrocarbyl groups containing from about 4 to about 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms; and preferably is a straight or branch chained alkyl group of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms; z is 0, 1, 2 or 3, and x is an integer ranging from 2 to 6 , preferably 3 to 6, and x+z cannot be greater than 6.
It will be understood that in Formula I as well as in Formulae II to VIII described hereinafter, the R2 hydrocarbon groups can be straight or branch- chained, can be of the same or different chain length, and can contain alicyclic rings of 3 to 7 carbon atoms, such as cycloalkyl. Since the cyclopentanes are produced by hydrogenation, little if any unsaturation, except possibly for aromatic double bonds, will remain in the hydrocarbon substituents. In the definition of R1 in the Formula I compounds, as well as the compounds of
Formulae II to VIII described hereinafter, it will be understood that the alkyl groups may be the same or different and straight or branch-chained. These hydrocarbon substituted cyclopentanes have been found to provide excellent lubricating characteristics which make them useful as lubricants in internal combustion engines and in other areas where good lubricity is a requirement. The lubricants may comprise individual hydrocarbyl-substituted cyclopentanes or mixtures thereof. The compounds provide the appropriate specific gravity, refractive indices, viscosities, and low and high temperature characteristics which are required for an outstanding lubricant. In particular the lubricants exhibit specific gravities ranging from about 0.835 to about 0.860; refractive indices ranging from about
Figure imgf000015_0001
1.450 to 1.40; viscosities at 100ºC. (cSt) ranging from 2.0 to 20.0, at 40º C. (cST) ranging from 6.0 to 350, at 0º C. (cP) ranging from 200 to 13,000, and at -40ºC. (cP), ranging from 1500 to 600,000. The viscosity index ranges from 45 to 200. The compositions also provide excellent low temperature pour points. Flash points range from 400 to 600º F. and fire points range from 450 to 650°F with minimum loss to evaporation at these temperatures.
In the hydrocarbon substituted cyclopentane compositions described above, some compounds of the above formula which contain a single methyl group substituent provide lubricants which have a lowered pour point as compared to otherwise comparable cyclopentanes. This causes the cyclopentanes to be particularly useful in certain lubricating environments. A preferred group of hydrocarbon substituted cyclopentane lubricants are those wherein x is an integer of 3 to 5, R1 is methyl and z is 0 or 1, and R2 is an alkyl group of 8 to 24 carbon atoms, and wherein x is an integer of 2 to 4, R1 is methyl and z is 0 or 1, and R2 is an alkyl group of 13 to 24 carbon atoms.
In further embodiments of the invention, the intermediate hydrocarbon-substituted cyclopentadienes and hydrocarbon substituted cyclopentenes are also provided as lubricating compositions. These compounds have lubricating characteristics including viscosities and pour points which make them useful In a variety of areas.
The lubricating compositions which comprise cyclopentadienes are of the following formula:
Figure imgf000016_0001
wherein z, R1 and R2 are as defined above in Formula I and x is an integer ranging from 1 to 6. Also provided by the present invention are cyclopentene compositions which are useful as synthetic lubricants. These cyclopentenes may be described by the following general formula:
III
Figure imgf000017_0001
wherein R1, R2, z and x are as defined above. There is also provided by the present invention partial synthetic lubricant compositions in which the hydrocarbon-substituted cyclopentanes, the hydrocarbon- substituted cyclopentenes, or the hydrocarbon- substituted cyclopentadienes, used either alone or in admixture, are mixed with a natural base fluid such as mineral oil to form the lubricant. Compositions of this type may contain about 10 to 90% of any of the synthetic lubricants of this invention mixed with 90 to 10% of a mineral oil base fluid. Compositions of this type show enhanced lubricant properties.
In a further embodiment of the invention, mixtures of the hydrocarbon-substituted cyclopentanes, the hydrocarbon-substituted cyclopentenes, or the hydrocarbon-substituted cyclopentadienes, used either alone or in admixture, may be mixed with other synthetic lubricants such as poly-alpha-olefin, esters and polyol esters. These mixtures may include 10 to 90% of the synthetic hydrocarbon substituted cyclopentanes, cyclopentenes, and/or cyclopentadienes of this invention, mixed with 90 to 10% of any other compatible synthetic lubricant.
In a still further embodiment of the invention, lubricating compositions are provided which comprise mixtures of the hydrocarbon-substituted cyclopentanes, hydrocarbon-substituted cyclopentenes, and hydrocarbon- substituted cyclopentadienes of this invention, the mixtures being in varying and all proportions. Mixtures of this type arise from incomplete hydrogenation in production of the cyclopentanes from the cyclopentadienes as described hereinafter. This hydrogenated mixture will comprise mixtures of these compounds which can be used as such as a lubricating composition.
Preferred lubricating compositions according to the invention are those cyclopentanes, cyclopentenes and cyclopentadienes which contain a plurality of R2 hydrocarbyl groups, i.e., wherein x is 3 to 6. Even more preferred are those compounds wherein the R2 substituents are hydrocarbyl groups of different carbon chain length. In a further embodiment of the invention, there are also provided a group of novel hydrocarbyl substituted cyclopentanes which are of the following formula:
IV
Figure imgf000018_0001
wherein in the above formula, R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, R2 is individually and independently selected from hydrocarbyl groups of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, and more preferably 12 to 24 carbon atoms, and preferably are straight or branch chained alkyl groups containing 4 to 36 carbon atoms, preferably 8 to 24 carbon atoms, which can contain alicyclic rings of 3 to 7 carbon atoms, such as cycloalkyl, z is 0, 1, 2 or 3, and y is an integer of from 2 to 6, provided that when at least two of the R2 groups are carbon chains of from about 4 to 10 carbon atoms, then the integer y must be at least 3, and y+z cannot be greater than 6.
The hydrocarbon-substituted cyclopentanes of the present invention are prepared by hydrogenation of the corresponding hydrocarbon-substituted cyclopentadienes by conventional hydrogenation techniques. The hydrogenation reactions of this type are known in the art and generally comprise reaction of the hydrocarbon- substituted cyclopentadiene intermediate or mixture of intermediates in the presence of a hydrogenation catalyst such as Raney nickel or palladium and in the presence or absence of an organic solvent such as an aliphatic hydrocarbon. In carrying out the hydrogenation reaction, the reactor is pressurized with hydrogen to a pressure which may range up to about 3000 psi and heated in the range of 75 to 200º C until the hydrogenation is complete as evidenced by cessation of hydrogen uptake. On removal of the catalyst and solvent, the hydrogenated cyclopentane is recovered.
The hydrocarbon-substituted cyclopentadienes which serve as precursors, many of which are also novel compounds, may be characterized by the following general formula:
V
Figure imgf000019_0001
In the above formula, R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, R2 is individually and independently selected from hydrocarbon substituents of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, and more preferably 12 to 24 carbon atoms, preferably straight or branch-chained alkyl groups, alkenyl groups, or alkynyl groups having from 4 to 36 carbon atoms, preferably 8 to 24 carbon atoms, which can contain alicyclic rings of 3 to 7 carbons such as cycloalkyl and/or aromatic rings of 6 to 12 carbon atoms, z is 0, 1, 2, or 3, x+z cannot be greater than 6, and x is an integer ranging from 1 to 6. It is preferred that at least two of the R2 groups contain from 8 to 13 carbon atoms, and that x be an integer of 3 to 5.
A novel group of cyclopentadiene compounds are those of the formula:
VI
Figure imgf000020_0001
wherein each R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms. each R2 is individually and independently selected from hydrocarbyl groups of 8 to 36 carbon atoms, preferably 12 to 24 carbon atoms, attached to the ring through a primary carbon, z is 0, 1, 2, or 3, and y is an integer of from 2 to 6, y+z cannot be greater than 6, and provided that when up to four of the R2 groups contain 4 to 11 carbon atoms, then y must be an integer of at least 5. An important aspect of the alkylated cyclopentadiene compounds is that the R2 substituents are attached to the cyclopentane ring through a primary carbon.
An especially select group of novel cyclopentadienes are those of the structure
Figure imgf000020_0002
such that each of the Ra groups are individually and independently selected from hydrocarbyl groups of 1 to 4 carbon atoms and n = 0 to 4, each of the Rb groups are individually and independently selected from hydrocarbyl groups of 7 to 35 carbon atoms, preferably 8 to 24 carbon atoms, and m = 0 to 6, and each of the (CHRcRd) groups are individually and independently selected from hydrocarbyl groups of 8 to 36 carbon atoms, preferably 8 to 24 carbon atoms, in which Rc and Rd are individually and independently selected from hydrocarbyl groups of 1 to 24 carbon atoms, preferably 8 to 24 carbon atoms, and p = 0 to 5, provided that n+m+p is 2 to 6 and m+p is 2 to 6, and provided that if n=0 and p=0 and there are no more than two different Rb groups and no more than one Rb occurs more than once, and all the Rb have 10 or fewer carbon atoms, then m must be 5 or 6 , and provided that if n=0 and p=1 and both the Rc group and the Rd group have 10 or fewer carbon atoms and all the Rb groups are the same and have 10 or fewer carbon atoms, then m must be 4 or 5, and provided that if n=1 and p=0 and all the Rb groups are the same and have 10 or fewer carbon atoms, then m must be 4 or 5, and provided that if n=0 and m=0 and there are no more than two different (CHRcRd) groups and no more than one (CHRcRd) occurs more than once and all the Rc groups and R, groups have 10 or fewer carbon atoms, then p must be 4 or 5, and provided that if n=0 and m=1 and the Rb group has 10 or fewer carbons, and all the Rc groups are the same and have 10 or fewer carbon atoms and all the Rd groups are the same and have 10 or fewer carbon atoms, then p must be 3 or 4, and provided that if n=1 and m=0 and all the (CHRcRd) groups are the same and the Rc and Rd groups both have 10 or fewer carbon atoms, then p must be 3 or 4. The intermediate hydrocarbon-substituted cyclopentenes , most of which are also novel compounds , may be characterized by the following general formula :
VII
Figure imgf000022_0001
In the above formula, R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, R2 is individually and independently selected from hydrocarbon substituents of 4 to 36 carbon atoms, preferably 8 to 36 carbon atoms, more preferably 12 to 24 carbon atoms, preferably straight or branch-chained alkyl groups having from 4 to 36 carbon atoms, preferably 8 to 24 carbon atoms, which can contain alicyclic rings of 3 to 7 carbons such as cycloalkyl, and/or aromatic rings of 6 to 12 carbons, z is 0, 1, 2 or 3, and x is an integer ranging from 1 to 6, and x+z cannot be greater than 6. It is preferred that at least two of the R groups contain from 4 to 10 carbon atoms, and that x be an integer of 3 to 5. A preferred group of compounds includes those wherein the R2 groups contain from 8 to 12 carbon atoms and x is 3 to 5.
A novel group of cyclopentene compounds are those of the formula:
VIII
Figure imgf000022_0002
wherein z, R1 and R2 are as defined above, and y is an integer of 2 to 6, provided that when at least two of the R2 groups contain from 4 to 10 carbon atoms then y is an integer of at least 3. In a particularly preferred group, when R2 is an alkyl group which contains from 4 to 10 carbon atoms, then the integer x is 3, 4 or 5, the latter particularly representing a group of novel cyclopentene intermediates. In the cyclopentanes, cyclopentenes and cyclopentadienes of the invention, the total number of carbon atoms in the R2 substituents should preferably not exceed about 80.
Preferred compounds or mixtures of compounds according to the invention include cyclopentane, cyclopentadiene, and cyclopentene lubricants which, with reference to Formulae I, II, and III, may be defined as follows:
(1) z - 0; x = 3 or 4; R2 = C and/or C10 alkyl hydrocarbon.
(2) z = 0; x = 3 or 4; R2 = C9 and/or C10 and/or C11 alkyl hydrocarbon.
(3) z = 0; x = 3 or 4; R2 = C12 and/or C13 alkyl hydrocarbon.
(4) z = 0; x = 2 or 3; R2 = 2-octyl-l-dodecyl
Particularly preferred specific classes of compounds and specific compounds or mixtures which are also useful as lubricants include the following: Cyclopentanes:
Tri-n-octyl cyclopentane Tetra-n-octyl cyclopentane Penta-n-octyl cyclopentane Tri-n-nonyl cyclopentane
Tetra-n-nonyl cyclopentane Penta-n-nonyl cyclopentane Tri-n-decyl cyclopentane Tetra-n-decyl cyclopentane Penta-n-decyl cyclopentane Tri-n-undecyl cyclopentane Tetra-n-undecyl cyclopentane Penta-n-undecyl cyclopentane Tri-n-dodecyl cyclopentane Tetra-n-dodecyl cyclopentane Penta-n-dodecyl cyclopentane Tri-2-ethylhexyl cyclopentane Tetra-2-ethylhexyl cyclopentane Di-n-octyl, n-decyl cyclopentane n-octyl, di-n-decyl cyclopentane Trioctyl, n-decyl cyclopentane Di-n-octyl, di-n-decyl cyclopentane n-octyl, tri-n-decyl cyclopentane Tri-n-tridecyl cyclopentane Tetra-n-tridecyl cyclopentane Penta-n-tridecyl cyclopentane Di-(2-octyl-l-dodecyl)cyclopentane Tri-(2-octyl-1-dodecyl)cyclopentane Tetra-(2-octyl-1-dodecyl)cyclopentane
Cyclopentenes:
Tri-n-octyl cyclopentene Tetra-n-octyl cyclopentene Penta-n-octyl cyclopentene Tri-n-nonyl cyclopentene Tetra-n-nonyl cyclopentene Penta-n-nonyl cyclopentene Tri-n-decyl cyclopentene Tetra-n-decyl cyclopentene Penta-n-decyl cyclopentene Tri-n-undecyl cyclopentene Tetra-n-undecyl cyclopentene Penta-n-undecyl cyclopentene Tri-n-dodecyl cyclopentene Tetra-n-dodecyl cyclopentene Penta-n-dodecyl cyclopentene Tri-2-ethylhexyl cyclopentene Tetra-2-ethylhexyl cyclopentene Di-n-octyl, n-decyl cyclopentene n-octyl, di-n-decyl cyclopentene Trioctyl, n-decyl cyclopentene Di-n-octyl, di-n-decyl cyclopentene n-octyl, tri-n-decyl cyclopentene Tri-n-tridecyl cyclopentene Tetra-n-tridecyl cyclopentene Penta-n-tridecyl cyclopentene Di-(2-octyl-1-dodecyl)cyclopentene Tri-(2-octyl-1-dodecyl)cyclopentene Tetra-(2-octyl-1-dodecyl)cyclopentene
Cyclopentadienes:
Tri-dodecyl cyclopentadiene Tetra-dodecyl cyclopentadiene Penta-dodecyl cyclopentadiene Penta-n-butyl cyclopentadiene Penta-n-octyl cyclopentadiene Penta-n-nonyl cyclopentadiene Penta-n-decyl cyclopentadiene Di-n-octyl, n-decyl cyclopentadiene n-octyl, di-n-decyl cyclopentadiene Trioctyl, n-decyl cyclopentadiene Di-n-octyl, di-n-decyl cyclopentadiene n-octyl, tri-n-decyl cyclopentadiene Tri-n-tridecyl cyclopentadiene Tetra-n-tridecyl cyclopentadiene Penta-n-tridecyl cyclopentadiene Di-(2-octyl-1-dodecyl)cyclopentadiene Tri-(2-octyl-1-dodecyl)cyclopentadiene Tetra-(2-octyl-1-dodecyl)cyclopentadiene Di-n-octyl-Tri-n-decyl cyclopentadiene Tri-n-octyl-Di-n-decyl cyclopentadiene Methyl-n-octyl-n-decyl cyclopentadiene Methyl-Di-n-octyl-n-decyl cyclopentadiene Methyl-Tri-n-octyl-n-decyl cyclopentadiene Methyl-n-octyl-di-n-decyl cyclopentadiene Methyl-n-octyl-tri-n-decyl cyclopentadiene Dimethyl-n-octyl-n-decyl cyclopentadiene Dimethyl-di-n-octyl-n-decyl cyclopentadiene Dimethyl-n-octyl-di-n-decyl cyclopentadiene n-nonyl-n-decyl-n-undecyl cyclopentadiene
Di-n-nonyl-n-decyl-n-undecyl cyclopentadiene n-nonyl-di-n-decyl-n-undecyl cyclopentadiene n-nonyl-n-decyl-di-n-undecyl cyclopentadiene
The hydrocarbyl substituted cyclopentadiene intermediates of the invention are prepared using a hydrocarbylating or phase transfer preparation method or an alcohol preparation method. In the phase transfer method, cyclopentadiene or substituted cyclopentadiene and an alkylating agent such as alkyl halide or mixture of alkyl halides are added to a reaction vessel containing an alkaline aqueous solution and further containing a phase transfer catalytic agent. The alkylating agent is used in a molar excess depending on the amount of alkyl substitution desired. The preferred alkylating agent is an alkyl halide of the formula, R2Y wherein R2 is as described above and Y is a leaving group, preferably Cl or Br, and the process is described herein with reference to this reaction. It is preferred that about 3 to 6 moles of alkyl halide should be used per mole of cyclopentadiene. The alkaline aqueous solution will comprise sodium hydroxide or potassium hydroxide in preferred embodiments. The mixture of cyclopentadiene, alkyl halide, catalyst and alkali is permitted to react in aqueous solution with vigorous stirring for a period of from about 1/2 to 10 hours. On completion of the reaction, and cessation of agitation, two phases will form, an organic phase and a water phase. The product will be contained in the organic phase and may be recovered by conventional methods as by separation of phases and recovery.
It is sometimes desirable to add an organic solvent or water or both to facilitate separation of the two phases. In a preferred procedure, the organic layer is removed and any excess alkyl halide and/or solvent removed to provide the alkylated cyclopentadiene which can be used for conversion to the cyclopentane without further purification. This is a single step reaction which provides good yields of the substituted cyclopentadiene.
In conducting the hydrocarbylation reaction by the phase transfer method, the preferred temperature range is from about -20 to 120ºC with a residence time or reaction time of from 1/2 hour up to 3 days. The molar ratio of alkyl halide to cyclopentadiene should range from about 1:1 up to about 20:1. The ratio of alkali metal hydroxide to cyclopentadiene reactant in this reaction may range from 1:1 up to 50:1. Suitable phase transfer catalysts include n-alkyl
(C12-C16) dimethylbenzylammonium chloride, sold commercially as Hyamine 3500, triethylbenzylammonium chloride, sold commercially as TEBAC, a mixture of methyl trialkyl (C8-C10) ammonium chlorides, sold commercially as Adogen® 464, polyethylene glycols and polyethers.
In a separate method for preparation of the hydrocarbon-substituted cyclopentadienes, an alcohol or mixture of alcohols of the formula R2 OH wherein R2 is as described above, is combined with a basic catalyst such as an alkali metal hydroxide or alkoxide in a reaction vessel. The alcohol reactant or mixture of alcohols is a primary or secondary alcohol and is used in sufficient amounts to provide a molar excess of about 3 to 6 moles. It is preferred to use a mixture of alcohols as the reactant since alkylated compounds of different side chain length can be produced. The use of mixtures of alcohols to alkylate cyclopenta- dienes greatly enhances the utility of the process. In particular, properties of products produced by alkylation of cyclopentadienes with a mixture of two or more alcohols can be continuously and conveniently varied between those of the products produced by the separate alkylation of cyclopentadienes with each of the two pure alcohols. The cyclopentadiene or hydrocarbon-substituted cyclopentadiene is then added to the reaction vessel at room temperature or a temperature as high as the reflux temperature of the mixture, which would be at about the boiling temperature of the alcohol(s) being used. Alternatively, a portion of the cyclopentadiene may be mixed with the alcohol and alkali in the reactor and the remaining cyclopentadiene added to the reaction mixture over a period of time as the reaction proceeds. An inert solvent may also be included if necessary depending on the alcohol reactants. Further, the reaction may be carried out in a closed container so that higher temperatures in excess of 180º , and up to 260ºC. can be reached using lower boiling alcohols. As the reaction proceeds, water will be produced and is removed as it is formed. This is an important feature of the invention since it appears to drive the reaction to completion and increase yields substantially. On completion of the reaction, the mixture is allowed to cool and then mixed with water or poured onto ice and two layers allowed to separate. The organic and aqueous layers are separated using an organic solvent to aid the separation if necessary. After removal of excess alcohol and any solvent from the organic layer, the polyalkyl cyclopentadiene is recovered.
In an alternative work-up procedure, the reaction mixture may be filtered. The alcohol may be separated by distillation before or after filtration. It was unexpected that high yields of polyalkylated products from alcohols, including long chain alcohols, could be obtained from this reaction without the use of high pressure.
In conducting the hydrocarbylation by the alcohol method, minor side products may be formed. For example, the acid corresponding to the alcohol and a dimeric alcohol may also be formed. The careful exclusion of oxygen and careful adjustment of the alcohol to base ratios aid in suppression of the formation of these byproducts. If secondary alcohols are used, the byproducts are less significant.
The alcohol alkylation is preferably carried out in the temperature range of 180-300ºC for a reaction time which may range from 10 minutes to 3 days. The mole ratio of alcohol to cyclopentadiene may range from 1:1 up to 50:1 and the ratio of alkali metal hydroxide or alkoxide to cyclopentadiene reactant may range from 0.1:1 up to 10:1.
The precursor cyclopentadienes to be reacted by the phase transfer method or alcohol method are preferably those set forth in Formula V above except that in such case, x can be 0, and x+z must be 0, 1, 2,
3, 4 or 5 in the phase transfer method, and x+z must be
0, 1, 2, 3 or 4 in the alcohol method. Also, no two hydrocarbon substituents can be germinal. For example the R1 and/or R2 hydrocarbyl groups could be added stepwise depending on the amount of hydrocarbylating agent used. The final products and precursor compounds as described are considered to be inclusive of all such compounds.
The cyclopentene intermediates of this invention are produced by partial or incomplete hydrogenation of the cyclopentadienes when preparing the cyclopentanes. This hydrogenation reaction if carried to completion will produce the cyclopentanes described above. However, incomplete hydrogenation will result in production of at least some cyclopentenes and usually a mixture of the hydrocarbon substituted cyclopentenes and cyclopentanes. Some starting cyclopentadienes which are not hydrogenated may also remain in the mixture. Thus, the hydrogenation reaction can produce a variety of mixtures of products as well as the cyclopentenes and the cyclopentanes of the invention.
The following examples are presented to illustrate the invention but the invention is not to be considered as limited thereto, in the examples and throughout the specification, parts are by weight unless otherwise indicated. Example 1
Preparation of Di (n-octyl) cyclopentadienes (Phase
Transfer Method)
Cyclopentadiene (99g, 1.5 moles), and n-octyl bromide (476g, 3.2 moles), were added to a 5-liter reaction flask, containing an aqueous 56 percent potassium hydroxide solution (1950 ml, 30 moles KOH) and a catalytic amount of AdogenR 464 (25g), cooled in an ice bath. The mixture was stirred vigorously for 30 minutes in the ice bath, then the bath was removed.
The mixture was stirred for an additional 3 hours, while warming to room temperature. The layers were separated, water and pentane being added to facilitate workup, and the organic phase was washed with water until neutral. The organic layer was dried over MgSO4 and the pentane removed in vacuo, affording 372g crude yield.
Gas chromatographic analysis provided the following analysis (86.5% total yield): mono (n-octyl) cyclopentadienes 15.2%, 56.5g, 0.317 moles (21.1% yield) di( n-octyl) cyclopentadienes 75.7%, 281.6g, 0.971 moles (64.7% yield); tri (n-octyl) cyclopentadienes 1.1%, 4.1g, 0.010 moles (0.6% yield).
Example 2
Preparation of tri/tetra (n-decyl) cyclopentadienes (Phase Transfer Method)
Cyclopentadiene (23g, 0.35 moles), and n-decyl bromide (300g, 1.36 moles), were added to a 2-liter reaction flask containing an aqueous 56 percent potassium hydroxide solution (500 ml, 7.5 moles KOH) and a catalytic amount of Adogen 464 (13g), in a water bath at room temperature. The mixture was vigorously stirred for one hour then heated, with continuing stirring for 4 1/4 hours at 100ºC. After cooling, the layers were separated, water and heptane added to facilitate workup, and the organic phase was washed with water until neutral. The organic phase was dried over MgSO4 and the solvent removed in vacuo, affording
247g crude yield. Unreacted n-decyl bromide (40g, 0.18 mole) was distilled off to give a pot residue (200g) of product.
Gas chromatographic analysis provided the following analysis (98.6% total yield): di(n-decyl)ether 3.4%, 6.8g, 0.023 moles; di(n-deσyl)cyclopentadienes 0.8%, 1.6g, 0.005 moles (1.4% yield); tri (n-decyl) cyclopentadienes 41.2%, 82.4g, 0.170 moles (48.6% yield); tetra(n-decyl cyclopentadienes 53.3%, 106.6g, 0.170 moles (48.6% yield).
Example 3 Preparation of Isodecylcyclopentanes (Alcohol method) Isodecanol ( 420g , 2. 65 moles ) and solid potassium hydroxide ( 87% , 10. 3g, 0.16 moles KOH) were mixed in a 1-l iter reaction flask fitted with a mechanical stirrer, a dropping funnel , a Dean-Stark trap with condenser , a thermometer and a serum capped sampling p o r t . P r i o r to he a t i ng , a p o r t ion o f the dicyclopentadiene ( 6.6g, 0.05 moles ) was added to the reaction mixture. The flask was then heated to 200º C.
After water began collecting in the Dean-Stark trap, the remaining dicyclopentadiene (28.4g , 0.22 moles ) was added dropwise over a 1.5 hour period. The reaction mixture was heated for 4 hours after the completion of the dicyclopentadiene addition. The temperature rose to 245°C over the course of the reaction. After cooling, the reaction mixture was poured into water. Hexane was added to facilitate workup. The layers were separated. The aqueous layer was saved for further workup. The organic phase was washed with water until neutral. The organics were dried over MgSO4 and the solvent removed in vacuo. The organic concentrate was carried through the hydrogenation affording 387 g. Gas chromatographic analysis provided the following analysis (80% total yield): isodecanol 25.4%, 98.3g, 0.621 moles; isoeicosanol 2.9%, 11.2g, 0.0380 moles; tri (isodecyl) cyclopentanes 7.0%, 27.1g, 0.056 moles (11% yield); tetra (isodecyl) cyclopentanes 48.1%, 186.1g, 0.297 moles (56% yield; penta(isodecyl) cyclopentanes 13.0%, 50.3g, 0.066 moles (13% yield).
The aqueous layer was acidified with hydrochloric acid and extracted with ether. The layers were separated and the organic layer washed with water until neutral. The organics were dried over MgSO4 and the solvent removed in vacuo, affording isodecanoic acid (23.4g, 0.136 moles). Of the 2.65 moles of isodecanol used, 2.52 moles (95%) are accounted for.
Example 4
Hydrogenation of tri (n-decyl) cyclopentadienes A 4-liter autoclave was charged with the crude alkyl- cyclopentadienes (159g; di (n-decyl) cyclopentadienes, 34.7g, 21.8%; tri (n-decyl) cyclopentadienes, 117.2g, 73.7%; and tetra (n-decyl) cyclopentadienes 2.2g, 1.4%), (prepared as in Example 2) 10% palladium on activated carbon (4gms), and heptane (500 ml) to facilitate stirring. The vessel was pressurized to 500 psi of hydrogen and heated at 125º C for 19 hours with stirring. After cooling, the vessel pressure was 350 psi. The catalyst was filtered and the solvent removed in vacuo affording 150g of clear colorless oil with a bromine number of zero.
Example 5
Using the procedures of Examples 1, 2 and 3, the cyclopentadiene derivatives set forth in the following Table 1 were prepared. The table indicates the preparative method used.
Figure imgf000035_0001
a 1° = primary alkyl; 2° = secondary alkyl; 3° = tertiary alkyl b P = Phase Transfer method; A = Alcohol, method Example 6
Using the procedures of Examples 1, 2 and 3, the methylcyclopentadienes set forth in the following Table 2 were prepared. The preparative method is indicated.
Figure imgf000036_0001
Example 7
Using the hydrogenation procedures of Example 4, the alkyl substituted cyclopentanes of Table 3 were prepared. The column indicating "Class" designates a straight or branch chained substituent.
Figure imgf000037_0001
a 1° = primary alcohol; 2° = secondary alcohol Example 8
Using the hydrogenation procedures of Example 4, the substituted methylcyclopentanes of Table 4 were prepared. The column indicating "Class" designates a straight or branch chained substituent.
Figure imgf000038_0001
Example 9 - Chemical Identification
Chemical characterization of alkylcyclopentadienes and alkylcyclopentanes was by infrared spectroscopy ( IR) , nuclear magnetic resonance spectrometry (NMR) and gas chroma tog raphy (GC) , especially in conjunction with mass spectrometry ( GC-MS ) . A few examples were meticulously examined and structures of products determined and then quantitative analysis and further identification was made by analogy to these carefully characterized samples.
Interpretation of Spectroscopic Data Mass Spectrometry Alkylcyclopentadienes (see Table 5 following) - A detailed analysis of n-butyl cyclopentadienes showed that the parent peak was prominent enough to be recognizable. Common fragments were P-43 (minus n- propyl), P-57(minus n-butyl), P-98(minus propene and butene), P-99(minus n-propyl and n-butene) and 57(n- butyl). Other cyclopentadienes also gave parent peaks prominent enough to allow assignment to be made on that basis alone.
Alkylcyclopentanes - Mass spectra are very similar to other saturated hydrocarbons except that the parent is CnH2n.
Infrared Spectroscopy
Alkylcyclopentanes (See Table 6 following) - The
IR spectra are indistinguishable from other saturated hydrocarbons with alkyl components; e.g., hydrogenated
1-decene oligomers. Bands are at 2960 cm-1, 2850 cm-1
(H-C(sp3) stretch); 1460 cm-1, 1375 cm-1, (H-C(sp3) bend) and 720 cm-1 (-(CH2)x- rock, x>4). Alkylcyclopentadienes (See Table 6) - In addition to the bands found in the alkylcyclopentanes, bands for unsaturation are found at 3050 cm (H-C(sp2) stretch,
1650 and 1620 (C=C stretch), 970 and 890 (H-C(sp2) bend).
Nuclear Magnetic Resonance Spectrometry Alkylcyclopentanes — Both H and 13CNMR Spectra are dominated by n-alkyl resonances: (1) 1H NMR, CH3 at
0.9 ppm, CH2 at 1.3 ppm, CH at 1.5; (2) 13C NMR, CH3- 14.2 ppm, CH2' s at 22.8 ppm, 29.7 ppm, 32.0 ppm and
CH's clustered about 40 ppm.
Alkylcyclopentadienes - In addition to the resonance of alkylcyclopentanes due to the alkyl groups, unsaturation leads to resonances at 5.80 and
6.20 ppm in the 1H spectrum for protons on sp2 carbon and 2.35 and 2.8 for allylic and bis-allylic CH2 's respectively. Similarly, resonances due to unsaturation are observed in the 150.0 to 110.00 ppm region for sp carbons and 45.0 to 35.0 ppm region for allylic carbons in the 13C spectra of alkylcyclopentadienes.
Figure imgf000041_0001
Figure imgf000042_0001
Example 10
To evaluate the alkyl cyclopentanes for lubricating properties, tests were carried out to measure physical properties which are relevant to use as a synthetic lubricant. Set forth in the following Table 7 are specific gravity values of the indicated cyclopentanes, in Table 8 are set forth refractive index values of the indicated cyclopentanes, in Table 9 are set forth viscometric properties of the indicated alkylcyclopentanes; in Table 10 are low temperature properties of the indicated alkylcyclopentanes; and set forth in Table 11 are high temperature properties of the indicated alkylcyclopentanes.
Figure imgf000043_0001
Figure imgf000044_0001
Figure imgf000045_0001
Figure imgf000046_0001
Example 11
To evaluate the hydrocarbon substituted cyclopentadienes for lubricating properties, tests were carried out to measure physical properties which are relevant to use as a synthetic lubricant. Set forth in the following Table 12 are viscosity and pour point properties of the indicated alkyl substituted cyclopentadienes. In the cyclopentadienes tested, R1 is hydrogen, x is 2 to 6 and R2 is as indicated.
Figure imgf000047_0001
Example 12
Preparation of Alkylcyclopentenes
The tri- and tetrasubstituted alkyl cyclopentadienes (a mixture of n-octyl and n-decyl alkyl groups) were mildly hydrogenated over Pd/C at ambient temperature. The alkylcyclopentadienes (350 g), 10% Pd/C catalyst (3.0 g) and light hydrocarbon solvent (500 mL) were placed in a 4-liter autoclave. After purging with hydrogen, the system was pressurized to 600 psig hydrogen. The system was stirred for 8 hours at room temperature after which time the pressure dropped to 510 psig. The solution was filtered through a bed of Celite to remove the catalyst and the solvent was removed in vacuo to afford 347 g of a yellowish oil.
Spectroscopic Characterization of Alkylcyclopentenes
Alkyl cyclopentenes produced by mild hydrogenation can be distinguished spectroscopically from the alkylcyclopentanes and alkylcyclopentadienes in the following ways: 1. Ultraviolet Spectra - Alkylcyclopentadienes are characterized by an intense absorption at about 260 nm. This band disappears upon hydrogenation to alkylcyclopentanes, and another band, near 220 nm, appears. Upon further hydrogenation of the product alkylcyclopentenes, the 220 nm band disappears as the alkylcyclopentenes are converted into the UV transparent alkylcyclopentanes.
2. 1H Nuclear Magnetic Resonance Spectra - Alkylcyclopentadienes shows resonances for the doubly allylic ring CH2' s and CHR' s at 2.7 to 2.8 ppm downfield from tetramethylsilane. Upon hydrogenation, these resonances disappear and additional resonances in the 1.6 to 2.0 ppm region characteristic of singly allylic CH2' s and CHR' s develop. Upon further hydrogenation of the alkylcyclopentenes, the intensity of resonances in the 1.6 to 2.0 ppm region of the spectrum decrease as the alkylcyclopentenes are converted into alkylcyclopentanes. 3. 13C Nuclear Magnetic Resonance Spectra - In the region of the spectrum 110 to 160 ppm downfield from tetramethylsilane, a multitude of resonances can be observed for alkylcyclopentadienes. Upon hydrogenation, these resonances disappear and new resonances in the 130 to 145 ppm region of the spectrum characteristic of the alkylcyclopentenes appear. Upon further hydrogenation of the alkylcyclopentenes, the resonances in the 130 to 145 region of the spectrum disappear and the spectrum becomes transparent from 55 to 200 ppm, as one would predict for a full saturated material. Figures 1 to 3 are the 13C nmr spectra of alkylcyclopentadiene, alkylcyclopentene, and alkylcyclopentane respectively.
Figure imgf000049_0001
aAlkylcyclopentad ienes 1 and 2 are different products prepared by the alkylation of cyclopentadiene with a mixture of n-octanol and n-decanol ; Alkylcyclopentad iene 3 was prepared by alkylation of cyclopentadiene with 2-ethylhexanol . The invent i on ha s been d esc ribed herein with reference to certain preferred embodiments . However , as obvious variations thereon will become apparent to those skilled in the art, the invention is not to be considered as limited thereto.

Claims

What is Claimed Is
1. A synthetic lubricating composition comprising cyclopentane substituted by at least two hydrocarbyl groups having 4 to 36 carbon atoms.
2. A synthetic lubricating composition according to claim 1 which comprises a mixture of at least two hydrocarbyl substituted cyclopentanes, the hydrocarbyl groups having from about 4 to 36 carbon atoms.
3. A synthetic lubricating composition according to claim 1 wherein the hydrocarbyl groups contain from 8 to 24 carbon atoms.
4. A synthetic lubricating composition according to claim 1 comprising at least one cyclopentane of the following formula:
Figure imgf000051_0001
wherein each R1 is individually and independently selected from an alkyl groups of 1 to 4 carbons, each R2 is individually and independently selected from straight or branch chained hydrocarbyl groups containing from 4 to 36 carbon atoms, z is 0, 1, 2 or 3, and x is an integer ranging from 2 to 6, and x+z cannot be greater than 6.
5. A synthetic lubricating composition according to claim 4 wherein z is 0 or 1, x is 3 or 4 and R2 is a C8 and/or C10 alkyl hydrocarbon.
6. A synthetic lubricating composition according to claim 4 wherein z is 0 or 1, x is 3 or 4 and R2 is a C9, a C10 or C11 alkyl hydrocarbon.
7. A synthetic lubricating composition according to claim 4 wherein z is 0 or 1, x is 3 or 4 and R2 is a C12 or C13 alkyl hydrocarbon.
8. A synthetic lubricating composition according to claim 4 wherein z is 0 or 1, x is 2 or 3 and R2 is 2- octyl-1-dodecyl.
9. A synthetic lubricating composition according to claim 4 wherein z is 0 or 1, x is 2 or 3 and R2 is 2-ethylhexyl.
10. A synthetic lubricating composition according to claim 4 wherein each R2 is individually and independently selected from straight or branch chained alkyl groups of 4 to 24 carbon atoms and x is 2, 3, 4 or 5.
11. A synthetic lubricating composition according to claim 4 wherein R1 is methyl, and x is 2, 3, 4, 5 or 6.
12. A synthetic lubricating composition comprising a mixture of alkyl substituted cyclopentanes as defined in claim 4.
13. Cyclopentanes of the following formula:
Figure imgf000052_0001
wherein each R1 is individually and independently selected from alkyl groups of from 1 to 4 carbon atoms, each R2 is individually and independently selected from
C4-C36 straight or branch chained hydrocarbyl groups, z is 0, 1, 2 or 3, and y is an integer ranging from 2 to
6 providing that when at least two of the R
2 substituents are alkyl groups of from 4 to 10 carbon atoms, then y must be at least 3, and y+z cannot be greater than 6.
14. A cyclopentane according to claim 13 wherein R1 is methyl, z is 0 or 1, each R2 is individually and independently selected from alkyl groups of 8 to 24 carbon atoms and y is an integer of at least 3.
15. A cyclopentane according to claim 13 wherein y is 4.
16. A cyclopentane according to claim 13 wherein
Z is 0 or 1, each R2 is individually selected from C8 to C24 alkyl groups, and y is 2, 3, 4 or 5.
17. A cyclopentane according to claim 13 wherein z is 0 or 1, R1 is methyl, each R2 is individually and independently selected from C8 to C13 alkyl groups and y is 2, 3 or 4.
18. A mixture of at least two cyclopentanes as defined in claim 13 wherein each R2 substituent is individually and independently selected from hydrocarbyl groups of different carbon chain lengths.
19. A synthetic lubricating composition comprising cyclopentadiene substituted by at least two hydrocarbyl groups having 4 to 36 carbon atoms.
20. A synthetic lubricating composition according to claim 19 which comprises a mixture of at least two hydrocarbyl substituted cyclopentadienes, the hydrocarbyl groups having carbon chain lengths ranging from about 4 to 36 carbon atoms.
21. A synthetic lubricating composition according to claim 19 comprising at least one cyclopentadiene of the following formula:
Figure imgf000054_0001
wherein each R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, each R2 is individually and independently selected from straight or branch chained hydrocarbyl groups having 4 to 36 carbon atoms, z is 0, 1, 2 or 3, x is an integer ranging from 2 to 6, and x+z cannot be greater than 6.
22. A synthetic lubricating composition according to claim 21 wherein z is 0 or 1, x is 3 or 4 and R2 is a C8 or C10 alkyl hydrocarbon.
23. A synthetic lubricating composition according to claim 21 wherein z is 0 or 1, x is 3 or 4 and R2 is a C9, a C10 or C11 alkyl hydrocarbon.
24. A synthetic lubricating composition according to claim 21 wherein z is 0 or 1, x is 3 or 4 and R2 is a C12 or C13 alkyl hydrocarbon.
25. A synthetic lubricating composition according to claim 21 wherein z is 0 or 1, x is 2 or 3 and R2 is 2- octyl-1-dodecyl.
26. A synthetic lubricating composition according to claim 21 wherein z is 0 or 1, x is 2 or 3 and R2 is 2-ethylhexyl.
27. A synthetic lubricating composition comprising a mixture of alkyl substituted cyclopentadienes as defined in claim 21.
28. Cyclopentadienes of the following formula:
Figure imgf000055_0001
wherein each R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, each R2 is individually and independently selected from hydrocarbyl groups of 4 to 36 carbon atoms attached to the cyclopentane ring through a primary carbon, z is 0, 1, 2, or 3, and y is an integer of from 2 to 6, y+z cannot be greater than 6, and provided that when up to four of the R2 groups are primary and contain 4 to 11 carbon atoms, then y must be an integer of at least 5, and provided that when up to three of the R2 groups are secondary and contain 4 to 21 carbon atoms, then y must be an integer of at least 4.
29. A cyclopentadiene according to claim 28 wherein R1 is methyl, each R2 is individually and independently selected from alkyl groups of 8 to 13 carbon atoms and y is an integer of 4 or 5.
30. A cyclopentadiene according to claim 28 wherein z is 0, each R2 is individually and independently selected from C12 to C24 alkyl groups, and y is 2 , 3 , 4 , 5 or 6.
31. A mixture of at least two cyclopentadienes as defined in claim 28 wherein each R2 substituent is individually and independently selected from alkyl groups of varying carbon chain lengths.
32. A synthetic lubricating composition comprising at least one cyclopentene of the following formula :
Figure imgf000056_0001
wherein each R1 is individually and independently selected from alkyl groups of 1 to 4 carbon atoms, each R2 is individually and independently selected from hydrocarbyl groups containing 4 to 36 carbon atoms, z is 0, 1, 2 or 3, and x is an integer of 2 to 6, and x+z cannot be greater than 6.
33. A synthetic lubricating composition according to claim 32 wherein z is 0 or 1, x is 3 or 4 and R2 is a C8 or C10 alkyl hydrocarbon.
34. A synthetic lubricating composition according to claim 32 wherein z is 0 or 1, x is 3 or 4 and R2 is a C9, a C10 or C11 alkyl hydrocarbon.
35. A synthetic lubricating composition according to claim 32 wherein z is 0 or 1, x is 3 or 4 and R2 is a C12 or C13 alkyl hydrocarbon.
36. A synthetic lubricating composition according to claim 32 wherein z is 0 or 1, x is 2 or 3 and R2 is 2-octyl-l-dodecyl.
37. A synthetic lubricating composition according to claim 32 wherein z is 0 or 1, x is 2 or 3 and R2 is 2-ethylhexyl.
38. A synthetic lubricating composition according to claim 32 wherein z is 0 or 1, x is 2, 3, 4, 5 or 6, and R2 is a C10 or C20 hydrocarbyl group.
39. A synthetic lubricating composition comprising a mixture of alkyl substituted cyclopentenes as defined in claim 32.
40. Cyclopentenes of the following formula:
Figure imgf000057_0001
wherein each R1 is ind ividually and independently selected from alkyl groups of 1 to 4 carbon atoms , each R2 is individually and independently selected from C4- C36 straight or branch chained hydrocarbyl groups , and y is an integer ranging from 2 to 6 providing that when at least two of the R2 substituents are alkyl groups of from 4 to 10 carbon atoms, then y must be at least 3, z is 0, 1, 2 or 3, and y+z cannot be greater than 6.
41. A cyclopentene according to claim 40 wherein R1 is methyl, each R2 is individually and independently selected from alkyl groups of 8 to 13 carbon atoms and y is an integer of 3 to 5.
42. A cyclopentene according to claim 40 wherein z is 0, each R2 is individually and independently selected from C8 to C24 alkyl groups, and y is 2, 3, 4 or 5.
43. A cyclopentene according to claim 40 wherein R1 is methyl, each R2 is individually and independently selected from C8 to C13 alkyl groups and y is 2, 3 or 4.
44. A mixture of at least two cyclopentenes as defined in claim 40 wherein each R substituent is
2 individually and independently selected from hydrocarbyl groups of different carbon chain lengths.
45. A method for the production of a hydro- carbylated cyclopentadiene which comprises reaction of a hydrocarbyl-substituted or unsubstituted cyclopentadiene with a molar excess of at least one alkylating agent of the formula:
R2Y
wherein each R2 is individually and independently selected from hydrocarbyl groups of 4 to 36 carbon atoms, and Y is a leaving group, in an aqueous solution in the presence of an alkaline agent and a phase transfer catalytic agent, separating the resulting mixture into an organic phase and an aqueous phase, and recovering the alkylated cyclopentadiene from the organic phase.
46. A method according to claim 45 wherein y is halogen and the alkylating agent is an alkyl halide.
47. A method according to claim 45 wherein the reaction is conducted at a temperature of -20º to 120ºC. for a period of 1/2 hour to 3 days, and using a molar ratio of alkyl halide to cyclopentadiene of 1:1 to 20:1, and a molar ratio of alkaline agent to cyclopentadiene of 1:1 to 50:1.
48 . A method for the production of an alkylated cycl opentad i ene wh ich comp r i s e s reaction of a hydrocarbyl-substituted or unsubstituted cyclopentadiene with a molar excess of at least one primary or secondary alcohol of the formula:
R2OH
wherein R2 is individually and independently selected from hydrocarbyl groups of 4 to 36 carbon atoms, in the presence of a bas ic catalyst , the reaction being conducted by add i tion of the cyclopentadiene to a reaction vessel conta ining the bas ic catalyst in solution, removing the water as it is formed in the reaction, and recovering the alkylated cyclopentadiene.
49 . A method according to claim 48 wherein the reaction is conducted at a temperature of 180º to 300º C. for a period of 10 minutes to 3 days , and using a molar ratio of alcohol to cyclopentadiene of 1 : 1 to 50 : 1 , and a molar ratio of alkaline agent to cyclopentadiene of
0.1 : 1 to 10 : 1.
50. Lubricating compositions comprising a mixture in any proportion of:
(1) a hydrocarbyl substituted cyclopentane;
(2) a hydrocarbyl substituted cyclopentadiene; and (3) a hydrocarbyl substituted cyclopentene.
51. A lubricating composition comprising a member selected from the group consisting of:
(A) A synthetic lubricant comprising:
(1) a hydrocarbyl substituted cyclopentane; (2) a hydrocarbyl substituted cyclopentadiene;
(3) a hydrocarbyl substituted cyclopentene; (4) mixtures in any proportion of (1), (2), or 3); and (B) a natural lubricant.
52. A composition according to claim 51 wherein the composition contains 10 to 90 wt.% of (A) and 90 to 10 wt.% of (B).
53. A composition according to claim 52 wherein the natural lubricant is a mineral oil.
54. A lubricating composition comprising a member selected from the group consisting of:
(A) A synthetic lubricant comprising:
(1) a hydrocarbyl substituted cyclopentane; (2) a hydrocarbyl substituted cyclopentadiene;
(3) a hydrocarbyl substituted cyclopentene; or
(4) mixtures in any proportion of (1), (2), or (3); and
(B) a synthetic lubricant other than a member of (A).
55. A composition according to claim 54 wherein the composition contains 10 to 90 wt.% of (A) and 90 to 10 wt.% of (B).
56. A composition according to claim 55 wherein the synthetic lubricant is a poly-alpha-olefin, ester, polyol ester, or mixture thereof.
57. A cyclopentane according to claim 13 selected from the group consisting of:
Tri-n-octyl cyclopentane Tetra-n-octyl cyclopentane Penta-n-octyl cyclopentane Tri-n-nonyl cyclopentane
Tetra-n-nonyl cyclopentane
Penta-n-nonyl cyclopentane
Tri-n-decyl cyclopentane Tetra-n-decyl cyclopentane
Penta-n-decyl cyclopentane
Tri-n-undecyl cyclopentane
Tetra-n-undecyl cyclopentane
Penta-n-undecyl cyclopentane Tri-n-dodecyl cyclopentane
Tetra-n-dodecyl cyclopentane
Penta-n-dodecyl cyclopentane
Tri-2-ethylhexyl cyclopentane
Tetra-2-ethylhexyl cyclopentane Di-n-octyl, n-decyl cyclopentane n-octyl, di-n-decyl cyclopentane
Trioctyl, n-decyl cyclopentane
Di-n-octyl, di-n-decyl cyclopentane n-octyl, tri-n-decyl cyclopentane Tri-n-tridecyl cyclopentane
Tetra-n-tridecyl cyclopentane
Penta-n-tridecyl cyclopentane
Di-(2-octyl-1-dodecyl)cyclopentane
Tri-(2-octyl-1-dodecyl)cyclopentane Tetra-(2-octyl-1-dodecyl)cyclopentane, and mixtures of any two or more in any proportion.
58. A cyclopentene according to claim 40 selected from the group consisting of Tri-n-octyl cyclopentene Tetra-n-octyl cyclopentene Penta-n-octyl cyclopentene Tri-n-nonyl cyclopentene Tetra-n-nonyl cyclopentene Penta-n-nonyl cyclopentene Tri-n-decyl cyclopentene Tetra-n-decyl cyclopentene
Penta-n-decyl cyclopentene
Tri-n-undecyl cyclopentene
Tetra-n-undecyl cyclopentene
Penta-n-undecyl cyclopentene Tri-n-dodecyl cyclopentene
Tetra-n-dodecyl cyclopentene
Penta-n-dodecyl cyclopentene
Tri-2-ethylhexyl cyclopentene
Tetra-2-ethylhexyl cyclopentene Di-n-octyl, n-decyl cyclopentene n-octyl, di-n-decyl cyclopentene
Trioctyl, n-decyl cyclopentene
Di-n-octyl, di-n-decyl cyclopentene n-octyl, tri-n-decyl cyclopentene Tri-n-tridecyl cyclopentene
Tetra-n-tridecyl cyclopentene
Penta-n-tridecyl cyclopentene
Di-(2-octyl-1-dodecyl)cyclopentene
Tri-(2-octyl-1-dodecyl)cyclopentene Tetra-(2-octyl-1-dodecyl)cyclopentene, and mixtures of any two or more in any proportion.
59. A cyclopentadiene according to claim 28 selected from the group consisting of: Tri-dodecyl cyclopentadiene Tetra-dodecyl cyclopentadiene Penta-dodecyl cyclopentadiene Penta-n-butyl cyclopentadiene Penta-n-octyl cyclopentadiene Penta-n-nonyl cyclopentadiene Penta-n-decyl cyclopentadiene Tri-n-tridecyl cyclopentadiene
Tetra-n-tridecyl cyclopentadiene Penta-n-tridecyl cyclopentadiene and mixtures of any two or more in any proportion.
60. A cyclopentane synthetic lubricant accordingaim 4 selected from the group consisting of:
Tri-n-octyl cyclopentane
Tetra-n-octyl cyclopentane Penta-n-octyl cyclopentane
Tri-n-nonyl cyclopentane
Tetra-n-nonyl cyclopentane
Penta-n-nonyl cyclopentane
Tri-n-decyl cyclopentane Tetra-n-decyl cyclopentane
Penta-n-decyl cyclopentane
Tri-n-undecyl cyclopentane
Tetra-n-undecyl cyclopentane
Penta-n-undecyl cyclopentane Tri-n-dodecyl cyclopentane
Tetra-n-dodecyl cyclopentane
Penta-n-dodecyl cyclopentane
Tri-2-ethylhexyl cyclopentane
Tetra-2-ethylhexyl cyclopentane Di-n-octyl, n-decyl cyclopentane n-octyl, di-n-decyl cyclopentane
Trioctyl, n-decyl cyclopentane
Di-n-octyl, di-n-decyl cyclopentane n-octyl, tri-n-decyl cyclopentane Tri-n-tridecyl cyclopentane
Tetra-n-tridecyl cyclopentane
Penta-n-tridecyl cyclopentane
Di-(2-octyl-1-dodecyl)cyclopentane
Tri-(2-octyl-1-dodecyl)cyclopentane Tetra-(2-octyl-1-dodecyl)cyclopentane. and mixtures of any two or more in any proportion.
61. A cyclopentene synthetic lubricant according to claim 32 selected from the group consisting of
Tri-n-octyl cyclopentene
Tetra-n-octyl cyclopentene Penta-n-octyl cyclopentene
Tri-n-nonyl cyclopentene
Tetra-n-nonyl cyclopentene
Penta-n-nonyl cyclopentene
Tri-n-decyl cyclopentene Tetra-n-decyl cyclopentene
Penta-n-decyl cyclopentene
Tri-n-undecyl cyclopentene
Tetra-n-undecyl cyclopentene
Penta-n-undecyl cyclopentene Tri-n-dodecyl cyclopentene
Tetra-n-dodecyl cyclopentene
Penta-n-dodecyl cyclopentene
Tri-2-ethylhexyl cyclopentene
Tetra-2-ethylhexyl cyclopentene Di-n-octyl, n-decyl cyclopentene n-octyl, di-n-decyl cyclopentene
Trioctyl, n-decyl cyclopentene
Di-n-octyl, di-n-decyl cyclopentene n-octyl, tri-n-decyl cyclopentene Tri-n-tridecyl cyclopentene
Tetra-n-tridecyl cyclopentene
Penta-n-tridecyl cyclopentene
Di-(2-octyl-1-dodecyl)cyclopentene
Tri-(2-octyl-1-dodecyl)cyclopentene Tetra-(2-octyl-1-dodecyl)cyclopentene, and mixtures of any two or more in any proportion.
6 2 . A cy c l op e ntad i ene synthe t i c lu b r icant according to claim 21 selected from the group consisting of :
Tri-dodecyl cyclopentadiene Tetra-dodecyl cyclopentadiene Penta-dodecyl cyclopentadiene Penta-n-butyl cyclopentadiene Penta-n-octyl cyclopentadiene Penta-n-nonyl cyclopentadiene Penta-n-decyl cyclopentadiene
Di-n-octyl, n-decyl cyclopentadiene n-octyl, di-n-decyl cyclopentadiene Trioctyl, n-decyl cyclopentadiene Di-n-octyl, di-n-decyl cyclopentadiene n-octyl, tri-n-decyl cyclopentadiene Tri-n-tridecyl cyclopentadiene Tetra-n-tridecyl cyclopentadiene Penta-n-tridecyl cyclopentadiene Di-(2-octyl-1-dodecyl)cyclopentadiene Tri-(2-octyl-1-dodecyl)cyclopentadiene
Tetra-(2-octyl-1-dodecyl)cyclopentadiene Di-n-octyl-Tri-n-decyl cyclopentadiene Tri-n-octyl-Di-n-decyl cyclopentadiene Methyl-n-octyl-n-decyl cyclopentadiene Methyl-Di-n-octyl-n-decyl cyclopentadiene Methyl-Tri-n-octyl-n-decyl cyclopentadiene Methyl-n-octyl-di-n-decyl cyclopentadiene Methyl-n-octyl-tri-n-decyl cyclopentadiene Dimethyl-n-octyl-n-decyl cyclopentadiene Dimethyl-di-n-octyl-n-decyl cyclopentadiene Dimethyl-n-octyl-di-n-decyl cyclopentadiene n-nonyl-n-decyl-n-undecyl cyclopentadiene Di-n-nonyl-n-decyl-n-undecyl cyclopentadiene n-nonyl-di-n-decyl-n-undecyl cyclopentadiene n-nonyl-n-decyl-di-n-undecyl cyclopentadiene. and mixtures of any two or more in any proportion.
63. A cyclopentadiene of the structure
Figure imgf000066_0001
wherein each of the Ra groups are individually and independently selected from hydrocarbyl groups of 1 to 4 carbon atoms and n = 0 to 4, each of the Rb groups are individually and independently selected from hydrocarbyl groups of 7 to 35 carbon atoms, and m = 0 to 6, and each of the (CHRcRd) groups are individually and independently selected from hydrocarbyl groups of 8 to 36 carbon atoms, in which Rcand Rd are individually and independently selected from hydrocarbyl groups of 1 to 24 carbon atoms, and p = 0 to 5, and provided that n+m+p is 2 to 6 and m+p is 2 to 6; and provided that if n=0 and ρ=0 and there are no more than two different Rb groups and no more than one Rb occurs more than once, and all the Rb have 10 or fewer carbon atoms, then m must be 5 or 6, and provided that if n=0 and p=1 and both the Rc group and the Rd group have 10 or fewer carbon atoms and all the Rb groups are the same and have 10 or fewer carbon atoms, then m must be 4 or 5, and provided that if n=1 and p=0 and all the Rb groups are the same and have 10 or fewer carbon atoms, then m must be 4 or 5, and provided that if n=0 and m=0 and there are no more than two different (CHRcRd) groups and no more than one (CHRcRd) occurs more than once and all the Rc groups and Rd groups have 10 or fewer carbon atoms, then p must be 4 or 5, and provided that if n=0 and m=1 and the Rb group has 10 or fewer carbons, and all the Rc groups are the same and have 10 or fewer carbon atoms and all the Rd groups are the same and have 10 or fewer carbon atoms, then p must be 3 or 4, and provided that if n=1 and m=0 and all the (CHRcRd) groups are the same and the Rc and Rd groups both have 10 or fewer carbon atoms, then p must be 3 or 4.
64. A cyclopentadiene according to claim 63 selected from the group consisting of:
Di-(2-octyl-1-dodecyl)cyclopentadiene Tri-(2-octyl-1-dodecyl)cyclopentadiene Tetra-(2-octyl-1-dodecyl)cyclopentadiene Di- (n-octyl)-di-(n-decyl) cyclopentadiene Di-n-octyl-Tri-n-decyl cyclopentadiene Tri-n-octyl-Di-n-decyl cyclopentadiene Methyl-n-octyl-n-decyl cyclopentadiene Methyl-Di-n-octyl-n-decyl cyclopentadiene Methyl-Tri-n-octyl-n-decyl cyclopentadiene Methyl-n-octyl-di-n-decyl cyclopentadiene Methyl-n-octyl-tri-n-decyl cyclopentadiene Dimethyl-n-octyl-n-decyl cyclopentadiene Dimethyl-di-n-octyl-n-decyl cyclopentadiene Dimethyl-n-octyl-di-n-decyl cyclopentadiene n-nonyl-n-decyl-n-undecyl cyclopentadiene Di-n-nonyl-n-decyl-n-undecyl cyclopentadiene n-nonyl-di-n-decyl-n-undecyl cyclopentadiene n-nonyl-n-decyl-di-n-undecyl cyclopentadiene methyl-n-decyl-(2-octyl-1-dodecyl) cyclopentadiene, and mixtures of any two or more in any proportion.
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US4721823A (en) 1988-01-26
JPH1059875A (en) 1998-03-03
JP2543492B2 (en) 1996-10-16
JP3022811B2 (en) 2000-03-21
JPH08176023A (en) 1996-07-09
JP2709579B2 (en) 1998-02-04
EP0441460A3 (en) 1992-01-02
JPH082803B2 (en) 1996-01-17
EP0282579A1 (en) 1988-09-21
CA1292754C (en) 1991-12-03
DE3774872D1 (en) 1992-01-09
US5012023A (en) 1991-04-30
US5012022A (en) 1991-04-30
JP2709580B2 (en) 1998-02-04
DE3751955T2 (en) 1997-06-19
DE3751955D1 (en) 1997-01-02
ATE145392T1 (en) 1996-12-15
EP0441460B1 (en) 1996-11-20
JPH07324043A (en) 1995-12-12
EP0282579A4 (en) 1989-04-12
JPH08176024A (en) 1996-07-09
EP0282579B1 (en) 1991-11-27
EP0441460A2 (en) 1991-08-14
JPH01501151A (en) 1989-04-20
JPH1059874A (en) 1998-03-03
ATE69790T1 (en) 1991-12-15

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