WELLBORE ANCHOR
BACKGROUND OF THE INVENTION Heretofore, wellbore anchors have been employed in practice using full circle segmented slips which, when acted upon by a suitable drive member, fragment into a plurality of individual slip parts. Full circle (one piece) segmented slip tools work well when the interior diameter of the pipe or casing in which the tool is to be set is uniform. For example, when the wellbore pipe from the earth's surface to the point where the tool is to be set is 5 inch (20.3 pound per foot) casing the inside diameter is 4.184 inches. After fragmenting the full circle slip inside this 5 inch pipe, the slip parts need to move laterally towards the pipe from about 1/8 to 1/4 inch before they contact and bite into the pipe wall to fix the tool in place at that point.
When the inner diameter of the pipe in the well is not uniform, the full circle segmented slip tool is not as useful. For example, there are situations where there are two pipe strings in the same wellbore, one pipe string being of a smaller diameter than the other and concentric in the interior of the larger diameter pipe, and the smaller diameter pipe terminates somewhere along the length of the larger diameter pipe. In such a situation if the smaller diameter pipe is not removed from the well, a costly procedure, the wellbore tools have to first pass through the smaller diameter pipe and then after they leave the
bottom end of the smaller diameter pipe, work within the larger area provided by the larger diameter pipe. The limited 1/4 inch lateral movement for the foregoing full circle segmented slip is inadeguate for setting such a tool in the larger diameter pipe below the point where the small diameter pipe terminates. For example, if the foregoing 5 inch pipe was the smaller pipe and was set inside 7 inch (29 pound per foot) casing as the larger pipe, the 7 inch casing would have a 6.184 inch inside diameter. In such a case, the well tool would have to pass through the 4.184 inch inside diameter of the 5 inch pipe until it reached the end of that pipe and entered into the area where only the 7 inch pipe was present. In 7 inch pipe the tool would have to move its slips approximately 1-1/4 inches laterally before the slips would engage the 7 inch pipe. Regular full circle segmented slips are just not capable of this magnitude of lateral movement.
SUMMARY OF THE INVENTION By this invention, there is provided a wellbore anchor tool employing unique individual slip segments which segments have a capability of long lateral slip movements, such as the 1- 1/4 inches described hereinabove, so that the tool is readily useful in a wellbore where the inside pipe diameter is not uniform.
In accordance with this invention, individual slip segments are employed which have the standard slip wickers which bite into the inner wall of the pipe facing out from the tool, each slip segment having on its side opposing the wicker side a
cavity which allows a slip segment to wrap around an elongate inner member. The cavity side of the slip segment also has a slanted bearing surface and at least one retaining member for holding the slip segment in the tool and in slidable engagement with the tool.
The wellbore anchor tool of this invention employs at least one pair of the foregoing individual slip segments together with a drive member which mates with the sloping bearing surface of each individual slip segment to move the slip segment laterally while maintaining the slip segment's slidable engagement with the tool.
Accordingly, by combination of the wraparound individual slip segment feature with the retaining member and slanted or sloping drive surface features, a wellbore anchor tool is provided which can, for example, readily pass through 4.184 inch inside diameter pipe and then operate within 6.184 inch inside diameter pipe by allowing the individual slip segment to move laterally away from the tool at least 1-1/4 inches to engage the pipe while still being retained in engagement with the tool.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGURE 1 shows a regular full circle segmented slip bridge plug in use in a uniform diameter wellbore pipe.
FIGURE 2 shows a top view of the full circle segmented slip used in Figure 1. FIGURE 3 shows the full circle segmented slip of
Figures 1 and 2 after it is broken into a plurality of individual slip parts inside the pipe of Figure 1.
FIGURE 4 shows the prior art bridge plug of Figure 1 in a well where the pipe diameter within the well is not uniform.
FIGURE 5 shows a cross section of one anchor tool within the scope of this invention. FIGURE 6 shows the anchor tool of Figure 5 when running into the wellbore pipe.
FIGURE 7 shows the anchor of Figure 6 with its individual slip segments activated to their set position in the wellbore pipe. FIGURE 8 shows an end view of the tool of Figure 7.
FIGURE 9 shows the activation or setting of an individual slip segment pursuant to this invention.
FIGURE 10 shows the activation or setting of a different individual slip segment but still within the scope of this invention.
FIGURE 11 demonstrates the bearing surface gain with the individual slip segments of this invention over a conventional full circle segmented slip part.
FIGURE 12 shows an upstanding view of an individual slip segment within this invention.
FIGURE 13 shows a front view of the slip segment of Figure 12.
FIGURE 14 shows a bottom view of the slip segment of Figure 12. FIGURE 15 shows a top view of the slip segment of
Figure 12.
FIGURE 16 shows a different orientation for the slip of Figure 12.
FIGURE 17 shows yet another structure for a wellbore anchor tool within the scope of this invention.
DETAILED DESCRIPTION Figure 1 shows a wellbore 1 in the earth 2 which is lined by casing or pipe string 3. A conventional bridge plug 4 is shown in the interior of pipe 3 which has been lowered to the position shown by conventional tubing or pipe (not shown) that is connected to the upper threaded portion 5 of mandrel 6. Mandrel 6 has fixed to its lower end shoe 7. Shoe 7 carries a regular, full circle, one piece segmented slip 8. One piece slip 8 carries a plurality of wickers 9 which face towards the inner surface 10 of pipe 3. A plurality of grooves or slots 11 are cut partway through the length of slip 8 to provide weakened zones so that slip 8 will fragment into a plurality of slip parts when engaged by drive member 12. Engaging surfaces 13 of drive member 12 are curved to mate with a curved inner wall, shown in Figure 2, in the interior of slip 8.
Figure 2 shows slip 8 from a top view and further shows that slip 8 is one-piece, circular, and has an open bottom 14 and an inner curved wall or surface 15 which extends roughly from top 16 to open bottom 14. Curved wall 15 mates with the curvature of engagement surface 13 of drive member 12.
Figure 3 shows full circle slip 8 after drive member 12 has been forced downwardly as shown by arrow 17 to cause slip 8 to break into a plurality of slip parts 18 through 20 to force the slip parts towards pipe 3 as shown by arrows 21. Thus, as mentioned before, if pipe 3 were 4.184 inch inner diameter pipe,
slip parts 18 through 20 would have to move laterally in the direction of arrows 21 distance A of about 1/4 inch before wickers 9 contacted inner surface 10 of pipe 3. Wickers 9 then bite into pipe 3 sufficiently to hold bridge plug 4 in place at that particular location along the vertical length of pipe 3.
Figure 4 shows a situation wherein the pipe in wellbore 1 is not of uniform diameter contrary to the situation of Figures 1 through 3 wherein pipe 3 is the only pipe in wellbore 1 for the full length of that wellbore. In the situation of Figure 4, pipe 3 is concentric within larger diameter pipe 26 and pipe 3 terminates intermediate the length of pipe 26 so that lower end 27 of pipe 3 is, for example, halfway down the vertical length (depth) of wellbore 1. Accordingly, a substantial length of wellbore 1 and pipe 26 extend below terminating end 27 of pipe 3. This way a tool sees the 4.184 inch inner diameter of pipe 3 for a considerable distance but then after passing end 27, the tool sees much larger pipe 26 only. For example, if pipe 26 were 7 inch casing (29 pounds per foot), the tool would see a 6.184 inch inner diameter below end 27 and would have to be able to work within this much larger diameter. In the case of conventional bridge plug 4, instead of having to move slip parts 18 through 20 distance A of about 1/4 inch, they would have to move laterally a distance B of about 1-1/4 inches in order to engage the inner surface 22 of pipe 26. The segment parts from a full circle segmented slip cannot do so without losing engagement with tool 4 and falling downwardly to the bottom of the wellbore because in order to move large distance B, a slip of the configuration of Figure 2 must move a distance so great
that slip parts 18 through 20 lose physical contact with shoe 7. Accordingly, all slidable engagement of slip parts 18 through 20 with tool 4 is lost and unrestrained parts 18 through 20 become useless debris at the bottom of the wellbore rather than serving as an integral part of bridge plug 4. This is why conventional full circle segmented slip tools are not readily operable in wells whose pipe diameter is not uniform.
Figure 4 shows that tool 4 is lowered through pipe 3 and 26 by way of tubing 28 which can be conventional jointed straight pipe or coiled tubing, either of which extends to the operating rig at the earth's surface (not shown).
The tool of this invention can operate through distance A in smaller diameter pipe 3 or can pass through pipe 3 and operate just as well through distance B in larger pipe 26 below end point 27 of pipe 3. This is accomplished with the unique individual slip segments of this invention without losing supporting and slidable engagement with the tool.
Figure 5 shows one embodiment of a tool within this invention which employs two pairs of the individual slip segments of this invention. More specifically, a central mandrel 29 carries at its lower end shoe 30 and its upper end shear stud 31. A first lower pair of individual slip segments 32 are mounted about mandrel 29 so that their wickers 33 face away from mandrel 29. As shown by dotted lines 34 and 35 individual slip segment pair 32 wrap around mandrel 29. Sloping drive surface 34 for each individual slip segment 32 provides a drive surface for mating with sloping drive or engagement surface 35 of drive member 36. Drive member 36 is fixed to mandrel 29 by way of
shear pin 37. A similar but upwardly oriented drive member 38 is similarly fixed to mandrel 29 by way of shear pin 39. Drive members 36 and 38, which can be a truncated cone in configuration, are separated from one another by resilient member 40. A second pair of individual slip segments are carried about mandrel 29 above drive member 38 as shown at 41 except that slip member pair 41 is rotated 90 degrees with respect to slip segment pair 32.
Above slip segment pair 41 is a conventional lock ring 42 which is carried about mandrel 29 and fixed between slip segment pair 41 and stop 43. Carrying sleeve 44 carries the overall tool, for example, on tubing 28. Shear stud 31 is connected to a separate member on a conventional running tool such as an orienting tool (not shown) so that when member 41 is held in place and the separate member connected to shear stud 31 raised, both mandrel 29 and shoe 30 are pulled upwardly. This forces slip segment pairs 32 and 41 against their respectively adjacent drive cones 36 and 38 to force each individual slip segment laterally as represented by arrow 21 towards the inner surface of the enclosing pipe as shown in Figure 7. This movement compresses resilient member 40 which then maintains pressure on both drive members 36 and 38 because lock ring 42 prevents drive members 36 and 38 from moving apart again. This in turn locks each individual slip segment into biting engagement with the inner surface of the pipe. The slip segments maintain contact support and slidable engagement with their respective drive members through use of a retaining member as will be described in greater detail hereinafter.
Thus, it can be seen from Figure 5 that by pulling upwardly on shear stud 31 while holding the tool in place by way of member 44, shear pins 37 and 39 are sheared, at the same time or sequentially as desired, thereby allowing the slip segment pairs to be forced against their adjacent drive members to compress resilient member 40 and drive each individual slip segment laterally, the slip segments being locked in their lateral extension by lock ring 42 which leaves the tool permanently set in engagement with the pipe when shear stud 31 finally severs at necked down portion 31'. When the tool is run into the pipe, the retaining members hold the individual slip segments in the tool but in slidable engagement with the tool so that they can slide laterally substantial distances of at least 1-1/4 inches without losing engagement with the tool as will be explained hereinafter.
Figure 6 shows the tool of Figure 5 in simplified form in the configuration it would be in when it is passed through the interior of smaller diameter pipe 3 of Figure 4 and after it has passed below lower end 27 of pipe 3 and is ready to be set inside larger diameter pipe 26 as shown for bridge plug 4 in Figure 4.
Figure 7 shows the tool of Figure 6 after it has been activated or otherwise set in position at the desired location in wellbore pipe 26 as described hereinabove with respect to Figure 5. It can be seen from Figure 7 that the individual slip segments 32 handily bridge the substantial distance B to inner wall 27 of pipe 26 without losing contact support and slidable engagement with shoe 30 and frusto-conical drive member 36. This is accomplished in part by retaining members 51, similar
retaining members (not shown) being employed at the interface edges between drive surface 34 and sloping surface 52 of drive member 36 as will be described hereinafter in greater detail. Thus, it can be seen that each individual slip segment of this invention, by way of at least one retaining member, is held in the tool in the position shown in Figure 6 but is additionally held in slidable engagement with the tool so that each individual slip segment continues to be held in the tool even after being set in place as shown in Figure 7. As mentioned before individual slip segments such as slip segments 32 from Figures 5 through 7 wrap around mandrel 29 as shown in Figures 5 and 6. Figure 8 shows a bottom view of individual slip segment pair 32 with shoe 30 removed for clarity but line 53 represents the outer periphery of shoe 30. It can be seen from Figure 8 that inner surface 35 which is on the side of mandrel 29 and opposes the outer surface which carries wickers 33 (Figure 6) has a cavity 55 therein which allows the individual slip segments 32 to wrap around mandrel 29 until they meet as shown at 35 in Figure 6. This wraparound feature gives the individual slip segments sufficient lateral moving distance that they can bridge the considerable distance B (Figure 7) without disengaging, for example, from shoe 30 or member 36. The portion of each individual slip segment 32 which remains in contact with shoe 30 is designated as area C in Figure 8. Thus, it can be seen from Figure 8 that considerable bearing area C with shoe 30 is maintained notwithstanding the fact that individual slip segments 32 have traversed distance B. Such a result is not possible with a full circle segmented slip
such as that shown by slip member 8 of Figures 1 through 3.
Figure 9 shows in greater detail the relative interaction between an individual slip segment of this invention, such as slip segment 32, and its adjacent drive member, such as drive member 36. When in the running position shown in Figure 6, slip segment 32 and drive member 36.are in the position shown by the solid lines. In this configuration, all of the bottom end of slip 32 contacts shoe 30. Slanted surface 34 is a sloping drive surface which contacts at area D a mating slanting drive or engagement surface 52 on drive member 36. When the tool is activated to set it in the pipe as shown in Figure 7, slip segment 32 and drive member 36 are forced together as represented by arrows 55 so that drive member 36 moves down to the position shown by the dotted lines while individual slip segment 32 moves laterally as represented by phantom arrow 21, until wickers 33 bite into inner wall 22 of pipe 26 as shown by the dotted lines in Figure 9. When individual slip segment 32 is set as shown by the dotted lines, area C represents the area of continuing supporting contact between shoe 30 and slip segment 32 as shown in Figure 8.
It can be seen in Figure 9 that sloped drive surface 34 of individual slip segment 32 angles away from mandrel 29 thereby providing a drive opening 56 which the lower portion 57 of drive member 36 can enter to contact sloping drive surface 34 in area D. It is preferable that sloping drive surface 34 be essentially flat in order to achieve the largest amount of bearing surface available between drive member 36 and individual slip segment 32.
One very distinct advantage for this invention is that if sufficient bearing surface is achieved for area C, bearing surface D will automatically be sufficient because it is always greater than bearing surface C. It is also clear now that with the wraparound feature of this invention, not only can very large lateral setting distances B be achieved, but at the same time substantial support, i.e., load bearing, surfaces D and C at both ends of each individual slip segment is maintained. Thus, even though each individual slip segment moves a substantial distance B of at least 1-1/4 inches, it is still held in supporting contact with the tool by way of the drive member and shoe and in slidable engagement with the tool by way of one or more retaining members.
The retention of individual slip segments in the tool but in slidable engagement with the tool is even more important when the relationship of the individual slip segment and the drive member of Figure 9 is reversed as shown in Figure 10.
Figure 10 shows individual slip segment 41 in its set position of Figure 7 and demonstrates how, by force of gravity, individual slip segment 41 would readily slide out of the tool but for the retaining member holding the slip segment 41 in the tool. Thus, when wickers 45 of individual slip segment 41 bite into pipe 26, bearing surfaces C and D are very much in effect.
When the individual slip segment pair 41 was in the running position, as shown in Figure 6, each individual slip segment 41 was held in the tool by means of a retaining member at the upper end 58 of individual slip segment 41. In the embodiment of Figure 6, the retaining member in member 44 is a
pair of dove tail grooves 47. Individual slip segment 41 carries as its retaining member a pair of enlarged portions 48 on both edges thereof. Retaining members 48 mate with dove tail grooves 47 and prevent individual slip segment 41 from falling out of the tool when in the running position of Figure 6. Thus, the dove tail retaining members keeps individual slip segment pair 41 in position when in the running mode of Figure 6 but provides the slidable engagement needed when the slip segment pairs are set in the pipe as shown in Figure 7. The same holds true for retaining members 51 on slip segments 32 and any retaining members employed on surface 34.
Figure 11 demonstrates how the individual slip segments of this invention not only achieve substantially greater lateral setting distances for wellbore anchor tools, but at the same time increase the amount of bearing surface available at both ends of the individual slip segment as compared to a one piece segmented slip part. In Figure 11, a full circle segmented slip 66 is shown to be composed of 6 unconventionally thick slip parts 67 through 72, inclusive. In practice, slip parts 67 through 72 would not be as shown in Figure 11, but rather would be thin, as shown in Figure 2, so they could be broken apart as shown in Figure 3. Slip parts 67 through 72 are shown unconventionally thick, even though they are never used this way because this is the only way any support surface comparison can be achieved. Outer periphery 53 represents the outer periphery of shoe 30 as described in Figure 8. If full circle segmented slip part 68 moved laterally to the position shown by dotted lines 73, the bearing surface overlap between part 68 and shoe 30 would be area
E. In contrast, an individual slip segment of this invention would provide a bearing surface area representative of the combination of areas F and G. Thus, it can be seen that a substantial increase in bearing surface is achieved by the individual slip segment concept of this invention.
Figure 12 shows individual slip segment 32 of this invention to have a long axis 75 with first and second opposing ends 76 and 77 and first and second opposing sides 78 and 79. First side 78 carries slip wickers 33 while second side 79 is composed of first portion 35 and second portion 34. First side 78 extends essentially the full length of slip segment 32. Second side 79 is the side adjacent to and which wraps around mandrel 29. First portion 35 of second side 79 has first and second ends 80 and 81 and extends along long axis 75 between first and second ends 80 and 81 for a substantial length of second side 79. Second end 81 of first portion 35 is intermediate first and second ends 76 and 77 of segment 32. Second portion 34 of second side 79 is the slanted surface or sloping drive surface which extends from second end 81 of first portion 35 to a juncture point 82 in the vicinity where first side 78 and first end 76 meet. Thus, second portion 34 slopes away from mandrel 29 toward first side 78 until it meets first end 76.
Second side 79 defines a cavity which is better shown in Figures 13 and 14 that extends along long axis 75 for at least the full length of first portion 35 so that individual slip segment 32 can wrap partially around an elongate member such as mandrel 29 which extends for at least the long axis length of
segment 32 and penetrates the cavity through second side 79.
Second portion 34 carries at both its edges a retaining member 83 such as the dove tail member 48 of Figure 6. Second end 77 also carries at both its edges a retaining member 84 such as a dove tail member 48 of Figure 6. The space between mandrel 29 and second portion 34 defines drive opening 56 for receiving a portion of a drive member such as portion 57 of drive member 36 in Figure 9. Dove tail retaining members 83 and 84 serve to hold slip segment 32 in the tool and in slidable engagement with the tool.
Figure 13 shows a vertical view of Figure 12 from the direction of mandrel 29 and further shows cavity 85 in second side 79. In Figure 13, cavity 85 extends for the full length of first portion 35 and part of the length of second portion 34. Second end 77 is shown to carry a pair of retaining members 84 at its outer edges that extend from first side 78 to second side 79. Second portion 34 similarly carries a pair of retaining members 83 at its outer edges that extend between second end 81 of first portion 35 and the juncture 82 at first end 76. Cavity 85 can be of any desired configuration so long as it conforms with a substantial portion of the circumference of mandrel 29. If mandrel 29 is curvilinear, then cavity 85 will be of conforming curvilinearity so that mandrel 29 readily mates with cavity 85. For example, if mandrel 29 is essentially round, then cavity 85 will be essentially he i-circular in cross section transverse to long axis 75.
Figure 14 shows a bottom view of individual slip • segment 32 of Figure 13 when mandrel 29 is essentially round,
side 86 being curvalinear to conform with the outer circumference of mandrel 29 and thereby defining cavity 85 which mandrel 29 is occupying in Figure 14. Figure 14 also shows bearing surface areas C when segment 32 is in its extended or set position shown in Figure 7.
Figure 15 shows a top view of individual slip segment 32 of Figure 12 and shows the hemi-circular cross section of cavity 85 with mandrel 29 absent from the cavity.
Figure 16 shows individual slip segment 41 to have first and second opposing sides 80 and 81 with second side 81 being composed of a first portion 82 and a slanted second portion 97 which meets first end 98 at juncture 99 thereby defining drive opening 56. Individual slip segment 41 carries a pair of retaining means 86 at its outer edges, just like retaining members 83 of individual slip segment 32, and another pair of retaining members 87 at the outer edges of second end 88, just like retaining members 84 of individual slip segment 32.
As shown in Figures 12 and 16, retaining members 83 and 87 of slip segments 32 and 41, respectively, help keep the slip segments from falling out of the tool when in the running position of Figure 6 while all retaining members keep the individual slip segments not only in the tool but in slidable engagement with the tool so that they can be set as shown in Figure 7. Figure 17 shows yet another embodiment of a tool within this invention wherein mandrel 29 carries spaced apart individual slip segment pairs 32 and 41 as aforesaid, each mating with
• frusto-conical cylindrical drive members 36 and 38. In this
embodiment, retaining members 87 of individual slip segment 41 fit into dove tail grooves on member 44 the same way as shown for elements 47 and 48 of Figure 6. Similarly, retaining members 86 of second portion 97 of individual slip segment 41 mates with a pair of dove tail grooves 100 in drive member 38 in the same manner shown for elements 47 and 48 of Figure 6. In the same way, retaining members 84 of second end 77 of individual slip segment 32 dove tail with a pair of grooves (not shown) in shoe 30 while retaining members 83 of second portion 34 dove tail with a pair of grooves 101 in drive member 36.
Drive member 38 is fixed to sleeve 90 which fits around mandrel 29 and abuts resilient member 91. Drive member 36 encompasses outer side 92 of resilient member 91 and extends at 94 to overlap sleeve 90. A locking member 93 is fixed to extension 94 of drive member 36 and abuts shoulder 95 of sleeve 90 to physically lock sleeve 90 adjacent resilient member 91.
In operation, when drive member 38 is forced against individual slip segment pair 41, the end of sleeve 90 adjacent resilient member 91 is forced against resilient member 91 as it moves away from locking member 93. Individual slip segment 32 and drive member 36 are similarly forced together, and in so doing compressing resilient member 91 from the opposite end of sleeve 90. This operation deforms resilient member 91 so that it keeps pressure on drive members 36 and 38 to keep individual slip segment pairs 32 and 41 in their extended and locked position. At the same time, resilient member 91 is forced against mandrel 29 thereby helping to lock the overall tool in place against the mandrel as well as the well pipe. This helps
keep the tool in its set position of Figure 7 notwithstanding subsequent forces, vibrations, or the like to which the tool may be subjected during subsequent well operations.
In a preferred operation shear pins such as those shown in Figure 5 at 37 and 39 would preferentially be sheared so that the lower pair of individual slip segments 32 would first be set before the second upper pair of individual slip segments 41 were set and the tool finally locked in place by a lock ring such as 42 of Figure 5. For such an operation resilient member 91 is preferably a rubber member although mechanical spring configurations can be employed to obtain similar results.
Gap 96 between drive member 38 and locking member 93 is the stroke length necessary to compress resilient member 91. Generally, any setting stroke length can be used. The bearing surface for second portions 34 and 97 is preferably essentially flat, and not curved, for maximum contact bearing area when the tool is set. The tool of this invention can be carried by any commercially available setting tool which will connect with elements 31 and 44 of Figure 5. Reasonable variations and modifications are possible within the scope of this disclosure without departing from the spirit and scope of this invention.