WO2000068617A2 - Hinged radiant floor panels - Google Patents

Hinged radiant floor panels Download PDF

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Publication number
WO2000068617A2
WO2000068617A2 PCT/US2000/012929 US0012929W WO0068617A2 WO 2000068617 A2 WO2000068617 A2 WO 2000068617A2 US 0012929 W US0012929 W US 0012929W WO 0068617 A2 WO0068617 A2 WO 0068617A2
Authority
WO
WIPO (PCT)
Prior art keywords
panels
boards
cooling system
attached
radiant heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2000/012929
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French (fr)
Other versions
WO2000068617A3 (en
Inventor
Joachim Fiedrich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to AT00928965T priority Critical patent/ATE313763T1/en
Priority to DE60024978T priority patent/DE60024978D1/en
Priority to EP00928965A priority patent/EP1161642B1/en
Priority to CA002354556A priority patent/CA2354556C/en
Publication of WO2000068617A2 publication Critical patent/WO2000068617A2/en
Publication of WO2000068617A3 publication Critical patent/WO2000068617A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00—Hot-water central heating systems
    • F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/16—Tube and panel arrangements for ceiling, wall, or underfloor heating mounted on, or adjacent to, a ceiling, wall or floor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00—Hot-water central heating systems
    • F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
    • F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
    • F24D3/141—Tube mountings specially adapted therefor
    • F24D3/142—Tube mountings specially adapted therefor integrated in prefab construction elements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]

Definitions

  • This invention relates to radiant hydronic systems using metal plates that are heated or cooled by attached tubing that is fed hot or cold water for heating and/or cooling dwellings, offices, etc., the metal plates being held in the floor, walls or ceiling of a room as part of an assembly of modular panels into which the tubing is inserted so that the plates radiate heat to the room when the tubing is fed hot water, to heat the room; or absorbs heat from the room by radiation when the tubing is fed cold water, to cool the room; the tubing being secured in the panels in intimate thermal contact with the radiation plate and covered by a finished floor, wall or ceiling of the room.
  • a set of two or more of such modular panels are connected together by hinges so that the set is unfolded for installation by attachment to a floor, wall or ceiling followed by insertion of the tubing for heating and/or cooling.
  • Hydronic radiant floor heating RADIANT HYDRONIC HEATING
  • RWH radiant wall heating
  • RWH radiant ceiling heating
  • Typical hydronic heating systems require a supply of hot water from a boiler and means for modulating the temperature of the water from the supply that is fed to the heating loops of the system, which include tubing and heating elements. This is particularly the case where modular panels are used in a dry installation in the floor for RFH, in the wall for RWH or in the ceiling for RCH. For example, if the supply water temperature is 180°F for laundry, it must be modulated to about 100°F (or lower) for RFH.
  • a suitable system for reducing and controlling the supply water temperature for RFH, RWH and RCH is described in US Patent Number 5,119,988, issued June 09, 1992, entitled "Hydronic Heating Water Temperature Control System, to Joachim Fiedrich, the inventor herein.
  • a three-way, modulated diverting or by-pass valve is provided in the return line to the boiler, for diverting some of the cooler return water to the hot supply water to reduce the temperature of the supply water feeding the heating loop supply header. This is sometimes called temperature dilution and the diverting valve is modulated by a feedback signal derived from the diluted water temperature.
  • Modular panel heating elements for RFH, RWH and RCH are described in US Patent No. 5,292,065, issued 03/08/94, entitled “Radiant Floor And Wall Hydronic Heating Systems", to Joachim Fiedrich, the inventor herein.
  • the panel elements include a metal radiation plate or sheet attached to two spaced apart boards for holding the tubing between the boards in intimate thermal contact with the radiation plate, so that the plate is heated by conduction of heat from the tubing, and the plate has a substantial radiating surface that radiates heat to the room.
  • Thermal conduction from the tubing to the plate and mechanical attachment of the tubing to the panel are insured by a resilient thermally conductive filler material as described in US Patent No. 5,579,996, issued 12/03/96, entitled “Radiant Floor And Wall Hydronic Heating Systems", also to Joachim Fiedrich, the inventor herein.
  • a mechanical adaptation that increases further the thermal path from the tubing to the plate consists of an undercut in each of the holding boards immediately adjacent the plate and the space for holding the tubing, that is filled with the thermally conductive filler material, providing a greater "thermal footprint" for the tubing on the plate.
  • This mechanical adaptation is described in currently pending US Patent Application Serial No. 08/500,069, filed 07/10/95, entitled Radiant Floor And Wall Hydronic Heating System Tubing Attachment To Radiant Plate, also by Joachim Fiedrich, the inventor herein. Hydronic heating systems using the modular panel heating elements described in the aforementioned US Patent Nos. 5,292,065 and 5,579,996 and in the aforementioned pending US Application Serial No.
  • Cooling is done by feeding cool water to the tubing to reduce the temperature of the radiation plate in the modular panel, to below room temperature so that heat is radiated from the room to the plate and conducted from the plate to the cool water in the tubing, heating the water slightly and the water is fed to a heat exchanger where it gives up the heat and is fed back to the panels.
  • This circulation of cool water is continuous and may be a closed system.
  • each modular panel is a single metal clad board and the panels are installed spaced apart, with or without additional metal parts in between, can provide some advantages including: simplicity of parts, ease of installation, performance of installation and costs.
  • US Provisional Application Serial No.09/092, 110 filed 06/05/98, entitled “In Radiant Floor, Wall and Ceiling Hydronic Cooling Systems and Heating and Cooling Systems, Using Metal Plates That Are Heated or Cooled by Attached Tubing That Is Fed Hot or Cold Water, Structures of Plates And Tubing Attachments", by Joachim Fiedrich, the inventor herein.
  • two or more modular radiation panels that each contain all or part of the radiation plate, as in the prior art are hinged together, side by side or end to end, so that the set is installed by unfolding and attaching to the floor, wall or ceiling.
  • the panels in a set are the same and when unfolded and laid flat the panels in the set are properly aligned, by virtue of their hinge connections.
  • the tubing is inserted after the panels in the set are unfolded and laid flat on the floor, wall or ceiling and can serve for heating or for cooling the room.
  • the set of panels can be arranged in line with another set attached to the sub-flooring for RFH/RFC, the wall studs for RWH/RWC and the ceiling rafters, joists or strapping for RCH/RCC.
  • the tubing is inserted into the aligned holding spaces or grooves of the panels and may be secured therein by thermally conductive resilient filler material. Following that, the finished floor, wall or ceiling covering is installed over the panels.
  • RFH/RFC and RWH/RWC and RCC/RCH are installed "dry" (without wet concrete, cement or plaster embedding the tubing) and can be accessed later by simply removing the finished floor, wall or ceiling covering.
  • Figures 1 and 2 are cross-section views showing two of the First Type panels connected side by side by a flap hinge that is attached to the top of adjacent boards of the panels, Figure 1 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 2 showing the two panels unfolded and laid on a sub-floor alongside similar panels;
  • Figures 3 and 4 are cross-section views showing two of the First Type panels connected side by side by a flap hinge that is attached to the bottom of adjacent boards of the panels on the plates thereof, Figure 3 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 4 showing the two panels unfolded and laid on a sub- floor alongside similar panels;
  • Figures 5 and 6 are cross-section views showing three of the First Type panels connected side by side by flap hinges that are attached to the top of adjacent boards of the panels, Figure 5 showing two of the panels folded as in Figure 1 and the third panel folded at a right angle thereto, in a way that is suitable for nesting if not for stacking; and Figure 6 showing the three panels unfolded and laid on a sub-floor alongside similar panels;
  • Figures 7 and 8 are cross-section views showing four of the First Type panels connected side by side by flap hinges that are attached to the top of adjacent boards of the panels and to the bottom of adjacent boards of the panels on the plates thereof, alternately, Figure 7 showing the four panels folded at the hinges and in an orderly stack for stacking with similarly folded sets of hinged panels, and Figure 8 showing the four panels unfolded and laid on a sub-floor alongside similar panels;
  • Figures 9 and 10 are cross-section views showing two of the First Type panels connected side by side by a piano hinge that is attached to the top of adjacent boards of the panels, Figure 9 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 10 showing the two panels unfolded and laid on a sub-floor alongside similar panels;
  • Figures 11 and 12 are cross-section views showing two of the Second Type panels connected side by side by a flap hinge that is attached to the bottom of adjacent boards of the panels on the boards thereof, Figure 11 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 12 showing the two panels unfolded and laid on a sub- floor alongside similar panels, ready for insertion of the tubing 20 in the slots in the plates;
  • Figures 13 and 14 are cross-section views showing two of the Second Type panels connected side by side by a flap hinge that is attached to the bottom of adjacent panels, fully covering the whole bottom of both panels on the boards thereof, Figure 13 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 14 showing the two panels unfolded and laid on a sub-floor alongside similar panels, ready for insertion of the tubing 20 in the slots in the plates;
  • Figures 15 and 16 are cross-section views showing two of the Second Type panels having contoured matching edges, connected side by side by a flap hinge that is attached to the bottom of adjacent panels, fully covering the whole bottom of both panels on the boards thereof, Figure 13 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 14 showing the two panels unfolded and laid on a sub-floor alongside similar panels, the contoured edges fitting together and ready for insertion of the tubing 20 in the slots in the plates;
  • Figures 17, 18 and 19 are edge and end views showing two of the First Type panels connected end to end by flap hinges that attache to the top of adjacent boards of the panels, Figure 17 showing the side view of the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; Figure 18 showing the end view of the two panels folded at the hinge; and Figure 19 showing the two panels unfolded and laid on a sub-floor end to end with similar panels;
  • Figures 20, 21 and 22 are edge and end views showing two of the First Type panels connected end to end by flap hinges that attache to the bottom of adjacent boards on the plates of the panels, Figure 20 showing the side view of the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; Figure 21 showing the end view of the two panels folded at the hinge; and Figure 22 showing the two panels unfolded and laid on a sub-floor end to end with similar panels;
  • Figure 23 is a perspective view of the RFH/RFC installation shown in Figure 4 showing several courses of sets of two hinged panels of the First Type, some like in Figure 2 for straight runs of tubing and some also of the First Type for 180 degree turns of the tubing, arranged side by side and end to end on top of the sub-floor with the tubing 20 installed and ready for installation of the finished floor covering; and
  • Figure 24 is a front view of the RWH/RWC installation of hinged sets of panels of the Second Type, as in any of Figures 1 to 16, showing the wall sole plate, studs and top plate with several horizontal courses of side by side hinged sets of the panels and 180 degree turns (also of the Second Type) with the tubing 20 inserted and ready for installation of the finished wall covering.
  • Figures 1 and 2 show an embodiment of two modular panels 1 and 6 of the First Type, folded in Figure 1 at an attached flap hinge 10 on adjacent holder boards 3 and 7 of panels 1 and 6, respectively, the flap partially covering the boards.
  • panels of the First Type consist of two spaced apart boards and a flat metal plate attached to the boards and the tubing is inserted into the space between the boards against the plate and it is preferred that a resilient thermally conductive filler material be inserted in the space before the tubing is inserted and that spaced apart edges of the boards be undercut and the radiation plate or sheet be attached to the boards by staking.
  • Panels of the First Type can be installed on top of the sub-floor or under the sub-floor between the floor joists or on wall studs or on ceiling rafters and in all cases there is ready access to the space between the boards into which the tubing is inserted.
  • First Type are connected by a flange hinge 10 that is attached to the top face of the adjacent boards 3 and 7 of the panels.
  • the flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape.
  • the thickness of the flap is preferably negligible ( less than 1/16" ) so that when the panels 1 and 6 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 2, there is no requirement to add compensating layers of material to the top of other parts of the panel boards so that the top of them is even across the floor.
  • Panel 1 consists of evenly spaced apart boards 2 and 3 and metal radiation plate or sheet 4 attached thereto by, for example staking
  • panel 6 consists of evenly spaced apart boards 7 and 8 and metal radiation plate or sheet 9 attached thereto by staking.
  • Flap type hinge 10 that may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the top of adjacent boards 3 and 7 so that the hinged panels 1 and 6 may fold as shown in Figure 1 or unfold and laid on the db- floor as shown in Figure 2 alongside other hinged sets of panels such as 11 that consists of boards 12 and 13 and attached plate 14.
  • FIGS 3 and 4 show another embodiment in cross-section of two modular panels of the First Type, folded at an attached flap type hinge on the radiation plate of each panel, the flap partially covering the plate where the plate is full to the outer edges of the boards.
  • the hinged panels 31 and 36 are connected by a flange hinge 40 that is attached to the bottom of the panels on the edges of the adjacent radiation plates 34 and 39.
  • the flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape of negligible thickness so that when the panels 31 and 36 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 4, there is no requirement to add compensating layers of material to the sub-floor so that the top thereof is even across the floor.
  • Panel 31 consists of evenly spaced apart boards 32 and 33 and metal radiation plate or sheet 34 attached thereto by, for example staking.
  • panel 36 consists of evenly spaced apart boards 37 and 38 and metal radiation plate or sheet 39 attached thereto by staking.
  • Flap type hinge 40 that may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the bottom of the adjacent panels so that the hinged may fold as shown in Figure 3 or unfold and laid on the sub-floor as shown in Figure 4 alongside other hinged sets of panels such as 41 that consists of boards 42 and 43 and attached plate 44.
  • Figure 5 shows the another embodiment in cross-section of three modular panels 51, 56 and 61 of the First Type, folded at an attached flap hinge on top of adjacent holder boards of each panel, the flap partially covering the boards.
  • the hinged panels 51, 56 and 61 are connected by flange hinges 60' and 60" that are both attached to the top of the panels on the edges of the adjacent boards of the three panels.
  • the flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape of negligible thickness so that when the panels 51. 56 and 61 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 6, there is no requirement to add compensating layers of material to the top of other parts of the panel boards so that the top of them is even across the floor.
  • Panel 51 consists of evenly spaced apart boards 52 and 53 and metal radiation plate or sheet 54 attached thereto by, for example, staking
  • panel 56 consists of evenly spaced apart boards 57 and 58 and metal radiation plate or sheet 59 attached thereto by staking
  • panel 61 consists of evenly spaced apart boards 62 and 63 and metal radiation plate or sheet 64 attached thereto by staking.
  • Flap type hinges 60' and 60" may be strips of flexible plastic or fabric or a suitable strong adhering tape is attached to the top of the adjacent panels so that the hinges may fold as shown in Figure 5 or unfold and laid on the sub-floor as shown in Figure 6 alongside other hinged sets of panels.
  • folded panels shown in Figure 5 may not be suitable for stacking set upon set, it is suitable for nesting.
  • Figure 8 shows another embodiment in cross-section of four modular panels 71, 76, 81 and 86 of the First Type, folded at attached flap hinges, that are attached alternately to the radiation plates and the boards of the four panels, the flaps fully covering the plates and/or boards.
  • the hinged panels 71, 76, 81 and 86 are connected by flap hinges 80', 80" and 80"' that are attached alternately to the bottom and the top of the panels of the adjacent plates and boards of the four panels.
  • the flaps may be strips of flexible plastic or fabric or a suitable strong adhering tape of negligible thickness so that when the panels 71, 76, 81 and 86 are unfolded and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 8, there is no requirement to add compensating layers of material to the top or the bottom of other parts of the panels so that the top of them and the sub-floor is even across the floor.
  • Panel 71 consists of evenly spaced apart boards 72 and 73 and metal radiation plate or sheet 74 attached thereto by, for example, staking
  • panel 76 consists of evenly spaced apart boards 77 and 78 and metal radiation plate or sheet 79 attached thereto by staking
  • panel 81 consists of evenly spaced apart boards 82 and 83 and metal radiation plate or sheet 84 attached thereto by staking
  • panel 86 consists of evenly spaced apart boards 87 and 88 and metal radiation plate or sheet 89 attached thereto by staking.
  • Flap type hinges 80', 80" and 80"' may be strips of flexible plastic or fabric or a suitable strong adhering tape is attached to the top or bottom of the adjacent panels so that the hinges may fold as shown in Figure 7 or unfold and laid on the sub-floor as shown in Figure 8 alongside other hinged sets of panels.
  • the folded panels of such a set is suitable for stacking set upon set.
  • Figures 9 and 10 show show another embodiment in cross- section of two modular panels of the First Type, folded at an attached pin hinge (piano hinge) on top of the adjacent boards of panels of the set.
  • the hinged panels 91 and 96 both of the First Type
  • a pin hinge piano hinge
  • the pin hinge is longitudinally rigid and preferably made of metal and is attached to the boards by staking, screwing or adhesive. The thickness of the hinge may or may not be negligible.
  • Panel 91 consists of evenly spaced apart boards 92 and 93 and metal radiation plate or sheet 94 attached thereto by, for example staking
  • panel 96 consists of evenly spaced apart boards 97 and 98 and metal radiation plate or sheet 99 attached thereto by staking.
  • Pin hinge 100 is attached to the top of adjacent boards 93 and 97 so that the hinged panels 91 and 96 may fold as shown in Figure 9 or unfold and laid on the sub-floor as shown in Figure 10 alongside other hinged sets of panels such as 101 that consists of boards 102 and 103 and attached plate 104.
  • FIGS. 11 and 12 show the another embodiment herein in cross-section of two modular panels 111 and 116 of the Second Type, folded at an attached flap hinge 120 on the bottom edges of the adjacent holder boards 113 and 117 of each panel.
  • panels of the Second Type consist of two spaced apart boards and a flat metal plate having a longitudinal groove the length of the plate is attached to the boards with the groove projecting into the space between the boards and the tubing is inserted into the groove in the plate between the boards.
  • the tubing is in direct contact with the metal plate in the groove over most of the outer periphery of the tubing. Inserting thermally conductive filler material into the groove before the tubing is inserted is optional.
  • the grooved radiation plate or sheet is preferably attached to the boards by staking as described in the above-mentioned U.S. patent application serial number 08/746,458.
  • the hinged panels 111 and 116 are connected by a flange hinge 120 that is attached to the edges of the bottom face of the adjacent boards 113 and 117 of the panels.
  • the flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape.
  • the thickness of the flap is preferably negligible (less than 1/16") so that when the panels are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 12, there is no requirement to add compensating layers of material between the panels and the sub-floor.
  • Panel 111 consists of evenly spaced apart boards 112 and 113 and metal radiation plate or sheet 114 attached thereto by, for example staking
  • panel 116 consists of evenly spaced apart boards 117 and 118 and metal radiation plate or sheet 119 attached thereto by staking.
  • Flap type hinge 100 that may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the bottom of adjacent boards 113 and 117 so that the hinged panels 111 and 116 may fold as shown in Figure 11 or unfold and laid on the sub-floor as shown in Figure 12 alongside other hinged sets of panels such as 121 that consists of boards 122 and 123 and attached plate 124.
  • Figures 13 and 14 show another embodiment herein in cross- section of two modular panels 131 and 136 of the Second Type, folded at an attached flap hinge 140' on the bottom of the panels, fully covering the boards on the bottom of each panel.
  • the hinged panels 131 and 136 are connected by a flange hinge 140' that is attached to the bottom of the panels and fully covers the entire bottom of both boards of each panel.
  • the flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape. The thickness of the flap need not be negligible, because it covers the entire bottom of both panels.
  • the flap material may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels as shown in Figure 13 and unfolding as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 14.
  • Panel 131 consists of evenly spaced apart boards 132 and 133 and metal radiation plate or sheet 134 attached thereto by, for example staking
  • panel 136 consists of evenly spaced apart boards 137 and 138 and metal radiation plate or sheet 139 attached thereto by staking.
  • Flap type hinge layer 140 may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels to fold as shown in Figure and unfold and laid on the sub-floor as shown in Figure 14 alongside other hinged sets of panels such as 141 that consists of boards 142 and 143 and attached plate 144.
  • Figures 15 and 16 show another embodiment herein in cross- section of two modular panels 151 and 156 of the Second Type, folded at an attached flap hinge 160' on the bottom of the panels, fully covering the boards on the bottom of each panel.
  • Both edges of each panel are contoured with matching contours.
  • the matching contours are simple bevels and serve to provide an overlap of the panels in a set when they are unfolded.
  • the outside edges of each panel are also contoured so that each set edge overlaps the set it is adjacent to.
  • the hinged panels 151 and 156 are connected by a flange hinge 160' that is attached to the bottom of the panels and fully covers the entire bottom of both boards of each panel.
  • the flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape. The thickness of the flap need not be negligible, because it covers the entire bottom of both panels.
  • the flap material may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels as shown in Figure 15 and unfolding as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 16.
  • Panel 151 consists of evenly spaced apart boards 152 and 153 and metal radiation plate or sheet 154 attached thereto by, for example staking
  • panel 156 consists of evenly spaced apart boards 157 and 158 and metal radiation plate or sheet 159 attached thereto by staking.
  • Flap type hinge layer 160' may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels to fold as shown in Figure 15 and unfold and laid on the sub-floor as shown in Figure 16 alongside other hinged sets of panels such as 161 that consists of boards 162 and 63 and attached plate 164.
  • the outside edges of all boards are contoured with matching contours.
  • the matching contours are simple bevels and serve to provide an overlap of the panels in a set when they are unfolded.
  • the outside edges of each panel are also contoured so that each set edge overlaps the set it is adjacent to.
  • the contour could also be matching steps.
  • the outside edges of all panel boards could be stepped to fit together when unfolded and to fit side by side with an adjacent set at installation on the sub-floor.
  • Figures 17, 18 and 19 show an embodiment of two modular panels 171 and 176 of the First Type, folded end to end in side and end edge views of Figures 17 and 18 at an attached two part flap hinge 180' and 180" on top of adjacent holder boards of each panel.
  • the hinged panels 171 and 176 are connected by flange hinges 180' and 180" that are attached to the top at the ends of the adjacent boards 172 and 177 and 173 and 178 of the panels 171 and 176, respectively.
  • the flaps may be a strip of flexible plastic or fabric or a suitable strong adhering tape, the thickness of the flap is preferably negligible (less than 1/16") so that when the panels 171 and 176 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 19 and so there is no requirement to add compensating layers of material to the top of other parts of the panel boards so that the top is even across the floor.
  • Panel 171 consists of evenly spaced apart boards 172 and 173 and metal radiation plate or sheet 174 attached thereto by, for example staking
  • panel 176 consists of evenly spaced apart boards 177 and 178 and metal radiation plate or sheet 179 attached thereto by staking.
  • Flap type hinges 180' and 180" may be a strips of flexible plastic or fabric or a suitable strong adhering tape is attached to the top end of adjacent boards of the end to end hinged panels 171 and 176 so that the hinged panels may fold as shown in Figures 17 and 18 or unfold and laid on the sub-floor as shown in Figure 19 alongside other hinged sets of panels such as 181 that consists of boards 182 and 183 and attached plate 184.
  • Two - First Type - Panels End To End Flap Hinge On Bottom Of Plates Figures 20, 21 and 22 show an embodiment of two modular panels 191 and 196 of the First Type, folded end to end in Figures 20 and 21 at an attached flap hinge 200 on the bottom of adjacent panels on the plates of the panels.
  • the hinged panels 191 and 196 are connected by flange hinge 200 that is attached to the bottom at the ends of the adjacent plates 194 and 199 of the panels 191 and 196, respectively.
  • the flap m?y be a strip of flexible plastic or fabric or a suitable strong adhering tape, the thickness of the flap is preferably negligible (less than 1/16") so that when the panels 191 and 196 are unfolded as shown and laid on a sub- floor 22 supported by floor joists 21, as shown in Figure 22 and so there is no requirement to add compensating layers of material between the panels and the sub-floor so that the panels are even across the sub-floor.
  • Panel 191 consists of evenly spaced apart boards 192 and 193 and metal radiation plate or sheet 194 attached thereto by, for example staking
  • panel 196 consists of evenly spaced apart boards 197 and 198 and metal radiation plate or sheet 199 attached thereto by staking.
  • Flap type hinge 200 may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the bottom ends (against the plates) of adjacent boards of the end to end hinged panels 191 and 196 so that the hinged panels may fold as shown in Figures 20 and 21 or unfold and laid on the sub-floor as shown in Figure 22 alongside other hinged sets of panels such as 201 that consists of boards 202 and 203 and attached plate 204.
  • Figure 23 It includes a sub-floor 22 of plywood, particle board or one inch boards on floor joists.
  • the installation of the unfolded side by side hinged sets of modular panels of the First Type and additional kinds (U turn modular panels) , also of the First Type, and tubing 20 is all on top of the sub-floor.
  • the four courses are denoted are 211 to 214 and the seven U turn modular panels 216 through 222 are arranged side by side and end to end across the floor, with straight panel sections 222 and 223 providing the tubing entry and exit to the courses, all together providing for eight passes of the tubing 20 inserted into the accommodating tube holding spaces of the panels and ready for covering by a finished floor covering.
  • the modular panels in this installation hold tubing 20 as a continuous length laid down serpentine fashion from panel to panel, embedded in the holding spaces of the straight and U turn modular panels and held securely therein by the space structure itself and the filler material therein.
  • the radiating plates do not show as they are on the bottom face of the panels Wall Installation - Panels Of - Second Type - And
  • a typical wood frame construction wall structure is shown in Figure 24. It includes a wall sole plate 240, studs 241 to 249 and top plate 250 with six hinged sets of the straight run modular panels of the Second Type.
  • the installation of the unfolded side by side hinged sets of modular panels of the Second Type and additional kinds (U turn modular panels) , also of the Second Type, and tubing 20 is all on top of the wall studs. It includes three courses of the straight run modular panels of the Second Type that are each side by side hinged sets of two, like the set of panels 111 and 116 shown in Figures 11 and 12, each course being two panels long.
  • the three courses are denoted are 251, 252 and 253 and the six U turn modular panels 254 through 259 are arranged side by side and end to end across the floor, with straight panel sections 260 and 261 and 262 providing the tubing entry and exit to the courses, all together providing for seven passes of the tubing 20 inserted into the accommodating tube holding spaces of the panels and ready for covering by a finished floor covering.
  • the modular panels in this installation hold tubing 20 as a continuous length laid down serpentine fashion from panel to panel, embedded in the holding spaces of the straight and U turn modular panels and held securely therein by the space structure itself and the filler material therein.
  • the radiating plates are on top and show as they are denoted .
  • Radiant hydronic cooling described herein is effective when installed in the ceiling, because the cooled air against the ceiling falls to the floor creating a convection flow that is favorable to providing even cooling throughout the room.
  • the ceiling of a room before the finished ceiling is installed is bare rafters, joists or strapping.
  • Such a ceiling installation would be essentially the same as the wall installation shown in Figure 18, except it would be on the rafters, joists, etc. of the ceiling instead of the wall studs as in Figure 24.
  • a compliant filler material around the tubing held in the tubing holding space in any of the embodiments herein is applied to the space before the tubing is inserted or forced into the space.
  • a purpose of the filler material is to hold the tubing in the space as an adhesive, while at the same time allowing the tubing to expand and contract longitudinally within the space of successive modular pieces that hold a length of tubing at installation. The tubing must be free to expand and contract, while the modular pieces are fixed by staples, nails, screws, etc. to the sub-floor, wall studs or ceiling rafters.
  • Another purpose of the filler material is to reduce noise created by expansions and contractions of the tubing in the space.
  • Yet another and important purpose is to provide a medium of thermal conduction from the tubing to the plate.
  • a suitable filler material for any of these purposes is silicone rubber.
  • a convenient form of silicone rubber that can be used in the installations described herein is available commercially as a sealant or a caulking in viscous liquid form, usually dispensed from a tube by simply forcing it out of a nozzle on the tube.
  • a sealant/caulking is usually a prepared mix of silicone dioxide, methanol and ammonia.
  • SILICONE II A commercial source of this sealant/caulking mix is a General Electric product called SILICONE II that remains resilient for many years after it is applied.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
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Abstract

In a hydronic radiant heating and/or cooling system modular panels (131) each of a metal plate or sheet on a board or boards providing a slot into which tubing (20) is inserted and held against the plate in intimate thermal contact therewith, so that the plate is heated/cooled by conduction of heat between the water in the tubing and the plate, the improvement in which two or more of said panels are hinged together, side by side or end to end to provide a hinged set of panels so that two or more of sets of hinged panels unfolded at their hinges and arranged side by side on a floor, wall or ceiling provide elongated spaces into which said tubing is inserted and held against said radiation plate a finished floor, wall or ceiling covering can be installed thereon and said system operated to heat or cool said room.

Description

IN RADIANT FLOOR, WALL AND CEILING HYDRONIC
COOLING SYSTEMS AND HEATING AND COOLING
SYSTEMS, USING METAL PLATES THAT ARE
HEATED OR COOLED BY ATTACHED TUBING THAT IS FED HOT OR COLD WATER,
MODULAR PANELS HINGED TOGETHER
IN A SET OF PANELS
BACKGROUND OF THE INVENTION
This invention relates to radiant hydronic systems using metal plates that are heated or cooled by attached tubing that is fed hot or cold water for heating and/or cooling dwellings, offices, etc., the metal plates being held in the floor, walls or ceiling of a room as part of an assembly of modular panels into which the tubing is inserted so that the plates radiate heat to the room when the tubing is fed hot water, to heat the room; or absorbs heat from the room by radiation when the tubing is fed cold water, to cool the room; the tubing being secured in the panels in intimate thermal contact with the radiation plate and covered by a finished floor, wall or ceiling of the room.
In particular, a set of two or more of such modular panels are connected together by hinges so that the set is unfolded for installation by attachment to a floor, wall or ceiling followed by insertion of the tubing for heating and/or cooling.
DRY MODULAR PANEL RADIANT HYDRONIC HEATING Hydronic radiant floor heating (RFH) , radiant wall heating (RWH) and radiant ceiling heating (RCH) are techniques of heating a room in a dwelling or commercial building for human and creature comfort. It is believed by many that hydronic radiant heating is the ideal way to warm the human body and superior to forced hot air heating.
Typical hydronic heating systems require a supply of hot water from a boiler and means for modulating the temperature of the water from the supply that is fed to the heating loops of the system, which include tubing and heating elements. This is particularly the case where modular panels are used in a dry installation in the floor for RFH, in the wall for RWH or in the ceiling for RCH. For example, if the supply water temperature is 180°F for laundry, it must be modulated to about 100°F (or lower) for RFH. A suitable system for reducing and controlling the supply water temperature for RFH, RWH and RCH is described in US Patent Number 5,119,988, issued June 09, 1992, entitled "Hydronic Heating Water Temperature Control System, to Joachim Fiedrich, the inventor herein. In that patent a three-way, modulated diverting or by-pass valve is provided in the return line to the boiler, for diverting some of the cooler return water to the hot supply water to reduce the temperature of the supply water feeding the heating loop supply header. This is sometimes called temperature dilution and the diverting valve is modulated by a feedback signal derived from the diluted water temperature.
Modular panel heating elements for RFH, RWH and RCH are described in US Patent No. 5,292,065, issued 03/08/94, entitled "Radiant Floor And Wall Hydronic Heating Systems", to Joachim Fiedrich, the inventor herein. The panel elements include a metal radiation plate or sheet attached to two spaced apart boards for holding the tubing between the boards in intimate thermal contact with the radiation plate, so that the plate is heated by conduction of heat from the tubing, and the plate has a substantial radiating surface that radiates heat to the room. Thermal conduction from the tubing to the plate and mechanical attachment of the tubing to the panel are insured by a resilient thermally conductive filler material as described in US Patent No. 5,579,996, issued 12/03/96, entitled "Radiant Floor And Wall Hydronic Heating Systems", also to Joachim Fiedrich, the inventor herein.
A mechanical adaptation that increases further the thermal path from the tubing to the plate consists of an undercut in each of the holding boards immediately adjacent the plate and the space for holding the tubing, that is filled with the thermally conductive filler material, providing a greater "thermal footprint" for the tubing on the plate. This mechanical adaptation is described in currently pending US Patent Application Serial No. 08/500,069, filed 07/10/95, entitled Radiant Floor And Wall Hydronic Heating System Tubing Attachment To Radiant Plate, also by Joachim Fiedrich, the inventor herein. Hydronic heating systems using the modular panel heating elements described in the aforementioned US Patent Nos. 5,292,065 and 5,579,996 and in the aforementioned pending US Application Serial No. 08/500,069 to cool as well as heat are described in US Provisional Application Serial No.60/048 , 682 , filed 06/05/97, entitled "Hydronic Heating And/Or Cooling Systems Using Metal Radiation Plates That Are Heated Or Cooled By Attached Tubing Fed Hot Or Cold Water" by Joachim Fiedrich, the inventor herein. The systems described in that pending application include floor, wall and ceiling installations of modular panel elements and tubing. The floor installations are particularly effective for heating and can also be used for cooling; the ceiling installations are particularly effective for cooling and can also be used for heating; and the wall installations are effective for both heating and cooling.
Cooling is done by feeding cool water to the tubing to reduce the temperature of the radiation plate in the modular panel, to below room temperature so that heat is radiated from the room to the plate and conducted from the plate to the cool water in the tubing, heating the water slightly and the water is fed to a heat exchanger where it gives up the heat and is fed back to the panels. This circulation of cool water is continuous and may be a closed system. Systems for heating, systems for cooling and systems for doing both are described in that application.
In any of the systems described in the aforementioned US Provisional Application Serial Number 60/048,682, hot and/or cold spots on the surface of the finished floor, wall or ceiling that covers the modular panels sometimes occurs. These spots are identified as being hotter during heating or cooler during cooling than elsewhere on the finished surface, whereas uniform surface temperature is preferred. Cold spots on the finished covering during cooling can be particularly troublesome, because when the temperature of the cold spot falls below the dew point in the room, undesirable condensation occurs on the surface. These problems are addressed in US Patent Application Serial No. 08/862,441, filed 05/23/97, entitled "For Radiant Floor, Wall and Ceiling Heating and/or Cooling Systems Using Metal Plates That are Heated or Cooled by Attached Tubing that is Fed Hot or Cold Water, Techniques of Improving Performance and Avoiding Condensation When Cooling", by Joachim Fiedrich, the inventor herein.
In such a modular panel, attachment of the metal radiation plate or sheet to the boards is done effectively by staking using a unique staking tool as described in US Provisional Application Serial No.08/746, 458 , filed 11/12/96, entitled "Apparatus And Method of Attaching Radiating Plate to Holders of Modular Unit For Radiant Floor And Wall Hydronic Heating Systems", by Joachim Fiedrich, the inventor herein.
Other modular panel structures for a "dry" installation in which each modular panel is a single metal clad board and the panels are installed spaced apart, with or without additional metal parts in between, can provide some advantages including: simplicity of parts, ease of installation, performance of installation and costs. These are described in US Provisional Application Serial No.09/092, 110, filed 06/05/98, entitled "In Radiant Floor, Wall and Ceiling Hydronic Cooling Systems and Heating and Cooling Systems, Using Metal Plates That Are Heated or Cooled by Attached Tubing That Is Fed Hot or Cold Water, Structures of Plates And Tubing Attachments", by Joachim Fiedrich, the inventor herein.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a method and means of providing a modular panels for "dry" installation in a set of two or more panels for ease of installation and accuracy of installation. According to embodiments of the present invention, two or more modular radiation panels that each contain all or part of the radiation plate, as in the prior art, are hinged together, side by side or end to end, so that the set is installed by unfolding and attaching to the floor, wall or ceiling. The panels in a set are the same and when unfolded and laid flat the panels in the set are properly aligned, by virtue of their hinge connections.
In all embodiments, the tubing is inserted after the panels in the set are unfolded and laid flat on the floor, wall or ceiling and can serve for heating or for cooling the room. The set of panels can be arranged in line with another set attached to the sub-flooring for RFH/RFC, the wall studs for RWH/RWC and the ceiling rafters, joists or strapping for RCH/RCC. Then the tubing is inserted into the aligned holding spaces or grooves of the panels and may be secured therein by thermally conductive resilient filler material. Following that, the finished floor, wall or ceiling covering is installed over the panels.
Thus, RFH/RFC and RWH/RWC and RCC/RCH are installed "dry" (without wet concrete, cement or plaster embedding the tubing) and can be accessed later by simply removing the finished floor, wall or ceiling covering.
As described in the above mentioned U.S. patent 5,292,065 panels of the First Type consist of two spaced apart boards and a flat metal plate attached to the boards and the tubing is inserted into the space between the boards against the plate. It is preferred that a resilient thermally conductive filler material be inserted in the space before the tubing is inserted, as described in the above mentioned U.S. patent 5,579,996 and that spaced apart edges of the boards be undercut as described in the above mentioned U.S. patent application serial number 08/500,069 and the radiation plate or sheet be attached to the boards by staking as described in the above mentioned U.S. patent application serial number 08/746,458. As also described in the above mentioned U.S. patent 5,292,065, panels of the Second Type consist of two spaced apart boards and a flat metal plate having a longitudinal groove the length of the plate is attached to the boards with the groove projecting into the space between the boards and the tubing is inserted into the groove in the plate between the boards. Thus, the tubing is in direct contact with the metal plate in the groove over most of the outer periphery of the tubing. Inserting thermally conductive filler material into the groove before the tubing is inserted is optional. However, the grooved radiation plate or sheet is preferably attached to the boards by staking as described in the above mentioned U.S. patent application serial number 08/746,458.
BRIEF DESCRIPTION OF THE DRAWINGS Figures 1 and 2 are cross-section views showing two of the First Type panels connected side by side by a flap hinge that is attached to the top of adjacent boards of the panels, Figure 1 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 2 showing the two panels unfolded and laid on a sub-floor alongside similar panels;
Figures 3 and 4 are cross-section views showing two of the First Type panels connected side by side by a flap hinge that is attached to the bottom of adjacent boards of the panels on the plates thereof, Figure 3 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 4 showing the two panels unfolded and laid on a sub- floor alongside similar panels;
Figures 5 and 6 are cross-section views showing three of the First Type panels connected side by side by flap hinges that are attached to the top of adjacent boards of the panels, Figure 5 showing two of the panels folded as in Figure 1 and the third panel folded at a right angle thereto, in a way that is suitable for nesting if not for stacking; and Figure 6 showing the three panels unfolded and laid on a sub-floor alongside similar panels; Figures 7 and 8 are cross-section views showing four of the First Type panels connected side by side by flap hinges that are attached to the top of adjacent boards of the panels and to the bottom of adjacent boards of the panels on the plates thereof, alternately, Figure 7 showing the four panels folded at the hinges and in an orderly stack for stacking with similarly folded sets of hinged panels, and Figure 8 showing the four panels unfolded and laid on a sub-floor alongside similar panels;
Figures 9 and 10 are cross-section views showing two of the First Type panels connected side by side by a piano hinge that is attached to the top of adjacent boards of the panels, Figure 9 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 10 showing the two panels unfolded and laid on a sub-floor alongside similar panels;
Figures 11 and 12 are cross-section views showing two of the Second Type panels connected side by side by a flap hinge that is attached to the bottom of adjacent boards of the panels on the boards thereof, Figure 11 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 12 showing the two panels unfolded and laid on a sub- floor alongside similar panels, ready for insertion of the tubing 20 in the slots in the plates;
Figures 13 and 14 are cross-section views showing two of the Second Type panels connected side by side by a flap hinge that is attached to the bottom of adjacent panels, fully covering the whole bottom of both panels on the boards thereof, Figure 13 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 14 showing the two panels unfolded and laid on a sub-floor alongside similar panels, ready for insertion of the tubing 20 in the slots in the plates;
Figures 15 and 16 are cross-section views showing two of the Second Type panels having contoured matching edges, connected side by side by a flap hinge that is attached to the bottom of adjacent panels, fully covering the whole bottom of both panels on the boards thereof, Figure 13 showing the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; and Figure 14 showing the two panels unfolded and laid on a sub-floor alongside similar panels, the contoured edges fitting together and ready for insertion of the tubing 20 in the slots in the plates;
Figures 17, 18 and 19 are edge and end views showing two of the First Type panels connected end to end by flap hinges that attache to the top of adjacent boards of the panels, Figure 17 showing the side view of the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; Figure 18 showing the end view of the two panels folded at the hinge; and Figure 19 showing the two panels unfolded and laid on a sub-floor end to end with similar panels; Figures 20, 21 and 22 are edge and end views showing two of the First Type panels connected end to end by flap hinges that attache to the bottom of adjacent boards on the plates of the panels, Figure 20 showing the side view of the two panels folded at the hinge for stacking with similarly folded sets of hinged panels; Figure 21 showing the end view of the two panels folded at the hinge; and Figure 22 showing the two panels unfolded and laid on a sub-floor end to end with similar panels;
Figure 23 is a perspective view of the RFH/RFC installation shown in Figure 4 showing several courses of sets of two hinged panels of the First Type, some like in Figure 2 for straight runs of tubing and some also of the First Type for 180 degree turns of the tubing, arranged side by side and end to end on top of the sub-floor with the tubing 20 installed and ready for installation of the finished floor covering; and Figure 24 is a front view of the RWH/RWC installation of hinged sets of panels of the Second Type, as in any of Figures 1 to 16, showing the wall sole plate, studs and top plate with several horizontal courses of side by side hinged sets of the panels and 180 degree turns (also of the Second Type) with the tubing 20 inserted and ready for installation of the finished wall covering. DESCRIPTION OF EMBODIMENTS OF THE INVENTION
Two - First Type - Panels Side By Side Flap Hinge On Boards
Figures 1 and 2 show an embodiment of two modular panels 1 and 6 of the First Type, folded in Figure 1 at an attached flap hinge 10 on adjacent holder boards 3 and 7 of panels 1 and 6, respectively, the flap partially covering the boards.
As mentioned above, panels of the First Type consist of two spaced apart boards and a flat metal plate attached to the boards and the tubing is inserted into the space between the boards against the plate and it is preferred that a resilient thermally conductive filler material be inserted in the space before the tubing is inserted and that spaced apart edges of the boards be undercut and the radiation plate or sheet be attached to the boards by staking. Panels of the First Type can be installed on top of the sub-floor or under the sub-floor between the floor joists or on wall studs or on ceiling rafters and in all cases there is ready access to the space between the boards into which the tubing is inserted. As shown in Figure 1, the hinged panels 1 and 6 (of the
First Type ) are connected by a flange hinge 10 that is attached to the top face of the adjacent boards 3 and 7 of the panels. The flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape. The thickness of the flap is preferably negligible ( less than 1/16" ) so that when the panels 1 and 6 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 2, there is no requirement to add compensating layers of material to the top of other parts of the panel boards so that the top of them is even across the floor.
Panel 1 consists of evenly spaced apart boards 2 and 3 and metal radiation plate or sheet 4 attached thereto by, for example staking, Similarly panel 6 consists of evenly spaced apart boards 7 and 8 and metal radiation plate or sheet 9 attached thereto by staking. Flap type hinge 10 that may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the top of adjacent boards 3 and 7 so that the hinged panels 1 and 6 may fold as shown in Figure 1 or unfold and laid on the db- floor as shown in Figure 2 alongside other hinged sets of panels such as 11 that consists of boards 12 and 13 and attached plate 14.
Two - First Type - Panels Side By Side Flap Hinge On Plate
Figures 3 and 4 show another embodiment in cross-section of two modular panels of the First Type, folded at an attached flap type hinge on the radiation plate of each panel, the flap partially covering the plate where the plate is full to the outer edges of the boards.
As shown in Figure 3, the hinged panels 31 and 36 ( of the First Type ) are connected by a flange hinge 40 that is attached to the bottom of the panels on the edges of the adjacent radiation plates 34 and 39. The flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape of negligible thickness so that when the panels 31 and 36 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 4, there is no requirement to add compensating layers of material to the sub-floor so that the top thereof is even across the floor.
Panel 31 consists of evenly spaced apart boards 32 and 33 and metal radiation plate or sheet 34 attached thereto by, for example staking. Similarly, panel 36 consists of evenly spaced apart boards 37 and 38 and metal radiation plate or sheet 39 attached thereto by staking. Flap type hinge 40 that may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the bottom of the adjacent panels so that the hinged may fold as shown in Figure 3 or unfold and laid on the sub-floor as shown in Figure 4 alongside other hinged sets of panels such as 41 that consists of boards 42 and 43 and attached plate 44. Three - First Type - Panels Side By Side Flap Hinges On Boards Only
Figure 5 shows the another embodiment in cross-section of three modular panels 51, 56 and 61 of the First Type, folded at an attached flap hinge on top of adjacent holder boards of each panel, the flap partially covering the boards.
As shown in Figure 5, the hinged panels 51, 56 and 61 (of the First Type) are connected by flange hinges 60' and 60" that are both attached to the top of the panels on the edges of the adjacent boards of the three panels. The flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape of negligible thickness so that when the panels 51. 56 and 61 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 6, there is no requirement to add compensating layers of material to the top of other parts of the panel boards so that the top of them is even across the floor. Panel 51 consists of evenly spaced apart boards 52 and 53 and metal radiation plate or sheet 54 attached thereto by, for example, staking, Similarly: panel 56 consists of evenly spaced apart boards 57 and 58 and metal radiation plate or sheet 59 attached thereto by staking; and panel 61 consists of evenly spaced apart boards 62 and 63 and metal radiation plate or sheet 64 attached thereto by staking. Flap type hinges 60' and 60" may be strips of flexible plastic or fabric or a suitable strong adhering tape is attached to the top of the adjacent panels so that the hinges may fold as shown in Figure 5 or unfold and laid on the sub-floor as shown in Figure 6 alongside other hinged sets of panels.
While the folded panels shown in Figure 5 may not be suitable for stacking set upon set, it is suitable for nesting.
Four - First Type - Panels Side By Side Flap Hinges Alternately On Boards And Plates
Figure 8 shows another embodiment in cross-section of four modular panels 71, 76, 81 and 86 of the First Type, folded at attached flap hinges, that are attached alternately to the radiation plates and the boards of the four panels, the flaps fully covering the plates and/or boards.
As shown in Figure 7, the hinged panels 71, 76, 81 and 86 (all of the First Type) are connected by flap hinges 80', 80" and 80"' that are attached alternately to the bottom and the top of the panels of the adjacent plates and boards of the four panels. The flaps may be strips of flexible plastic or fabric or a suitable strong adhering tape of negligible thickness so that when the panels 71, 76, 81 and 86 are unfolded and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 8, there is no requirement to add compensating layers of material to the top or the bottom of other parts of the panels so that the top of them and the sub-floor is even across the floor.
Panel 71 consists of evenly spaced apart boards 72 and 73 and metal radiation plate or sheet 74 attached thereto by, for example, staking, Similarly: panel 76 consists of evenly spaced apart boards 77 and 78 and metal radiation plate or sheet 79 attached thereto by staking; panel 81 consists of evenly spaced apart boards 82 and 83 and metal radiation plate or sheet 84 attached thereto by staking; and panel 86 consists of evenly spaced apart boards 87 and 88 and metal radiation plate or sheet 89 attached thereto by staking. Flap type hinges 80', 80" and 80"' may be strips of flexible plastic or fabric or a suitable strong adhering tape is attached to the top or bottom of the adjacent panels so that the hinges may fold as shown in Figure 7 or unfold and laid on the sub-floor as shown in Figure 8 alongside other hinged sets of panels.
The folded panels of such a set, shown in Figure 7, is suitable for stacking set upon set. Two - First Type - Panels Side By Side
Pin Hinge On Boards
Figures 9 and 10 show show another embodiment in cross- section of two modular panels of the First Type, folded at an attached pin hinge (piano hinge) on top of the adjacent boards of panels of the set. As shown in Figure 9, the hinged panels 91 and 96 (both of the First Type) are connected by a pin hinge (piano hinge) 100 that is attached to the top of the adjacent boards 93 and 97 of the panels. The pin hinge is longitudinally rigid and preferably made of metal and is attached to the boards by staking, screwing or adhesive. The thickness of the hinge may or may not be negligible. If not negligible, then when the panels 91 and 96 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 10, there may be the requirement to add compensating layers of material to the top of other parts of the panel boards so that the top is even across the floor.
Panel 91 consists of evenly spaced apart boards 92 and 93 and metal radiation plate or sheet 94 attached thereto by, for example staking, Similarly panel 96 consists of evenly spaced apart boards 97 and 98 and metal radiation plate or sheet 99 attached thereto by staking. Pin hinge 100 is attached to the top of adjacent boards 93 and 97 so that the hinged panels 91 and 96 may fold as shown in Figure 9 or unfold and laid on the sub-floor as shown in Figure 10 alongside other hinged sets of panels such as 101 that consists of boards 102 and 103 and attached plate 104.
Two - Second Type - Panels Side By Side Flap Hinge On Bottom Edges Of The Boards Figures 11 and 12 show the another embodiment herein in cross-section of two modular panels 111 and 116 of the Second Type, folded at an attached flap hinge 120 on the bottom edges of the adjacent holder boards 113 and 117 of each panel.
As mentioned above panels of the Second Type consist of two spaced apart boards and a flat metal plate having a longitudinal groove the length of the plate is attached to the boards with the groove projecting into the space between the boards and the tubing is inserted into the groove in the plate between the boards. Thus, the tubing is in direct contact with the metal plate in the groove over most of the outer periphery of the tubing. Inserting thermally conductive filler material into the groove before the tubing is inserted is optional. However, the grooved radiation plate or sheet is preferably attached to the boards by staking as described in the above-mentioned U.S. patent application serial number 08/746,458.
As shown in Figure 11, the hinged panels 111 and 116 (of the Second Type) are connected by a flange hinge 120 that is attached to the edges of the bottom face of the adjacent boards 113 and 117 of the panels. The flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape. The thickness of the flap is preferably negligible (less than 1/16") so that when the panels are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 12, there is no requirement to add compensating layers of material between the panels and the sub-floor.
Panel 111 consists of evenly spaced apart boards 112 and 113 and metal radiation plate or sheet 114 attached thereto by, for example staking, Similarly panel 116 consists of evenly spaced apart boards 117 and 118 and metal radiation plate or sheet 119 attached thereto by staking. Flap type hinge 100 that may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the bottom of adjacent boards 113 and 117 so that the hinged panels 111 and 116 may fold as shown in Figure 11 or unfold and laid on the sub-floor as shown in Figure 12 alongside other hinged sets of panels such as 121 that consists of boards 122 and 123 and attached plate 124.
Two - Second Type - Panels Side By Side Flap Hinge Fully Covering Bottom Of Boards
Figures 13 and 14 show another embodiment herein in cross- section of two modular panels 131 and 136 of the Second Type, folded at an attached flap hinge 140' on the bottom of the panels, fully covering the boards on the bottom of each panel.
As shown in Figure 13, the hinged panels 131 and 136 (both of the Second Type) are connected by a flange hinge 140' that is attached to the bottom of the panels and fully covers the entire bottom of both boards of each panel. The flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape. The thickness of the flap need not be negligible, because it covers the entire bottom of both panels. In this case, the flap material may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels as shown in Figure 13 and unfolding as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 14.
Panel 131 consists of evenly spaced apart boards 132 and 133 and metal radiation plate or sheet 134 attached thereto by, for example staking, Similarly panel 136 consists of evenly spaced apart boards 137 and 138 and metal radiation plate or sheet 139 attached thereto by staking. Flap type hinge layer 140 may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels to fold as shown in Figure and unfold and laid on the sub-floor as shown in Figure 14 alongside other hinged sets of panels such as 141 that consists of boards 142 and 143 and attached plate 144.
Two - Second Type - Panels Side By Side Flap Hinge Fully Covering Bottom Of Boards
Having Contoured Edges Between Panels
Figures 15 and 16 show another embodiment herein in cross- section of two modular panels 151 and 156 of the Second Type, folded at an attached flap hinge 160' on the bottom of the panels, fully covering the boards on the bottom of each panel.
Both edges of each panel are contoured with matching contours. In this example, the matching contours are simple bevels and serve to provide an overlap of the panels in a set when they are unfolded. The outside edges of each panel are also contoured so that each set edge overlaps the set it is adjacent to.
As shown in Figure 15, the hinged panels 151 and 156 are connected by a flange hinge 160' that is attached to the bottom of the panels and fully covers the entire bottom of both boards of each panel. The flap may be a strip of flexible plastic or fabric or a suitable strong adhering tape. The thickness of the flap need not be negligible, because it covers the entire bottom of both panels. In this case, the flap material may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels as shown in Figure 15 and unfolding as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 16.
Panel 151 consists of evenly spaced apart boards 152 and 153 and metal radiation plate or sheet 154 attached thereto by, for example staking, Similarly panel 156 consists of evenly spaced apart boards 157 and 158 and metal radiation plate or sheet 159 attached thereto by staking. Flap type hinge layer 160' may be thermally insulating and/or sound insulation as well as a hinge that allows folding the two panels to fold as shown in Figure 15 and unfold and laid on the sub-floor as shown in Figure 16 alongside other hinged sets of panels such as 161 that consists of boards 162 and 63 and attached plate 164.
As mentioned above, the outside edges of all boards are contoured with matching contours. In this example, the matching contours are simple bevels and serve to provide an overlap of the panels in a set when they are unfolded. The outside edges of each panel are also contoured so that each set edge overlaps the set it is adjacent to.
The contour could also be matching steps. For example, the outside edges of all panel boards could be stepped to fit together when unfolded and to fit side by side with an adjacent set at installation on the sub-floor.
Two - First Type - Panels End To End Flap Hinge On Top Of Boards
Figures 17, 18 and 19 show an embodiment of two modular panels 171 and 176 of the First Type, folded end to end in side and end edge views of Figures 17 and 18 at an attached two part flap hinge 180' and 180" on top of adjacent holder boards of each panel.
As shown in Figures 17 and 18, the hinged panels 171 and 176 (of the First Type ) are connected by flange hinges 180' and 180" that are attached to the top at the ends of the adjacent boards 172 and 177 and 173 and 178 of the panels 171 and 176, respectively. The flaps may be a strip of flexible plastic or fabric or a suitable strong adhering tape, the thickness of the flap is preferably negligible (less than 1/16") so that when the panels 171 and 176 are unfolded as shown and laid on a sub-floor 22 supported by floor joists 21, as shown in Figure 19 and so there is no requirement to add compensating layers of material to the top of other parts of the panel boards so that the top is even across the floor.
Panel 171 consists of evenly spaced apart boards 172 and 173 and metal radiation plate or sheet 174 attached thereto by, for example staking, Similarly panel 176 consists of evenly spaced apart boards 177 and 178 and metal radiation plate or sheet 179 attached thereto by staking. Flap type hinges 180' and 180" may be a strips of flexible plastic or fabric or a suitable strong adhering tape is attached to the top end of adjacent boards of the end to end hinged panels 171 and 176 so that the hinged panels may fold as shown in Figures 17 and 18 or unfold and laid on the sub-floor as shown in Figure 19 alongside other hinged sets of panels such as 181 that consists of boards 182 and 183 and attached plate 184.
Two - First Type - Panels End To End Flap Hinge On Bottom Of Plates Figures 20, 21 and 22 show an embodiment of two modular panels 191 and 196 of the First Type, folded end to end in Figures 20 and 21 at an attached flap hinge 200 on the bottom of adjacent panels on the plates of the panels.
As shown in side and end edge views of Figures 20 and 21, the hinged panels 191 and 196 (both of the First Type) are connected by flange hinge 200 that is attached to the bottom at the ends of the adjacent plates 194 and 199 of the panels 191 and 196, respectively. The flap m?y be a strip of flexible plastic or fabric or a suitable strong adhering tape, the thickness of the flap is preferably negligible (less than 1/16") so that when the panels 191 and 196 are unfolded as shown and laid on a sub- floor 22 supported by floor joists 21, as shown in Figure 22 and so there is no requirement to add compensating layers of material between the panels and the sub-floor so that the panels are even across the sub-floor.
Panel 191 consists of evenly spaced apart boards 192 and 193 and metal radiation plate or sheet 194 attached thereto by, for example staking, Similarly panel 196 consists of evenly spaced apart boards 197 and 198 and metal radiation plate or sheet 199 attached thereto by staking. Flap type hinge 200 may be a strip of flexible plastic or fabric or a suitable strong adhering tape is attached to the bottom ends (against the plates) of adjacent boards of the end to end hinged panels 191 and 196 so that the hinged panels may fold as shown in Figures 20 and 21 or unfold and laid on the sub-floor as shown in Figure 22 alongside other hinged sets of panels such as 201 that consists of boards 202 and 203 and attached plate 204.
Floor Installation - Panels Of - First Type - And Tubing On Top Of The Sub-Floor A typical wood frame construction sub-floor is shown in
Figure 23. It includes a sub-floor 22 of plywood, particle board or one inch boards on floor joists. The installation of the unfolded side by side hinged sets of modular panels of the First Type and additional kinds (U turn modular panels) , also of the First Type, and tubing 20 is all on top of the sub-floor. It includes four courses of the straight run modular panels of the First Type that are each side by side hinged sets of two, like the set of panels 1 and 6 shown in Figures 1 and 2 , each course being three panels long. The four courses are denoted are 211 to 214 and the seven U turn modular panels 216 through 222 are arranged side by side and end to end across the floor, with straight panel sections 222 and 223 providing the tubing entry and exit to the courses, all together providing for eight passes of the tubing 20 inserted into the accommodating tube holding spaces of the panels and ready for covering by a finished floor covering.
The modular panels in this installation hold tubing 20 as a continuous length laid down serpentine fashion from panel to panel, embedded in the holding spaces of the straight and U turn modular panels and held securely therein by the space structure itself and the filler material therein. In this view of the floor installation, since panels of the First Type are used throughout, the radiating plates do not show as they are on the bottom face of the panels Wall Installation - Panels Of - Second Type - And
Tubing Horizontal Across Studs
A typical wood frame construction wall structure is shown in Figure 24. It includes a wall sole plate 240, studs 241 to 249 and top plate 250 with six hinged sets of the straight run modular panels of the Second Type.
The installation of the unfolded side by side hinged sets of modular panels of the Second Type and additional kinds (U turn modular panels) , also of the Second Type, and tubing 20 is all on top of the wall studs. It includes three courses of the straight run modular panels of the Second Type that are each side by side hinged sets of two, like the set of panels 111 and 116 shown in Figures 11 and 12, each course being two panels long. The three courses are denoted are 251, 252 and 253 and the six U turn modular panels 254 through 259 are arranged side by side and end to end across the floor, with straight panel sections 260 and 261 and 262 providing the tubing entry and exit to the courses, all together providing for seven passes of the tubing 20 inserted into the accommodating tube holding spaces of the panels and ready for covering by a finished floor covering. The modular panels in this installation hold tubing 20 as a continuous length laid down serpentine fashion from panel to panel, embedded in the holding spaces of the straight and U turn modular panels and held securely therein by the space structure itself and the filler material therein. In this view of the floor installation, since panels of the Second Type are used throughout, the radiating plates are on top and show as they are denoted .
Ceiling Installation - Panels Of - Second Type - And Panels And Tubing Across Rafters, Etc. Radiant hydronic cooling described herein is effective when installed in the ceiling, because the cooled air against the ceiling falls to the floor creating a convection flow that is favorable to providing even cooling throughout the room. In typical wood frame construction the ceiling of a room before the finished ceiling is installed is bare rafters, joists or strapping. Such a ceiling installation would be essentially the same as the wall installation shown in Figure 24, except it would be on the rafters, joists, etc. of the ceiling instead of the wall studs as in Figure 24. Radiant hydronic cooling described herein is effective when installed in the ceiling, because the cooled air against the ceiling falls to the floor creating a convection flow that is favorable to providing even cooling throughout the room. In typical wood frame construction the ceiling of a room before the finished ceiling is installed is bare rafters, joists or strapping. Such a ceiling installation would be essentially the same as the wall installation shown in Figure 18, except it would be on the rafters, joists, etc. of the ceiling instead of the wall studs as in Figure 24. Compliant Thermally Conductive Filler Material
A compliant filler material around the tubing held in the tubing holding space in any of the embodiments herein is applied to the space before the tubing is inserted or forced into the space. A purpose of the filler material is to hold the tubing in the space as an adhesive, while at the same time allowing the tubing to expand and contract longitudinally within the space of successive modular pieces that hold a length of tubing at installation. The tubing must be free to expand and contract, while the modular pieces are fixed by staples, nails, screws, etc. to the sub-floor, wall studs or ceiling rafters. Another purpose of the filler material is to reduce noise created by expansions and contractions of the tubing in the space. Yet another and important purpose is to provide a medium of thermal conduction from the tubing to the plate. A suitable filler material for any of these purposes is silicone rubber.
A convenient form of silicone rubber that can be used in the installations described herein is available commercially as a sealant or a caulking in viscous liquid form, usually dispensed from a tube by simply forcing it out of a nozzle on the tube. Such a sealant/caulking is usually a prepared mix of silicone dioxide, methanol and ammonia. A commercial source of this sealant/caulking mix is a General Electric product called SILICONE II that remains resilient for many years after it is applied. CONCLUSIONS
While the inventions described herein are described in connection with several preferred embodiments, it will be understood that it is not intended to limit the invention to those embodiments. It is intended to cover all alternatives, modifications, equivalents and variations of those embodiments and their features as may be made by those skilled in the art within the spirit and scope of the invention as defined by the appended claims.

Claims

C L A I M S
1. In a hydronic radiant heating and/or cooling system having a heating/cooling loop including a length of tubing that conducts water, mounted in a floor, wall or ceiling of a room heated/cooled by said system and modular panels each of a metal plate or sheet on a board or boards providing a tube holding space into which tubing is inserted and held against the plate in intimate thermal contact therewith, so that the plate is heated/cooled by conduction of heat between the water in the tubing and the plate, the improvement comprising,
(a) two or more of said panels hinged together to provide a hinged set of panels,
(b) said panels being hinged together along their sides,
(c) whereby two or more of said sets of hinged panels unfolded at their hinges and arranged side by side on a floor, wall or ceiling provide elongated tube holding spaces into which said tubing is inserted and held against said radiation plate and a finished floor, wall or ceiling covering can be installed thereon and said system operated to heat or cool said room.
2. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) said hinge is a strip of flexible material attached to the adjacent boards of the panels in the set.
3. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) said hinge is a strip of flexible material attached to the plates of the panels in the set.
4. A hydronic radiant heating and/or cooling system as in Claim 2, wherein,
(a) said strip of flexible material is attached on top of the adjacent boards.
5. A hydronic radiant heating and/or cooling system as in Claim 2, wherein,
(a) said strip of flexible material is attached on the bottom of the adjacent boards.
6. A hydronic radiant heating and/or cooling system as in Claim 3, wherein,
(a) said strip of flexible material is attached to the plates on top of the panels in the set.
7. A hydronic radiant heating and/or cooling system as in Claim 3, wherein,
(a) said strip of flexible material is attached to the plates on the bottom of the panels in the set.
8. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) said panels in the set are hinged together side by side.
9. A hydronic radiant heating and/or cooling system as in Claim 1, wherein, (a) said panels in the set are hinged together end to end.
10. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) there are two panels in the set and
(b) said hinge is a strip of flexible material that covers the entire bottom of both panels of the set.
11. A hydronic radiant heating and/or cooling system as in Claim 10, wherein,
(a) said strip of flexible material also provides a layer of thermal insulation.
12. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) said modular panel consists of two evenly spaced apart boards and a flat metal plat or sheet attached to the boards across the space providing said tube holding space defined by the space between the boards and the part of the plate across the spece.
13. A hydronic radiant heating and/or cooling system as in Claim 12, wherein, (a) said hinge is a strip of flexible material attached to the adjacent boards of the panels in the set.
14. A hydronic radiant heating and/or cooling system as in Claim 13, wherein, (a) said panels in the set are hinged together side by side.
15. A hydronic radiant heating and/or cooling system as in Claim 13, wherein,
(a) said panels in the set are hinged together end to end.
16. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) said modular panel consists of two spaced apart boards and a metal plat or sheet that has a uniform longitudinal groove the length thereof attached to the boards with said groove projecting into the space between the boards.
17. A hydronic radiant heating and/or cooling system as in Claim 16, wherein, (a) said hinge is a strip of flexible material attached to the adjacent boards of the panels in the set.
18. A hydronic radiant heating and/or cooling system as in
Claim 16, wherein,
(a) said panels in the set are hinged together side by side.
19. A hydronic radiant heating and/or cooling system as in Claim 16, wherein, (a) said panels in the set are hinged together end to end.
20. A hydronic radiant heating and/or cooling system as in Claim 1, wherein,
(a) said hinge has a pin that connects two parts attached to the panels in the set.
PCT/US2000/012929 1999-05-07 2000-05-08 Hinged radiant floor panels Ceased WO2000068617A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
AT00928965T ATE313763T1 (en) 1999-05-07 2000-05-08 FLOOR, WALL AND CEILING HEATING OR COOLING SYSTEM
DE60024978T DE60024978D1 (en) 1999-05-07 2000-05-08 FLOOR, WALL AND CEILING HEATING OR COOLING SYSTEM
EP00928965A EP1161642B1 (en) 1999-05-07 2000-05-08 In radiant floor, wall and ceiling hydronic cooling systems and heating and cooling systems, using metal plates that are heated or cooled by attached tubing that is fed hot or cold water, modular panels hinged together in a set of panels
CA002354556A CA2354556C (en) 1999-05-07 2000-05-08 Hinged radiant floor panels

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/307,540 1999-05-07
US09/307,540 US6270016B1 (en) 1999-05-07 1999-05-07 Radiant floor, wall and ceiling hydronic cooling systems and heating and cooling systems, using metal plates that are heated or cooled by attached tubing that is fed hot or cold water, modular panels hinged together in a set of panels

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Also Published As

Publication number Publication date
EP1161642B1 (en) 2005-12-21
CA2354556A1 (en) 2000-11-16
EP1161642A4 (en) 2004-12-01
EP1161642A2 (en) 2001-12-12
CA2354556C (en) 2006-12-12
US6270016B1 (en) 2001-08-07
ATE313763T1 (en) 2006-01-15
DE60024978D1 (en) 2006-01-26
WO2000068617A3 (en) 2001-02-01

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