REACTIVE JET INK COMPOSITION
The present invention generally relates to an ink jet ink composition, and particularly to a
reactive ink jet ink composition suitable for printing images on substrates having hydroxyl, carboxyl,
amide, or sulfhydryl groups with improved adhesion.
Inkjet printing is a well-known technique by which printing is accomplished without contact
between the printing device and the substrate on which the printed characters are deposited. Briefly
described, ink jet printing involves the technique of projecting a stream of ink droplets to a surface
and controlling the direction of the stream, e.g., electronically, so that the droplets are caused to form
the desired printed image on that surface. This technique of noncontact printing is well suited for
application of characters onto a variety of surfaces including porous and non-porous surfaces. Ink
jet printing can be accomplished in a continuous mode as well as in a drop-on-demand mode.
Reviews of various aspects of ink jet printing can be found in these publications: Kuhn et al.,
Scientific American, April, 1979, 162-178; and Keeling, Phys. Technol, 12(5), 196-303 (1981).
Various ink jet apparatuses are described in the following U.S. patents: 3,060,429, 3,298,030,
3,373,437, 3,416,153, and 3,673,601.
In general, an ink jet ink composition must meet one or more rigid requirements to be useful
in ink jet printing operations. These relate to viscosity, resistivity, solubility, compatibility of
components, and wettability of the substrate. Further, the ink must be quick-drying and smear
resistant, must be capable of passing through the ink jet nozzle without clogging, and must permit
rapid cleanup of the machine components with minimum effort.
In addition, the printed image should be robust and have good adhesion to the substrate. The
printed image should have rub or abrasion resistance. Attempts have been made in the industry to
improve these qualities by providing inks that are reactive. In many of these attempts, a reactive ink
is provided which cures upon exposure to heat or UV light to provide a durable image. In these
systems, the curing results in the formation of cross-links among the components of the ink. They
often fail to disclose a system in which a reactive component forms a covalent bond with the printed
substrate, as discussed below. For example, U.S. Patent 4,978,969, discloses a method of ink jet
printing using an UV curable ink composition. The ink contains an UV curable adhesive such as
an urethane oligomer. The ink is jet printed onto a substrate which is then exposed to UV light to
effect the curing. It is worth noting that the aforesaid UV exposure is carried out for a significantly
long period of time, i.e., for about 0.5-10 minutes.
U.S. Patent 5,230,733 discloses an ink composition containing a water soluble polymer-
bound dye, such as a dye bound to a polymer having hydroxyl and carboxyl pendant groups, which
loses water and becomes insoluble upon exposure to heat. U.S. Patent 5,380,769 discloses a two-
component system involving a base ink component containing a cross-linkable agent and a curing
component containing a cross-linking agent. The components are applied to the receiving substrate
separately. An example of a cross-linkable agent is an ethylene-acrylic acid copolymer, and an
example of cross-linking agent is an amine such as diethylenetriamine. The printed image contains
a product of the reaction between the cross-linkable agent and the cross-linking agent.
U.S. Patent 5,738,013 discloses a method of making a lithographic plate which employs a
water- insoluble printed image made by using an ink jet ink composition. The ink composition
contains a liquid carrier and an organic reactive component such as a blocked isocyanate. The ink
is printed on a hydrophilic receiving layer that contains a hydrophilic coating, such as a coating of
polyvinyl alcohol. Upon subsequent exposure to an energy source, such as heat, a water-insoluble
pattern is formed on the hydrophilic receiving layer. The printed image is then transferred to a
lithographic plate. It is again worth noting that the formation of the pattern is effected under rather
harsh conditions, i.e., by heating the receiving layer with a hot air gun set at 900°F and held at 18
inches from the layer for about 5 minutes.
European Patent Application 0 672 538 discloses an ink/support medium set. The ink
contains an aqueous carrier and a dye or pigment dispersion as the colorant. The support medium
contains a plastic support sheet and a coating layer that contains a hydrophilic polymer, for example,
polyvinyl alcohol, and a reactive component, for example, one that contains acid groups. After ink
jet printing, the printed medium is exposed to an energy source, such as heat or UV, and as a result
of which, the hydrophilic polymer undergoes a cross-linking reaction.
U.S. Patent 4,694,302 discloses a two-part ink jet printing system, for example, wherein one
part of the system contains carboxymethylcellulose, which is a known reactive polymer. The second
part contains an aluminum salt. The dye can be present in either part. When the two parts are
deposited on a substrate, the reaction between the carboxymethylcellulose and the aluminum salt
leads to the formation of a polymer lattice which binds the dye therein, thereby forming a water-fast
ink. US-4,694,302 also discloses a one-part ink jet printing system, for example, wherein the ink
contains a colloidal suspension of carbon black in diglyme solvent and a reactive species such as
sebacyl chloride. Upon deposition of the ink on a cellulose-containing substrate such as paper, the
sebacyl chloride reacts with the cellulose to form a cellulosic polymer.
Thus, there exists a need for a jet ink composition containing a component that is reactive
to and forms a covalent bond with the receiving substrate.
Further, as discussed above, many reactive ink jet ink compositions require long curing times
and/or high temperatures to complete curing. Thus, there exists a need for a jet ink composition that
cures relatively fast. There also exists a need for a jet ink composition that cures at relatively low or moderate temperatures.
According to the present invention there is provided a jet ink composition suitable for
application onto a substrate comprising an ink carrier, a colorant, a polyol, an aldehyde-based cross-
linking agent, and a catalyst that promotes a reaction between the cross-linking agent, the polyol, and
the substrate.
The present invention further provides a process of jet ink printing onto a substrate
comprising projecting a stream of ink droplets to the substrate, controlling the direction of the
droplets so that the droplets form the desired printed image on the substrate, and heating the image
to obtain a cured printed image, wherein the ink droplets are formed from a jet ink composition
according to the preceding paragraph.
Preferred embodiments of the present invention will now be described.
The jet ink composition contains at least one cross-linking agent which reacts with the
receiving substrate to form a covalent bond thereto, and preferably, the cross-linking agent reacts
with the substrate and the polyol to form covalent bonds. Thus, in a preferred embodiment, the
polyol and the substrate are covalently linked through the cross-linking agent. Further, one or more
of the ingredients of the jet ink composition are also capable of undergoing condensation or reaction
with themselves. Thus, for example, a polyol molecule can link with one or more polyol molecules,
the hydroxyl groups being linked through the cross-linking agent.
It has been found that the ink composition of the present invention provides printed images
which incorporate tough, flexible, durable, abrasion resistant, water resistant, and chemical resistant
high molecular weight structures. The jet ink composition is preferably a one-part system and can
be printed using an inkjet printer onto a variety of substrates, preferably those containing hydroxyl,
carboxyl, amide, or sulfhydryl groups. Examples of suitable substrates include polymeric substrates,
preferably plastics such as cellulose, nylon, polycarbonate, and acrylics, and more preferably
cellulose. The jet ink composition of the present invention can also be printed on metal and glass
substrates with good print adhesion qualities.
One of the advantages of the jet ink composition of the present invention is that the cross-
linking reaction can be completed in a relatively short period of time following jet printing, for
example, in a period of from about 5 seconds to about 120 seconds, preferably in less than or equal
to about 60 seconds, and more preferably in less than or equal to about 30 seconds. The cross-
linking reaction is carried out under relatively low or moderate temperatures, e.g., at a temperature
of from about 100°F to about 400°F, preferably, less than about 350°F, and more preferably, less
than about 300°F.
It has been found that the jet ink composition of the present invention is particularly useful
in the printing of identification marks on cellulose-based casings such as sausage casings. A
continuous ink jet printer can be installed in-line in the sausage casing production line. Such a
method is advantageous over the traditional flexographic printing method using a two-component
reactive ink system which is generally carried out off-line. The in-line printing method using an ink
jet printer allows variable information to be placed on the substrate readily. This is not feasible
readily with the off-line method. The inkjet printing also can be accomplished without harm to the contents of the cellulose casings.
The jet ink composition of the present invention can be used in continuous ink jet printers
as well as in drop-on-demand inkjet printers. For use in continuous inkjet printing systems, the jet
ink composition should have the following characteristics: (1) a viscosity of from about 1.6 to about
7.0 centipoises (cps) at 25 °C; (2) an electrical resistivity of from about 50 to about 2000 ohm-cm;
and (3) a sonic velocity of from about 1100 to about 1700 meters/second. For example, a typical ink
composition for continuous printing has the following properties: a viscosity of 3.8 cps, an electrical
resistivity of 1050 ohm-cm, a pH of 2.5, a specific gravity of 0.930 g/cc, and a sonic velocity of 1300
meters/second. For use in drop-on-demand systems, the ink composition preferably has a viscosity of from about 3 cps to about 50 cps.
A detailed discussion of the ingredients and the characteristics of the inventive jet ink
composition is set forth below.
INK CARRIER
Any suitable ink carrier can be employed to prepare the ink composition of the present
invention. Preferably an organic solvent is used as the ink carrier. Suitable organic solvents include
alcohols, esters, ketones, amides, ethers, and halides. Alcohols and ketones are preferred solvents.
Particular examples of alcohols include ethanol and l-methoxy-2-propanol. A particular example
of a ketone is acetone.
Typically the carrier is present in an amount of from about 40% by weight to about 90% by
weight, and preferably from about 60% by weight to about 85% by weight of the jet ink composition.
A mixture of solvents can also be used. For example, a mixture of ethanol and l-methoxy-2-
propanol can be used. Ethanol and l-methoxy-2 -propanol can be present in any suitable ratio. Thus,
if a mixture of ethanol and l-methoxy-2 -propanol is used, preferably, ethanol is used in an amount
of from about 20% by weight to about 70% by weight of the jet ink composition and l-methoxy-2 -
propanol is used in an amount of from about 20%) by weight to about 60% by weight of the jet ink
composition. In certain embodiments of the present invention, the ink carrier is a mixture of
acetone, ethanol, and l-methoxy-2 -propanol. When such a mixture is used, acetone is preferably
present in an amount of up to about 40% by weight of the jet ink composition, and ethanol and 1-
methoxy-2 -propanol can be present in any suitable ratio.
In certain embodiments, such as a jet ink composition for use in drop-on-demand printers,
the ink carrier includes a non/low volatile organic solvent to prevent the ink from drying and
clogging the jet nozzle openings. An example of such as solvent is propylene glycol. The non/low
volatile organic solvent can be present in any suitable amount, for example, in an amount of up to
about 70%) by weight of the ink composition.
COLORANT
The ink composition comprises one or more colorants that impart the desired color to the
printed message. Any dye, pigment, or lake that may be dissolved or dispersed in the ink
composition can be used. Dyes are particularly preferred.
Examples of dyes suitable for use in the preparation of the jet ink composition include, but
are not limited to, C.I, Solvent Black 29 and C.I. Solvent Black 7 (both from Orient Chemical), C.I.
Solvent Blue 70 (Orasol Blue GL, Ciba), and C.I. Solvent Red (Keyfast Spirit Red 3 BLS, Keystone
Aniline). The colorant can be employed in any suitable amount, for example, in an amount of from about 0.5% to about 15% by weight of the jet ink composition, preferably in an amount of from
about 3% by weight to about 8% by weight of the jet ink composition.
POLYOL
The jet ink composition of the present invention comprises a polyol. Any suitable polyol -
diol, triol, or higher alcohol, can be employed. The polyol has an hydroxyl number of from about
50 to about 400, preferably from about 90 to about 300. It is believed that the polyol provides the
following one or more advantageous properties to the printed image. The polyol provides flexibility
to the film that forms when the ink cures on the printed substrate. The polyol participates in the
cross-linking reaction. The polyol improves the robustness of the image as well as adhesion of the
image to the substrate. Examples of polyols include polyester polyol, polyether polyol, polyester
urethane triol resin, and oxidized castor oil. Examples of suitable polyester polyols include polyester
polyols such as low molecular weight linear, saturated, aliphatic structures with hydroxyl groups.
The aliphatic structures can include polyester, urethane, or combinations thereof. K-FLEX™ 188
polyester polyol, available from King Industries, Inc. in Norwalk, CT, is a preferred polyol and has
an hydroxyl number of 230. K-FLEX XM 3322 polyester urethane triol resin, also available from
King Industries, Inc., is another preferred polyol, and has an hydroxyl number of 95. Castor oil
derived polyols also can be used. For example, oxidized castor oil polymers available from Siid-
Chemie Rheologicals in Louisville, KY, oxygenated (blown) castor oils available from The Degen
Co. in Jersey City, NJ, and CASPOL™ polyols available from CasChem Inc. in Bayonne, NJ, can
be used.
The polyol can be used in any suitable amount. For example, the polyol can be used in an
amount of from about 0.5% to about 30%> by weight of the jet ink composition, preferably in an
amount of from about 1% to about 10% by weight of the jet ink composition.
CROSS-LINKING AGENT
The jet ink composition of the present invention comprises at least one cross-linking agent,
preferably one that reacts with polar groups such as hydroxyl, carboxyl, sulfhydryl, or amido. The
cross-linking agent preferably is aldehyde-based, or more preferably, formaldehyde-based.
Examples of suitable formaldehyde-based cross-linking agent include alkylated melamine
formaldehyde resins and alkylated urea formaldehyde resins. An example of an alkylated melamine
formaldehyde resin is the methylated melamine formaldehyde resin such as the
hexamethoxymethylmelamine resin available as CYMEL™303 resin from Cytec Industries, Inc. in
West Paterson, NJ. An example of an alkylated urea formaldehyde resin is the methylated urea
formaldehyde resin such as the RESIMENE™ 975 resin available from Solutia Inc. in St. Louis,
MO. BEETLE™ 65, a methylated urea formaldehyde resin available from Cytec Industries, Inc.,
also can be used. In addition, other alkylated melamine formaldehyde resins and alkylated urea
formaldehyde resins, for example, butylated melamine formaldehyde and butylated urea formaldehyde, can be used as the cross-linking agent.
The cross-linking agent can be used in any suitable amount. For example, the cross-linking
agent can be used in an amount of from about 0.5% to about 30% by weight of the jet ink
composition, preferably in an amount of from about 2% to about 15% by weight of the jet ink
composition. In certain embodiments of the ink composition of the present invention, the cross-
linking agent is present in an amount of from about 2% to about 5%o by weight, and some other
embodiments, the cross-linking agent is present in an amount of from about 5% to about 11% by
weight of the jet ink composition.
The jet ink composition can further include a higher alcohol, e.g., n-butyl alcohol, which acts
as a stabilizer for the alkylated formaldehyde resins, up to about 10% by weight of the ink composition, preferably in an amount of from about 2% by weight to about 3% by weight. It is to
be noted that when a higher alcohol such as butyl alcohol is used as the ink carrier, the amount of
this alcohol used to prepare the ink composition will be higher than the above-mentioned stabilizing
amounts.
CATALYST
The jet ink composition of the present invention comprises a catalyst that promotes a reaction
of the cross-linking agent with the substrate and the polyol. The reaction leads to covalent bond
formation. Any suitable catalyst can be used, preferably an acid catalyst, and more preferably a
strong acid catalyst. Examples of strong acid catalysts include sulfonic acid catalysts. Aromatic
sulfonic acid catalysts are preferred. Preferred examples of sulfonic acid catalysts include
dinonylnaphthalene disulfonic acid, available as NACURE™ 155 and dodecylbenzene sulfonic acid,
available as NACURE 5076, from King Industries, Inc., and toluene sulfonic acid and the aromatic
sulfonic acid catalyst, available as CYCAT™ 4040 and CYCAT 600, respectively, from Cytec
Industries, Inc.
The catalyst can be present in the ink composition in an amount of up to about 10% by
weight of the ink composition, preferably in an amount of from about 0.5% by weight to about 3% by weight of the ink composition.
SURFACE ACTIVE AGENT
The jet ink composition of the present invention preferably includes a surface active agent.
Those of ordinary skill in the art know that surface active agents improve the performance of the ink
composition. For example, the surface active agent provides improved dot definition. Any suitable
surface active agent, including silicones and fluoroaliphatic polyesters, can be employed. A
particular example of a surface active agent is the polyester modified polydimethylsiloxane available
as BYK™ 370 from BYK-Chemie USA in Wallingford, CT. In addition to shaping the ink droplets,
the hydroxyl group at the end of the polyester pendant groups participate in the cross-linking reaction and provides improved adhesion and surface properties.
The surface active agent can be present in the ink composition in an amount of up to about
5%> by weight of the ink composition, preferably in an amount of from about 0.05% by weight to
about 2% by weight of the ink composition, and more preferably in an amount of from about 0.1 % by weight to about 0.5% by weight of the ink composition.
CONDUCTIVITY AGENT
Jet printing ink compositions for use in continuous inkjet printers should have a low specific
resistivity, such as within the range of about 20 to about 2000 ohm-cm. The desired conductivity
can be achieved by the addition of an ionizable material. Examples of such ionizable materials
include ammonium, alkali, and alkaline earth metal salts such as ammonium hydroxide, lithium
nitrate, lithium chloride, lithium thiocyanate, lithium trifluoromethane sulfonate,
tetraethylammonium toluene sulfonate, sodium chloride, potassium chloride, potassium bromide,
calcium chloride, and the like, dimethylamine hydrochloride, and hydroxylamine hydrochloride.
Any suitable amount of the ionizable material can be used. Normally, an ionizable material content
of up to about 5% by weight of the ink composition provides the desired conductivity.
The following examples further illustrate the present invention.
EXAMPLE 1
This Example illustrates the preparation of a black reactive jet ink composition of the present
invention which is suitable for use in a continuous inkjet printer. The following ingredients were
combined in the order listed and mixed for a period of 90 minutes. The resulting mixture was
filtered to remove any particulates and the ink composition was recovered.
Ingredients % by wt.
Ethyl Alcohol(SDA 23 A 190 proof, Quantum Chemical) 30.9 l-Methoxy-2-Propanol (Ashland) 46.4
Lithium Nitrate (FMC Corp.) 1.5
Solvent Black 29 (Orient Chemical) 5.6
Butyl Alcohol (Ashland Chemical) 3.0
Polyester Modified Polydimethylsiloxane (BYK370, BYK- 0.1 Chemie USA)
Modified Melamine-Formaldehyde Resin (CYMEL 303, 2.0
Cytec Ind.)
Polyester Urethane Triol Resin (K-FLEX XM 3322, King 9.0
Ind.) Dinonylnaphthalene Disulfonic Acid (NACURE 155, King 1.5
Ind.)
100.0
The ink composition was printed on a cellulose sausage casing provided by Viskase
Corporation in Chicago, Illinois. The printed image was cured at a temperature of 257 °F for 30
seconds. The image had excellent water resistance and abrasion resistance. The image also had both
dry and wet crinkling resistance and ink film flexibility. The wet crinkling resistance was measured
after soaking the printed cellulose casing in water at about 20 °C for a period of at least 10 minutes.
EXAMPLE 2
This Example illustrates the preparation of another black reactive jet ink composition of the
present invention which is suitable for use in a continuous inkjet printer. The ink composition was
prepared using the following ingredients and tested as in Example 1. The image had excellent water
resistance and abrasion resistance. The image also had dry and wet crinkling resistance and ink film
flexibility.
Ingredients % by wt.
Ethyl Alcohol (SDA 23 A 190 proof) 30.0 l-Methoxy-2-Propanol 46.15 Lithium Nitrate 1.5
Solvent Black 29 5.7
Butyl Alcohol 2.0
Polyester Modified Polydimethylsiloxane (BYK 370) 0.15
Modified Melamine-Formaldehyde Resin (CYMEL 303) 10.5 Oxidized Castor Oil (Sϋd-Chemie) 3.0
Dodecylbenzene Sulfonic Acid (NACURE 5076) L0
100.0
EXAMPLE 3
This Example illustrates the preparation of yet another black reactive jet ink composition of
the present invention which is suitable for use in a continuous inkjet printer. The ink composition
was prepared using the ingredients listed below and tested as in Example 1. The image had excellent water resistance and abrasion resistance. The image also had dry and wet crinkling resistance and
ink film flexibility.
Ingredients % by wt.
Ethyl Alcohol (SDA 23 A 190 proof) 32.9 l-Methoxy-2-Propanol 46.8 Lithium Nitrate 1.2
Solvent Black 29 5.6
Butyl Alcohol 2.0 Polyester Modified Polydimethylsiloxane (BYK 370) 0.2
Methylated Urea-Formaldehyde Resin (RESIMENE 975) 3.0
Polyester Urethane Triol Resin (K-FLEX XM 3322) 6.0 Dinonylnaphthalene Disulfonic Acid (NACURE 155) L5
100.0
EXAMPLE 4
This Example illustrates the preparation of a blue reactive jet ink composition of the present
invention which is suitable for use in a continuous inkjet printer. The ink composition was prepared
using the ingredients listed below and tested as in Example 1. The image had excellent water
resistance and abrasion resistance. The image also had dry and wet crinkling resistance and ink film flexibility.
Ingredients % by wt.
Ethyl Alcohol 50.6 l-Methoxy-2-Propanol 25.0 Lithium Nitrate 1.2
Orasol Blue GL (Ciba) 6.0
Butyl Alcohol 2.0
Polyester Modified Polydimethylsiloxane (BYK 370, BYK- 0.2
Chemie USA) Methylated Urea-Formaldehyde Resin (BEETLE 65, Cytec 6.0
Ind.)
Modified Melamine-Formaldehyde Resin (CYMEL 303, 5.0
Cytec Ind.)
Polyester Polyols (K-FLEX 188, King Ind.) 3.0 Toluene Sulfonic Acid (CYCAT 4040, Cytec Ind.) L0
100.0
EXAMPLE 5
This Example illustrates the preparation of a red reactive jet ink composition of the present
invention which is suitable for use in a continuous inkjet printer. The ink composition was prepared
using the ingredients listed below and tested as in Example 1. The image had excellent water
resistance and abrasion resistance. The image also had dry and wet crinkling resistance and ink film
flexibility.
Ingredients % by wt.
Ethyl Alcohol (SDA 23 A 190 proof) 49.0 l-Methoxy-2-Propanol 25.0 Lithium Nitrate 1.2
Keyfast Spirit Red 3 BLS (Keystone Aniline) 6.0
Butyl Alcohol 2.0
Polyester Modified Polydimethylsiloxane (BYK 370) 0.2
Modified Melamine-Formaldehyde Resin (CYMEL 303) 11.0 Oxidized Castor Oil 3.0
Dinonylnaphthalene Disulfonic Acid (NACURE 155) 2,5
100.0
EXAMPLE 6 This Example illustrates the preparation of a black reactive jet ink composition of the present invention which is suitable for use in a drop-on-demand inkjet printer. The ink composition was prepared using the following ingredients. The ink composition was printed on a cellulose sausage casing provided by Viskase Corporation in Chicago, Illinois. The printed image was cured at a temperature of 257°F for 30 seconds. The image had excellent water resistance and abrasion resistance. The image also had dry and wet crinkling resistance and ink film flexibility.
Ingredients % by wt.
l-Methoxy-2-Propanol 30.0 Propylene Glycol (Ashland Chemical) 47.3
Solvent Black 29 4.0
Butyl Alcohol (Ashland Chemical) 4.0
Polyester Modified Polydimethylsiloxane (BYK 370) 0.2
Modified Melamine-Formaldehyde Resin (CYMEL 303) 5.0 Polyester Urethane Triol Resin 8.5
Dinonylnaphthalene Disulfonic Acid (NACURE 155) 1.0
100.0
The jet ink composition of the present invention has one or more of the following advantages. The ink is a reactive ink. The ink is a one-pack or one-component system which permits ease of handling during printing operations. The ink is stable under normal storage and shipping conditions. The ink cures at high speeds at relatively moderate temperatures. The printed image covalently bonds to the substrate thereby providing superior water resistance, abrasion resistance, crinkling resistance, and superior ink film flexibility. The substrate with the printed image can therefore be subjected to mechanical manipulations without degrading the print quality.
The printed image is stable to heat. The printed image is resistant to smoke cooking and hot- cold water cycling. Thus, for example, the printed substrate can be soaked in tap water for at least 10 minutes and the images can be rubbed firmly, and, in addition, the substrate can be crinkled vigorously, without degrading the image. The printed substrate can be subjected to hot water and steam cooking conditions followed by exposure to cold tap water.
The ink has good stability with a relatively long shelf life. The ink provides superior print quality with no color off-setting, migration, or penetration. The inkjet printing method using the ink composition of the present invention provides high speed in-line printing during production.