WO1996013508A1 - Process for the formation of hydrocarbyl bis(hydrocarbyl phosphate) - Google Patents
Process for the formation of hydrocarbyl bis(hydrocarbyl phosphate) Download PDFInfo
- Publication number
- WO1996013508A1 WO1996013508A1 PCT/US1995/013408 US9513408W WO9613508A1 WO 1996013508 A1 WO1996013508 A1 WO 1996013508A1 US 9513408 W US9513408 W US 9513408W WO 9613508 A1 WO9613508 A1 WO 9613508A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hydrocarbyl
- diol
- phosphate
- bis
- dihydrocarbyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/093—Polyol derivatives esterified at least twice by phosphoric acid groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/12—Esters of phosphoric acids with hydroxyaryl compounds
Definitions
- the reaction mixture comprising the desired diphosphate compound will generally contain undesired cyclic by-product(s) , such as of the formula
- the impurity will, for example, be isopropyl phenyl diphenyl phosphate.
- the unstable nature of such diols in regard to the aforementioned formation of by-product(s) , is due to either intramolecular reaction and rearrangement, such as in the case of the branched neopentyl glycol reagent and/or actual splitting apart of the diol molecule as in the case of bisphenol A which comprises two phenyl groups linked together with an alkylene moiety, namely -C(CH 3 ) 2 -.
- the terminology "unstable hydrocarbyl-containing" will be used to characterize either type of such diols.
- the present invention is a process for the synthesis of a hydrocarbyl bis(dihydrocarbyl phosphate), such as a hydrocarbyl bis(diary1 phosphate), which comprises the reaction of an unstable hydrocarbyl-containing diol, such as an alkylene- or alkylene bridged aromatic group-containing diol, with a dihydrocarbyl halophosphate, such as diphenyl chlorophosphate, in the presence of a Lewis acid catalyst, such as magnesium dichloride, in the additional presence of an effective amount (e.g., up to about 100% by weight of diol and halophosphate) of a liquid hydrocarbon, such as an aliphatic hydrocarbon, like heptane, to enhance the removal of hydrogen halide by-product and thereby increase the yield of hydrocarbyl bis(dihydrocarbyl phosphate) while reducing the formation of undesired cyclic by ⁇ products.
- the present process is one which is intended to synthesize a hydrocarbyl bisphosphate of the formula
- R can be hydrocarbyl (such as, substituted or unsubstituted aryl) and R' can be either alkylene, such as derived from neopentyl glycol, or alkylene bridged arylene-containing, such as derived from bisphenol A.
- the dihydrocarbyl halophosphate reactant used in the instant process has the formula
- R is hydrocarbyl (e.g., substituted or unsubstituted aryl) and X is halogen.
- Preferred compounds are the diarylchlorophosphates (e.g. , diphenylchlorophosphate) . This reactant is preferably present at about 2:1 (on a molar basis) to the following dihydroxy reaction.
- the dihydroxy reactant (HOR'OH) is used to form the bridging group R' in the final compounds.
- the reaction is run at elevated temperature (above about 20°C) but not at temperatures high enough to induce the formation of cyclic by-products and/or trihydrocarbyl phosphate using an effective amount (e.g., about
- Such catalysts include such transition metal halides as magnesium chloride, aluminum chloride, zinc chloride, titanium tetrachloride and the like.
- the present invention relies upon the presence of an additional amount of a liquid hydrocarbon, for example, an aliphatic hydrocarbon, such as heptane, or an aromatic solvent, such as toluene, to assist, as a "chaser", in driving off the hydrogen halide by-product.
- a liquid hydrocarbon for example, an aliphatic hydrocarbon, such as heptane, or an aromatic solvent, such as toluene
- the amount of solvent that is used will be up to about 100 % by weight of the weight of diol and halophosphate, preferably up to about 50 %, more preferably up to about 20 %.
- this liquid hydrocarbon allows for a high purity product to be formed at lower temperatures than possible if the liquid hydrocarbon were absent.
- Diphenyl chlorophosphate (0.5 mole), bisphenol A (0.25 mole), magnesium chloride (2.63 x 10 * mole) and heptane (20 wt%) were heated to reflux (about 99°C) for six hours. The disappearance of the hydroxy functionality was monitored by infrared analysis.
- Liquid chro atographic analysis (area %) of the reaction mixture showed the following composition: 1.5% triphenyl phosphate; 0.49% isopropenylphenyl diphenylphosphate; 1.7% bisphenol A diphenyl phosphate; 92.3% bisphenol A bis(diphenyl phosphate) , which is referred to as "P 2 " in the Table in Examples 2-5, below, and 2.4% of oligomeric bisphenol A bis(diphenyl phosphate) containing three phosphorus atoms.
- Neopentyl glycol bis(diphenylphosphate) was made by heating to reflux 1.1 moles (295.5 grams) of diphenylchlorophosphate, 0.5 mole (52.0 grams) of neopentyl glycol, 0.2 gram of magnesium chloride, and 100 ml of a non-polar solvent. Upon reaction completion, the solvent was recovered by vacuum stripping, and the reaction mixture was washed with 2% sulfuric acid aqueous solution, 2% sodium hydroxide aqueous solution, and water. After removal of traces of water the following results were obtained:
- Dibromoneopentyl glycol bis(diphenylphosphate) was made by heating to reflux (117°C) about 1.1 moles (295.5 grams) of diphenylchlorophosphate, about 0.5 mole (131.0 grams) of dibromoneopentyl glycol, 0.2 grams of magnesium chloride, and 100 ml of ISOPAR E isoparaffin solvent. After fifteen hours at this temperature, the solvent was removed by layer separation. The reaction mixture was washed as described in Examples 6-10. There was left 348 grams of an oil (96% yield) that assayed at 81.5 area % of the desired product by high pressure liquid chromatography. The by-products were triphenylphosphate (8.2% by weight) and cyclic phosphorinane (2.6 area %)
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP95937516A EP0789703B1 (en) | 1994-11-01 | 1995-10-20 | Process for the formation of hydrocarbyl bis(hydrocarbyl phosphate) |
| DE69530503T DE69530503T2 (en) | 1994-11-01 | 1995-10-20 | METHOD FOR PRESENTING HYDROCARBYL BIS (HYDROCARBYL PHOSPHATE) |
| JP8514639A JPH10508021A (en) | 1994-11-01 | 1995-10-20 | Method for producing hydrocarbyl bis (hydrocarbyl phosphate) |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/332,671 | 1994-11-01 | ||
| US08/332,671 US6136997A (en) | 1994-11-01 | 1994-11-01 | Process for the formation of hydrocarbyl BIS(hydrocarbyl phosphate) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1996013508A1 true WO1996013508A1 (en) | 1996-05-09 |
Family
ID=23299310
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US1995/013408 Ceased WO1996013508A1 (en) | 1994-11-01 | 1995-10-20 | Process for the formation of hydrocarbyl bis(hydrocarbyl phosphate) |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US6136997A (en) |
| EP (1) | EP0789703B1 (en) |
| JP (1) | JPH10508021A (en) |
| CN (1) | CN1076354C (en) |
| DE (1) | DE69530503T2 (en) |
| WO (1) | WO1996013508A1 (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998004566A1 (en) * | 1996-07-29 | 1998-02-05 | Akzo Nobel N.V. | Process for the formation of hydrocarbyl bis(dihydrocarbyl phosphate) |
| US5756798A (en) * | 1996-06-13 | 1998-05-26 | Great Lakes Chemical Corporation | Process to prepare aryldiphosphoric esters |
| WO1999005200A1 (en) * | 1997-07-25 | 1999-02-04 | Nycomed Imaging As | Process for the preparation of polyether phosphates |
| US6031035A (en) * | 1998-02-13 | 2000-02-29 | Great Lakes Chemical Corporation | Process for making and using bisaryl diphosphates |
| WO2002008329A1 (en) * | 2000-07-25 | 2002-01-31 | Bayer Aktiengesellschaft | Flame-resistant polycarbonate compositions |
| US6388120B1 (en) | 1998-02-13 | 2002-05-14 | Pabu Services, Inc. | Continuous process for the manufacture of phosphoric acid esters |
| US6399685B1 (en) | 2000-12-11 | 2002-06-04 | Albemarle Corporation | Purification of arylene polyphosphate esters |
| US6486241B2 (en) | 1997-08-29 | 2002-11-26 | General Electric Company | Polycarbonate resin composition |
| US6613820B2 (en) | 1997-08-29 | 2003-09-02 | General Electric Company | Polycarbonate resin composition |
| WO2013058690A1 (en) * | 2011-10-21 | 2013-04-25 | Perstorp Ab | Novel tetraoxaspiro[5.5]undecane based phosphate compounds and their use as flame retardants |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003095463A1 (en) * | 2002-05-07 | 2003-11-20 | Akzo Nobel N.V. | Neopentylglycol bis (diarylphosphate) esters |
| JP4011441B2 (en) * | 2002-05-10 | 2007-11-21 | ダイハツ工業株式会社 | Instrument panel structure of vehicle |
| CN100362001C (en) * | 2005-12-06 | 2008-01-16 | 河北工业大学 | A kind of polycondensation type phosphoric acid ester and its preparation method and application |
| US20100137467A1 (en) * | 2006-11-20 | 2010-06-03 | Stowell Jeffrey K | Polyurethane foam containing flame-retardant mixture |
| CN110143980A (en) * | 2019-06-05 | 2019-08-20 | 南京恒桥化学技术材料有限公司 | A kind of powder type bisphenol A bis(diphenyl phosphate) and preparation method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3642959A (en) * | 1968-10-11 | 1972-02-15 | Stauffer Chemical Co | Process for preparing alkyl aryl phosphates |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2520090A (en) * | 1947-12-30 | 1950-08-22 | Monsanto Chemicals | Polyphosphates of divalent aryl hydrocarbons |
| US2952666A (en) * | 1957-09-11 | 1960-09-13 | Eastman Kodak Co | Phosphoro-polyesters and polyesterurethanes derived from phosphorodichloridates and aliphatic glycols |
| US3254973A (en) * | 1962-07-31 | 1966-06-07 | Socony Mobil Oil Co Inc | Gasolines and phosphorus-containing additives therefor |
| US3737487A (en) * | 1970-08-19 | 1973-06-05 | Stauffer Chemical Co | Process for preparing aryl alkyl phosphates |
| US4133846A (en) * | 1977-06-30 | 1979-01-09 | Velsicol Chemical Corporation | Hydroxyl containing phosphates and polyphosphates |
| JPS5661446A (en) * | 1979-10-24 | 1981-05-26 | Ajinomoto Co Inc | Stabilizer for halogen-containing resin |
| US5281741A (en) * | 1990-11-13 | 1994-01-25 | Fmc Corporation | Process for preparing aryldiphosphate esters |
| AU655284B2 (en) * | 1991-06-14 | 1994-12-15 | Ethyl Corporation | Organic phosphates and their preparation |
-
1994
- 1994-11-01 US US08/332,671 patent/US6136997A/en not_active Expired - Lifetime
-
1995
- 1995-10-20 WO PCT/US1995/013408 patent/WO1996013508A1/en not_active Ceased
- 1995-10-20 DE DE69530503T patent/DE69530503T2/en not_active Expired - Fee Related
- 1995-10-20 JP JP8514639A patent/JPH10508021A/en not_active Withdrawn
- 1995-10-20 CN CN95196541A patent/CN1076354C/en not_active Expired - Fee Related
- 1995-10-20 EP EP95937516A patent/EP0789703B1/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3642959A (en) * | 1968-10-11 | 1972-02-15 | Stauffer Chemical Co | Process for preparing alkyl aryl phosphates |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP0789703A4 * |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5756798A (en) * | 1996-06-13 | 1998-05-26 | Great Lakes Chemical Corporation | Process to prepare aryldiphosphoric esters |
| WO1998004566A1 (en) * | 1996-07-29 | 1998-02-05 | Akzo Nobel N.V. | Process for the formation of hydrocarbyl bis(dihydrocarbyl phosphate) |
| WO1999005200A1 (en) * | 1997-07-25 | 1999-02-04 | Nycomed Imaging As | Process for the preparation of polyether phosphates |
| US6500917B1 (en) | 1997-07-25 | 2002-12-31 | Amersham Health As | Process for the preparation of polyether phosphates |
| US6486241B2 (en) | 1997-08-29 | 2002-11-26 | General Electric Company | Polycarbonate resin composition |
| US6613820B2 (en) | 1997-08-29 | 2003-09-02 | General Electric Company | Polycarbonate resin composition |
| US6031035A (en) * | 1998-02-13 | 2000-02-29 | Great Lakes Chemical Corporation | Process for making and using bisaryl diphosphates |
| US6388120B1 (en) | 1998-02-13 | 2002-05-14 | Pabu Services, Inc. | Continuous process for the manufacture of phosphoric acid esters |
| WO2002008329A1 (en) * | 2000-07-25 | 2002-01-31 | Bayer Aktiengesellschaft | Flame-resistant polycarbonate compositions |
| US6399685B1 (en) | 2000-12-11 | 2002-06-04 | Albemarle Corporation | Purification of arylene polyphosphate esters |
| WO2002048158A1 (en) * | 2000-12-11 | 2002-06-20 | Albemarle Corporation | Purification of arylene polyphosphate esters |
| WO2013058690A1 (en) * | 2011-10-21 | 2013-04-25 | Perstorp Ab | Novel tetraoxaspiro[5.5]undecane based phosphate compounds and their use as flame retardants |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0789703A1 (en) | 1997-08-20 |
| DE69530503T2 (en) | 2004-01-29 |
| DE69530503D1 (en) | 2003-05-28 |
| US6136997A (en) | 2000-10-24 |
| CN1167488A (en) | 1997-12-10 |
| EP0789703A4 (en) | 1998-02-25 |
| JPH10508021A (en) | 1998-08-04 |
| CN1076354C (en) | 2001-12-19 |
| EP0789703B1 (en) | 2003-04-23 |
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