WO2000013906A2 - Ink jet printing system - Google Patents

Ink jet printing system Download PDF

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Publication number
WO2000013906A2
WO2000013906A2 PCT/GB1999/002763 GB9902763W WO0013906A2 WO 2000013906 A2 WO2000013906 A2 WO 2000013906A2 GB 9902763 W GB9902763 W GB 9902763W WO 0013906 A2 WO0013906 A2 WO 0013906A2
Authority
WO
WIPO (PCT)
Prior art keywords
droplets
print
stream
droplet
positions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB1999/002763
Other languages
French (fr)
Other versions
WO2000013906A3 (en
Inventor
Graham Dagnall Martin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Company PLC
Videojet Technologies Inc
Original Assignee
General Electric Company PLC
Marconi Data Systems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Company PLC, Marconi Data Systems Inc filed Critical General Electric Company PLC
Priority to AT99940384T priority Critical patent/ATE236792T1/en
Priority to AU54370/99A priority patent/AU5437099A/en
Priority to EP99940384A priority patent/EP1126977B1/en
Priority to DE69906776T priority patent/DE69906776T2/en
Priority to US09/763,642 priority patent/US6527379B1/en
Publication of WO2000013906A2 publication Critical patent/WO2000013906A2/en
Publication of WO2000013906A3 publication Critical patent/WO2000013906A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/485Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes
    • B41J2/505Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes from an assembly of identical printing elements
    • B41J2/5056Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes from an assembly of identical printing elements using dot arrays providing selective dot disposition modes, e.g. different dot densities for high speed and high-quality printing, array line selections for multi-pass printing, or dot shifts for character inclination
    • B41J2/5058Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by the process of building-up characters or image elements applicable to two or more kinds of printing or marking processes from an assembly of identical printing elements using dot arrays providing selective dot disposition modes, e.g. different dot densities for high speed and high-quality printing, array line selections for multi-pass printing, or dot shifts for character inclination locally, i.e. for single dots or for small areas of a character
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/015Ink jet characterised by the jet generation process
    • B41J2/02Ink jet characterised by the jet generation process generating a continuous ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/07Ink jet characterised by jet control
    • B41J2/075Ink jet characterised by jet control for many-valued deflection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/07Ink jet characterised by jet control
    • B41J2/075Ink jet characterised by jet control for many-valued deflection
    • B41J2/08Ink jet characterised by jet control for many-valued deflection charge-control type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J29/00Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
    • B41J29/38Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
    • B41J29/393Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns

Definitions

  • the present invention relates to an ink jet printing system.
  • the present invention relates to a continuous stream ink jet printing system
  • a droplet generator for generating a plurality of streams of ink droplets, the system being
  • control means for controlling the
  • droplet stream for deflecting charged droplets of that stream; and a gutter for collecting ink droplets
  • the present invention relates to a continuous stream ink jet printing system
  • a print head comprising a droplet generator for generating a plurality of streams of ink droplets, a charge electrode in respect of each stream for selectively charging the droplets of that
  • control means for controlling the selective charging of the droplets by the charge
  • a nominal matrix of droplet print positions being defined corresponding to the positions at which droplets can be deposited on a substrate moving at a predetermined speed
  • the present invention relates to an impulse ink jet printing system
  • a print head comprising a plurality of droplet generators each for generating in response
  • control means for generating said
  • jet printing system comprising: a droplet generator for generating a plurality of streams of ink
  • control means for controlling
  • means is arranged to consider for printing from amongst a number of the droplets of each said stream
  • a continuous stream ink jet printing system comprising: a print head comprising a droplet generator for generating a
  • control means for controlling said selective charging
  • a nominal matrix of droplet print positions being defined corresponding to the positions at which droplets can be deposited on a substrate
  • control means is arranged to create a set of droplet print positions ideal for representing an image to be printed, which set is permitted to include print positions offset from print positions of said
  • control means deciding which droplets to print in dependence on the comparison.
  • a print head comprising a plurality of droplet generators each for
  • control means is arranged to create a set of droplet print positions ideal for representing an image to be printed, which set is
  • control means comparing the positions at which
  • Figure 1 shows by contrast to the prior art one example of an implementation of the first
  • Figure 2a illustrates, at a scale more representative of real ink dots than that used in Figure
  • Figure 2b illustrates, at the same scale as Figure 2a, the results of printing using the printing
  • Figure 3a shows by contrast to the prior art another example of an implementation of the first aspect of the present invention
  • Figure 3b illustrates, at a scale more representative of real ink dots than that used in Figure
  • Figure 3c illustrates, at the same scale as Figure 3b, the results of printing using the printing
  • FIGS. 4a and 4b together illustrates an example of an implementation of the second aspect
  • Figure 5 is a diagrammatic illustration of relevant parts of a continuous stream ink jet
  • Figure 6 illustrates in more detail a print head of the printing system of Figure 5;
  • Figure 7 is a diagrammatic illustration of an impulse ink jet printing system suitable for
  • Figure 8 illustrates an example of an implementation of the third aspect of the present
  • the ink jet printing system is constrained to a frequency of droplet use for printing of no greater than every third droplet of each stream. Such a constraint is typically a consequence of droplet interactions in flight.
  • Figure 2b is the result using positioning according to the invention. As can be seen,
  • the image to be printed is fitted as best as possible to the fixed matrix.
  • sloped edge is to be printed.
  • shaded dots indicate the dots that would be printed according to the
  • FIG. 3b illustrates the prior art printing result.
  • Figure 3c illustrates the printing result of the invention.
  • arrow 10 indicates the decision to print a dot more precisely positioned on the sloped
  • the invention is not only applicable to ink jet printing wherein there is a constraint.
  • This selection is a selection in accordance with the second aspect of the present
  • droplets to print at less than full speed is determined by which droplets most closely fit the image
  • droplet 57 is printed.
  • the printing of droplet 59 results
  • the continuous stream ink jet printing system comprises a print head 101, an image pcb 103, and a control pcb 105.
  • Print head 101 comprises a droplet generator 107 for generating a plurality of streams of ink droplets 109, a charge electrode 1 11 in respect of each stream 109 for selectively charging the droplets of that stream to determine which are printed, a deflection electrode 113 in respect of each
  • Droplet generator 107 contains a line of nozzle orifices 117 thereby to generate a linear array
  • Figure 6 is a diagrammatic view along the length of the array. Thus, the line
  • nozzle orifices 117 extends into and out of the paper.
  • Each stream of ink droplets 109 is provided with a respective charge electrode 111 to charge
  • a driver pcb 1 19 of print head 101 drives charge
  • a single deflection electrode 113 is provided in respect of all droplet streams 109 to deflect
  • Each droplet stream 109 is also provided with a respective sensor electrode 123 (not shown).
  • image pcb 103 creates and
  • bitmap of the image to be printed.
  • the bitmap is created from externally supplied
  • bitmap information, internally stored fonts, and internally created images, e.g. date codes.
  • Figures 1 and 3 a illustrate which drops would be printed in two
  • pcb 103 would create a bitmap containing the yes print/no print instructions so that the drops printed would be those illustrated as printed in Figures 1 and 3 a.
  • Control pcb 105 receives the image data from image pcb 103 line by line, and buffers it so
  • the lines can be sent to print head 101 as dictated by a product detect signal and a substrate speed signal supplied to control pcb 105.
  • the product detect signal signals arrival of a product on
  • Driver pcb 119 converts the serial data from control pcb 105 to parallel data that switches
  • image pcb 103 creates a
  • bitmap that contains the yes print/no print instructions to print the image at full speed.
  • bitmap would contain print instructions to print dots 51 and 53 shaded
  • offset information would be created which would define as one
  • this ideal position would also be one column to the left, i.e. column 6.
  • control pcb 105 receives a signal giving substrate speed.
  • control pcb 105 is able to determine the positions at which it is possible to print dots at the speed of
  • pcb 105 compares the possible print positions with the ideal print positions as defined by the
  • Control pcb 105 then creates a bitmap of yes print/no print instructions
  • dots 55 and 57 are selected for printing.
  • Dot 59 is also printed. The printing
  • the ideal dot print positions are defined in terms of offsets
  • droplet print positions of the nominal matrix used to print the image at full speed are the droplet print positions of the nominal matrix used to print the image at full speed.
  • a set of droplet print positions is selected to print the circle.
  • an offset could be created in respect of each selected print
  • the offsets defining a set of droplet print positions ideal for representing the circle.
  • the invention is also applicable to impulse ink jet printing.
  • the impulse ink jet printing system comprises: a print head 201
  • Droplet generators 203 are arranged in a row extending into
  • droplet generator 203 includes an actuator 209 which, in response to receipt of each impulse signal from control unit 205, generates a respective ink droplet.
  • print head 201 prints an image on substrate 211 moving in a direction perpendicular
  • This selection is a selection in accordance with the third aspect of the present invention.
  • droplets to print at less than full speed is determined by which droplets most closely fit the image
  • droplet 57 is printed.
  • the printing of droplet 59 results
  • maximum print speed is determined by the matrix pitch and the maximum frequency of droplet
  • the present invention attempts to maintain, on average, within
  • this matrix is that defined by the constraint.
  • the matrix is that

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Particle Formation And Scattering Control In Inkjet Printers (AREA)
  • Ink Jet (AREA)
  • Surgical Instruments (AREA)
  • Rotary Presses (AREA)

Abstract

In a first aspect, in a continuous stream ink jet printing system generating a plurality of streams of ink droplets, a chosen number of droplets of each stream is less than all of the droplets of the stream. A control means of the printing system is arranged to consider for printing from amongst a number of the droplets of each stream greater than the chosen number with the provision that the resultant selection made observes this constraint. In second and third aspects, a control means of the printing system is arranged to create a set of droplet print positions ideal for representing an image to be printed, which set is permitted to include print positions offset from print positions of a nominal matrix, at speeds of operation less than the predetermined speed the control means comparing the positions at which droplets can be deposited at the lower speed with the set of ideal positions, the control means deciding which droplets to print in dependence on the comparison.

Description

Ink Jet Printing System
The present invention relates to an ink jet printing system.
In a first aspect, the present invention relates to a continuous stream ink jet printing system
comprising: a droplet generator for generating a plurality of streams of ink droplets, the system being
constrained to the use for printing of a chosen number of droplets of each stream which is less than
all of the droplets of the stream; a charge electrode in respect of each stream for selectively charging
the droplets of that stream to determine which droplets are printed; control means for controlling the
selective charging of the droplets by the charge electrodes; a deflection electrode in respect of each
droplet stream for deflecting charged droplets of that stream; and a gutter for collecting ink droplets
not used in printing.
In a second aspect, the present invention relates to a continuous stream ink jet printing system
comprising: a print head comprising a droplet generator for generating a plurality of streams of ink droplets, a charge electrode in respect of each stream for selectively charging the droplets of that
stream to determine which droplets are printed, a deflection electrode in respect of each stream for
deflecting charged droplets of that stream, and a gutter for collecting ink droplets not used in
printing; and control means for controlling the selective charging of the droplets by the charge
electrodes, in the system a nominal matrix of droplet print positions being defined corresponding to the positions at which droplets can be deposited on a substrate moving at a predetermined speed
relative to the print head of the system.
In a third aspect, the present invention relates to an impulse ink jet printing system
comprising: a print head comprising a plurality of droplet generators each for generating in response
to the receipt of impulse signals respective ink droplets; and control means for generating said
impulse signals, in said system a nominal matrix of droplet print positions being defined
corresponding to the positions at which droplets can be deposited on a substrate moving at a predetermined speed relative to said print head.
It is an object of the present invention to improve the quality of printing provided by prior
art ink jet printing systems as described in the preceding three paragraphs.
According to a first aspect of the present invention there is provided a continuous stream ink
jet printing system comprising: a droplet generator for generating a plurality of streams of ink
droplets, said system being constrained to the use for printing of a chosen number of droplets of each
said stream which is less than all of the droplets of the stream; a charge electrode in respect of each
said stream for selectively charging the droplets of that stream to determine which droplets are printed; a deflection electrode in respect of each said stream for deflecting charged droplets of that
stream; a gutter for collecting ink droplets not used in printing; and control means for controlling
said selective charging of the droplets by the charge electrodes, characterised in that said control
means is arranged to consider for printing from amongst a number of the droplets of each said stream
greater than said chosen number with the proviso that the resultant selection made observes the said constraint.
According to a second aspect of the present invention there is provided a continuous stream ink jet printing system comprising: a print head comprising a droplet generator for generating a
plurality of streams of ink droplets, a charge electrode in respect of each said stream for selectively
charging the droplets of that stream to determine which droplets are printed, a deflection electrode
in respect of each said stream for deflecting charged droplets of that stream, and a gutter for
collecting ink droplets not used in printing; and control means for controlling said selective charging
of the droplets by the charge electrodes, in said system a nominal matrix of droplet print positions being defined corresponding to the positions at which droplets can be deposited on a substrate
moving at a predetermined speed relative to the print head of said system, characterised in that said
control means is arranged to create a set of droplet print positions ideal for representing an image to be printed, which set is permitted to include print positions offset from print positions of said
nominal matrix, at speeds of operation less than said predetermined speed said control means
comparing the positions at which droplets can be deposited at the lower speed with said set of ideal
positions, said control means deciding which droplets to print in dependence on the comparison.
According to a third aspect of the present invention there is provided an impulse ink jet
printing system comprising: a print head comprising a plurality of droplet generators each for
generating in response to the receipt of impulse signals respective ink droplets; and control me'ans
for generating said impulse signals, in said system a nominal matrix of droplet print positions being
defined corresponding to the positions at which droplets can be deposited on a substrate moving at
a predetermined speed relative to said print head, characterised in that said control means is arranged to create a set of droplet print positions ideal for representing an image to be printed, which set is
permitted to include print positions offset from print positions of said nominal matrix, at speeds of
operation less than said predetermined speed said control means comparing the positions at which
droplets can be deposited at the lower speed with said set of ideal positions, said control means
deciding which droplets to print in dependence on the comparison.
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
Figure 1 shows by contrast to the prior art one example of an implementation of the first
aspect of the present invention;
Figure 2a illustrates, at a scale more representative of real ink dots than that used in Figure
1, the results of printing using the prior art printing scheme depicted in Figure 1;
Figure 2b illustrates, at the same scale as Figure 2a, the results of printing using the printing
scheme in accordance with the first aspect of the present invention depicted in Figure 1 ;
Figure 3a shows by contrast to the prior art another example of an implementation of the first aspect of the present invention;
Figure 3b illustrates, at a scale more representative of real ink dots than that used in Figure
3a, the results of printing using the prior art printing scheme depicted in Figure 3a;
Figure 3c illustrates, at the same scale as Figure 3b, the results of printing using the printing
scheme in accordance with the first aspect of the present invention depicted in Figure 3a;
Figures 4a and 4b together illustrates an example of an implementation of the second aspect
of the present invention;
Figure 5 is a diagrammatic illustration of relevant parts of a continuous stream ink jet
printing system suitable for carrying out the first and second aspects of the present invention;
Figure 6 illustrates in more detail a print head of the printing system of Figure 5;
Figure 7 is a diagrammatic illustration of an impulse ink jet printing system suitable for
carrying out the third aspect of the present invention; and
Figure 8 illustrates an example of an implementation of the third aspect of the present
invention.
Referring to Figure 1, the print head of a continuous stream ink jet printing system (details
of which print head and system will be given later with reference to Figures 5 and 6) is to be
considered disposed above the sheet of paper containing Figure 1 , and projects onto the paper eight
streams of ink droplets thereby to define a vertical column A of eight possible ink dot print positions.
The sheet of paper containing Figure 1 is now to be considered as moving at a fixed speed,
horizontally to the left as depicted by arrow B. Thus, eight horizontal rows of possible ink dot print
positions are formed, the precise number of ink dots per unit length in each row being determined
by the rate at which droplets are printed and the speed at which the paper (substrate) is moving.
The ink jet printing system is constrained to a frequency of droplet use for printing of no greater than every third droplet of each stream. Such a constraint is typically a consequence of droplet interactions in flight. In Figure 1, every third ink dot, beginning with the ink dots of column
1, is shaded. In the prior art, printing is restricted to the use of only the shaded dots in Figure 1, the open dots not being considered for printing. Hence, a selection is made from amongst the shaded
dots only to best print the circle shown in Figure 1. The black dots are those selected following the prior art.
The invention of the present application appreciates that a selection from amongst the dots
of Figure 1 can be made to better print the circle, whilst at the same time still meeting the constraint.
In Figure 1, the arrows indicate where different choices would be made according to the invention.
Certain ink dots would not be printed as indicated by the crosses adjacent black dots. It can be seen
that nowhere are there two dots printed which are spaced apart by fewer than two unprinted dots.
Thus, the constraint is met.
For clarity of explanation, the small circles in Figure 1 are not to the scale of printed dots,
but they do represent the location of potentially printed dots. Figure 2 illustrates the results using
dots at a scale more representative of real ink dots. Figure 2a is the result using conventional
positioning. Figure 2b is the result using positioning according to the invention. As can be seen,
Figure 2b more closely follows the ideal circle.
It is to be realised that in the prior art, in the presence of a constraint to a frequency of droplet
use for printing of no greater than every second droplet of each droplet stream, printing is restricted
to a fixed, nominal matrix of dots consisting of every other droplet in each stream, and no
consideration is given to the possibility of printing the other dots interspersed the fixed matrix. Thus,
the image to be printed is fitted as best as possible to the fixed matrix. In the present invention,
consideration is given to printing all the dots, both fixed matrix and interspersed, and the image best
fitted to all the dots, with the proviso that the constraint must also be observed. The greater
flexibility afforded by the present invention results in an improved quality of printing. In the example of Figure 3 a, again the constraint must be observed of a frequency of droplet
use for printing of no greater than every third droplet of each droplet stream. A solid area with a
sloped edge is to be printed. The shaded dots indicate the dots that would be printed according to the
prior art. The arrows and crosses indicate the adjustments made according to the invention. Figure
3b illustrates the prior art printing result. Figure 3c illustrates the printing result of the invention.
With regard to Figures 3a, b and c, it is to be noted in connection with the printing of images
of solid areas, that the consequence of choosing to print a dot more precisely positioned on the edge
of the solid area, is a reduction in the density of dot printing within the solid area immediately
adjacent the dot more precisely on the edge. To explain by way of example, in the first row of dots
in Figure 3a, arrow 10 indicates the decision to print a dot more precisely positioned on the sloped
edge. The consequence is that it is no longer possible to print the dot marked with a cross, since it
has fewer than two dots between it and the dot more precisely on the edge. To compensate for this,
and to approximate on average to the same density of dot printing based on the nominal matrix as
achieved following the prior art, an adjustment in dot printing is made as indicated by arrow 12.
Similar comments apply in respect of the third row of Figure 3a. In the fifth and seventh rows, no
compensating adjustment in dot printing is made within the solid area.
It is to be appreciated that the constraint concerned need not be to a frequency of droplet use
for printing of no greater than every second/third droplet of each droplet stream. Indeed, the concept
of the first aspect of the present invention is applicable wherever it is not possible to print every
droplet of each stream. Consider the constraint: two droplets can be printed, followed by one cannot,
followed by two can, followed by one cannot, followed by two can, etc. The prior art would restrict
printing to a fixed, nominal matrix of groups of two dots separated by a single dot, with the single
dots never being considered for printing. According to the first aspect of the present invention, the
single dots would also be considered for printing with the proviso that the resultant selection made must observe the particular constraint concerned.
The invention is not only applicable to ink jet printing wherein there is a constraint.
Consider ink jet printing wherein it is possible, at full speed, to print every droplet of each
droplet stream, the speed being the speed of the substrate relative to the ink jet print head. In Figures
4a and 4b, a solid area indicated by outline C is to be printed. Referring to Figure 4a, at full speed,
it is possible to print a dot at every other column starting with column 1, i.e. it is possible to print
dots in columns 1, 3, 5 and 7. The decision is taken to print the dots 51 and 53 in columns 5 and 7
respectively. Printed dots are indicated by shading.
Referring to Figure 4b, at half speed, it is, of course, now possible to print dots in each of
columns 1 to 8. The decision is made to print the dots 55, 57 and 59 in columns 4, 6 and 8
respectively. This selection is a selection in accordance with the second aspect of the present
invention, as will now become clear by comparison with the selection that would be made following
the prior art.
In the prior art, the selection of which droplets to print at half speed in Figure 4b would be
determined by which droplets are closest in position to those printed at full speed in Figure 4a. Thus,
the droplets printed in Figure 4a were the dots in columns 5 and 7. Since in Figure 4b there are also
dots in columns 5 and 7 these would be printed. No further droplets would be printed following the
prior art. Thus, the dot in Figure 4b, column 4 would not be printed, and the resultant print of solid
area C, and particularly border D thereof, would not be of the quality of that provided by the present invention.
With regard to Figures 4a and 4b, it is to be appreciated that in the prior art a nominal, fixed matrix of droplet print positions (columns 1, 3, 5, 7) is defined corresponding to the positions at
which droplets can be deposited on the substrate at full speed. For operation at less than full speed,
the selection of which droplets to print is determined by which droplets are closest in position to the droplet print positions of the fixed matrix at which droplets would be printed to print the same image
at full speed. In accordance with the second aspect of the present invention, the selection of which
droplets to print at less than full speed is determined by which droplets most closely fit the image
to be printed. Which droplets most closely fit the image is determined as explained in the following
paragraph.
In respect of each droplet that would be printed to print the image at full speed, an offset is
created defining the ideal position for the printing of that droplet to print the image. Referring to
Figure 4a, the ideal position for printing droplet 51 would be in column 4. Thus, an offset of one
column to the left is created in respect of droplet 51. The ideal position for printing droplet 53 would be in column 6. Thus, an offset of one column to the left is also created in respect of droplet 53. The
ideal position for printing droplet 53 is column 6 because this would maintain the same density of
dot printing within area C. At the lower speed, a comparison is made of all the available print
positions at the lower speed and the ideal print positions defined in terms of the offsets. Referring
also to Figure 4b, there is an available print position at the position of the offset from droplet 51, i.e.
column 4. Thus, droplet 55 is printed. There is also an available print position at the position of the
offset from droplet 53, i.e. column 6. Thus, droplet 57 is printed. The printing of droplet 59 results
from the offset created in respect of a full speed printed dot not shown in Figure 4a, but in fact the next dot to the right in Figure 4a.
The greater flexibility afforded by the use in the present invention of the offsets from the fixed grid results in an improved quality of printing.
Referring to Figures 5 and 6, the continuous stream ink jet printing system comprises a print head 101, an image pcb 103, and a control pcb 105.
Print head 101 comprises a droplet generator 107 for generating a plurality of streams of ink droplets 109, a charge electrode 1 11 in respect of each stream 109 for selectively charging the droplets of that stream to determine which are printed, a deflection electrode 113 in respect of each
stream 109 for deflecting charged droplets of that stream, and a gutter 115 for collecting droplets not
used in printing.
Droplet generator 107 contains a line of nozzle orifices 117 thereby to generate a linear array
of droplet streams 109. Figure 6 is a diagrammatic view along the length of the array. Thus, the line
of nozzle orifices 117 extends into and out of the paper.
Each stream of ink droplets 109 is provided with a respective charge electrode 111 to charge
or not as appropriate the droplets of that stream. A driver pcb 1 19 of print head 101 drives charge
electrodes 111. A single deflection electrode 113 is provided in respect of all droplet streams 109 to deflect
charged droplets into gutter 115, leaving uncharged droplets to print on substrate 121.
Each droplet stream 109 is also provided with a respective sensor electrode 123 (not shown
in Figure 6) to provide signals to control pcb 105 to make timing corrections necessary due to
different drop break off times (phase) amongst the individual ink jet streams.
In order to implement the first aspect of the present invention, image pcb 103 creates and
stores a bitmap of the image to be printed. The bitmap is created from externally supplied
information, internally stored fonts, and internally created images, e.g. date codes. The bitmap
would be created so that it contains the yes print/no print instructions to print drops according to the
first aspect of the present invention. Figures 1 and 3 a illustrate which drops would be printed in two
examples of implementation of the first aspect of the present invention. Thus, in each of these two
cases, pcb 103 would create a bitmap containing the yes print/no print instructions so that the drops printed would be those illustrated as printed in Figures 1 and 3 a.
Control pcb 105 receives the image data from image pcb 103 line by line, and buffers it so
that the lines can be sent to print head 101 as dictated by a product detect signal and a substrate speed signal supplied to control pcb 105. The product detect signal signals arrival of a product on
which printing of the image is required.
Driver pcb 119 converts the serial data from control pcb 105 to parallel data that switches
appropriate voltages on charge electrodes 111. In order to implement the second aspect of the present invention, image pcb 103 creates a
bitmap that contains the yes print/no print instructions to print the image at full speed. Thus, with
reference to Figure 4a, the bitmap would contain print instructions to print dots 51 and 53 shaded
in Figure 4a. Additionally, image pcb 103 creates in respect of each yes print instruction, offset
information to be converted later by control pcb 105. This offset information defines the ideal
position for the printing of dots to print the image in question. Thus, in Figure 4a, together with the
print instruction to print dot 51, offset information would be created which would define as one
column to the left of dot 51, i.e. column 4, the ideal position for printing a dot to print border D.
Similarly, in respect of printed dot 53, offset information would be created defining the ideal
position for printing the first dot within solid area C moving in from the dot printed to print border
D. In order to maintain the same density of printed dots within area C as at full speed based on the
nominal matrix, this ideal position would also be one column to the left, i.e. column 6.
As mentioned previously, control pcb 105 receives a signal giving substrate speed. Thus,
control pcb 105 is able to determine the positions at which it is possible to print dots at the speed of
operation. In Figure 4b, at half speed, it is possible to print dots in each of columns 1 to 8. Control
pcb 105 compares the possible print positions with the ideal print positions as defined by the
aforementioned offset information, and determines which of the possible print positions are closest
to the ideal print positions. Control pcb 105 then creates a bitmap of yes print/no print instructions
to print at the possible print positions determined to be closest. In Figure 4a, as stated previously,
the ideal print positions defined in respect of printed dots 51 and 53 are in columns 4 and 6 respectively. It can be seen from Figure 4b that at half speed dots are available for printing in these
two columns. Hence, dots 55 and 57 are selected for printing. Dot 59 is also printed. The printing
of dot 59 results from offset information created in respect of a full speed printed dot not shown in
Figure 4a, but in fact the next dot to the right in Figure 4a. In the above description with reference to Figures 5 and 6, in the implementation of the
second aspect of the present invention, the ideal dot print positions are defined in terms of offsets
relative to those droplet print positions of the nominal matrix used to print the image at full speed.
However, the ideal dot print positions could be defined in absolute terms without reference to those
droplet print positions of the nominal matrix used to print the image at full speed.
Although in the above description the first and second aspects of the present invention have
been treated separately, they can be applied in combination. In Figure 1, following the first aspect
of the present invention, a set of droplet print positions is selected to print the circle. Following the second aspect of the present invention, an offset could be created in respect of each selected print
position, the offsets defining a set of droplet print positions ideal for representing the circle. At a
lower speed than that of Figure 1 , the offsets would be used to determine which of the available print
positions at the lower speed could be used to better print the circle. Of course, the Figure 1
constraint must still be observed by the final selection.
The invention is also applicable to impulse ink jet printing.
Referring to Figure 7, the impulse ink jet printing system comprises: a print head 201
comprising a plurality of droplet generators 203 (only one of which is shown in Figure 7) each for
generating in response to the receipt of impulse signals respective ink droplets; and a control unit
205 for generating the impulse signals. Droplet generators 203 are arranged in a row extending into
and out of the paper thereby to generate a linear array of droplet streams 207 also so extending. Each
droplet generator 203 includes an actuator 209 which, in response to receipt of each impulse signal from control unit 205, generates a respective ink droplet. The linear array of droplet streams 207
generated by print head 201 prints an image on substrate 211 moving in a direction perpendicular
to the plane of the linear array, i.e. in the vertical direction in Figure 7.
As described above in the context of continuous stream ink jet printing in connection with
the second aspect of the present invention, in impulse ink jet printing there is also defined a nominal
matrix of droplet print positions corresponding to the positions at which droplets can be deposited
on substrate 211 moving at full speed relative to print head 201. A factor in determining this full
speed is that there is a maximum frequency at which each droplet generator 203 can generate ink
droplets. Consider the use of impulse ink jet printing to print the solid area C of Figures 4a and 4b.
Referring to Figure 4a, analogous to continuous stream ink jet printing, at full speed, with print head
201 operating at its aforementioned maximum frequency of generation of ink droplets, it is possible
to print a dot at every other column starting with column 1, i.e. it is possible to print dots in columns
1, 3, 5 and 7. The decision is taken to print the dots 51 and 53 in columns 5 and 7 respectively.
Referring to Figure 4b, at half speed, it is, of course, now possible to print dots in each of
columns 1 to 8. The decision is made to print the dots 55, 57 and 59 in columns 4, 6 and 8
respectively. This selection is a selection in accordance with the third aspect of the present invention,
as will now become clear by comparison with the selection that would be made following the prior art.
In the prior art, the selection of which droplets to print at half speed in Figure 4b would be
determined by which droplets are closest in position to those printed at full speed in Figure 4a. Thus,
the droplets printed in Figure 4a were the dots in columns 5 and 7. Since in Figure 4b there are also
dots in columns 5 and 7 these would be printed. No further droplets would be printed following the
prior art. Thus, the dot in Figure 4b, column 4 would not be printed, and the resultant print of solid area C, and particularly border D thereof, would not be of the quality of that provided by the present
invention.
With regard to Figures 4a and 4b, it is to be appreciated that in the prior art a nominal, fixed
matrix of droplet print positions (columns 1, 3, 5, 7) is defined corresponding to the positions at
which droplets can be deposited on the substrate at full speed. For operation at less than full speed,
the selection of which droplets to print is determined by which droplets are closest in position to the
droplet print positions of the fixed matrix at which droplets would be printed to print the same image
at full speed. In accordance with the third aspect of the present invention, the selection of which
droplets to print at less than full speed is determined by which droplets most closely fit the image
to be printed. Which droplets most closely fit the image is determined as explained in the following
paragraph.
In respect of each droplet that would be printed to print the image at full speed, an offset is
created defining the ideal position for the printing of that droplet to print the image. Referring to
Figure 4a, the ideal position for printing droplet 51 would be in column 4. Thus, an offset of one
column to the left is created in respect of droplet 51. The ideal position for printing droplet 53 would
be in column 6. Thus, an offset of one column to the left is also created in respect of droplet 53. The
ideal position for printing droplet 53 is column 6 because this would maintain the same density of
dot printing within area C. At the lower speed, a comparison is made of all the available print
positions at the lower speed and the ideal print positions defined in terms of the offsets. Referring
also to Figure 4b, there is an available print position at the position of the offset from droplet 51, i.e.
column 4. Thus, droplet 55 is printed. There is also an available print position at the position of the
offset from droplet 53, i.e. column 6. Thus, droplet 57 is printed. The printing of droplet 59 results
from the offset created in respect of a full speed printed dot not shown in Figure 4a, but in fact the next dot to the right in Figure 4a. Thus, it will be seen that the application of the present invention to impulse ink jet printing
to print solid area C of Figures 4a and 4b, precisely corresponds to the application of the present
invention to continuous stream ink jet printing to print the same solid area. However, there is an important difference between the application of the present invention to impulse and continuous
stream ink jet printing as will now be explained.
Consider that the border D of solid area C in Figure 4b is not halfway across column 4, but
a quarter of the way across starting from the left side of the column 4. This is shown in Figure 8. The
ideal position for printing a dot to print border D would be the position of dot 221 in Figure 8. Thus,
in accordance with the second and third aspects of the present invention, an offset of one and a
quarter columns to the left is created in respect of droplet 51 in Figure 4a. In continuous stream ink
jet printing, at half speed, as shown in Figure 4b, the closest possible droplet print position to dot
221 is position 55. Thus, a droplet at position 55 is still printed as before when border D was half
way across column 4. However, in impulse ink jet printing, at half speed, as shown in Figure 8, print
positions are universally available from column 4 onwards to the left in Figure 8. Thus, a droplet can
be printed precisely at the position of dot 221 to better represent the true position of border D.
The reason for the foregoing is that in impulse ink jet printing it is possible to adjust the
timing of the generation of ink droplets (by adjusting the timing of the impulse signals) to whatever
is most desirable provided that the maximum frequency of generation is not exceeded. In Figure 8,
since there is no printing to the left of border D, then to print a droplet at the position of dot 221
would not result in adjacent printed dots less that one column apart (corresponding to maximum
frequency of droplet generation). In continuous stream ink jet printing, there is no such
corresponding wide control over the timing of the generation of ink droplets, the droplets are continuously generated at a fixed rate and the decision is taken whether to print a generated droplet or not. It is to be noted that in Figure 8, although dots 223 and 225 are shown as printed in columns
6 and 8 respectively, thereby to correspond to the printing of dots 57 and 59 in the same columns in
Figure 4b, in actual printing dots 223 and 225 would be slightly shifted to the left (dot 223 more so
than dot 225) to maintain on average approximately the same density of dot printing based on the
nominal matrix as at full speed.
In the above description there is repeatedly mentioned a nominal matrix of droplet print
positions corresponding to the positions at which droplets can be deposited on a substrate moving
at full speed relative to the print head. How this nominal matrix originates will now be explained.
In both continuous stream and impulse ink jet printing, it is normally arranged that the ink droplets
are placed on a matrix (the nominal matrix) to suit the droplet size being generated and the pitch
between the droplet forming nozzles. Once this matrix is set, this, ipso facto, defines a maximum
print speed, since there is a maximum frequency at which stable drop generation can occur. The
maximum print speed is determined by the matrix pitch and the maximum frequency of droplet
generation. When printing solid areas, the present invention attempts to maintain, on average, within
the area, the droplet density of the nominal matrix.
It is to be appreciated that there is an inventive concept common to the first, second and third
aspects of the present invention. In all three aspects, a nominal, fixed matrix of droplet print
positions is no longer rigidly adhered to when deciding which droplets to print. In the first aspect,
this matrix is that defined by the constraint. In the second and third aspects, the matrix is that
defined by the droplet print positions available at full speed.

Claims

1. A continuous stream ink jet printing system comprising: a droplet generator for generating
a plurality of streams of ink droplets, said system being constrained to the use for printing of a
chosen number of droplets of each said stream which is less than all of the droplets of the stream;
a charge electrode in respect of each said stream for selectively charging the droplets of that stream
to determine which droplets are printed; a deflection electrode in respect of each said stream for
deflecting charged droplets of that stream; a gutter for collecting ink droplets not used in printing;
and control means for controlling said selective charging of the droplets by the charge electrodes,
characterised in that said control means is arranged to consider for printing from amongst a number
of the droplets of each said stream greater than said chosen number with the proviso that the
resultant selection made observes the said constraint.
2. A continuous stream ink jet printing system comprising: a print head comprising a droplet
generator for generating a plurality of streams of ink droplets, a charge electrode in respect of each
said stream for selectively charging the droplets of that stream to determine which droplets are
printed, a deflection electrode in respect of each said stream for deflecting charged droplets of that
stream, and a gutter for collecting ink droplets not used in printing; and control means for controlling
said selective charging of the droplets by the charge electrodes, in said system a nominal matrix of
droplet print positions being defined corresponding to the positions at which droplets can be
deposited on a substrate moving at a predetermined speed relative to the print head of said system,
characterised in that said control means is arranged to create a set of droplet print positions ideal for
representing an image to be printed, which set is permitted to include print positions offset from print
positions of said nominal matrix, at speeds of operation less than said predetermined speed said
control means comparing the positions at which droplets can be deposited at the lower speed with
said set of ideal positions, said control means deciding which droplets to print in dependence on the comparison.
3. An impulse ink j et printing system comprising : a print head comprising a plurality of droplet
generators each for generating in response to the receipt of impulse signals respective ink droplets;
and control means for generating said impulse signals, in said system a nominal matrix of droplet
print positions being defined corresponding to the positions at which droplets can be deposited on
a substrate moving at a predetermined speed relative to said print head, characterised in that said
control means is arranged to create a set of droplet print positions ideal for representing an image
to be printed, which set is permitted to include print positions offset from print positions of said
nominal matrix, at speeds of operation less than said predetermined speed said control means
comparing the positions at which droplets can be deposited at the lower speed with said set of ideal
positions, said control means deciding which droplets to print in dependence on the comparison.
4. A system according to claim 2 or claim 3 wherein said set of ideal print positions is defined
by offsets relative to those print positions of said nominal matrix at which droplets are deposited to
print said image at said predetermined speed.
5. A system according to claim 2 or claim 3 or claim 4 wherein said predetermined speed is full speed.
6. A system according to claim 2 wherein said system is constrained to the use for printing of
a chosen number of droplets of each said stream which is less than all of the droplets of the stream,
and said control means is arranged to consider for printing from amongst a number of the droplets of each said stream greater than said chosen number with the proviso that the resultant selection
made observes the said constraint.
7. A system according to claim 1 or claim 6 wherein said control means is arranged to consider
for printing from amongst substantially all of the droplets of each said stream.
8. A system according to claim 1 or claim 6 or claim 7 wherein said constraint is to a frequency of droplet use for printing of no greater than every second droplet of each said stream.
PCT/GB1999/002763 1998-09-03 1999-08-19 Ink jet printing system Ceased WO2000013906A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AT99940384T ATE236792T1 (en) 1998-09-03 1999-08-19 INKJET PRINTING SYSTEM
AU54370/99A AU5437099A (en) 1998-09-03 1999-08-19 Ink jet printing system
EP99940384A EP1126977B1 (en) 1998-09-03 1999-08-19 Ink jet printing system
DE69906776T DE69906776T2 (en) 1998-09-03 1999-08-19 INK JET SYSTEM
US09/763,642 US6527379B1 (en) 1998-09-03 1999-08-19 Ink jet printing system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB9819081.2A GB9819081D0 (en) 1998-09-03 1998-09-03 An ink jet printing system
GB9819081.2 1998-09-03

Publications (2)

Publication Number Publication Date
WO2000013906A2 true WO2000013906A2 (en) 2000-03-16
WO2000013906A3 WO2000013906A3 (en) 2000-06-02

Family

ID=10838192

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Application Number Title Priority Date Filing Date
PCT/GB1999/002763 Ceased WO2000013906A2 (en) 1998-09-03 1999-08-19 Ink jet printing system

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US (1) US6527379B1 (en)
EP (2) EP1316429B1 (en)
AT (1) ATE236792T1 (en)
AU (1) AU5437099A (en)
DE (2) DE69906776T2 (en)
GB (1) GB9819081D0 (en)
WO (1) WO2000013906A2 (en)

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US7475974B2 (en) * 2005-03-11 2009-01-13 Hitachi Industrial Equipment Co., Ltd. Inkjet recording apparatus
GB2447919B (en) 2007-03-27 2012-04-04 Linx Printing Tech Ink jet printing
ATE530342T1 (en) * 2008-01-28 2011-11-15 Hitachi Ind Equipment Sys INKJET RECORDING APPARATUS
CN106457825B (en) * 2014-03-31 2018-12-14 录象射流技术公司 Binary Array Inkjet Printhead
US10481491B2 (en) * 2016-12-12 2019-11-19 Canon Kabushiki Kaisha Fluid droplet methodology and apparatus for imprint lithography
US10468247B2 (en) * 2016-12-12 2019-11-05 Canon Kabushiki Kaisha Fluid droplet methodology and apparatus for imprint lithography
US10634993B2 (en) * 2016-12-12 2020-04-28 Canon Kabushiki Kaisha Fluid droplet methodology and apparatus for imprint lithography
GB2575077A (en) * 2018-06-28 2020-01-01 Domino Uk Ltd Stroke direction offset adjustment

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DE69935738D1 (en) 2007-05-16
AU5437099A (en) 2000-03-27
DE69935738T2 (en) 2007-12-27
EP1316429A1 (en) 2003-06-04
DE69906776T2 (en) 2004-03-11
EP1126977A2 (en) 2001-08-29
DE69906776D1 (en) 2003-05-15
ATE236792T1 (en) 2003-04-15
US6527379B1 (en) 2003-03-04
EP1126977B1 (en) 2003-04-09
GB9819081D0 (en) 1998-10-28
EP1316429B1 (en) 2007-04-04
WO2000013906A3 (en) 2000-06-02

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