WO1991007454A1 - Fluorinated poly(ether sulfones) - Google Patents
Fluorinated poly(ether sulfones) Download PDFInfo
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- WO1991007454A1 WO1991007454A1 PCT/US1990/006403 US9006403W WO9107454A1 WO 1991007454 A1 WO1991007454 A1 WO 1991007454A1 US 9006403 W US9006403 W US 9006403W WO 9107454 A1 WO9107454 A1 WO 9107454A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/66—Polymers having sulfur in the main chain, with or without nitrogen, oxygen or carbon only
- B01D71/68—Polysulfones; Polyethersulfones
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C317/00—Sulfones; Sulfoxides
- C07C317/14—Sulfones; Sulfoxides having sulfone or sulfoxide groups bound to carbon atoms of six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C317/00—Sulfones; Sulfoxides
- C07C317/16—Sulfones; Sulfoxides having sulfone or sulfoxide groups and singly-bound oxygen atoms bound to the same carbon skeleton
- C07C317/18—Sulfones; Sulfoxides having sulfone or sulfoxide groups and singly-bound oxygen atoms bound to the same carbon skeleton with sulfone or sulfoxide groups bound to acyclic carbon atoms of the carbon skeleton
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C319/00—Preparation of thiols, sulfides, hydropolysulfides or polysulfides
- C07C319/14—Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/20—Polysulfones
- C08G75/23—Polyethersulfones
Definitions
- the present invention relates to polymers comprising fluorine-containing poly(ether sulfones) and to the aromatic fluorine-containing sulfone monomers used in the preparation of these polymers.
- Aromatic poly(ether sulfones) are thermally stable, amorphous engineering resins with attractive properties for electronics and other applications. See C. P. Smith, Chemtech, 290-291 (1988). These resins may be prepared by nucleophilic displacement polymerization of bis-phenols with
- electronegative sulfone group activates the halides to nucleophilic displacement.
- Other polymers are also prepared by aromatic nucleophilic substitution with activation provided by a ketone function.
- U.S. Patent 3,941,748 of King issued March 2, 1976 discloses a process for the preparation of an aromatic polymer of recurring units -ArQ- by heating a reaction mixture of an alkali metal fluoride and (a) a halophenol of formula XArQH and/or (b) a mixture of a dihalobenzenoid compound of formula XArX and a dihydric phenol of formula HQArQH in which Ar is a bivalent aromatic residue, Q is an oxygen or sulfur atom, and X is a halogen atom.
- polyethers by reacting (a) a mixture of a bisphenol and a dihalobenzenoid compound or (b) a halophenol, in which dihalobenzenoid compound or halophenol halogen atoms are activated by ortho or para -SO 2 - or -CO- groups, with an alkali metal carbonate in the presence of an infusible particulate support
- European Patent Application 243,833 discloses a copolycondensate moulding composition containing polyarylene sulfone and polyarylene ether sulfone units prepared by polycondensation of a bisphenol mixture of bisphenol A; 4,4'-dihydroxydiphenyl sulfone; and other bisphenol and a mixture of
- Japanese Patent Application J6 2199-622 discloses hydrophilic aromatic sulfone resins
- hydrophilic compounds having active hydroxy groups to yield ether bonds between the terminal groups of the aromatic polysulfone polymers and the hydrophilic compounds.
- Japanese Patent Application J5 5165-920 teaches the production of a linear chlorine-containing polyethersulfone polymer by adding an aromatic tri- or tetrahalide of formula (II):
- X and Y are each H or Cl provided one is Cl, to a mixture of an inert highly polar solvent and a dialkali metal salt of formula (I):
- Q is a bond, O, S, aliphalic or alicyclic
- hydrocarbyl and m is 0 or 1.
- the present invention comprises an aromatic fluorine-containing poly(ether sulfone) polymer having the following repeating unit (I):
- R f is a straight chain or branched polyfluoro- alkylene of from 1 to about 20 carbon atoms unsubstituted or substituted by one or more ether oxygens;
- R is an aromatic moiety
- the present invention further comprises a monomer having the following formula (II):
- R f is as defined above in formula (I) Detailed Description of the Invention
- the present invention comprises novel aromatic fluorine-containing sulfone monomers of formula (II):
- R f is a straight chain or branched polyfluoro- alkylene of from 1 to about 20 carbon atoms; or R f is a straight chain or branched polyfluoroalkylene of from 1 to about 20 carbon atoms substituted by one or more ether oxygens.
- Such monomers are useful in the synthesis of aromatic fluorine-containing poly(ether sulfone) polymers.
- the monomers of formula (II) can be prepared by the reaction of sodium p-halobenzenethiolates with ⁇ , ⁇ -diiodoperfluoroalkanes, followed by oxidation of the resulting sulfides to sulfones with chromium trioxide according to the following reaction sequence wherein X is fluorine.
- the present invention further comprises novel aromatic fluorine-containing poly(ether sulfone) polymers having the following repeating unit (I):
- Rf is as defined above for formula (II), and R is an aromatic moiety. Examples of R
- aromatic rings include aromatic rings, fused aromatic rings such as naphthalene, polyphenyls, biphenyls and the like.
- R may also be
- G is C(CH 3 ) 2 or C(CF 3 ) 2 .
- These polymers are prepared by the condensation polymerization of the fluoromonomers of formula (II), or corresponding chloromonomers, with aromatic dihydroxy compounds such as bisphenols, biphenol or hydroquinones according to the following reaction wherein X is fluorine or chlorine:
- chloromonomer with dihydroxy aromatic compounds may be conducted under a variety of conditions in the presence of a base of sufficient strength to cause substantial ionization of the dihydroxy aromatic compound.
- Typical bases are the alkali metal
- Preferred bases are the alkali metal carbonates; the most preferred base is sodium carbonate.
- the dihydroxy aromatic compound may be converted to its bis-alkali metal salt in a separate step and then reacted with the monomer.
- the reaction is preferably conducted in a solvent such as a dipolar aprotic organic solvent.
- a solvent such as a dipolar aprotic organic solvent.
- Preferred solvents are dimethyl formamide, dimethyl acetamide, diphenyl sulfone and dimethyl sulfoxide, and mixtures of these solvents with each other or other aprotic organic solvents.
- the most preferred solvent is a mixture of dimethyl acetamide and toluene.
- the reaction time and temperature may be varied depending on the nature of the base and dihydroxy aromatic compound and the desired polymer molecular weight.
- high molecular weight polymers from the monomer of formula (II) and dihydroxy aromatic compounds can be achieved in less than about 2 hours at a reaction temperature of about 140°C.
- a neutralizing agent such as dimethyl sulfate may be added at the end of the reaction time to cap unreacted hydroxy groups.
- the polymers of this invention are useful for forming molded objects and chemically stable films, such as those used in gas separating membranes and other applications. They typically have a dielectric constant less than 3, a high rate of permeability with high selectivity, as well as excellent
- Films and membranes made from these polymers are optically clear and colorless.
- polymerization solvents dimethylacetamide (DMAC) and toluene, used in these examples were distilled under argon at atmospheric pressure, stored under argon until used, and transferred using syringe
- 1,4-bis(4-fluorophenylthio)perfluorobutane 175 g chromium trioxide and 1.5 L acetic acid was refluxed for 8 hours. An additional 50 g of chromium trioxide were added and reflux was maintained overnight.
- 1,4-bis(4-fluorophenylthio)perfluorooctane in 100 mL of acetic acid was treated portionwise with 7.0 g chromium trioxide. The solution was refluxed for 3 hours. About 60% of the acetic acid was removed by distillation and the residue was poured into ice water. The aqueous solution was extracted with ether which was washed with water, saturated aqueous Na 2 CO 3 and brine, and evaporated. The residue was dissolved in a boiling mixture of CH 2 Cl 2 and hexane and cooled to 0°C to give 5.9 g (89%) of product, m.p. 109-110°C. 1 H-NMR (CD 2 Cl 2 ) ⁇ 7.4 (m, 4H); 8.1 (m, 4H).
- a flask equipped for azeotropic distillation and magnetic stirring was dried under nitrogen and charged with 1.7 g powdered potassium carbonate, 1.14 g (0.05 mol) bisphenol-A, 25 mL toluene and 25 mL dimethyl acetamide.
- the mixture was heated to a pot temperature of 138°C to azeotropically remove water. It was cooled to 75°C and 3.59 g (0.05 mol) of 1,8-bis-(4-fluorophenylsulfonyl)perfluorooctane was added. The resulting mixture was heated to
- M w 9.8 X 10 5 .
- Example 6 The procedure of Example 6 on a 0.0027 mol scale was followed. This polymer is insoluble in CH 2 Cl 2 , so it was washed with this solvent and dried, giving 2.17 g (93%) of polymer showing the following properties:
- Example 6 The procedure of Example 6 was followed on a 0.0029 molar scale giving 1.64 g (85%) of polymer showing the following properties:
- Example 6 The procedure of Example 6 was followed on a 0.0046 molar scale giving 4.19 g (92%) of polymer showing the following properties:
- Example 6 The procedure of Example 6 was followed on a 0.0062 molar scale. This polymer is insoluble in
- fluorinated spacer group lowers the glass transition temperatures of the polymer of Example 6 (123°C) and Example 7 (142°C) as compared to Udel® (195°C).
- Dielectric properties of the polymer of Example 6 were measured. A film of the polymer was laminated between 1 ounce copper foils at 270°C and 1000 psi, resulting in good adhesion of the film to copper. The laminate was etched on one side to give a serpentine pattern. The dielectric constant and dissipation factor were determined by time domain reflectometry, Measurements were made over the frequency range of 50 MHz to
- test fixture uses a set of metrology grade, high precision Eisenhart
- EL 18 manufactured by Cascade Microtech Co. with sexless APC-7 connectors which permit the transition from coaxial to planar geometry while preserving 50 ohm impedance.
- Electric performance data for the launchers follows: Frequency range - dc to 18 GHz, Insertion Loss -0.10 db max to 10 GHz and 0.25 db max to 18 GHz, VSWR - 1.15:1 max (23 db return loss).
- the samples for measurement measured 2" x 2" and consisted of a 14 bend serpentine
- dielectric constant for Udel® is 3.19 (Encyclopedia of Polymer Science and Engineering, 2nd Ed., Mark et al., Eds., Vol. 13, pp. 192-211, Wiley, 1988).
- Fluorinated poly(ether sulfone) film for gas permeation testing was produced by spreading a chloroform solution (10% w/v) onto a clean glass plate with a doctor knife (15-mil knife clearance). The cast film was allowed to stand covered at room temperature for several hours and was then heated in a vacuum oven (100°C) overnight to remove traces of solvent. The film was stripped from glass by
- a modified Millipore high pressure filter holder accepting a 47-mm circle of polymer film was used for permeation testing.
- the filter holder was modified so that the high pressure side could be continuously swept with the feed gas.
- the film was pressurized with oxygen/nitrogen (21:79 molar volume) at 500 psig and the gas permeation rate was measured by volume displacement at 1 atm of a water droplet in a capillary tube.
- Permeate gas composition was determined by evacuating the permeate side of the membrane to 5-10 mm Hg with a vacuum pump through a gas chromatograph sample loop (0.10 mL sample volume; Varian 3700 GC with a 6' x 1/8" 60-80 mesh 5A
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Abstract
Polymers comprising fluorine-containing poly(ether sulfones) and monomers comprising aromatic fluorine-containing sulfones used in the preparation of these polymers.
Description
TITLE
FLUORINATED POLY(ETHER SULFONES)
Field of the Invention
The present invention relates to polymers comprising fluorine-containing poly(ether sulfones) and to the aromatic fluorine-containing sulfone monomers used in the preparation of these polymers.
Background of the Invention
Aromatic poly(ether sulfones) are thermally stable, amorphous engineering resins with attractive properties for electronics and other applications. See C. P. Smith, Chemtech, 290-291 (1988). These resins may be prepared by nucleophilic displacement polymerization of bis-phenols with
4,4'-dihaloaromatic sulfones, where the
electronegative sulfone group activates the halides to nucleophilic displacement. Other polymers are also prepared by aromatic nucleophilic substitution with activation provided by a ketone function. A literature review on the synthesis of aromatic polyethers by nucleophilic displacement
polymerization, the mechanism of activation of such reactions by various groups, and the properties of polyethers is provided in Maiti, S. and
Mandall, B. K., "Aromatic Polyethers by Nucelophilic Displacement Polymerization", Prog. Polym. Sci., Vol. 12, pp. 111-153 (1986).
U.S. Patent 3,941,748 of King issued March 2, 1976, discloses a process for the preparation of an aromatic polymer of recurring units -ArQ- by heating a reaction mixture of an alkali metal fluoride and (a) a halophenol of formula XArQH and/or (b) a
mixture of a dihalobenzenoid compound of formula XArX and a dihydric phenol of formula HQArQH in which Ar is a bivalent aromatic residue, Q is an oxygen or sulfur atom, and X is a halogen atom.
U.S. Patent 4,331,798 of Staniland issued
May 25, 1982 teaches production of aromatic
polyethers by reacting (a) a mixture of a bisphenol and a dihalobenzenoid compound or (b) a halophenol, in which dihalobenzenoid compound or halophenol halogen atoms are activated by ortho or para -SO2- or -CO- groups, with an alkali metal carbonate in the presence of an infusible particulate support
substance.
European Patent Application 243,833 discloses a copolycondensate moulding composition containing polyarylene sulfone and polyarylene ether sulfone units prepared by polycondensation of a bisphenol mixture of bisphenol A; 4,4'-dihydroxydiphenyl sulfone; and other bisphenol and a mixture of
4,4'-bis-halophenyl sulfone and a 4,4'-dihalo-bis-, 4,4''-tris- or 4,4'''-tetrakis-phenyl compound.
Japanese Patent Application J6 2199-622 discloses hydrophilic aromatic sulfone resins
prepared by reacting aromatic polysulfone polymers having terminal active releasing groups and
hydrophilic compounds having active hydroxy groups to yield ether bonds between the terminal groups of the aromatic polysulfone polymers and the hydrophilic compounds.
Japanese Patent Application J5 5165-920 teaches the production of a linear chlorine-containing polyethersulfone polymer by adding an aromatic tri- or tetrahalide of formula (II):
wherein:
X and Y are each H or Cl provided one is Cl, to a mixture of an inert highly polar solvent and a dialkali metal salt of formula (I):
wherein:
Q is a bond, O, S, aliphalic or alicyclic
hydrocarbyl and m is 0 or 1.
A discussion of physical, mechanical, thermal, and electrical properties of various commercial polysulfones is provided in the Encyclopedia of
Polymer Science and Engineering, 2nd Ed., Mark
et al., Eds., Vol. 13, pp. 196-211, Wiley (1988).
Prior art polymers are typically amber or yellow in color. For practical applications in electronics, properties such as high resistivity, high breakdown voltage, and low dielectric constant are important. See Lai et al., Solid State Technology, pp. 165-170 (November 1984). A low dielectric constant is
particularly desirable in high-speed electrical connections. For practical applications in gas separation techniques, high permeability combined with selectivity is desirable. Thus, there is a need for polysulfones of lower dielectric constant or of high selective permeability. Also, colorless
polymers of optical clarity could have many potential applications.
It is therefore an object of the present invention to provide aromatic fluorine-containing poly(ether sulfones) having a low dielectric constant.
It is a further object of the present invention to provide such polymers from which films can be made which are optically clear and colorless.
It is a further object of the present invention to provide such polymers which have good selectivity and permeability to gases.
It is a further object of the present invention to provide aromatic fluorine-containing sulfone monomers used in the preparation of such polymers.
Summary of the Invention
The present invention comprises an aromatic fluorine-containing poly(ether sulfone) polymer having the following repeating unit (I):
wherein:
Rf is a straight chain or branched polyfluoro- alkylene of from 1 to about 20 carbon atoms unsubstituted or substituted by one or more ether oxygens; and
R is an aromatic moiety.
The present invention further comprises a monomer having the following formula (II):
wherein:
Rf is as defined above in formula (I)
Detailed Description of the Invention
The present invention comprises novel aromatic fluorine-containing sulfone monomers of formula (II):
wherein:
Rf is a straight chain or branched polyfluoro- alkylene of from 1 to about 20 carbon atoms; or Rf is a straight chain or branched polyfluoroalkylene of from 1 to about 20 carbon atoms substituted by one or more ether oxygens.
Such monomers are useful in the synthesis of aromatic fluorine-containing poly(ether sulfone) polymers.
The monomers of formula (II) can be prepared by the reaction of sodium p-halobenzenethiolates with α,ω-diiodoperfluoroalkanes, followed by oxidation of the resulting sulfides to sulfones with chromium trioxide according to the following reaction sequence wherein X is fluorine.
The present invention further comprises novel aromatic fluorine-containing poly(ether sulfone) polymers having the following repeating unit (I):
ft // y
wherein:
Rf is as defined above for formula (II), and R is an aromatic moiety. Examples of R
include aromatic rings, fused aromatic rings
such as naphthalene, polyphenyls, biphenyls and the like. R may also be
where G is C(CH3)2 or C(CF3)2.
These polymers are prepared by the condensation polymerization of the fluoromonomers of formula (II), or corresponding chloromonomers, with aromatic dihydroxy compounds such as bisphenols, biphenol or hydroquinones according to the following reaction wherein X is fluorine or chlorine:
Use of the monomer of formula (II) is preferred since it tends to give a higher yield and higher
molecular weight polymer as demonstrated by Examples 6 and 6A. The reaction of the fluoro- or
chloromonomer with dihydroxy aromatic compounds may be conducted under a variety of conditions in the presence of a base of sufficient strength to cause substantial ionization of the dihydroxy aromatic compound. Typical bases are the alkali metal
carbonates, hydrogen carbonates and hydroxides.
Preferred bases are the alkali metal carbonates; the most preferred base is sodium carbonate.
Alternatively, the dihydroxy aromatic compound may be converted to its bis-alkali metal salt in a separate step and then reacted with the monomer. The reaction is preferably conducted in a solvent such as a dipolar aprotic organic solvent. Preferred solvents are dimethyl formamide, dimethyl acetamide, diphenyl sulfone and dimethyl sulfoxide, and mixtures of these solvents with each other or other aprotic organic solvents. The most preferred solvent is a mixture of dimethyl acetamide and toluene.
The reaction time and temperature may be varied depending on the nature of the base and dihydroxy aromatic compound and the desired polymer molecular weight. Using the preferred sodium carbonate base in excess and a mixture of dimethyl acetamide and toluene as solvent, high molecular weight polymers from the monomer of formula (II) and dihydroxy aromatic compounds can be achieved in less than about 2 hours at a reaction temperature of about 140°C. Optionally, a neutralizing agent such as dimethyl sulfate may be added at the end of the reaction time to cap unreacted hydroxy groups.
The polymers of this invention are useful for forming molded objects and chemically stable films,
such as those used in gas separating membranes and other applications. They typically have a dielectric constant less than 3, a high rate of permeability with high selectivity, as well as excellent
mechanical properties. Films and membranes made from these polymers are optically clear and colorless.
The following examples demonstrate the monomers and polymers of the present invention but are not intended to limit it in any manner. The
polymerization solvents, dimethylacetamide (DMAC) and toluene, used in these examples were distilled under argon at atmospheric pressure, stored under argon until used, and transferred using syringe
techniques. Bisphenol-A (4,4'-isopropylidene- diphenol), a polymerization grade material from
E. I. du Pont de Nemours and Company, Wilmington, Delaware, was dried at 0.25 mm. 4,4'-Diphenol
(Aldrich Chemical Company, Milwaukee, Wisconsin) was recrystallized twice from ethanol. Bisphenol-AF (2,2-bis(4-hydroxy phenyl)hexafluoropropane) was sublimed twice at 165-170°C and 0.1 mm and
recrystallized from CHCl3/CCl4. Diiodoperfluoro- alkanes were prepared according to a known procedure (C. D. Bedford and K. Baum, J. Org. Chem., 1980, 45, 347, herein incorporated by reference). 1,8-bis-(4- chlorophenylsulfonyl)-perfluorooctane was prepared according to procedures described in V. I. Popov et al., J. Org. Chem., USSR (Engl. Trans.) 1977, 13, 1985, herein incorporated by reference. All other materials were obtained from commercial sources and used as received.
EXAMPLE 1
Synthesis of
1,4-bis-(4-fluorophenylthio)perfluorobutane
To a solution of 104 g (0.7 mol) sodium
4-fluorophenylthiolate in 500 mL dimethylformamide, under N2 and at 0°C, was added 150 g (0.33 mol) of 1,4-diiodoperfluorobutane, resulting in an exotherm to 40°C. The resulting mixture was stirred overnight at room temperature, then heated to 60°C for one hour. The solution at room temperature was diluted with 200 mL water and concentrated on a rotary evaporator to remove about 300 mL of solvent. The remaining solution was diluted with water, the lower layer was separated and washed with water. The produce was bulb-to-bulb distilled at 120°C and 0.5 mm. After removal of low boiling impurities, the colorless liquid product was collected, 129.7 g
(86%) . Spectral data obtained on another sample prepared in the same fashion, showed:
1H-NMR (CDCl3) δ 7.10 (m, 4H); 7.63 (m, 4H).
19F-NMR (CDCI3) δ -85.9 (t, 4F); -117.3 (t, 4F);
-107.3 (m, 2F).
EXAMPLE 2
Synthesis of
1,8-bis(4-fluorophenylthio)perfluorooctane
To a solution of 27.3 g (0.18 mol) of sodium 4-fluorophenylthiolate in 400 mL of dimethylformamide was added 54 g (0.083 mol) of 1,8-diiodoperfluorooctane. The resulting solution was warmed to 52°C for 4 hours, then concentrated on a rotary
evaporator. The residue was added to ice water and a
precipitate was collected. The aqueous solution was extracted with 2 X 400 mL of ether. The precipitate was dissolved in the combined ether extracts, washed with saturated aqueous Na2CO3 solution and brine, and dried over MgSO4. The ether solution was evaporated and the residue was distilled in a Kugelrohr
apparatus to give 81% of product, distilling at 133°C and 0.1 mm. Another sample prepared in a similar fashion showed m.p. - 60-61°C and had the following spectral data:
1H-NMR (CDCl3) δ 7.11 (m, 4H); 7.68 (m, 4H).
19F-NMR (CDCl3) δ -87.5 (t, 4F); -119.4 (m, 4F);
-121.4 (m, 2F); -121.9 (m, 4F);
-108.9 (M, 2F).
EXAMPLE 3
Synthesis of
1,4-bis(4-fluorophenylsulfonyl)perfluorobutane
A solution of 129.7 g (0.285 mol) of
1,4-bis(4-fluorophenylthio)perfluorobutane, 175 g chromium trioxide and 1.5 L acetic acid was refluxed for 8 hours. An additional 50 g of chromium trioxide were added and reflux was maintained overnight.
After cooling to room temperature, 100 mL of water were added and the solution was concentrated not quite to dryness on a rotary evaporator. The residue was added to ice water and filtered. The solid was dissolved in methylene chloride, washed with water, and concentrated to dryness under reduced pressure. The resulting solid was recrystallized from ethyl acetate/hexane to give in three crops 135 g (92%) of product, m.p. 126-127°C. Another sample prepared in the same fashion showed:
1H-NMR (CDCl3 ) δ 7 . 14 (m, 4H) ; 8 . 1 (m, 4H) .
19F-NMR (CDCl3 ) δ -110 .4 (m, 4F) ; -118 . 8 (m, 4F) ;
-96 . 7 (m, 2F) .
Analysis Calculated for C16H8F10O4S2:
C, 37.07; H, 1.56; F, 36.56; S, 12.37.
Found: C, 37.07; H, 1.61; F, 37.35; S, 12.66. EXAMPLE 4
Synthesis of
1,8-bis-(4-fluorophenylsulfonyl)perfluorooctane
A solution of 6.0 g (0.092 mol) of
1,4-bis(4-fluorophenylthio)perfluorooctane in 100 mL of acetic acid was treated portionwise with 7.0 g chromium trioxide. The solution was refluxed for 3 hours. About 60% of the acetic acid was removed by distillation and the residue was poured into ice water. The aqueous solution was extracted with ether which was washed with water, saturated aqueous Na2CO3 and brine, and evaporated. The residue was dissolved in a boiling mixture of CH2Cl2 and hexane and cooled to 0°C to give 5.9 g (89%) of product, m.p. 109-110°C. 1H-NMR (CD2Cl2) δ 7.4 (m, 4H); 8.1 (m, 4H).
19F-NMR (CD2Cl2) δ -111.5 (m, 4F); -120.0 (m, 4F);
-121.7 (m, 8F); -98.2 (m, 2F).
Analysis Calculated for C20H8F18O4S2:
C, 33.44; H, 1.12 F, 47.61; S, 8.93. Found: C, 33.47; H, 1.17; F, 47.40; S, 9.18.
EXAMPLE 5
Polymerization of 1,8-bis-(4-fluorophenyl- sulfonyl)perfluorooctane with bisphenol-A
A flask equipped for azeotropic distillation and magnetic stirring was dried under nitrogen and charged with 1.7 g powdered potassium carbonate, 1.14 g (0.05 mol) bisphenol-A, 25 mL toluene and 25 mL dimethyl acetamide. The mixture was heated to a pot temperature of 138°C to azeotropically remove water. It was cooled to 75°C and 3.59 g (0.05 mol) of 1,8-bis-(4-fluorophenylsulfonyl)perfluorooctane was added. The resulting mixture was heated to
138-142°C overnight. The mixture was poured into water. The polymer was isolated, washed with water and dissolved in CH2Cl2. This solution was filtered and evaporated. The resulting solid was dissolved in 125 mL of CH2Cl2 and poured into 500 mL of stirred methanol to give 2.2 g of polymer showing the
following properties:
ηinh (DMAC), inherent viscosity, - 0.29; Tg, glass transition temperature by differential scanning calorimetry - 107°C.
1H-NMR (CD2Cl2) δ 1.75 (s, 6H); 7.05 (d, 4H);
7.15 (d, 4H); 7.35 (d, 4H);
7.95 (d, 4H).
19F-NMR (CD2Cl2) δ -111.0 (4F); -119.2 (4F);
-120.9 (8F).
Analysis Found: C, 46.41; H, 2.52; F, 34.00; S, 7.45
EXAMPLE 6
Polymerization of 1,8-bis-(4-fluoro- phenylsulfonyl)perfluorooctane with bisphenol-A
A 50 mL flask equipped for azeotropic
distillation and mechanical stirring was dried under nitrogen and charged with 0.84 g (0.0037 mol)
bisphenol-A, 1.17 g sodium carbonate, 2.7 g (0.0037 mol) of 1,8-bis-(4-fluorophenylsulfonyl)perfluorooctane, 30 mL dimethyl acetamide, and 5 mL toluene. The mixture was heated to 100°C and held for about 15 minutes, then heated to about 140°C and held for about 70 minutes. An additional 10 mL of dimethyl acetamide were added, the viscous mixture was cooled to 130°C and 4 mL of dimethylsulfate were added. The mixture was added to ice cold dilute aqueous HC1.
The precipitated polymer was washed with water and methanol, and dissolved in CH2Cl2. This solution was filtered and poured into hexane to give 2.85 g (86%) of polymer showing the following properties:
ηinh (DMAC), inherent viscosity, = 1.75; Tg, glass transition temperature by differential scanning calorimetry = 124°C.
A film cast from 1,1,2-trichloroethane and dried at 100°C showed the following mechanical properties: Tensile at break = 6.6 Kpsi; Elongation at break = 4%; Tensile modulus = 194 Kpsi.
Another sample prepared by a similar procedure had ηinh (CH2Cl2), inherent viscosity, = 1.29.
By gel permeation chromatography, this material had a weight average molecular weight, Mw, = 3.7 X 105; number average molecular weight, Mn = 1.3 X 105; and polydispersity, Mw/Mn, = 2.75. By laser light
scattering at 25°C in CH2Cl2, it showed a weight average molecular weight, Mw = 9.8 X 105.
COMPARATIVE EXAMPLE 6A
Polymerization of 1,8-bis-(4-chloro- phenylsulfonyl)perfluorooctane with bisphenol-A The procedure of Example 6 was followed on a
0.004 molar scale giving 2.12 g of polymer with ηinh (CH2Cl2), inherent viscosity, = 0.074. This example demonstrates that the chloro compound polymerizes less efficiently than the fluoro compound.
EXAMPLE 7
Polymerization of 1,4-bis-(4-fluoro- phenylsulfonyl)ρerfluorobutane with bisphenol-A The procedure of Example 6 was followed giving 2.29 g (88%) of polymer showing the following
properties:
ηinh (CH2Cl2), inherent viscosity, = 0.951; Tg, glass transition temperature by differential scanning calorimetry = 142°C.
1H-NMR (CD2Cl2) δ 1.73 (s, 6H); 7.05 (d, 4H);
7.15 (d, 4H); 7.35 (d, 4H);
7.92 (d, 4H).
19F-NMR (CD2Cl2) δ -111.8 (4F); -119.9 (4F).
Analysis Found: C, 52.44; H, 3.03; F, 20.85; S, 9.41.
A film cast from 1,1,2,trichloroethane and dried at 100°C showed mechanical properties: Tensile at break = 5.4 Kpsi; Elongation at break = 2.5%;
Tensile modulus - 178 Kpsi.
Gel permeation chromatography: Mw , weight average
molecular weight, = 2.28 X 105, Mn, number average molecular weight, = 9.5 X 104;
Polydispersity, Mw/Mn, = 2.4.
Laser light scattering: Mw, weight average molecular weight, = 2.05 X 105.
EXAMPLE 8
Polymerization of 1,4-bis-(4-fluoro- phenylsulfonyl)perfluorooctane with 4,4'-biphenol
The procedure of Example 6 on a 0.0027 mol scale was followed. This polymer is insoluble in CH2Cl2, so it was washed with this solvent and dried, giving 2.17 g (93%) of polymer showing the following properties:
ηinh (DMAC), inherent viscosity, = 1.24; Tg, glass transition temperature by differential scanning calorimetry, = 145°C.
Another sample prepared by a similar procedure had ηinh, inherent viscosity, = 0.648.
Analysis Found: C, 43.96; H, 1.74; F, 38.58; S, 7.64.
A film cast from dimethyl acetamide and dried at 150°C showed mechanica l properties : Tensi le at break = 4.8 Kpsi; Elongation at break = 6.4%; Tensile modulus = 128 Kpsi.
EXAMPLE 9
Polymerization of 1,4-bis-(4-fluoro- phenylsulfonyl)perfluorobutane with 4,4'-biphenol
The procedure of Example 6 was followed on a 0.0029 molar scale giving 1.64 g (85%) of polymer showing the following properties:
ηinn (DMAC), inherent viscosity, = 1.36; Tg, glass
transition temperature by differential scanning calorimetry, = 162°C.
1H-NMR (CD2Cl2) δ 7.22 (dd, 8H); 7.68 (d, 4H);
7.97 (d, 4H).
19F-NMR (CD2Cl2) δ -111.7 (4F); -119.8 (4F).
Analysis Found: C, 49.91; H, 2.32; F, 20.41.
A film, prepared from several polymer samples, cast from tetrachloroethane and dried at 105°C showed mechanical properties: Tensile at break = 7.9 Kpsi; Elongation at break = 5.1%; Tensile modulus = 183 Kpsi. EXAMPLE 10
Polymerization of 1,8-bis-(4-fluoro- phenylsulfonyl)perfluorooctane with bisphenol-AF
The procedure of Example 6 was followed on a 0.0046 molar scale giving 4.19 g (92%) of polymer showing the following properties:
ninh (CH2Cl2), inherent viscosity, = 0.149; Tg, glass transition temperature by differential scanning calorimetry, = 114°C.
1H-NMR (CD2Cl2) δ 7.17 (d, 4H); 7.22 (d, 4H);
7.52 (d, 4H); 8.0 (d, 4H).
19F-NMR (CD2Cl2) δ -64.19 (6F); -111.8 (4F);
-119.98 (4F); -121.8 (8F). EXAMPLE 11
Polymerization of 1,4-bis-(4-fluoro- phenylsulfonyl)perfluorobutane with hydroquinone
The procedure of Example 6 was followed on a 0.0062 molar scale. This polymer is insoluble in
CH2Cl2 so it was washed with this solvent and dried,
giving 3.21 g (88%) of polymer showing the following properties:
ηinh (DMAC), inherent viscosity, = 0.45; Tg, glass transition temperature by differential scanning calorimetry, = 146°C.
EXAMPLE 12
Polymer Properties
Properties of the polymers of Examples 6-11 are summarized in Table 1. The polymers were isolated as white solids, soluble in dimethyl acetamide and chlorinated hydrocarbons and insoluble in hexane, acetone or methanol. The biphenyl-based polymers were somewhat less soluble in the chlorinated
hydrocarbons than the bisphenol-A analogs. Glass transition temperatures, as measured by differential scanning calorimetry, range from 114°C to 165°C. All polymers showed good thermal stability with thermal gravimetric analysis decomposition temperatures under nitrogen of about 400°C. The high molecular weight polymers of Examples 6, 7, 8 and 9 gave clear, colorless and flexible films from the melt or
solution casting with tensile properties shown in Table 1.
a. Glass transition temperature by differential scanning calorimetry.
b. Temperature of 10% weight loss by thermogravimetric
analysis nitrogen.
c. Inherent viscosity using polystyrene standard.
d. Gel permeation chromatography, Mn - number average
molecular weight,; Mw = weight average molecular weight. e. T = tensile strength; E. = % elongation; M = modulus. f. DMAC a dimethyl acetamide.
Properties of the polymers of Examples 6 and 7 may be compared with the commercially available Udel® poly(ether sulfone) which lacks the fluorinated spacer groups. Incorporation of the flexible
fluorinated spacer group lowers the glass transition temperatures of the polymer of Example 6 (123°C) and Example 7 (142°C) as compared to Udel® (195°C).
Tensile strength and modulus are comparable.
Udel
Example 6, n = 8
Example 7, n = 4.
Effects of fluorinated groups on the electrical properties of polymers are of interest, since a low dielectric constant is a desirable feature in various microelectronic applications. Dielectric properties of the polymer of Example 6 were measured. A film of the polymer was laminated between 1 ounce copper foils at 270°C and 1000 psi, resulting in good
adhesion of the film to copper. The laminate was etched on one side to give a serpentine pattern. The dielectric constant and dissipation factor were determined by time domain reflectometry, Measurements were made over the frequency range of 50 MHz to
10 GHz using a Hewlett-Packard 8150B Network
Analyzer, 8340B Synthesized Sweeper and 8515A
S-Parameter Test Set. Samples were placed in a precision machined fixture with micrometer
positioning in all axes. The test fixture uses a set of metrology grade, high precision Eisenhart
Launchers (EL 18) manufactured by Cascade Microtech Co. with sexless APC-7 connectors which permit the transition from coaxial to planar geometry while preserving 50 ohm impedance. (Electrical performance data for the launchers follows: Frequency range - dc to 18 GHz, Insertion Loss -0.10 db max to 10 GHz and 0.25 db max to 18 GHz, VSWR - 1.15:1 max (23 db return loss). The samples for measurement measured 2" x 2" and consisted of a 14 bend serpentine
"meander" with 67 cm circuit length and 610 micron trace width on one side of the sample and a ground planeof copper on the other side. The measured value of the dielectric constant was 2.76 and the
dissipation factor was 0.011. The reported
dielectric constant for Udel® is 3.19 (Encyclopedia of Polymer Science and Engineering, 2nd Ed., Mark et al., Eds., Vol. 13, pp. 192-211, Wiley, 1988).
EXAMPLE 13
Permeability Properties of Fluorinated Poly(ether sulfone) Membranes
Fluorinated poly(ether sulfone) film for gas permeation testing was produced by spreading a chloroform solution (10% w/v) onto a clean glass plate with a doctor knife (15-mil knife clearance). The cast film was allowed to stand covered at room temperature for several hours and was then heated in a vacuum oven (100°C) overnight to remove traces of solvent. The film was stripped from glass by
immersion in water and was allowed to dry in air at room temperature for a day before testing.
A modified Millipore high pressure filter holder accepting a 47-mm circle of polymer film was used for permeation testing. The filter holder was modified so that the high pressure side could be continuously swept with the feed gas. The film was pressurized with oxygen/nitrogen (21:79 molar volume) at 500 psig and the gas permeation rate was measured by volume displacement at 1 atm of a water droplet in a capillary tube. Permeate gas composition was determined by evacuating the permeate side of the membrane to 5-10 mm Hg with a vacuum pump through a gas chromatograph sample loop (0.10 mL sample volume; Varian 3700 GC with a 6' x 1/8" 60-80 mesh 5A
molecular sieve column; 60°C; O2/N2 detector response ratio - 0.96). Measurements were typically taken over several hours to ensure steady state permeation conditions. Calculations were performed according to the method of W. J. Ward III et al., Ultrathin
Silicone/Polycarbonate Membranes for Gas Separation Process, J. Membrane Sci., 1 (1976) 99, hereby
incorporated by reference. The resulting test data is summarized in Table II.
Claims
1. A polymer comprising the repeating unit of formula (I):
wherein:
Rf is a straight chain or branched polyfluoro- alkylene of from 1 to about 20 carbon atoms unsubstituted or substituted by one or more ether oxygens; and
R is an aromatic moiety.
2. The polymer of Claim 1 wherein Rf is a straight-chain or branched perfluoroalkylene group.
3. The polymer of Claim 2 wherein Rf is -(CF2)n- wherein n is 2 to 20.
4. The polymer of Claim 2 wherein R is phenyl.
5. The polymer of Claim 1 wherein R is phenyl or
and G is C(CH3)2, C(CF3)2 or a bond.
6. The polymer of Claim 1 wherein Rf is (CF2)n, n is 8, and R is 4,4'-phenyl-C(CH3)2-phenyl.
7. The polymer of Claim 1 wherein Rf is
(CF2)n, n is 4, and R is 4,4'-phenyl-C(CH3)2-phenyl.
8. The polymer of Claim 1 wherein Rf is (CF2)n, n is 8, and R is 4,4'-phenyl-phenyl.
9. The polymer of Claim 1 wherein Rf is (CF2)n, n is 4, and R is 4,4'-phenyl-phenyl.
10. The polymer of Claim 1 wherein Rf is (CF2)n, n is 8, and R is 4,4'-phenyl-C(CF3)2-phenyl
11. The polymer of Claim 1 wherein Rf is (CF2)n, n is 8, and R is 1,4-ρhenyl.
12. The polymer of Claim 1 wherein Rf is (CF2)n, n is 4, and R is 1,4-phenyl-.
13. A compound of formula (II) comprising
wherein :
Rf is a straight chain or branched polyfluoro- alkylene of from 1 to about 20 carbon atoms unsubstituted or substituted with one or more ether oxygens.
14. A compound of Claim 13 wherein Rf is a straight-chain or branched perfluoroalkylene group.
15. A compound of Claim 14 wherein Rf is (CF2)n and n is 2 to 20.
16. A compound of Claim 13 which is
1,4-bis-(4-fluorophenylsulfonyl)perfluorobutane.
17. A compound of Claim 13 which is
1,8-bis-(4-fluorophenylsulfonyl)perfluorooctane.
18. A polymer of Claim 1 having a dielectric constant less than 3.0.
19. A polymer of Claim 1 in the form of a film or membrane.
20. A film or membrane of Claim 19 which is optically clear and colorless.
21. A polymer of Claim 1 useful for gas separation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US435,831 | 1989-11-09 | ||
| US07/435,831 US5084548A (en) | 1989-11-09 | 1989-11-09 | Fluorinated poly(ether sulfone) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1991007454A1 true WO1991007454A1 (en) | 1991-05-30 |
Family
ID=23730000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US1990/006403 Ceased WO1991007454A1 (en) | 1989-11-09 | 1990-11-09 | Fluorinated poly(ether sulfones) |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US5084548A (en) |
| EP (1) | EP0500721A1 (en) |
| JP (1) | JPH05501583A (en) |
| WO (1) | WO1991007454A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5700310A (en) | 1995-12-29 | 1997-12-23 | Mg Generon, Inc. | Removal of oil from compressed gas with macroporous polymeric adsorbent |
| US20050130521A1 (en) * | 2003-12-10 | 2005-06-16 | Wyner Daniel M. | Protective laminates |
| US20090163692A1 (en) * | 2007-12-21 | 2009-06-25 | General Electric Company | Aromatic polyethers |
| EP3214070B1 (en) * | 2014-10-28 | 2019-09-25 | LG Chem, Ltd. | Fluorine-based compound for brancher, polymer using same, and polymer electrolyte membrane using same |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3941748A (en) * | 1970-08-19 | 1976-03-02 | Imperial Chemical Industries Limited | Process for preparing aromatic polymers in presence of alkali metal fluoride |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5165920A (en) * | 1974-12-04 | 1976-06-08 | Matsushita Electric Industrial Co Ltd | Jikihetsudo |
| US4331798A (en) * | 1979-01-18 | 1982-05-25 | Imperial Chemical Industries Limited | Production of aromatic polyethers with infusible particulate substance |
| DE3614753A1 (en) * | 1986-04-30 | 1987-11-05 | Basf Ag | HIGH TEMPERATURE RESISTANT COPOLY CONDENSATE MOLDS |
| JPH02199622A (en) * | 1989-01-27 | 1990-08-08 | Kao Corp | Magnetic recording medium |
-
1989
- 1989-11-09 US US07/435,831 patent/US5084548A/en not_active Expired - Fee Related
-
1990
- 1990-11-09 EP EP90917253A patent/EP0500721A1/en not_active Withdrawn
- 1990-11-09 JP JP3500490A patent/JPH05501583A/en active Pending
- 1990-11-09 WO PCT/US1990/006403 patent/WO1991007454A1/en not_active Ceased
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3941748A (en) * | 1970-08-19 | 1976-03-02 | Imperial Chemical Industries Limited | Process for preparing aromatic polymers in presence of alkali metal fluoride |
Non-Patent Citations (1)
| Title |
|---|
| CHEMICAL ABSTRACTS, vol. 88, no. 15, 10 April 1978 Columbus, Ohio, USA V. I. Popov et al.: "Ion-radical perfluoroalkylation reaction.Perfluoroalkylation of aromatic thiols." page 524; column 1; ref. no. 104823D see abstract * |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH05501583A (en) | 1993-03-25 |
| US5084548A (en) | 1992-01-28 |
| EP0500721A1 (en) | 1992-09-02 |
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