WO2001004920A1 - An energy storage device - Google Patents

An energy storage device Download PDF

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Publication number
WO2001004920A1
WO2001004920A1 PCT/AU2000/000836 AU0000836W WO0104920A1 WO 2001004920 A1 WO2001004920 A1 WO 2001004920A1 AU 0000836 W AU0000836 W AU 0000836W WO 0104920 A1 WO0104920 A1 WO 0104920A1
Authority
WO
WIPO (PCT)
Prior art keywords
energy storage
storage device
capacitor
housing
terminals
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/AU2000/000836
Other languages
French (fr)
Inventor
Peter John Mahon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Energy Storage Systems Ltd
Original Assignee
Energy Storage Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AUPQ1578A external-priority patent/AUPQ157899A0/en
Priority claimed from AUPQ1602A external-priority patent/AUPQ160299A0/en
Application filed by Energy Storage Systems Ltd filed Critical Energy Storage Systems Ltd
Priority to EP00941806A priority Critical patent/EP1204980A4/en
Priority to AU56650/00A priority patent/AU5665000A/en
Priority to JP2001509055A priority patent/JP2003504819A/en
Priority to CA002379011A priority patent/CA2379011A1/en
Publication of WO2001004920A1 publication Critical patent/WO2001004920A1/en
Anticipated expiration legal-status Critical
Priority to US10/747,980 priority patent/US20050083021A1/en
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/08Structural combinations, e.g. assembly or connection, of hybrid or EDL capacitors with other electric components, at least one hybrid or EDL capacitor being the main component
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/78Cases; Housings; Encapsulations; Mountings
    • H01G11/82Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4264Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing with capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/107Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

Definitions

  • the present invention relates to an energy storage device.
  • the invention has been developed primarily for providing an energy store for
  • Dry cell and alkaline batteries both in primary and secondary form, are used in
  • Primary batteries are once only or disposable batteries
  • batteries are preferred as they provide a relatively high energy density and are
  • Batteries are either primary and secondary sources and can be either wet or dry
  • N size categorisations, which are designated, for example, as N,
  • an electrochemical device disposed within the housing for providing an
  • a first capacitor mounted to the housing and being electrically connected to the
  • the capacitor extends about the housing. More preferably, the
  • housing is cylindrical and extends between two opposed axially spaced apart ends
  • the capacitor is an electric double layer supercapacitor
  • the capacitor is flexible and wrapped about the housing.
  • the capacitor is flexible and configured as a tube that is disposed within the housing.
  • the capacitor is wrapped
  • the electrochemical device is generally cylindrical and extends
  • the energy storage device includes a
  • the aperture receives both the electrochemical device and
  • the second capacitor is tubular and extends about
  • the first capacitor and the electrochemical device are the first capacitor and the electrochemical device.
  • the electrochemical device is a battery and the capacitor is an
  • the battery is a Li-Ion battery
  • the electrolyte includes a polymer.
  • the electrochemical device and the capacitor each include a
  • the electrodes are fixedly connected to the respective terminals.
  • At least one of the electrodes of the supercapacitor are
  • the energy storage device includes a switch that is electrically disposed
  • the electrochemical device and the capacitor each include a power density and
  • the energy density of the electrochemical device is greater than the energy density of the capacitor and the power density of the
  • electrochemical device is less than the power density of the capacitor.
  • a first capacitor forming part of the housing and connected to the terminals.
  • the housing has a form factor corresponding or being related to
  • an electrochemical device is disposed within the housing for
  • the housing is cylindrical and extends between two opposed
  • capacitor extends about the housing intermediate the ends.
  • the capacitor is an electric double layer supercapacitor including:
  • the capacitor is flexible and wrapped about the housing.
  • the capacitor is flexible and configured as a tube that is disposed within the housing.
  • the capacitor is wrapped
  • the electrochemical device is generally cylindrical and extends
  • the energy storage device is of hollow
  • the aperture receives both the electrochemical device and a second
  • the first capacitor is tubular and extends about the second
  • a housing having an interior and an exterior where the interior defines a cavity
  • an electrochemical device disposed within the cavity and being electrically
  • a capacitor disposed within the cavity and being electrically connected to the
  • the electrochemical device includes an anode and a cathode that are
  • the capacitor includes a positive electrode and a negative electrode
  • the capacitor is an electric double layer supercapacitor
  • the housing is flexible. More preferably, the energy storage device
  • Figure 1 is a schematic perspective view of an energy storage device according
  • Figure 2 is a cross section taken along line 2-2 of Figure 1;
  • Figure 3 is a schematic plan view of the supercapacitor used in the device of
  • Figure 4 illustrates the supercapacitor of Figure 3 in a wound configuration prior
  • Figure 5 is a chart illustrating the discharge profile for a prior art battery and an
  • Figure 6 is a schematic sectional view of another device according to the
  • Figure 7 is a schematic plan view of an alternative supercapacitor
  • Figure 8 is a plan view of another energy storage device according to the
  • Figure 9 is a schematic cross sectional view taken along line 9-9 of Figure 8.
  • the device includes a cylindrical shrink wrap
  • housing 2 for providing an
  • An electric double layer supercapacitor 6 is
  • supercapacitor 6 is formed from two like opposed
  • Each electrode includes a
  • tabs includes respective central apertures 17 and are configured such that they
  • the supercapacitor is hollow and extends axially between a first end 19 and
  • Each of the ends includes an aperture 21.
  • the internal diameter of the supercapacitor is such as to complementarily
  • supercapacitor 6 provides a sheath into which battery 5 is received.
  • tabs 17 and 18 are folded across respective adjacent apertures 21 and
  • device 1 when wound, has a total wall thickness of about 0.2 mm.
  • device 1 only increases the diameter of the battery about which it is disposed
  • Supercapacitor 6 provides a capacitance of about 0.5 Farads and an esr of 10
  • device 1 offers performance characteristics which are far
  • the internal resistances of batteries are generally higher than the esr or equivalent
  • Device 41 including a hard plastics housing 42.
  • Device 41 has two rectangular metal
  • Device 41 is selectively engaged by way of formations 46 and 47 with a
  • terminal 43 and 44 are located to abut
  • Device 41 includes an electrochemical device in the form of a Li-Ion battery 48
  • Battery 48 includes two electrode tabs 49 which electrically connect the respective
  • a capacitor in the form of a supercapacitor 50, is mounted internally to
  • housing 42 is electrically connected to terminals 43 and 44 in parallel with battery
  • supercapacitor 50 includes two electrode tabs 51 that electrically connect
  • tabs 51 are sandwiched between respective tabs 49
  • the tabs and the terminals is effected by welding or soldering.
  • connection is effected by ultrasonic welding.
  • Supercapacitor 50 includes two electrodes 52 from
  • the electrodes are generally rectangular and
  • the electrodes include respective carbon coatings that are opposed with each other.
  • porous separator 53 that is
  • the electrodes and the separator are contained within a sealed
  • plastics laminar package 54 which contains an electrolyte for allowing ionic
  • Tabs 51 extend from package 54 for connection
  • supercapacitor 50 is flexible to facilitate its incorporation
  • the housing is specifically configured to accommodate a
  • Battery 48 includes a solid polymer electrolyte (not shown) which, while
  • supercapacitor 50 is selected so that, for the currents loads experienced
  • supercapacitor 50 is providing an averaging effect on the battery current.
  • supercapacitor 50 has to be sufficient to provide the energy required by the load in a
  • This switch can be manually operated, although in other embodiments it
  • the voltage provided by the batteries is dependent not only upon the
  • the internal resistance of a battery generally increases with decreasing energy
  • this embodiment is greater than that of the prior art as the I R losses, the voltage drop
  • a device 30 includes an electrolytic
  • Capacitor 31 is connected in parallel with
  • the external dimensions of device 30 correspond with the external dimensions
  • device 30 has external dimensions of a AA battery, although the battery 5 utilised within the device
  • supercapacitor 6 is disposed wholly within the existing
  • battery 5 and capacitor 31 are utilised
  • the supercapacitor can be retro fitted to an existing battery, whether or
  • the esr and capacitance of the capacitor Preferably, the esr and capacitance of the capacitor or
  • supercapacitor used in parallel with the battery are selected based upon the
  • the invention allows economical tailoring of energy storage devices to
  • the supercapacitor is combined in an existing housing
  • packaging for the two different energy storage components can be selected to be

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)
  • Secondary Cells (AREA)
  • Hybrid Cells (AREA)

Abstract

An energy storage device (1) includes a cylindrical shrink wrap housing (2) having two opposed metal terminals (3, 4). An electrochemical device in the form of a dry cell alkaline battery (5) is disposed within housing (2) for providing an electrical potential between the terminals. An electric double layer supercapacitor (6) is wrapped around and mounted to housing (2) and connected to terminals (3, 4) in parallel with battery (5).

Description

TITLE: AN ENERGY STORAGE DEVICE
The present invention relates to an energy storage device.
The invention has been developed primarily for providing an energy store for
portable electrical devices such as mobile telephones and laptop computers and will be
described hereinafter with reference to that application. However, the invention is not
limited to that particular field of use and is also applicable to other electrical loads
including those that are remote from mains supplies or those that have high peak
currents and low average currents.
BACKGROUND OF THE INVENTION
Dry cell and alkaline batteries, both in primary and secondary form, are used in
a wide variety of applications. Primary batteries are once only or disposable batteries,
while secondary batteries are rechargeable. Batteries of these kinds are used in mobile
and cellular telephones, portable computers, cordless electric power tools, household
appliances, cameras, and other mobile devices to name but a few. These form of
batteries are preferred as they provide a relatively high energy density and are
relatively inexpensive. The latter is of particular importance for primary cells which
are, in effect, consumables.
Batteries are either primary and secondary sources and can be either wet or dry
cell. Some of the commonly available types are alkaline, Lithium ion, Lithium
polymer, Nickel Metal Hydride, Nickel Cadmium or Carbon Zinc. Of the primary
batteries, the most common batteries are in the form of cylindrical cells, each of which
provides a potential of about 1.5 Volts. A number of such cells are generally
connected in series to provide the necessary voltage for the device concerned. These cells are specified by size categorisations, which are designated, for example, as N,
AAAA, AAA, AA, C and D. Other prismatic forms are also available.
These batteries suffer from several limitations including poor accommodation
of wide variations in load currents and a low efficiency at high load currents.
Accordingly, in circumstances where a constant load current is drawn, such as in a
torch, a battery is an ideal source of energy. However, where varying load currents,
and particularly high load currents for high power applications are encountered, the
battery life becomes compromised. For example, when a power tool, such as an
electric drill, is operating at a constant low current to provide a given torque, the
battery is efficiently providing the necessary energy requirements. However, should
the operator require a higher torque for a short period, a pulse or surge of power will
be required. Although this demand for transitory power is common in many electrical
appliances and devices, it is not efficiently provided by a battery. There are a number
of strategies that are adopted to overcome this inherent compromise. For the example
of the electric drill, it is known to make use of adjustable gearing to provide a wider
range of available torque.
Similar problems to that foreshadowed above for the drill arise for other
devices whether they are toys, electronic games, mobile or cellular phones, portable or
laptop computers or the like. In an attempt to address this limitation it has been
known to provide a battery having a slightly lower internal resistance. However, this
form of battery design compromises the energy density of the resultant battery.
SUMMARY OF THE INVENTION
It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative.
According to a first aspect of the invention there is provided an energy storage
device including:
a housing having two terminals;
an electrochemical device disposed within the housing for providing an
electrical potential between the terminals; and
a first capacitor mounted to the housing and being electrically connected to the
terminals in parallel with the electrochemical device.
Preferably, the capacitor extends about the housing. More preferably, the
housing is cylindrical and extends between two opposed axially spaced apart ends,
whereby the ends define respective terminals and the capacitor extends about the
housing intermediate the ends.
Preferably also, the capacitor is an electric double layer supercapacitor
including:
a capacitor housing;
a first and a second opposed sheet electrodes disposed within the housing and
being respectively electrically connected to the terminals;
a separator located between the electrodes; and
an electrolyte intermediate the electrodes for allowing charge to be stored at
the electrodes.
In a preferred form, the capacitor is flexible and wrapped about the housing.
However, in other embodiments, the capacitor is flexible and configured as a tube that is disposed within the housing. Preferably, in either case, the capacitor is wrapped
around the electrochemical device.
Preferably, the electrochemical device is generally cylindrical and extends
between two opposed axially spaced apart ends and the first capacitor extends axially
away from one of the ends. More preferably, the energy storage device includes a
second capacitor which has an aperture for receiving the electrochemical device.
In a preferred form, the aperture receives both the electrochemical device and
the first capacitor. More preferably, the second capacitor is tubular and extends about
the first capacitor and the electrochemical device.
Preferably, the electrochemical device is a battery and the capacitor is an
electric double layer supercapacitor. More preferably, the battery is a Li-Ion battery
that has a solid electrolyte. Even more preferably, the electrolyte includes a polymer.
Preferably also, the electrochemical device and the capacitor each include a
pair of electrodes that are electrically connected to the respective terminals. More
preferably, the electrodes are fixedly connected to the respective terminals. However,
in some embodiments, at least one of the electrodes of the supercapacitor are
selectively electrically isolated from the terminals. In the case of the latter, it is
preferred that the energy storage device includes a switch that is electrically disposed
between one of the terminals and one of the electrodes of the capacitor for effecting
the selective electrical isolation.
The electrochemical device and the capacitor each include a power density and
an energy density. Preferably, the energy density of the electrochemical device is greater than the energy density of the capacitor and the power density of the
electrochemical device is less than the power density of the capacitor.
According to a second aspect of the invention there is provided an energy
storage device including:
a housing having two terminals; and
a first capacitor forming part of the housing and connected to the terminals.
Preferably, the housing has a form factor corresponding or being related to
battery size designations N, AAAA, AAA, AA, C or D.
More preferably, an electrochemical device is disposed within the housing for
providing electrical energy to the terminals. More preferably, the electrochemical
device extends about the housing.
Preferably also, the housing is cylindrical and extends between two opposed
axially spaced apart ends, whereby the ends define respective terminals and the
capacitor extends about the housing intermediate the ends.
Preferably, the capacitor is an electric double layer supercapacitor including:
a capacitor housing;
a first and a second opposed sheet electrodes disposed within the housing and
being respectively electrically connected to the terminals;
a separator located between the electrodes; and
an electrolyte intermediate the electrodes for allowing charge to be stored at
the electrodes.
In a preferred form, the capacitor is flexible and wrapped about the housing.
However, in other embodiments, the capacitor is flexible and configured as a tube that is disposed within the housing. Preferably, in either case, the capacitor is wrapped
around the electrochemical device.
Preferably also, the electrochemical device is generally cylindrical and extends
between two opposed axially spaced apart ends and the first capacitor extends axially
away from one of the ends. More preferably, the energy storage device is of hollow
construction with an aperture for receiving the electrochemical device. Even more
preferably, the aperture receives both the electrochemical device and a second
capacitor.
In a preferred form, the first capacitor is tubular and extends about the second
capacitor and the electrochemical device.
According to another aspect of the invention there is provided an energy
storage device including:
a housing having an interior and an exterior where the interior defines a cavity;
two terminals disposed on or adjacent to the exterior of the housing for
electrically engaging with respective terminals of a load that requires a predetermined
load current;
an electrochemical device disposed within the cavity and being electrically
connected to the terminals for providing a first current to the load; and
a capacitor disposed within the cavity and being electrically connected to the
terminals in parallel with the electrochemical device for providing a second current to
the load, whereby the first current and the second currents collectively sum to the
predetermined load current. Preferably, the electrochemical device includes an anode and a cathode that are
respectively fixedly electrically connected to the terminals by way of an anode tab and
a cathode tab, and the capacitor includes a positive electrode and a negative electrode
that are respectively fixedly electrically connected to the terminals by way of a
positive electrode tab and a negative electrode tab. More preferably, the terminals
extend from the interior to the exterior and the anode tab, the cathode tab, the positive
electrode tab, and the negative electrode tab are disposed entirely within the cavity.
In a preferred form, the capacitor is an electric double layer supercapacitor
including:
a capacitor housing;
a first and a second opposed sheet electrodes disposed within the housing and
being respectively electrically connected to the terminals;
a separator located between the electrodes; and
an electrolyte intermediate the electrodes for allowing charge to be stored at
the electrodes.
Preferably, the housing is flexible. More preferably, the energy storage device
is flexible. In other embodiments, however, the housing and the electrochemical
device are rigid and the capacitor is flexible and packed about the electrochemical
device.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the invention will now be described, by way of
example only, with reference to the accompanying drawings in which: Figure 1 is a schematic perspective view of an energy storage device according
to the invention;
Figure 2 is a cross section taken along line 2-2 of Figure 1;
Figure 3 is a schematic plan view of the supercapacitor used in the device of
Figure 1, where the supercapacitor is shown in the unwound configuration;
Figure 4 illustrates the supercapacitor of Figure 3 in a wound configuration prior
to mounting to the housing;
Figure 5 is a chart illustrating the discharge profile for a prior art battery and an
energy storage device according to the present invention;
Figure 6 is a schematic sectional view of another device according to the
invention;
Figure 7 is a schematic plan view of an alternative supercapacitor;
Figure 8 is a plan view of another energy storage device according to the
invention that is for use with a GSM telephone and which includes the supercapacitor
of Figure 7; and
Figure 9 is a schematic cross sectional view taken along line 9-9 of Figure 8.
Referring to the drawings, and in particular to Figure 1 and Figure 2, there is
illustrated an energy storage device 1. The device includes a cylindrical shrink wrap
housing 2 having two opposed metal terminals 3 and 4. An electrochemical device in
the form of a dry cell alkaline battery 5 is disposed within housing 2 for providing an
electrical potential between the terminals. An electric double layer supercapacitor 6 is
wrapped around and mounted to housing 2 and connected to terminals 3 and 4 in
parallel with battery 5. DETAILED DESCRIPTION OF THE INVENTION
As shown in Figure 3, supercapacitor 6 is formed from two like opposed
rectangular aluminium sheet electrodes 10 which are maintained in a spaced apart
overlying configuration by an intermediate separator 11. Each electrode includes a
coating of activated carbon for providing a high surface area. Moreover, each
electrode includes a protruding tab, which are separately numbered 15 and 16. The
tabs includes respective central apertures 17 and are configured such that they
protrude from opposite edges of the respective sheets.
The elements shown in Figure 3 are placed in a package with only tabs 15 and
16 protruding. An electrolyte is placed in the package before it is sealed. This
arrangement is then wound to provide the tubular supercapacitor 6, as best shown in
Figure 4. The supercapacitor is hollow and extends axially between a first end 19 and
a second opposed end 20. Each of the ends includes an aperture 21.
The internal diameter of the supercapacitor is such as to complementarily
receive battery 5, which is inserted through one of apertures 21. Moreover, ends 19
and 21 are axially spaced apart to be co-terminus with the adjacent ends of the battery.
That is, supercapacitor 6 provides a sheath into which battery 5 is received. Once so
received, tabs 17 and 18 are folded across respective adjacent apertures 21 and
welded, soldered or otherwise electrically connected to the battery terminals such that
battery 5 and supercapacitor 6 are connected in parallel. In this embodiment use is
made of ultrasonic welding. It will be appreciated that the positive terminal of battery
5 includes a detent which is received by and which extends through aperture 17. Thereafter shrink wrap 2 is applied and device 1 is ready for use. It will be
appreciated that device 1 , when wound, has a total wall thickness of about 0.2 mm.
That is, device 1 only increases the diameter of the battery about which it is disposed
by about 0.4 mm.
Supercapacitor 6 provides a capacitance of about 0.5 Farads and an esr of 10
milliohms. Accordingly, device 1 offers performance characteristics which are far
superior to that of battery 5 alone. That is, in situations where pulse loading of device
1 occurs, a predominance of the energy provided will be from supercapacitor 5. This
reduces the pulse load on battery 5 and, as such, allows the battery life to be extended.
Moreover, between pulses battery 5 is able to recharge supercapacitor 6. That is, as
the internal resistances of batteries are generally higher than the esr or equivalent
series resistance of a capacitor or supercapacitor the use of such a capacitor or
supercapacitor in parallel with the battery reduces the effective resistance of the
resultant energy storage device.
Another preferred embodiment of the invention is illustrated in Figures 7, 8 and
9. More particularly, with reference to Figure 8, there is shown an energy storage
device 41 including a hard plastics housing 42. Device 41 has two rectangular metal
terminals 43 and 44 which are adjacent one another and a bottom edge 45 of the
housing. Device 41 is selectively engaged by way of formations 46 and 47 with a
GSM telephone (not shown). Moreover, terminal 43 and 44 are located to abut
corresponding terminals on the telephone to allow energy transfer to the telephone.
Device 41 includes an electrochemical device in the form of a Li-Ion battery 48
disposed within housing 42 for providing an electrical potential between the terminals. Battery 48 includes two electrode tabs 49 which electrically connect the respective
positive and negative electrodes of the battery (not shown) to terminals 43 and 44.
A capacitor, in the form of a supercapacitor 50, is mounted internally to
housing 42 and is electrically connected to terminals 43 and 44 in parallel with battery
48. That is, supercapacitor 50 includes two electrode tabs 51 that electrically connect
the respective electrodes of the supercapacitor to terminals 43 and 44.
In the embodiment shown, tabs 51 are sandwiched between respective tabs 49
and terminal 43 and 44. In some embodiments the actual physical connection between
the tabs and the terminals is effected by welding or soldering. In this specific
embodiment, however, the connection is effected by ultrasonic welding.
As best shown in Figure 7, Supercapacitor 50 includes two electrodes 52 from
which respectively extend tabs 51. The electrodes are generally rectangular and
include respective carbon coatings that are opposed with each other. The electrodes
are maintained in a fixed spaced apart configuration by a porous separator 53 that is
non-conductive. The electrodes and the separator are contained within a sealed
plastics laminar package 54 which contains an electrolyte for allowing ionic
conduction between the electrodes. Tabs 51 extend from package 54 for connection
with terminals 43 and 44, as discussed above.
In this embodiment, supercapacitor 50 is flexible to facilitate its incorporation
into housing 42. This also allows supercapacitor 50 to be retro fitted into some
existing housings. An example of the construction of such a flexible supercapacitor is
disclosed in a copending PCT patent application numbered PCT/AU99/00780, the
disclosure of which is included herein by way of cross reference. In some embodiments the housing is specifically configured to accommodate a
rigid supercapacitor.
Battery 48 includes a solid polymer electrolyte (not shown) which, while
providing good energy density, places a severe limitation on the peak current that can
be provided by the battery if damage is to be avoided. The combination of battery 48
and supercapacitor 50, however, is selected so that, for the currents loads experienced,
they do not suffer this same disadvantage. That is, the low esr of supercapacitor 50
ensures that peak current demand will be substantially supplied by the supercapacitor.
That is, supercapacitor 50 is providing an averaging effect on the battery current. In
this case the peak battery current will be closer to the average battery current than
would be the case in the absence of the supercapacitor.
Based upon the above teaching, it becomes clear that the capacitance of
supercapacitor 50 has to be sufficient to provide the energy required by the load in a
typical cycle. This will also assist in limiting the peak current of the battery to much
less than the peak current demanded by the load.
This embodiment of the invention is particularly advantageous as it makes use
of a simple parallel connection and involves no intervening and expensive control
circuitry. In some embodiments, however, use is made of a switch (not shown) for
selectively electrically isolating at least one of the tabs 51 from the respective terminal
of device 41. This switch can be manually operated, although in other embodiments it
is electrically operated by way of an IC.
As with many digital devices, the load that a GSM telephones presents to an
energy supply device has a pulsed characteristic. This places a severe compromise on such a supply that utilises a battery as its only source. That is, the battery has to be
designed to achieve a reasonable power density which, in turn, compromises energy
density. The present invention, however, limits that compromise.
To better illustrate this, reference is made to Figure 5. The first curve, labelled
22, shows the discharge characteristic of three serially connected prior art dry cell
primary batteries under a pulse load such as that provided by a GSM mobile
telephone. The voltage provided by the batteries is dependent not only upon the
remaining energy stored but also on the size and duration of the pulsed load. In
addition, the internal resistance of a battery generally increases with decreasing energy
stored. Thus there is a threefold effect. Firstly as a result of high power pulses the
battery looses energy or capacity due to I R energy losses. Secondly, as the energy
stored in the battery becomes depleted, the I R energy losses increase. Thirdly, the
voltage provided at the battery terminals decreases due to the IR drop as a result of the
increased internal resistance of the battery, the increasing IR drop with increasing
resistance, and the decreasing energy stored.
In the chart of Figure 5, the minimum operating voltage for the particular
application is 3 Volts. In so far as the prior art device is concerned this minimum is
reached quickly due to the three fold effect mentioned above.
An embodiment of the invention utilising series connected batteries of the same
capacity, in parallel combination with respective series connected supercapacitors 6,
provides the characteristic illustrated with curve 23. That is, the operational life of
this embodiment is greater than that of the prior art as the I R losses, the voltage drop
at the terminals of the device and the increase in battery internal resistance are less. This is a direct result of supercapacitor 6 working in parallel with battery 5 to supply
most of the energy required by the individual pulses at the time of the pulse. This, in
turn, occurs due to the lower esr and large capacitance of supercapacitor 6 and the
quantum of the energy drawn with each pulse. Due to the lower esr of supercapacitor
6 the voltage drop across the energy storage device during the pulse is small and
certainly less than that suffered by the prior art device illustrated in curve 22.
As the internal resistance of the battery is not now of such concern, the battery is
configured for maximum energy density rather than maximum power density. The
supercapacitor accommodates the power requirements of the load which allows the
battery to be designed for maximum energy density. This combination also provides
an extended life for the preferred embodiments in comparison to corresponding prior
art devices.
In another embodiment, illustrated in Figure 6 where corresponding features are
denoted by corresponding reference numerals, a device 30 includes an electrolytic
capacitor 31. This additional capacitor extends axially away from one end of battery 5
and is sheathed within supercapacitor 6. Capacitor 31 is connected in parallel with
both battery 5 and supercapacitor 6. While capacitor 31 has a much smaller
capacitance and similar or smaller esr to supercapacitor 6, it allows device 30 to
accommodate extremely high frequency pulses without compromising the life of the
battery.
Preferably, the external dimensions of device 30 correspond with the external
dimensions of a prior art battery. For example, in one embodiment, device 30 has external dimensions of a AA battery, although the battery 5 utilised within the device
is an AAA cell.
In other embodiments, supercapacitor 6 is disposed wholly within the existing
housing of the battery. In other embodiments, battery 5 and capacitor 31 are utilised
without supercapacitor 6.
Although the supercapacitor and battery are shown as a single unit, they are, in
some cases, separately obtained and combined by the user. Particularly in the Figure 1
embodiment, the supercapacitor can be retro fitted to an existing battery, whether or
not that is a primary or a secondary cell.
The embodiments of the invention are particularly advantageously applied to
pulsed load applications. Preferably, the esr and capacitance of the capacitor or
supercapacitor used in parallel with the battery are selected based upon the
characteristics of the load. Accordingly, while general purpose devices are also
constructed, the invention allows economical tailoring of energy storage devices to
load specific applications.
The use of a supercapacitor that is flexible has a number of advantages. For
example, in some embodiments, the supercapacitor is combined in an existing housing
with an existing rigid electrochemical cell. That is, the flexible nature of the
supercapacitor allows it to be folded and/or wrapped about the electrochemical cell
and to fill any available space in the housing rather than having to have a purpose
specific space made available for it. Accordingly, cost and capital savings can be
realised. In other embodiments, however, specific packaging is produced. Another example of the benefits of the flexible packaging is obtained in those
embodiments which also utilise flexible battery packaging, such as has been achieved
with Li-Ion batteries that have solid polymer electrolytes. That is, the flexible
packaging for the two different energy storage components can be selected to be
similar, and in some cases, the same. Moreover, the common problem of electrolyte
contamination is minimised as only one pair of terminals emerges from the package
rather than two separate pairs as would be the case with separate packages. That is,
the point of ingress of contaminants is greatest about the point of bonding between the
terminals and the packaging.
The preferred embodiments of the invention that have been described above
offer respective unitary energy storage devices that combines at least two different
device types. These combinations provide:
• Improved energy supply characteristics, particularly to pulsed loads;
• Improved run-times for the electrical device, which is of considerable significance
to portable devices such as mobile telephones and laptop computers;
• Peak current limiting for the battery - which extends battery lifetime and prevents
damage to the battery;
• A single package for two separate types of storage devices, which adds
considerable convenience to users of portable devices; and
• A combination of storage devices that will compatibly interact during both charge
and discharge cycles. Although the invention has been described with reference to specific examples it
will be appreciated by those skilled in the art that it may be embodied in many other
forms.

Claims

CLAIMS:-
1. An energy storage device including:
a housing having two terminals;
an electrochemical device disposed within the housing for providing an electrical
potential between the terminals; and
a first capacitor mounted to the housing and being electrically connected to the
terminals in parallel with the electrochemical device.
2. An energy storage device according to claim 1 wherein the capacitor extends
about the housing.
3. An energy storage device according to claim 2 wherein the housing is cylindrical
and extends between two opposed axially spaced apart ends, whereby the ends define
respective terminals and the capacitor extends about the housing intermediate the ends.
4. An energy storage device according to claim 1 wherein the capacitor is an electric
double layer supercapacitor including:
a capacitor housing;
a first and a second opposed sheet electrodes disposed within the housing and
being respectively electrically connected to the terminals;
a separator located between the electrodes; and
an electrolyte intermediate the electrodes for allowing charge to be stored at the
electrodes.
5. An energy storage device according to claim 1 wherein the capacitor is flexible
and wrapped about the housing.
6. An energy storage device according to claim 1 wherein the capacitor is flexible
and configured as a tube that is disposed within the housing.
7. An energy storage device according to claim 1 wherein the capacitor is wrapped
around the electrochemical device.
8. An energy storage device according to claim 1 wherein the electrochemical
device is generally cylindrical and extends between two opposed axially spaced apart
ends and the first capacitor extends axially away from one of the ends.
9. An energy storage device according to claim 8 including a second capacitor
which has an aperture for receiving the electrochemical device.
10. An energy storage device according to claim 9 wherein the aperture receives both
the electrochemical device and the first capacitor.
11. An energy storage device according to claim 9 wherein the second capacitor is
tubular and extends about the first capacitor and the electrochemical device.
12. An energy storage device according to claim 1 wherein the electrochemical
device is a battery and the capacitor is an electric double layer supercapacitor.
13. An energy storage device according to claim 12 wherein the battery is a Li-Ion
battery.
14. An energy storage device according to claim 13 wherein the Li-Ion battery
includes a solid electrolyte.
15. An energy storage device according to claim 14 wherein the electrolyte includes
a polymer.
16. An energy storage device according to claim 1 wherein the electrochemical
device and the capacitor each include a pair of electrodes that are electrically connected
to the respective terminals.
17. An energy storage device according to claim 16 wherein the electrodes are
fixedly connected to the respective terminals.
18. An energy storage device according to claim 16 wherein at least one of the
electrodes of the supercapacitor are selectively electrically isolated from the terminals.
19. An energy storage device according to claim 18 including a switch that is
electrically disposed between one of the terminals and one of the electrodes of the
capacitor for effecting the selective electrical isolation.
20. An energy storage device according to claim 1 wherein the electrochemical
device and the capacitor each include a power density and an energy density, wherein the
energy density of the electrochemical device is greater than the energy density of the
capacitor and the power density of the electrochemical device is less than the power
density of the capacitor.
21. An energy storage device including:
a housing having two terminals; and
a first capacitor forming part of the housing and connected to the terminals.
22. An energy storage device according to claim 21 wherein the housing has a form
factor corresponding or being related to battery size designations N, AAAA, AAA, AA,
C or D.
23. An energy storage device according to claim 21 wherein an electrochemical
device is disposed within the housing for providing electrical energy to the terminals.
24. An energy storage device according to claim 21 wherein the device extends about the housing.
25. An energy storage device according to claim 21 wherein the housing is
cylindrical and extends between two opposed axially spaced apart ends, whereby the
ends define respective terminals and the capacitor extends about the housing
intermediate the ends.
26. An energy storage device according to claim 21 wherein the capacitor is an
electric double layer supercapacitor including:
a capacitor housing;
a first and a second opposed sheet electrodes disposed within the housing and
being respectively electrically connected to the terminals;
a separator located between the electrodes; and
an electrolyte intermediate for allowing charge transfer between the electrodes.
27. An energy storage device according to claim 21 wherein the capacitor is flexible
and wrapped about the housing.
28. An energy storage device according to claim 21 wherein the capacitor is flexible
and configured as a tube that is disposed within the housing.
29. An energy storage device according to claim 21 wherein the capacitor is wrapped
around the electrochemical device.
30. An energy storage device according to claim 21 wherein the electrochemical
device is generally cylindrical and extends between two opposed axially spaced apart
ends and the first capacitor extends axially away from one of the ends.
31. An energy storage device according to claim 21 wherein the energy storage
device is of hollow construction with an aperture for receiving the electrochemical
device.
32. An energy storage device according to claim 31 wherein the aperture receives
both the electrochemical device and a second capacitor.
33. An energy storage device according to claim 32 wherein the first capacitor is
tubular and extends about the second capacitor and the electrochemical device.
34. An energy storage device including:
a housing having an interior and an exterior where the interior defines a cavity;
two terminals disposed on or adjacent to the exterior of the housing for
electrically engaging with respective terminals of a load that requires a predetermined
load current;
an electrochemical device disposed within the cavity and being electrically
connected to the terminals for providing a first current to the load; and
a capacitor disposed within the cavity and being electrically connected to the
terminals in parallel with the electrochemical device for providing a second current to
the load, whereby the first current and the second currents collectively sum to the
predetermined load current.
35. An energy storage device according to claim 34 wherein the electrochemical
device includes an anode and a cathode that are respectively fixedly electrically
connected to the terminals by way of an anode tab and a cathode tab, and the capacitor
includes a positive electrode and a negative electrode that are respectively fixedly electrically connected to the terminals by way of a positive electrode tab and a negative
electrode tab.
36. An energy storage device according to claim 35 wherein the terminals extend from
the interior to the exterior and the anode tab, the cathode tab, the positive electrode tab,
and the negative electrode tab are disposed entirely within the cavity.
37. An energy storage device according to claim 34 wherein the capacitor is an
electric double layer supercapacitor including:
a capacitor housing;
a first and a second opposed sheet electrodes disposed within the housing and
being respectively electrically connected to the terminals;
a separator located between the electrodes; and
an electrolyte intermediate for allowing charge transfer between the electrodes.
38. An energy storage device according to claim 36 wherein the housing is flexible.
39. An energy storage device according to claim 38 wherein the energy storage
device is flexible.
40. An energy storage device according to claim 36 wherein the housing and the
electrochemical device are rigid and the capacitor is flexible and packed about the
electrochemical device.
PCT/AU2000/000836 1999-07-12 2000-07-12 An energy storage device Ceased WO2001004920A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP00941806A EP1204980A4 (en) 1999-07-12 2000-07-12 ENERGY STORAGE DEVICE
AU56650/00A AU5665000A (en) 1999-07-12 2000-07-12 An energy storage device
JP2001509055A JP2003504819A (en) 1999-07-12 2000-07-12 Energy storage device
CA002379011A CA2379011A1 (en) 1999-07-12 2000-07-12 An energy storage device
US10/747,980 US20050083021A1 (en) 1999-07-12 2003-12-31 Energy storage device

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
AUPQ1578 1999-07-12
AUPQ1578A AUPQ157899A0 (en) 1999-07-12 1999-07-12 An energy storage device
AUPQ1602 1999-07-13
AUPQ1602A AUPQ160299A0 (en) 1999-07-13 1999-07-13 An energy storage device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US10/747,980 Continuation US20050083021A1 (en) 1999-07-12 2003-12-31 Energy storage device

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Publication Number Publication Date
WO2001004920A1 true WO2001004920A1 (en) 2001-01-18

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US (1) US20050083021A1 (en)
EP (1) EP1204980A4 (en)
JP (1) JP2003504819A (en)
CA (1) CA2379011A1 (en)
WO (1) WO2001004920A1 (en)

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EP1204980A1 (en) 2002-05-15
EP1204980A4 (en) 2006-01-18

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