APHERESIS METHOD AMD DEVICE
Field of the Invention The present invention pertains generally to fluid processing equipment and more particularly to a method and device for effecting apheresis procedures.
Bacl-yrouna of the Invention In current practice, there exist numerous situations in which it is desirable to efficiently separate fluids such as whole blood into two or more specific components (e.g. plasma, red blood cells, leukocytes, platelets, etc.). In commercial applications, it is often necessary to separate whole blood into two or more constituents in order that a specific blood constituent may be harvested and utilized for the preparation of medically useful blood derivatives or preparations (e.g. packed red blood cells, fresh frozen plasma, specific blood factors, etc.). Also, in therapeutic settings it is often desirable to separate whole blood into two or more constituents for purposes of treating or removing a specific constituent(s) of the blood in accordance with certain therapeutic protocols.
In almost all blood constituent separation procedures, whether commercial or therapeutic, quantities of whole blood are withdrawn from a human subject, the whole blood is then separated into two or more constituent fractions and at least one of the constituent fractions is subsequently transfused back into the human subject. The nonreinfused constituent fraction(s) may be retained for use in the preparation of various blood plasma products (e.g. fresh frozen plasma, albumin, or Factor VIII) or, in the therapeutic applications, may be discarded and replaced by plasma from a healthy donor or may be subjected to
physiσal pharmacologic or radiologic treatment and subsequently returned to the human subjec .
The general term "apheresis" used to describe three- step procedures wherein whole blood is a) withdrawn, b) separated into fractions and c) at least one of the fractions is retranεfused into the human subject. Specific types of apheresis procedures include: "plasmapheresis" (for the collection of blood plasma), "leukapheresis" (for the collection of leukocytes), "thrombocytapheresis" (for the collection of platelets), therapeutic plasma exchange (wherein a portion of the subject's blood plasma is replaced with other fluids, such as plasma obtained from another human) , and therapeutic plasma processing wherein a portion of the subject's plasma is separated, treated or processed and then returned to the subject.
Prior to the 1970's, when it was desired to separate whole blood into specific blood constituent(s) , it was generally necessary to draw, on a unit by unit basis, quantities of whole blood from a human donor. Each unit of whole blood withdrawn was manually centrifuged to effect separation of the desired blood constituent or component and, thereafter, the remaining portions of the blood were manually reinf sed into the donor. It was typically necessary to repeat such a procedure, on the same donor, several times (i.e. unit after unit) until the maximum allowable volume of plasma or other blood constituent had been collected.
More recently, automated apheresis machines been developed to minimize the degree of manual endeavor required when separating and collecting specific blood constituents. These automated apheresis machines typically comprise a central computer electrically connected to, and programmed to control, a system of tubes, vessels, filters and at least one blood separation device. The blood separation device is typically a rotating centrifugal
filter or membrane which operates to separate the desired specific blood constituent(s) (e.g. plasma, cells, platelets, etc.). The typical automated apheresis machines of the prior art incorporate one or more "peristaltic pumps" or "tubing pumps" for moving blood, blood constituents and/or reagent solutions through the machine. Such "peristaltic pumps" or "tubing pumps" generally consist of a series of rotating rollers or cams over which a length of plastic tubing is stretched. Rotation of the cams or rollers then serves to dynamically compress regions of the tubing so as to move the desired fluids through the tubing at a desired rate. The use of such peristaltic pumps is particularly suitable in automated apheresis equipment because the mechanical working components of such pumps do not come in contact with the blood or other fluids being pumped, thereby preventing contamination of such fluids. Moreover, the use of peristaltic pumps permits intermittent disposal and replacement of the attendant tubing, as is commonly done to maintain sterile and hygienic conditions during each blood donation procedure. These peristaltic pumps are, however, given to a great deal of uncertainty or "drift" in calibration. Such uncertainty or "drift" in the pump calibration occurs because of variations in the size and material consistency of the pump tubing, variations in the rotational speed of the pump cam or rollers, stretching and/or wear of the pump tubing, etc. The resultant variations in the throughput of the peristaltic pumps complicates the operation of automated apheresis machines because such variations in pump throughout render it difficult to accurately control volume of blood or blood constituents collected in a particular procedure. Strict control of the volumes of blood or blood constituents withdrawn is required by governmental regulation intended to prevent inadvertent or purposeful over-withdrawal of blood or specific blood constituents
from -the human subject, as may result in injury to the human subject. Furthermore, variations in throughput of the pumps is problematic because many steps in automated apheresis procedures require precise knowledge of actual fluid flow rates. Also, certain system components, such as the separator device 20 require pressure and flow control in order to operate safely and efficiently.
In view of the above-stated shortcomings of the prior art automated apheresis machines, there exists a need for new apheresis machines and/or methods which minimize the expense and/or complexity of apheresis procedures, without any prohibitive diminution in the ability to monitor and maintain accurate control of the calibration and throughput of the blood and other fluids being extracted from the human subject and processed by the apheresis machine. .
Summary of the Invention
The present invention comprises a simplified fluid separation method and device. In accordance with the present invention, there is provided a fluid separation or apheresis method wherein at least one pump is utilized to draw fluid (e.g. blood) from a source (e.g. a human subject) and to move such fluid into a fluid separation device. Thereafter, the separation device is utilized to separate the fluid (e.g. blood) into at least a first blood fraction (e.g. cell concentrate) and a second blood fraction (e.g. plasma). A single weighing device is operatively connected to a first fluid fraction
•container (e.g. a cell bag) and a second fluid fraction container (e.g. a plasma vessel) so as to measure the combined weight of such first fluid fraction container and second fluid fraction container along with the contents thereof. Initially, the weight on the weighing device is that of the empty first fluid fraction container and the empty second fluid fraction container, and such weight may
be recorded or stored. After the first and second fluid fractions have been collected in the respective containers, a second weight on the weighing device may be recorded. Such second weight includes the first and second fluid fraction containers as well as the first and second fluid fractions contained therein. Thereafter, the first fluid fraction is removed from the first fluid fraction container and reinfused into the human subject. Following such reinfusion, a third weight on the weighing device (i.e. the weight of the empty first blood fraction container and the weight of the second blood fraction container plus its contents) may be recorded. The weights recorded on the weighing device may then be utilized to calculate new flow constants for the pump(s) utilized in drawing and/or reinfusing the fluid and/or fluid fraction(s). The calibration of the pump(s) may then be adjusted in accordance with the newly calculated flow constants.
Further in accordance with the invention, weights recorded by the single weighing device may be continuously or periodically used to monitor the flow of first fluid fraction during reinfusion. The monitored weight, or change in weight, is then compared to an "expected" weight based on the expected throughput of the pump being utilized to effect such reinfusion. If. the monitored weight, or change in weight, is found to differ more than an allowable amount from the "expected" weight, such is taken to be an indicator of either (a) depletion of the first blood fraction from the first blood fraction container or (b) a malfunction in the system. At such point, the reinfuεion pump(s) is stopped.
Still further in accordance with the invention, there is provided an automated fluid processing or apheresis machine having at least one pump, a fluid or blood separator and a single weighing device with separate fluid fraction collection vessels (e.g. a plasma vessel and a
flexible cell concentrate bag) positioned thereon. This automated machine may be utilized to carry out the method of the present invention as described herein.
Still further in accordance with the invention, an automated apheresis machine may comprise a plurality of pumps (e.g. a whole blood pump and a cell concentrate pump) which operate, in combination, to effect the withdrawal, separation and reinfuεion of the blood and/or blood components. A single weighing device is utilized to simultaneously weigh at least two of the separated blood components, at various points in the procedure. The weights recorded by the single weighing device may, thereafter, be utilized to calculate actual flow constants for the pu pε and/or to monitor and verify quantities or dynamics of fluid movement(s) within the machine.
Brief Description of the Drawings Figure 1 is a schematic diagram of a plaεmapheresis method and device of the prior art, during a typical collection cycle;
Figure 2 is a schematic diagram illustrating a plas apheresis method and device of the present invention, during a typical collection cycle;
Figure 3 is a schematic diagram illustrating a plaεmapheresis method and device of the prior art during a typical reinfusion cycle;
Figure 4 is a schematic diagram illustrating a plasmapheresiε method and device of the preεent invention during a typical reinfusion cycle; Figure 5a is a flow diagram illustrating a plasmapheresiε method in accordance with the present invention;
Figure 5b is a continuation of the flow diagram of Figure 5a;
Figure 6 iε a frontal perεpective view of an automated plaεmaphereεiε machine of the prior art;
Figure 7 iε a frontal perεpective view of an automated plasmapheresiε machine of the present invention; Figure 7a is a frontal perspective view of an automated plaεmaphereεis machine of the present invention, with darkened areas showing the portions of the machine •which contain fluid during the initiation of a priming cycle; Figure 7b is a frontal perspective view of a plasmapheresiε machine of the preεent invention with darkened areaε εhowing the portionε of the machine which contain fluid at the end of a priming cycle;
Figure 7c is a frontal perspective view of a plasmapheresiε machine of the present invention with darkened areas showing the portions of the machine which contain fluid during the beginning of a collection cycle;
Figure 7d is a frontal perspective view of a plasmapheresis machine of the present invention with darkened areas showing the portions of the machine which contain fluid at the end of a collection cycle;
Figure 7e is a frontal perspective view of a plaεmaphereεiε machine of the preεent invention with darkened areaε εhowing the portions of the machine which contain fluid during the beginning of a reinfusion cycle; and
Figure 7f is a frontal perspective view of a plaεmaphereεiε machine of the present invention with darkened areas showing the portions of the machine which contain fluid at the end of a reinfuεion cycle.
Figure 8 is a perεpective view of a preεently preferred blood filter/bubble trap usable as a component in the device of the preεent invention;
Figure 8a is a perspective view of a portion of the blood filter/bubble trap shown in Figure 8;
Figure 8b iε a partial longitudinal sectional view through line b-b' of Figure 8;
Figure 8c is a cross-εectional view through line c-c' of Figure 8; Figure 9a iε an illustration of that which constitutes the "DRY TARE" measurement taken in accordance with the method of the present invention;
Figure 9b is an illustration of that which constitutes the "PRIMED TARE" (first cycle) measurement taken in accordance with the method of the present invention;
Figure 9c is an illustration of that which constitutes the "EMPTY CELL BAG TARE" measurement taken in accordance with the method of the present invention;
Figure 9d is an illustration of that which constitutes the "PRIMED TARE" (later cycles) measurement taken in accordance with the method of the present invention;
Figure 10 is an illustration of that which constitutes the calculated predicted plasma weight (Ppre) in accordance with the method of the present invention; Figure 11 is an illustration of that which constitutes the POST COLLECTION WEIGHT determined in accordance with the method of the present invention; and
Figure 12 iε an illuεtration of that which constitutes the POST REINFUSION WEIGHT determined in accordance with the method of the present invention.
Detailed Description of the Illustrative Embodiments
i. The System of the Present Invention The following detailed description and the accompanying drawings are provided for purposes of illustrating certain embodiments of the present invention and are not intended to limit the scope of the invention in any way.
The present invention iε particularly applicable to automated plaεmaphereεiε equipment and, thuε, will be described herein with particular reference to plasmapheresiε procedures. It will be appreciated, however, that the invention iε equally applicable to other fluid proceεsing and apheresis procedures, including but not limited to, leukapheresis, thrombocytapheresis, therapeutic plasma exchange, therapeutic plasma processing, etc. Figures 1 through 4 are comparative, schematic illustrations of a prior art apheresis method and device (Figures 1 and 3) and an embodiment of the method and device of the present invention (Figures 2 and 4).
Generally, the apheresis systems of the prior art and those of the present invention incorporate certain common components. A venipuncture needle 10, 10a is percutaneously insertable into a peripheral vein of a human plasma donor. A bag or other container of anticoagulant solution 12, 12a is fluidly connected, by tube 16, 16a, to a mixing chamber 14, 14a which is proximal to needle 10. An anticoagulant pump 18, 18a is positioned on tube 16, 16a to draw anticoagulant solution from bag 12, 12a through tube 16, 16a, into the mixing chamber 14, 14a. Anticoagulant solution entering the mixing chamber 14, 14a will join with, and will become disperεed in, blood which has been extracted proximally through needle 10.
A blood separation apparatus 20, 20a iε fluidly connected to the mixing chamber 14, 14a by tube 22, 22a. A bidirectional blood pump 24, 24a, preferably a periεtaltic pump, iε positioned on tube 22, 22a for alternate withdrawal of blood and infusion of cell concentrate through needle 10, 10a. Movement of the blood pump 24, 24a in a clockwise direction will move blood in the direction of arrow A (withdraw) , while movement of blood pump 24, 24a in a counter-clockwise direction will
move fluids (e.g. cell concentrate from line 60) in the direction of arrow B, back to the human subject.
A cell pump 44, 44a is positioned on line 42, 42a to move cell concentrate out of the separation device 20, 20a at a controlled rate. Close control of the calibration of the cell pump 44, 44a is critical in that there exists strict limits on the amount of oxygen transporting red blood cells which may be held in the extracorporeal circuit at any point in time. Thus, close control of the amount of cell concentrate being pumped by the cell pump 44, 44a is necessary to ensure that such limits are not exceeded. Also, the calibration and throughput of the cell pump directly affects the transmembrane preεεure within the εeparation device 20, 20a. If the calibration and throughput of the cell pump 44, 44a is not closely controlled, errant presεures within the separation device 20, 20a may result in hemolysis of the blood cells, incomplete separation of the blood and/or an automatic error signal and. shut down of the machine. A plasma container 26, 26a is connected to the plasma outlet port of blood separator 20, 20a by way of tube 28, 28a. A saline bag or container 30, 30a is connected to blood line 22, 22a at a point near the inlet port of blood separation device 20, 20a. A saline valve 34, 34a is alternately positionable in an open position whereby flow through line 32, 32a, is permitted and a closed poεition whereby flow through line 32, 32a iε prohibited.
A blood valve 36, 36a iε positioned on blood line 22,
22a. Blood valve 36, 36a iε alternately positionable in an open position whereby flow through line 22, 22a is permitted, and a closed position whereby flow through line
22, 22a is blocked.
A plasma valve 38, 38a is positioned in line 28, 28a.
The plasma valve 38, 38a iε alternately positionable in an open position whereby flow through line 28, 28a is
permitted and a closed position whereby flow through line 28, 28a is prohibited.
In the typical apheresiε machine of the prior art (Figures 1 and 3), a cell concentrate reservoir 40 is located remotely from the separate plasma vesεel 26. Separate, discrete εyεtemε are employed to monitor the relative weights and/or volumes of a) cell concentrate collected in the cell reservoir 40 and b) plasma collected in the plasma vesεel 26. As shown, the plasma vessel 26 is attached to weighing device 64, such as an electronic balance, so as to continuously monitor the weight of the plasma container 26 and its contents. The level of cell concentrate in the cell reservoir 40 is, on the other hand, often measured by a series of electronic sensors or other measuring device(s) located in or adjacent to the cell reservoir 40. Thus, the weighing device 64 and the sensors or other measuring device(s) asεociated to the cell reservoir 40, are separately connected to, and provide separate signals to a central computer 65, 65a. The computer 65, 65a may include an electronic microprocesεor, timing and logic circuits, program memory, communication busses and power supply connections.
The cell concentrate reservoir of the prior art machine 40 (Figures 1, 3) iε fluidly connected to the cell concentrate output port of the blood separation device 20 by way of a flexible tube 42. A cell pump 44, such as a peristaltic pump, is positioned on tube 42 so as to pump the cell concentrate from the cell concentrate outlet port of the blood separation device 20 through line 42 into the cell concentrate reservoir 40. The outlet port of cell concentrate reservoir 40 iε connected to the lower portion of the blood line 22 by way of a flexible tube or line 46. Cell concentrate valve 48 iε poεitioned on line 46. The cell concentrate valve 48 iε alternately poεitionable in an
open position whereby flow through line 46 is permitted, a closed position whereby flow through line is prohibited.
As εhown in the diagrams of Figs 2 and 4, the εyεtem of the preεent invention differs from the prior art system shown in Figures 1 and 3 in that the concentrate outlet port of the blood separation device 20a is connected to the top inlet port of a blood filter/bubble trap 50 by way of a flexible tube or line 52. The cell pump 44a is positioned on line 42a to pump cell concentrate from the cell concentrate output port of blood separator device 20a into the top port of blood filter/bubble trap 50. Another flexible tube or line 56 connects the right side bottom port .of blood filter/bubble trap 50 to a bottom fill port of cell bag 58. A left side bottom port of cell filter/bubble trap 50 is connected to a point on line 22a, as shown, by way of a flexible tube or line 60. A cell concentrate valve 62 is positioned on line or tube 60. Cell concentrate valve 62 iε alternately positionable in an open position whereby flow through line 60 is permitted, and a closed position whereby flow through line 60 is blocked.
The darkened tubes and components (εhown in Figures 1 and 2) indicate the respective flow paths of fluids within a typical prior art apheresis syεte during collection (Figure 1) and reinfuεion (Figure 3).
Aε specifically illustrated in Figure 1, the collection of plasma by a prior art plaεmaphereεiε machine was generally accomplished with valves 36 and 38 in their open positions and valves 34 and 48 in their closed poεitions. Anticoagulant pump 18, blood pump 24 and cell pump 44 are concomitantly actuated during collection, so as to pump fluids in the directions indicated by the arrows of Figure 1. Specifically, an anticoagulant pump 18 turns in a clockwise direction to pump dilute anticoagulant solution from anticoagulant reservoir 12, through line 16, into the
mixing chamber 14 which is positioned proximal to venipuncture needle 10. Blood pump 24 rotates in a clockwise direction and operates to withdraw blood through needle 10 such that blood will become mixed with anticoagulant solution as the blood is drawn through the mixing chamber 14. Whole blood (mixed with anticoagulant solution) is then withdrawn by blood pump 24, through line 22, into the separation device 20. The separation device 20 substantially separates blood plasma from a cell concentrate which contains the formed elements of the blood (i.e.. red cells, white cells and platelets). The cell pump 44 operates to withdraw the cell concentrate from the cell concentrate outlet port of blood separation device 20, through line 42 and depositε the cell concentrate in cell concentrate reεervoir 40. Since valve 48 is in its "closed" position, the cell concentrate is prevented from moving past valve 48 when the device is in the depicted collection mode. Air displaced from the interior of the reservoir is vented through a hydrophobic filter/vent port 41 formed in the top of the reservoir 40. Blood plaεma flowing from the plaεma outlet port of the blood separation device 20 is permitted to drain through line 28 into plasma collection vesεel 26.
In the device of the present invention (Figures 2 and 4) a single weighing device 64a, such as an electronic balance or load cell, is utilized to concomitantly weigh a) the plasma container 26a and its contents, and b) the cell concentrate bag 58 and its contents. The use of this single weighing device 64a for both the plasma container 68a and the cell bag 58 eliminates the need for a separate system for collecting and measuring the cell concentrate at a location remote from the plasma container. Also, the use of the single weighing device 64a, in accordance with the method of the present invention, provides for highly accurate measurement of the throughput, of the blood pump
24, 24a and cell pump 44, 54, thereby permitting accurate and frequent recalibrations thereof. Additionally, this invention enables continuous, redundant monitoring of the blood/cell concentrate flow during withdrawal and reinfuεion by providing a continual indication of flow rate baεed on the changeε of weight being recorded by the single weighing device 64a as the withdrawal or reinfusion occurs. The change in weight or rate of change in weight recorded by weighing device 64a is then continuouεly or periodically compared to the calculated flow rate or actual rotations of pump 44a. If the actual or expected flow through pump 44a differs more than a certain amount (e.g. 25%) from the flow rate indicated by the change in weight being recorded by the weighing device, εuch will indicate a problem with the εyεtem, εuch aε a tubing leak, veεεel -fracture or improperly rigged or malfunctioning pump. Thuε, this redundant, comparative flow monitoring capability provided by the single weighing device 64a, iε also an advantage of the present invention. Additionally, the invention provides for the use of an inexpensive plastic cell concentrate container bag 58 and inexpensive blood filter/bubble trap 50 as opposed to the more expensive components used in some prior art devices, εuch as the rigid, vented cell reservoir 40 with attendant electronic (LED) volume monitoring used in the prior art system shown in Figures 1 and 3.
The general method by which the aphereεiε system of the preεent invention operateε iε εhown in Figures 5a-5b. This method is more fully deεcribed herebelow with speci ic reference to the schematic diagrams of Figures 2 and 4.
ii. The Method of the Present Invention
Initially, the empty plasma reservoir 26a and cell concentrate bag 58 are placed on a single weighing device 84a. A "DRY TARE" is then measured by the weighing device
64a. The "DRY TARE" value is communicated to the computer 65a wherein the "DRY TARE" value is stored. The "DRY TARE" value is the combined weight of a) the empty plasma container 26a, and b) the empty cell bag 58. This "DRY TARE" step is carried out at the beginning of the procedure, prior to the initial priming of the system, as illuεtrated in Figure 9a. The "DRY TARE" value iε the combined weight of the empty plasma vessel 26, 26a, 234, 234a and the empty cell bag 58, 237. In subsequent cycles after the initial cycle, an "EMPTY CELL BAG TARE" 105 is determined and stored instead of the "DRY TARE" determined and stored at initiation of the first cycle. The "EMPTY CELL BAG TARE" 105 differs from the "DRY TARE" in that it includes the weight of plasma collected in previous collection cycles, as illustrated in Figure 9c.
Thereafter, a portion of the system (e.g., the blood tube 22a, blood separator device 20a, tube 52, blood filter/bubble trap 50, tube 56 and blood bag 58 ) is initially primed with a quantity of anticoagulated whole blood withdrawn through venipuncture needle 10a. Such priming of the system 110 will typically result in a small amount of whole blood being dispoεed in the bottom of the cell concentrate bag 58. At this point, a "PRIMED TARE" is measured 112 by the weighing device 64a. The "PRIMED TARE" value is communicated to the computer 65a wherein such "PRIMED TARE" value is stored. The "PRIMED TARE" value is the combined weight of the a) empty plasma container, and b) cell bag containing the small amount of priming blood' as illuεtrated in Figure 9b. After the "PRIMED TARE" has been recorded 112, an initial collection cycle is begun 114. During such collection cycle, the blood valve 36a is in its "open" position, the infusion valve 62 is in its "closed" position, plasma valve 38a is in its "open" position and blood pump 24a and cell pump 44a are operated in their
reεpective, clockwiεe and counter-clockwiεe directionε, at specifically controlled rates, as dictated by the program of the computer 65a. The set rates of the pumps 24a and 54 are calculated by the computer 65a on the basiε of the deεired preεεures to be maintained within the attendant tubing 22, 52, 28a and the blood separation device 20a. The rate of the blood pump 24a is also determined, to some degree, in view of the volume and pressure of blood available to be withdrawn from the blood vessel of the human subject.
The total volume of blood to be withdrawn into the extracorporeal circuit in any given collection cycle is controlled by presetting the number of rotations to be made by the cell pump 44a during the next collection cycle. The ' numbers of rotations that the pumps 24a and 44a will undergo, in each given collection cycle, is controlled by computer 65a on the basiε of a preεet "pump flow conεtant" for each pump (BP and CP) . The deεired number of rotationε for any given collection cycle is generally determined on the basis of the following equation:
Equation No. 1
Weight of Material Counted Pumoedfg. = Number of Pu p Revs. fRev.1,
Sp.Gr. of Material (g/ml) Flow Constant (Rev./ml)
To control the volume to be pumped during the first or start-up collection cycle (step 114-116), the desired rotations for the cell pump 44a will be preset by the computer 65a on the basiε of an "initial" flow conεtant for each pump. Thereafter, for each repetitive collection cycle, an "adjuεted" flow conεtant will be determined and εtored in the computer 65a. Each εuch "adjusted" flow
-In¬ constant will be based on actual measurements made during the previous collection cycle. Such frequent adjustment of the desired rotations of the blood pump and cell pump helps to insure that accurate fluid volumes are maintained throughout the procedure.
The collection iε accompliεhed by running the blood pump 24a and cell pump 54 in their respective "collection" directions or modes. Typically, such will require that the blood pump 24a be rotated in a clockwise direction while the cell pump 54 be rotated in a counter-clockwise direction. Typically, the cell pump 44a is utilized to precisely gage and control the amount of red cells withdrawn in a single collection cycle and the blood pump 24a continues to run in conjunction with the cell pump 44a until the cell pump is εtopped (i.e. where it has undergone a present number of rotations. Thuε, in any collection cycle prior to the final collection cycle of a given procedure, the cell pump 54 will undergo a predetermined number of rotationε aε preset in the computer 65a or as selected or overridden by the operator. The present number of rotations will achieve a precalculated quantity of cell concentrate pumped by cell pump 44a. Such precalculated quantity of blood cell concentrate withdrawal is generally related to a specific weight of cell concentrate contained within the cell bag 58 and is below the maximum allowable extracorporeal red cell volume permitted by applicable government regulations.
In order to insure that the maximum allowable plasma collection is not exceeded, it is deεirable to continuouεly or periodically calculate the current predicted or calculated plasma wt. (Ppre) and to continuously, or at discrete time points during each collection cycle, compare such predicted plasma volume to the maximum allowable volume of plasma withdrawal (PBax) 116. The Pmax, in most instances, is determined from generally published data
tableε or nomogramε, baεed on the height and/or weight of a generally healthy blood donor and in accordance with governmental regulationε. In certain therapeutic inεtanceε, however, the ΕΛtx will be determined and εet by the operator or medical practitioner taking into account the general health of the patient and/or other factε relating to the therapeutic procedure being performed.
In a preferred embodiment of the present invention, the computer 65a continuously monitors the Pprι in comparison to PB1X. The predicted plasma (Ppft) is determined by the following formula:
Equation No.
Primed Cell. Bag Δ = Primed Tare - Empty Cell
Bag Tare
Equation No. 3
P = Current Weight - Dry Tare- Primed Cell Bag Δ - Current Cell Δ + Coast Bias
When Ppre is determined to equal ΕMX, the collection iε immediately terminated by the computer 65a and the device moves directly into the final reinfusion cycle of the procedure, as will be fully described hereinafter.
In a typical prefinal collection cycle (a full collection cycle which yields a final volume of plaεma collected which ie leεε than Εutx) prior to the final collection cycle during which the procedure is terminated, the end of collection will be marked by a weight of red cell concentrate within the cell bag 58 and an attendant weight of separated plasma within the plasma container 26a. After the particular collection cycle has been ended 118, the weigher 64a will take a "post-collection weight" 122, as illustrated in Figure 11 and will transmit such weight
to the computer 65a wherein it will be stored. The "post- collection weight" 122 is the combined weight of a) the plasma container plus all plasma contained therein, and b) the cell bag plus all cell concentrate (and any priming blood) collected therein plus any priming blood, primed cell bag Δ, 324, contained therein.
After the "post-collection weight" has been recorded 122, the blood valve 36a will move to its "closed" position and reinfusion valve 62 will move to its "opened" position. The blood pump 24a will then be operated in its counter¬ clockwise direction to effect reinfusion of the cell concentrate (and/or any priming blood) from the cell bag 58. through tube 56, through blood filter/bubble trap 50, through tube 60, through mixing chamber 14a, and distally through needle 10a, into the blood vessel of the human donor. It is desirable that such reinfusion cycle effect complete reinfusion of all cell concentrate (and/or priming blood) contained in the cell bag 58a. Thus, the computer 65a may be capable of continuously or periodically monitoring the flow of fluid through the reinfusion system in order to detect when the cell bag 58a has been fully emptied and to automatically stop the counter-clockwise movement of the blood pump 24 at such point. The actual number of revolutions made by the blood pump 24 during each reinfusion of cell concentrate is counted 128 and stored in computer 65a. If a subsequent collection cycle is to be completed, (i.e. if the volume of plaεma collected thuε far has not reached PB„) , then the weighing device 64a will determine and store 134 a "post-reinfusion weight". The "poεt-reinfusion weight" is the combined weight of a) the plasma container plus all plasma contained therein, and b) the empty cell bag.
After the "post-reinfuεion weight" haε been stored 134 in the computer 65a, the computer 65a will proceed to calculate the "weight of cells reinfused" 136. The "weight
of cells reinfused" is determined on the baεiε of the following formula:
Equation No. 4
Wt. of Cell Concentrate Reinfuεed(g) * (Poεt-Coll.Wt. (g) - Poεt-Reinf.Wt. (g))
Additionally, the computer will calculate the "weight f actual plasma collected" 138 as of the end of the just- ended collection cycle. The "weight of actual 'plaεma collected", "wt. of blood pumped during collection" and the wt. of cell concentrate pumped during collection" are then calculated by the following equationε noε. 5, 6, and 7:
Equation No, 5
Wt. of Plasma * Post-Reinfusion Wt. (g) Collected (g)
EMPTY CELL BAG TARE (g)
Equation No. 6
Wt. of Blood Post-Collection Wt. (g) Pumped during (see Fig. 11) Collection Cycle (g) PRIMED TARE (g) (see Fig. 9d)
Equation No. 7
Wt. of Cell Concentrate = Poεt Collection Pumped During Collection Wt. (g) Cycle (g) (see Fig. 11)
- Post Reinfusion
Wt. (g) (see Figure 12)
- PRIMED
CELL BAG Δ
The computer 65a will also calculate new collection flow conεtantε for the blood pump 24a and cell pump 44a. Alεo, the computer 65a will automatically, on the baεiε of εuch new flow conεtantε, reset the desired number of rotations for the blood pump and cell pump for the next collection cycle. Such resetting of the desired pump rotationε prior to each collection cycle serves to ensure that during the next collection cycle, there will be accurate control of the volumeε of fluidε pumped by the blood pump 24a and cell pump 44a.
The calculation of the collection flow conεtantε for the blood pump and cell pump are baεed on the following equationε noε. 8 and 9:
Equation No. 8
Blood Pump No. of Pump Collection Flo.Con. Sn.Gr. of Blooά fg/ml. X revs. during (Rev/ml) Wt of Blood collection Pumped (g) (Revε)
Equation No. 9
Cell Pump No. of Pump Collection Flo.Con. Sn.Gr. of Cell fg/ml. X rev . during (Rev/ml) Wt. of Cell collection Concent. Pumped(g) (Revε)
The weight of cells reinfused will subεequently be utilized in the calculation of a revised reinfusion flow constant for the blood pump 24a by application of Equation 1 and the newly calculated reinfusion flow constant for such pump will be reset in the computer for subsequent reinfusion cycles.
The calculation of the reinfusion flow constant for the blood pump iε baεed on the following formula:
Cone. Re n use g
After the new flow constantε have been calculated and εtored in computer 65a, and, the desired numbers of rotations of the cell pumps 44a has been adjusted (steps 140 and 142), a new collection cycle is begun. Steps 105- 142 are repeated until such time as the computer 65a determines, during εtep 116 (i.e. monitoring of Pprt versus PBM) that, the Ppre is equal to PB1X. When it iε determined that Pprβ equalε PBΪX, the collection iε automatically terminated by the computer 65a, and the final reinfuεion εtep iε carried out. After the ϋnal reinfuεion εtep has been completed, the actual total amount of plasma collected will be determined by the weighing device 65a. Such Total Plaεma Collected (Actual) will be εtored by the computer 65a. The Total Plaεma Collected (Actual) iε determined by the following formula:
Equation No. 11
Total Flaεma Collected (Actual) (g) «= (Poεt-Reinfuεion Wt. (g) - DRY TARE (g))
iii. A Specific Plasmapheresis Machine Embodiment of The Present Invention
In accordance with the general system and method described above, the following detailed description of a specific plasmaphereεiε machine embodiment of the preεent invention iε provided.
A blood line 180, 180a is fluidly connected to a venipuncture needle which reεideε within a peripheral vein of a human donor (not shown) . The proximal end of the blood line 180, 180a bifurcateε into a left venous preεεure transducer line 182, 182a and a right blood pump tube 184, 184a. The left venous pressure transducer line is connected to a venous preεεure transducer located within the housing 200 so as to provide to the computer (not shown) continual or discrete monitoring of the positive or negative pressure within the blood line 180, 180a. The blood pump tube 184 is operatively positioned within a periεtaltic blood pump 186, 186a. The opposite end of blood pump line 184a is concomitantly connected, by way of a Y connector, to a reinfuεion line 188, 188a and a firεt εeparator feed line 190, 190a bifurcates into a second εeparator feed line 192, 192a and a tranεmembrane preεεure tranεducer line 194, 194a. The tranεmembrane preεεure tranεducer line 194, 194a is connected to a tranεmembrane presεure tranεducer (not shown) which, in turn, is connected to the syεtem computer (not shown) such that the computer may continuously or discretely monitor the junction of the first separator feed line 190, 190a and the second εeparator feed line 192, 192a.
A preεently preferred, automated plaεmaphereεiε machine of the preεent invention iε shown in Figures 1-1 f . Figure 6 showε a similar machine of the prior art, which does not incorporate the method or device of the present invention.
Referring to Figures 6 and 7, the prior art machine (Figure 6) and the machine of the present invention (Figure 7) share certain common componentε. Both of theεe machines comprise a housing 200, 200a wherein a central computer, wiring, electrical connections and other general components of the device (all not shown) are mounted. On the frontal εurface of the houεing 200, 200a, there iε provided a
εyεtem of tubeε, pumpε, reservoirs and components for effecting the desired a) withdrawal, b) separation, and c) reinfuεion of blood and/or blood components. Generally, a saline line 202, 202a leads from an attendant bag or container of physiological 0.9% saline solution and an anticoagulant line 204, 204a leads from an attendant bag or container of anticoagulant solution. The saline line 202, 202a paεεes through a power actuated clamp 206, 206a and is connected to a Y adaptor 208, 208a. The opposite side of the Y adaptor 208, 208a iε concomitantly connected to the inlet port 210, 210a of a blood εeparation device 212, 212a. The blood εeparation device may conεist of any type of device capable of effectuating the desired separation of blood constituents. In a preferred embodiment, separation device 212, 212a compriεeε a diεpoεable, rotational plaεma εeparator having an internal rotatable membrane which iε driven rotationally by an external magnetic motor drive (not εhown) . Such rotation of the inner membrane cauεeε blood plaεma to separate from the cell concentrate (a combination of red blood cells, blood white cells, platelets and a small amount of plasma) . The cell concentrate flows out of the separation device 212, 212a through cell concentrate outlet port 214, 214a. The plaεma flowε out of the εeparation device 212, 212a through plaεma outlet port 216, 216a.
A concentrated cell line 220, 220a iε connected to the cell concentrate outlet port 214, 214a of the blood εeparation device 212, 212a. The concentrated cell line 220, 220a iε mounted within a periεtaltic cell pump 222, 222a. the periεtaltic cell pump 222, 222a may be εubεtantially identical to the previouεly deεcribed blood pump 186, 186a, or may compriεe any other type of pump capable of effecting the desired movement of cell concentrate through concentrated cell line 220, 220a.
In the prior art device (Figure 6), the concentrated cell line 220 carrieε cell concentrate from the blood εeparation device 212, through cell pump 222 and into the inlet port 224 of a rigid cell collection reεervoir 226 having a capacity of approximately 300 milliliters. Such
300 ml capacity allows adequate extra space in the cell bag
237 when a usual collection amount limit of 180 ml of cell concentrate is observed. A cell concentrate outlet 228 is located at the bottom of the cell concentrate reservoir 226. The cell concentrate reinfusion line 188 iε connected to the cell concentrate outlet 228 of the cell concentrate reservoir 226 so aε to permit reinfuεion of the cell concentrate into the human donor when the clamp 189 iε open, clamp 191 iε cloεed and the blood pump 186 iε operated in itε "reinfuεion" direction (counter-clockwiεe) .
Alεo on the device of the prior invention (Figure 6) a plaεma line 230 extendε downwardly from the plaεma outlet port 216 of the blood separation device 212, passing through plasma clamp 232 and leading directly into the top of plasma collection veεεel 234.
In contrast, the device of the present invention
(Figure 7) is configured so as to eliminate the need for a rigid cell reservoir and to collect the cell concentrate in a low cost flexible cell bag 236 which hangε from the same weighing^device 235a as the plaεma collection veεεel 234a.
Alεo, in the device of the preεent invention (Figure 7) the concentrated cell line 220a iε connected to one of the inlet/outlet portε of a blood filter/bubble trap 240. The blood filter/bubble trap 240 containε a screen or quantity of fibrous filtration material so as to trap bubbles, foreign objects, emboli, etc. (A specific preferred embodiment of the blood filter/bubble trap 240 is shown in
Figures 8a through 8d and will be more fully described hereinafter. )
Alεo fluidly connected to the blood filter/bubble trap 240, oppoεite the inlet of the concentrated cell line 220a iε a lower cell line exteneion 242. Such lower cell line extenεion 242 fluidly connectε the blood filter/bubble trap 240 to the inlet/outlet port 244 poεitioned at the bottom of the cell collection bag 237.
A preferred mode of operation of the device shown in Figure 7 is illustrated in Figureε 7a through 7f. Specifically, Figure 7a shows a preferred plasmaphereεis machine of the present invention during the initial priming of the syεtem. Such priming of the εyεtem is effecting by closing clamp 191a, opening clamp 189a and operating blood pump 186a in its "collection" direction (clockwise) while anticoagulant pump 205a operateε relatively slowly in itε operative direction (clockwise). The combination of such will result in withdrawal of whole blood (containing a small amount of anticoagulant) through the blood line 180a, blood pump line 184a, opening clamp 189a, through blood filter/bubble trap 240, down the lower cell line 242 and into the very bottom of the cell bag 237. This initial priming εtep iε illuεtrated by the darkened and εhaded areaε εhown in Figure 7a. Generally, it is predetermined, based on the calculated dead space of the tubing and components, that approximately 32 ml of whole blood must be pumped by the blood pump in order to effect thiε initial priming εtep and to bring whole blood through to the bottom of the cell bag 237. Thus, the computer (not shown) signals the blood pump 186a to rotate in a clockwise direction. The blood pump 186a stops after a masε of 12 gramε iε detected on the weighing device 235a, as generally provideε for initial priming of the lower portion of the εystem as shown in Figure 7a.
After the initial priming step has been completed, the device moves on to a secondary priming step known as the "filter prime". The "filter prime" εtep iε illuεtrated by
the darkened and shaded areaε in Figure 7b. During the filter prime εtep, the clamp 191a is opened, clamp 189a is allowed to remain open, and the blood pump 186a is operated in itε "collection" direction (clockwiεe) for a sufficient number of rotations to pass whole blood upwardly through line 192a and to generally fill the concentrated cell line 220a, and the remainder of blood filter/bubble trap 240. Thiε will alεo reεult in the flow of some additional whole blood into the lower concentrated cell line 242 and the entry of a slight additional amount of blood into the bottom of the cell bag 237. Based on the initial, empirically determined or otherwise chosen pump flow conεtantε, the blood pump 186a and the cell pump 222a are commanded by the computer (not εhown) to pump sufficient amounts of blood to fill the tubes, blood separator and blood filter/bubble trap, as εhown in Figure 7b. The computer (not εhown) permitε the blood pump 186a to undergo a preεet number of revolutionε determined to deliver that deεired volume of blood and thereby effecting the desired filter prime without aspirating more than the neceεsary amount of blood from the patient.
After the "filter prime" step has been completed, the "PRIMED TARE" εtep 112 aε illustrated in Figure 9d, is carried out. Thereafter, the initial collection cycle 114 iε begun.
The collection εtep, aε applied to the preεently preferred device, iε illuεtrated in Figure 7c. During collection, the anticoagulant pump 205a, blood pump 186a and cell pump 222a are all operative in their "collection" directionε. Valve 191a is opened and valve 189a is closed.
Whole blood, along with a small amount of anticoagulant solution, iε drawn by blood pump 186a, through the attendant tubing, into the blood separation device 212a.
Plasma clamp 232a iε opened and cell pump 222a operates to withdraw cell concentrate 220a from the blood
εeparation device 212a. The cell concentrate paεεeε through blood filter/bubble trap 240, down the lower cell concentrate line 242 and iε collected in the cell bag 237. It will be appreciated that, while the collection proceεε iε continuing, the computer may continually monitor the plaεma predicted (Pprι) verεuε plaεma maximum (FMX) in accordance with εtep 116 of the inventive method (Figure 3a). If, at any point, the Pprl becomeε equal to PBIX, the computer will immediately εtop the blood pump 186a, anticoagulant pump 205a, and cell pump 222a, thereby terminating the collection at PB1X. The device will, upon detection of Pprι equalε PMX, move into reinfuεion mode in accordance with εtep 124 of the inventive method (Figure 3a) . However, if Pprt doeε not become equal to PB1X during the collection cycle, that collection cycle will be permitted to continue to full completion (e.g. collection of 180 milliliters of cell concentrate) where the cell pump 222a has undergone its preset number of rotations baεed on the precalculation of necessary rotations to obtain the desired amount (e.g. approximately 180 milliliters) of cell concentrate in the cell bag 237. When the cell pump 222a has undergone its preεet number of rotationε, the computer will εtop the movement of all pumps 184a, 205a, 222a, thereby ending that collection cycle. Of course, during the collection, the computer will continually monitor the instant predicted plasma volume (Pprt) and will continuously or periodically compare Pprι to the maximum allowable plasma volume, in accordance with εtep 118 of the inventive method (Figure 3a) . The end of the collection cycle is illustrated in Figure 7d.
Prior to beginning reinfuεion, the weighing device 235a will meaεure the "poεt-collection weight" and such value will be stored in the computer. Thereafter, the
device will begin reinfuεion of the cell concentrate into the donor.
Reinfuεion of the cell concentrate iε effected by opening clamp 189a, closing clamp 191a, and running the blood pump 186a in itε "reinfusion" direction (counter¬ clockwise) until the entire amount of cell concentrate contained in the cell bag 237 has been reinfused into the human donor. In a preferred embodiment, the computer will monitor the flow of cell concentrate through the device in order to determine when the dynamics of reinfuεion flow indicate that the entire volume of red cell concentrate (approximately 180 ml) haε been reinfused. This may be achieved by continually monitoring the rate at which the weight on weighing device 235a changes with respect to blood pump flow rate and determining from the detected change in weight on weighing device 235a, when the cell bag
237 has been emptied by applying the function, such as:
2g < Mag j Current weight on - Past weight on I < 6g I weighing device (g) weighing device (g) I
wherein: "past weight" is the weight which was on the weighing device at the time when the expected ml. of pump flow was 4 ml. less that the present expected ml. of pump flow.
Additionally, during both collection and reinfusion, the computer will continually verify the functioning of the pumpε by applying a function εuch as the above-set-forth function, and, if at any point, the magnitude of difference between current wt. and paεt wt. exceeds the allowable range, the device will shut down and the operator will be
signaled to check for possible malfunctions (e.g. leaks in the system) . Detecting an empty cell bag can be distinguished from a system malfunction based upon a predicted expected time occurrence of the emptying. During the reinfusion, the computer will count and store the number of rotations undergone by blood pump 186a in its "reinfusion" direction. This number will be subsequently utilized in recalculating and adjusting the reinfusion pump (i.e. reverse direction) flow constant of the blood pump 186a, in accordance with the method of this invention.
At the end of reinfusion, the cell bag 237 will be completely empty as shown in Figure 7f. At that point, the weighing device 235a will obtain the post-reinfusion weight in accordance with step 134 of the method (Figure 3b) . Thereafter, the computer will calculate the a) weight of cell concentrate reinfused (step 136) , b) weight of actual plasma collected (step 138) , c) collection flow constants for the blood pump and cell pump (step 140) , and d) a reinfusion flow constant for the blood pump (step 142) . The desired number of cell pump rotations for the next collection cycle will be recalculated by the computer on the basis of the newly calculated flow constants and, the preset number of cell pump rotations will be accordingly reset for the next collection/reinfusion cycle. The blood filter/bubble trap 240 of the device may consist of any type of outer housing or shell having positioned therein one or more materials operative to effect filtration of the blood and/or trapping of bubbles as the blood passes through the blood filter/bubble trap 240. iii. A Preferred Blood Filter/Bubble Trap Usable in the Device of the Present Invention One presently preferred type of blood filter/bubble trap is shown separately in Figure 8. This preferred blood filter/bubble trap 300 comprises an outer plastic shell 302
of generally cylindrical configuration. The εhell iε compressed to a flat, closed configuration at its top end 304 and bottom end 306. A filtration bag formed of a material approved for use in blood pathway and blood procesεing, (e.g. certain fabricε, filtration media or fine mesh materials, such as a nylon mesh) iε poεitioned inεide the shell 302. The opening size or mesh size of the mesh material or fabric or filtration material is preferably about 220 microns. Second 312 and third 314 inlet tubes pass through the cloεed bottom end 306 of the εhell 302. A εtand pipe 314 iε fluidly connected to the third input tube 312 and extendε upwardly therefrom with the confines of the shell 302.
In its preferred embodiment, the filter 300 is approximately 12 centimeters in length from the top edge 304 of the shell to the bottom edge 306. The stand pipe 314 is approximately 2 centimeters in length.
In normal operation, the preferred blood filter/bubble trap device shown in Figure 8 is mounted in the device of the preεent invention (Figure 7) euch that the cell concentrate line 220 iε connected to the firεt inlet tube 308, the reinfuεion line 188 iε connected to the εecond inlet tube 312 and the lower cell concentrate line iε connected to the third inlet tube 314. When so mounted in the device of the preεent invention, the filter bag 310 will operate to strain or filter cell concentrate flowing into the blood filter/bubble .trap 300 from the blood separation device 212a. Additionally, the presence of the εtand pipe 314 within the blood filter/bubble trap 300 will inεure that a quantity of blood or cell concentrate poolε in the bottom of the inner chamber of the blood filter/bubble trap 300 before εuch blood or cell concentrate beginε to flow down the lower cell concentrate line 242. The opening of the εecond inlet tube 312 which iε connected to the reinfuεion line 188a iε generally fluεh
with the inner floor or bottom of the interior of the εhell 302. Thus, the opening into the εecond inlet tube 312 will routinely be maintained below an approximate 2 centimeter head of blood or cell concentrate. By this arrangement, cell concentrate flowing through the filter bag 310 will fall into the bottom of the chamber and will rise to the level of the top of the stand pipe 314 before flowing down the lower cell concentrate line 242. This will help to prevent turbulent cell concentrate containing aberrant bubbles from entering the lower cell concentrate line 242. Such pooling of the cell concentrate in the lower 2 centimeters of the blood filter/bubble trap 240 will allow the cell concentrate an opportunity to degas before beginning to flow down the lower cell concentrate line 242. Such will help to prevent the introduction of air or bubbles into the cell bag 237.
The foregoing detailed description has discuεεed only εeveral illustrative embodiments or exampleε of the preεent invention. Thoεe εkilled in the art will recognize that numerous other embodiments, or additions, modifications, deletions and variations of the described embodiment, may be made without eliminating the novel and unobvious features and advantages of the present invention. It iε intended that all εuch other embodiments, modifications, deletions and variations be included within the εcope of the following claims.