WO2002062808A1 - Process for purification of phosphate esters - Google Patents
Process for purification of phosphate esters Download PDFInfo
- Publication number
- WO2002062808A1 WO2002062808A1 PCT/US2002/003522 US0203522W WO02062808A1 WO 2002062808 A1 WO2002062808 A1 WO 2002062808A1 US 0203522 W US0203522 W US 0203522W WO 02062808 A1 WO02062808 A1 WO 02062808A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- process according
- epoxy
- product
- acid
- phosphate ester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/093—Polyol derivatives esterified at least twice by phosphoric acid groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/025—Purification; Separation; Stabilisation; Desodorisation of organo-phosphorus compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/12—Esters of phosphoric acids with hydroxyaryl compounds
Definitions
- the present invention is useful in the purification of phosphate ester compositions , in general , with aromatic oligomeric phosphate ester compositions being a preferred class of material for treatment.
- aromatic oligomeric phosphates which are used as flame retardants for thermoplastic resins, are made by reaction of POCI 3 with a biphenol or a diol followed by reaction with phenol (or, alternatively, by reaction of diphenyl chlorophosphate with a biphenol) in the presence of a Lewis acid catalyst to form what is termed a "crude phosphate" composition.
- a Lewis acid catalyst to form what is termed a "crude phosphate" composition.
- catalyst residues for example, such metal species as magnesium, aluminum, zinc, and titanium
- other acidic impurities that may negatively impact the properties of polymers (for example, polycarbonates , polyesters , and the like) to which the flame retardant is to be added.
- chelating agent is intended to encompass those molecules and ions that can bond to a metal cation.
- suitable chelating agent compositions for use herein include dilute acidic aqueous solutions that comprise an Arhenius acid, such as hydrochloric acid, phosphoric acid, carboxylic acids, a phosphonic acid, sulfuric acids, sulfonic acids , and the like .
- solutions containing such chelating agent as ethylenediamine or ethylenediaminetetraacetic acid (EDTA) can also be employed.
- the process herein involves washing the crude reaction product with such a chelating agent, followed, preferably, by one or two water washes to remove the catalyst.
- the chelating agent is essential to effect the removal of Lewis acid catalyst residues (see Comparative Example 1) .
- the chelating agent treatment preferably takes place at temperatures that range from about 40°C to about 90 °C using an amount of chelating agent, on an active basis, that ranges from about equimolar to about 100% over equimolar.
- the use of temperatures near the upper limit of the aforementioned temperature range will result in a shorter time within which the desired reaction of chelating agent and metal occurs .
- the use of the preferred water washes following the dilute chelating agent wash allow for removal of excess chelating agent from the phosphate ester oil, thereby contributing to a decrease in acidity (see, for example, Example 2, which follows).
- the crude product is then preferably dried under reduced pressure, filtered and is then treated with an acid scavenger. Drying of the crude product prior to treatment with the acid scavenger is also important to the process of this invention since the presence of water impedes the action of the acid scavenger additive (see, for example, Example 9, which follows) .
- Useful , representative acid scavengers are compounds containing epoxy groups.
- suitable epoxy compounds that can be used in accordance with the present invention include ethylene oxid , propylene oxide , cyclohexene oxide, styrene oxide, epoxidized soybean oil, 3 , 4-epoxycyclohexyl-methyl-3 , 4-epoxy-cyclohexane- carboxylate, vinyl cyclohexene dioxide, 2- (3,4- epoxycyclohexyl-5 , 5-spiro-3, 4-epoxy) cyclohexane-meta- dioxane, bis (3,4-epoxycyclohexyl) adipate, 1,2-epoxy-p- vinylcyclohexene , Bisphenol A epoxy resins (for example, ARALDITE ® , a brand name of Ciba Specialty Chemicals) , and the like .
- ARALDITE ® a brand name of Ciba Specialt
- the number of equivalents of epoxy used be equal to or greater than the number of equivalents of acid present in the crude phosphate ester based on the Total Acid Number ("TAN") of the crude phosphate ester.
- Total Acid Number is defined as the number of milligrams of potassium hydroxide required to neutralize one gram of sample, the determination of which is described in ASTM method D974.
- the treatment with the acid scavenger can take place at temperatures that can range from about 25°C to about 200°C.
- the amount of acid scavenger that is employed, on an actives basis can generally range from about stoichiometric amount to about 100% excess, based on the acid number.
- Step 1 To 1200 g. of 0.4% oxalic acid in water, which was heated to 90°C with stirring, was added 1000 g. of the reaction mixture from Example 1. The mixture was agitated for thirty minutes and was allowed to separate. The acid number of the oil was 0.74 mg. KOH/g. The oil layer was washed twice with water at 65°C and was dried under vacuum to give 913.2 g. of product. The magnesium content of this product was 20 ppm, and the acid number was 0.48 mg. KOH/g.
- Step 1 To 600.3 g. of 1% phosphoric acid in water, which was heated to 90°C with stirring, was added 503.8 g. of the reaction mixture from Example 1. The mixture was agitated for ninety minutes and was allowed to separate. The acid number of the oil was 0.45 mg. KOH/g. The oil layer was washed once with water at 65°C and was dried under vacuum to give 512.0 g. of product. The magnesium content of this product was 38 ppm, and the acid number was 0.28 mg. KOH/g.
- Step 1 To 550 g. of 0.8% DEQUEST sequestrant 2010 (1- hydroxyethylidene-1-l-diphosphonic acid, from Solutia) in water, which was heated to 90°C with stirring, was added 445.8 g. of the reaction mixture from Example 1. The mixture was agitated for ninety minutes and was allowed to separate. The acid number of the oil was 1.22 mg. KOH/g. The oil layer was washed once with water at 65°C and was dried under vacuum to give 444.1 g. of product. The magnesium content of this product was 40 ppm, and the acid number was 0.29 mg. KOH/g.
- Step 1 To 605.5 g. of 0.9% BAYHIBIT AM (2-Phosphono- 1,2,4-butane tricarboxylic acid, from Bayer) in water, which was heated to 90°C with stirring, was added 504.7 g. of the reaction mixture from Example 1. The mixture was agitated for ninety minutes and was allowed to separate. The acid number of the oil was 0.28 mg. KOH/g. The oil layer was washed once with water at 65°C and was dried under vacuum to give 504.7 g. of product. The magnesium content of this product was 11 ppm, and the acid number was 0.21 mg. KOH/g.
- BAYHIBIT AM 2-Phosphono- 1,2,4-butane tricarboxylic acid, from Bayer
- Step 1 To 705.0 g. of water, which was heated to 90°C with stirring, was added 614.7 g. of the reaction mixture from Example 1. The mixture was agitated or sixty minutes and was allowed to separate. The acid number of the oil was 1.1 mg. KOH/g. The oil layer was washed once more with water at 65°C and was dried under vacuum to give 599.1 g. of product. After filtration of the oil, the magnesium content of this product was 160 ppm, and the acid number was 0.58 mg. KOH/g.
- the described mode of operation is batch, but the method is not restricted to batch operation. It can as well be performed in a continuous mode.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Fireproofing Substances (AREA)
- Detergent Compositions (AREA)
Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2003-7010209A KR20040060844A (en) | 2001-02-08 | 2002-02-08 | Process for purification of phosphate esters |
| DE60234679T DE60234679D1 (en) | 2001-02-08 | 2002-02-08 | PROCESS FOR CLEANING PHOSPHATE TESTERS |
| US10/467,262 US7759522B2 (en) | 2001-02-08 | 2002-02-08 | Process for purification of phosphate esters |
| AT02706170T ATE451379T1 (en) | 2001-02-08 | 2002-02-08 | METHOD FOR PURIFYING PHOSPHATE ESTERS |
| EP02706170A EP1358193B1 (en) | 2001-02-08 | 2002-02-08 | Process for purification of phosphate esters |
| JP2002563160A JP2005502588A (en) | 2001-02-08 | 2002-02-08 | Method for purifying phosphate ester |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US26725901P | 2001-02-08 | 2001-02-08 | |
| US60/267,259 | 2001-02-08 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2002062808A1 true WO2002062808A1 (en) | 2002-08-15 |
Family
ID=23018008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2002/003522 Ceased WO2002062808A1 (en) | 2001-02-08 | 2002-02-08 | Process for purification of phosphate esters |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US7759522B2 (en) |
| EP (1) | EP1358193B1 (en) |
| JP (1) | JP2005502588A (en) |
| KR (1) | KR20040060844A (en) |
| CN (2) | CN101307072A (en) |
| AT (1) | ATE451379T1 (en) |
| DE (1) | DE60234679D1 (en) |
| WO (1) | WO2002062808A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004000922A1 (en) * | 2002-06-25 | 2003-12-31 | Akzo Nobel N.V. | Low acidity phosphate esters |
| EP1554292A2 (en) * | 2002-05-13 | 2005-07-20 | Akzo Nobel N.V. | Epoxy-stabilized polyphosphate compositions |
| WO2013048701A1 (en) * | 2011-09-30 | 2013-04-04 | Dow Technology Investments Llc | Purification process |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101218272A (en) * | 2005-03-03 | 2008-07-09 | 南达科他大豆处理机有限公司 | Novel polyols derived from vegetable oils by oxidation |
| CN1884288B (en) * | 2006-06-09 | 2012-06-13 | 四川花语精细化工有限公司 | Process for manufacturing monoalkyl phosphate ester |
| CN101450953B (en) * | 2008-12-30 | 2011-09-28 | 南京华狮化工有限公司 | Method for preparing monoalkyl phosphoric acid esters and salt thereof |
| CN107793446A (en) * | 2016-08-31 | 2018-03-13 | 天津市科密欧化学试剂有限公司 | A kind of purification process of SILVER REAGENT tributyl phosphate |
| CN108752381A (en) * | 2018-07-15 | 2018-11-06 | 程桂平 | A kind of preparation method of biphosphonate |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4205023A (en) * | 1978-10-02 | 1980-05-27 | Stauffer Chemical Company | Process for removing soluble metallic salts from a phosphate ester functional fluid |
| EP0690063A1 (en) * | 1994-06-23 | 1996-01-03 | Daihachi Chemical Industry Co., Ltd. | Purification method of phosphoric esters |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3954917A (en) | 1974-05-28 | 1976-05-04 | Stauffer Chemical Company | Method of preparing stable condensation products using an alcohol-alkylene oxide treatment and products therefrom |
| FR2374354A1 (en) | 1976-12-17 | 1978-07-13 | Revco | Epoxy-cycloalkene derivs. used as acid scavenger - are esp. useful chlorinated solvent cleaning compsns. and halo-hydric acid-generating plastics e.g. PVC and chlorinated polyolefin |
| JP2901369B2 (en) | 1991-01-30 | 1999-06-07 | 株式会社日立製作所 | Refrigerator oil composition, refrigerant compressor and refrigeration device incorporating the same |
| JP3305165B2 (en) | 1994-06-23 | 2002-07-22 | 大八化学工業株式会社 | Method for purifying phosphates |
| JP3305228B2 (en) | 1997-05-09 | 2002-07-22 | 大八化学工業株式会社 | Method for producing phosphate ester compound |
| SG85605A1 (en) | 1997-10-16 | 2002-01-15 | Gen Electric | Flame resistant compositions of polycarbonate and monovinylidene aromatic compounds |
| JP2000239285A (en) | 1998-12-14 | 2000-09-05 | Asahi Chem Ind Co Ltd | Production of phosphate |
| JP2001002945A (en) | 1999-06-23 | 2001-01-09 | Asahi Chem Ind Co Ltd | Stabilized flame retardant resin composition |
| JP4293748B2 (en) | 1999-08-18 | 2009-07-08 | 大八化学工業株式会社 | Method for purifying organophosphates |
| JP4518601B2 (en) | 1999-11-05 | 2010-08-04 | 旭化成ケミカルズ株式会社 | Flame retardant composition and method for producing resin composition using the same |
-
2002
- 2002-02-08 CN CNA2008101281399A patent/CN101307072A/en active Pending
- 2002-02-08 US US10/467,262 patent/US7759522B2/en not_active Expired - Fee Related
- 2002-02-08 EP EP02706170A patent/EP1358193B1/en not_active Expired - Lifetime
- 2002-02-08 WO PCT/US2002/003522 patent/WO2002062808A1/en not_active Ceased
- 2002-02-08 DE DE60234679T patent/DE60234679D1/en not_active Expired - Lifetime
- 2002-02-08 CN CNB028047427A patent/CN100486979C/en not_active Expired - Fee Related
- 2002-02-08 JP JP2002563160A patent/JP2005502588A/en active Pending
- 2002-02-08 KR KR10-2003-7010209A patent/KR20040060844A/en not_active Ceased
- 2002-02-08 AT AT02706170T patent/ATE451379T1/en not_active IP Right Cessation
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4205023A (en) * | 1978-10-02 | 1980-05-27 | Stauffer Chemical Company | Process for removing soluble metallic salts from a phosphate ester functional fluid |
| EP0690063A1 (en) * | 1994-06-23 | 1996-01-03 | Daihachi Chemical Industry Co., Ltd. | Purification method of phosphoric esters |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1554292A2 (en) * | 2002-05-13 | 2005-07-20 | Akzo Nobel N.V. | Epoxy-stabilized polyphosphate compositions |
| WO2004000922A1 (en) * | 2002-06-25 | 2003-12-31 | Akzo Nobel N.V. | Low acidity phosphate esters |
| US7442737B2 (en) | 2002-06-25 | 2008-10-28 | Supresta Llc | Low acidity phosphate esters |
| WO2013048701A1 (en) * | 2011-09-30 | 2013-04-04 | Dow Technology Investments Llc | Purification process |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20040060844A (en) | 2004-07-06 |
| EP1358193A1 (en) | 2003-11-05 |
| JP2005502588A (en) | 2005-01-27 |
| US20040116728A1 (en) | 2004-06-17 |
| DE60234679D1 (en) | 2010-01-21 |
| CN101307072A (en) | 2008-11-19 |
| CN1633441A (en) | 2005-06-29 |
| EP1358193B1 (en) | 2009-12-09 |
| US7759522B2 (en) | 2010-07-20 |
| CN100486979C (en) | 2009-05-13 |
| ATE451379T1 (en) | 2009-12-15 |
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