WO2003011850A1 - Verfahren zur aufarbeitung eines vitamin-e-acetat-haltigen produktstromes - Google Patents
Verfahren zur aufarbeitung eines vitamin-e-acetat-haltigen produktstromes Download PDFInfo
- Publication number
- WO2003011850A1 WO2003011850A1 PCT/EP2002/007610 EP0207610W WO03011850A1 WO 2003011850 A1 WO2003011850 A1 WO 2003011850A1 EP 0207610 W EP0207610 W EP 0207610W WO 03011850 A1 WO03011850 A1 WO 03011850A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stream
- film evaporator
- vea
- acetate
- evaporator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D311/00—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings
- C07D311/02—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems
- C07D311/04—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring
- C07D311/58—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4
- C07D311/70—Benzo[b]pyrans, not hydrogenated in the carbocyclic ring other than with oxygen or sulphur atoms in position 2 or 4 with two hydrocarbon radicals attached in position 2 and elements other than carbon and hydrogen in position 6
- C07D311/72—3,4-Dihydro derivatives having in position 2 at least one methyl radical and in position 6 one oxygen atom, e.g. tocopherols
Definitions
- the present invention relates to an improved process for working up a product stream containing vitamin E acetate
- vitamin E ⁇ -tocopherol
- condensation of 2, 3, 5-trimethylhydroquinone with isophytol in the presence of zinc chloride and hydrochloric acid.
- Methods for the synthesis of 2, 3, 5-trimethylhydroquinone are described for example in the patents US 2411969, US 4239691, US 3708505 and DE 3203487 and DE 4243461.
- the ⁇ -tocopherol obtained is generally esterified by reaction with acetic anhydride to give tocopherol acetate - also called vitamin E acetate.
- Vitamin E acetate - hereinafter abbreviated as VEA, is used, among other things, as an antioxidant and in the field of human and animal nutrition.
- the reaction mixture obtained in the esterification can be, for example, by single or multi-stage distillation steps in falling film evaporators, thin film evaporators or the like. are freed from the essential residues of acetic acid and acetic anhydride.
- Such a reaction mixture then usually contains about 94% by weight of VEA, 1-2% by weight of low boilers (primarily phytadienes), about 2-3% by weight of unspecified isomers of the valuable product (VEA) and 1-2% by weight .% high-boiling secondary components.
- VEA must be obtained from this reaction mixture on account of the thermal sensitivity of the product of value and the position of the thermodynamic equilibria by means of multi-stage distillation steps in a fine vacuum.
- cascades of short-path evaporators operated at pressures of approx. 10 ⁇ 3 bar are used.
- Such devices are described, for example, in Billet, R., Verdampfertechnik-Bibliographisches Institut, Mannheim, 1965. Decisive for the dimensioning and operation of the short-path evaporators and the vacuum system at the required, very low pressures is the complete separation of the low boilers from the product stream flowing into the cascade from short-path evaporators.
- the cascade of the short-path evaporators is usually preceded by a thin-layer evaporator operated at approx. 1 mbar to remove the low boilers.
- the vapor stream generated in the thin-layer evaporator essentially contains phytadienes, vitamin E acetate and residues of acetic acid and acetic anhydride and is almost completely condensed in a downstream condenser system. The resulting condensate can no longer be used due to the high content of low boilers and is therefore discarded.
- Due to the position of the phase equilibria the proportions of VEA in this vapor stream are approx. 13% by weight, the loss of VEA is approx. 2.7% based on the incoming amount of VEA.
- the product of value bottom product of the thin-film evaporator
- the bottom product of the thin-film evaporator is fed into the cascade of short-path evaporators, in which the vitamin E acetate is further enriched by repeated evaporation and condensation.
- VSA product of value
- a thin film evaporator is a relatively complex and expensive apparatus because of the rotating rotating wiper systems.
- the product stream is fed to a thin film evaporator, falling film evaporator or flash evaporator, where it draws off a stream containing predominantly vitamin E acetate as the bottom stream
- stage a) the vapor stream from stage a) is fed to an at least two-stage partial condensation.
- a thin-layer evaporator, flash evaporator or preferably falling film evaporator is used to remove the low boilers.
- this stage of the process is used for the essential separation of the low boilers.
- the thin film evaporator is an evaporator with an internal rotating wiper system. It is described, for example, in Billet, R., Verdampfertechnik, Cisos Institut, Mannheim, 1965.
- the flash evaporator is a heat exchanger in which the incoming product stream overheats and is then expanded into a vapor vessel in which the vapor and liquid are separated. Flash evaporators of this type are described, for example, by Billet, R., Evaporation and Their Technical Applications, Verlag Chemie Weinheim, 1981.
- the liquid mixture to be separated usually trickles along a corresponding feed device in the form of a film along the inner walls of a heated, vertical tube bundle heat exchanger.
- the steam flow resulting from the heat input flows in cocurrent to the liquid.
- a separator in which steam and liquid are separated, is usually arranged directly under the tubes of the shell-and-tube heat exchanger.
- the vapor stream withdrawn from the first stage is fed to an at least two-stage condensation stage.
- a heat exchanger e.g. horizontal or vertical tube bundle devices are used, plate devices are particularly suitable.
- the heat exchangers are operated so that the vapor flow is partially condensed.
- a considerable proportion of valuable product (VEA) can thus be recovered, in particular by means of the first heat exchanger after the first process stage.
- the proportions are around 2.7% by weight, based on the incoming flow of vitamin E acetate.
- the number of heat exchangers is generally not limited, usually two or three of them will be used.
- a falling film evaporator is used in which the heat exchangers for the downstream partial condensation are integrated directly into the vapor space. Due to this compact and simple construction, the pressure loss can be minimized and the use of a falling film evaporator for this process becomes economically and technically sensible even at relatively low pressures. It can thus be operated at pressures of up to approx. 1 mbar, preferably up to 5 mbar, without the downstream vacuum system being subjected to an excessive load.
- Commercially available falling film evaporators on the other hand, can only be used economically and in terms of process technology in the low-pressure range at pressures of up to about 50 mbar.
- the method according to the invention is described in more detail below by way of example with reference to FIG. 1.
- the substance mixture to be separated is fed via line (3) to a falling-film evaporator (1) with an internal, preferably upright, tube-bundle heat exchanger and an associated vapor space (2).
- the product flow in the pipes is heated to a discharge temperature of approx.
- the heat exchanger system is located directly in the upper part of the vapor space. It consists of two plate heat exchangers (9, 11), which are separated from each other by the partition plate (10).
- the two-stage arrangement of the heat exchanger system advantageously enables partial condensation of mixtures of materials of different compositions via the lines (12), (13).
- the material stream drawn off via line (12) contains approximately 84% VEA, 12% low boilers and isomers of VEA and is mixed in the process with the distillate stream of the first short-path evaporator.
- the resulting mixture can be used for animal nutrition due to its VEA content.
- the stream of material drawn off via line (13) contains approximately 98% low boilers and approximately 2% VEA and is discarded.
- the resulting vapor is drawn off via line (14) and vacuum system (15).
- the falling film evaporator is operated at a pressure of approximately 1 to 10 mbar, preferably 2 to 5 mbar.
- the sump is arranged separately from the vapor space via line (8).
- This variant can prove to be particularly advantageous since it allows the concentration differences between the liquid in the vapor space and the product stream running out of the tube bundle to be exploited.
- Suitable heat exchangers for partial condensation are, for example, coils or tube bundles, and plate heat exchangers are preferably used. Because of their relatively high heat transfer numbers, these offer high performance and also open up the possibility of specifically setting the operating conditions of the individual partial condensers. The specific operating conditions depend on the prevailing general conditions and requirements. They can be determined by the specialist through routine tests.
- the sump can also be drawn off in the vapor space or in the pumping stream.
- an overflow weir can be installed in the vapor space, whereby constructive measures can be taken to almost completely prevent backmixing of the liquid material stream flowing out of the tube bundle and the liquid stream (3) flowing into the vapor space. example
- the composition of the incoming product stream was 2.6% low boilers, 94.1% VEA, 1.2% high boilers and 2.1% isomers of the VEA.
- the outlet temperature of the product stream running out of the tube bundle was set to 243 ° C. at a pressure of 3 mbar.
- the outlet temperature at the first condenser was set to 180 ° C, the temperature for almost complete condensation of the residual vapors was 150 ° C.
- the analysis of the material stream running on the first condenser showed the following composition: 13.5% low boilers, 83.9% VEA, 2.6% isomers of the VEA. Analysis of the current flowing from the downstream total capacitor showed a composition of 97.9% low boilers, 2% VEA and residues of isomers of the VEA. The analysis of the bottom product showed almost the same values as in the example above. Loss of VEA: 0.03% based on the incoming amount of VEA.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Pyrane Compounds (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002454367A CA2454367A1 (en) | 2001-07-21 | 2002-07-09 | Method for treating a product stream containing vitamin e acetate |
| JP2003517042A JP2005506968A (ja) | 2001-07-21 | 2002-07-09 | ビタミンeアセテート含有生成物流の改良された処理方法 |
| US10/484,249 US20040182692A1 (en) | 2001-07-21 | 2002-07-09 | Method for treating a product stream containing vitamin e acetate |
| KR10-2004-7000942A KR20040018494A (ko) | 2001-07-21 | 2002-07-09 | 비타민 e 아세테이트를 함유한 생성물 스트림을 처리하기위한 방법 |
| EP02791420A EP1412345A1 (de) | 2001-07-21 | 2002-07-09 | Verfahren zur aufarbeitung eines vitamin-e-acetat-haltigen produktstromes |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10135714.1 | 2001-07-21 | ||
| DE10135714A DE10135714A1 (de) | 2001-07-21 | 2001-07-21 | Verbessertes Verfahren zur Aufarbeitung eines Vitamin-E-Acetat-haltigen Produktstromes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003011850A1 true WO2003011850A1 (de) | 2003-02-13 |
Family
ID=7692725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2002/007610 Ceased WO2003011850A1 (de) | 2001-07-21 | 2002-07-09 | Verfahren zur aufarbeitung eines vitamin-e-acetat-haltigen produktstromes |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20040182692A1 (de) |
| EP (1) | EP1412345A1 (de) |
| JP (1) | JP2005506968A (de) |
| KR (1) | KR20040018494A (de) |
| CN (1) | CN1250537C (de) |
| CA (1) | CA2454367A1 (de) |
| DE (1) | DE10135714A1 (de) |
| WO (1) | WO2003011850A1 (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006018256A3 (en) * | 2004-08-19 | 2006-06-29 | Dsm Ip Assets Bv | Process for the rectification of mixtures of high-boiling air-and/or temperature-sensitive useful products |
| JP2008509963A (ja) * | 2004-08-19 | 2008-04-03 | ディーエスエム アイピー アセッツ ビー.ブイ. | ビタミンeおよびビタミンeアセテート含有混合物または生成物流の仕上げ処理のためのプロセス |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2903708B1 (de) | 2012-12-10 | 2016-09-28 | Sulzer Chemtech AG | Verdampfer und verwendungsverfahren dafür |
| CN105276872B (zh) * | 2015-10-28 | 2018-11-06 | 苏州乔发蒸发器制造有限公司 | 一种空气能热泵蒸发系统 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2602772A1 (fr) * | 1986-07-29 | 1988-02-19 | Rhone Poulenc Sante | Procede de purification de l'acetate de tocopherol |
| DE4208477A1 (de) * | 1992-03-17 | 1993-09-23 | Basf Ag | Verfahren zur herstellung von vitamin e |
| US5424457A (en) * | 1994-05-27 | 1995-06-13 | Eastman Chemical Company | Process for the production of sterol and tocopherol concentrates |
| US5582692A (en) * | 1994-10-07 | 1996-12-10 | Artisan Industries, Inc. | Method for the purification of vitamin E |
| WO1997002880A1 (de) * | 1995-07-08 | 1997-01-30 | Basf Aktiengesellschaft | Verfahren zur gewinnung reiner substanzen aus gemischen hochsiedender luft- und/oder temperaturempfindlicher substanzen, die eine hohe trennleistung erfordern, durch rektifikation im feinvakuum sowie für dieses verfahren geeignete kolonnen |
| DE19603142A1 (de) * | 1996-01-29 | 1997-07-31 | Basf Ag | Verfahren zur Herstellung von dl-alpha-Tocopherol oder dl-alpha-Tocopherylacetat |
| EP0850937A1 (de) * | 1996-12-23 | 1998-07-01 | Basf Aktiengesellschaft | Verfahren zur Herstellung von alpha-Tocopherol oder alpha-Tocopherylacetat durch Umsetzen von Trimethylhydrochinon und Phytol oder Isophytol unter Rückführung des Zinkhalogenid-Kondensationskatalysators |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2432181A (en) * | 1944-08-11 | 1947-12-09 | Colgate Palmolive Peet Co | Vitamin recovery |
| US4613410A (en) * | 1983-10-07 | 1986-09-23 | Rivers Jr Jacob B | Methods for dynamically refining and deodorizing fats and oils |
| CN1090055C (zh) * | 1995-07-08 | 2002-09-04 | 巴斯福股份公司 | 用于传质塔中的具有低压降和有序结构的织物填料或织物状填料以及使用这些填料的精馏方法 |
-
2001
- 2001-07-21 DE DE10135714A patent/DE10135714A1/de not_active Withdrawn
-
2002
- 2002-07-09 KR KR10-2004-7000942A patent/KR20040018494A/ko not_active Withdrawn
- 2002-07-09 CA CA002454367A patent/CA2454367A1/en not_active Abandoned
- 2002-07-09 CN CNB028147227A patent/CN1250537C/zh not_active Expired - Fee Related
- 2002-07-09 WO PCT/EP2002/007610 patent/WO2003011850A1/de not_active Ceased
- 2002-07-09 US US10/484,249 patent/US20040182692A1/en not_active Abandoned
- 2002-07-09 JP JP2003517042A patent/JP2005506968A/ja not_active Withdrawn
- 2002-07-09 EP EP02791420A patent/EP1412345A1/de not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2602772A1 (fr) * | 1986-07-29 | 1988-02-19 | Rhone Poulenc Sante | Procede de purification de l'acetate de tocopherol |
| DE4208477A1 (de) * | 1992-03-17 | 1993-09-23 | Basf Ag | Verfahren zur herstellung von vitamin e |
| US5424457A (en) * | 1994-05-27 | 1995-06-13 | Eastman Chemical Company | Process for the production of sterol and tocopherol concentrates |
| US5582692A (en) * | 1994-10-07 | 1996-12-10 | Artisan Industries, Inc. | Method for the purification of vitamin E |
| WO1997002880A1 (de) * | 1995-07-08 | 1997-01-30 | Basf Aktiengesellschaft | Verfahren zur gewinnung reiner substanzen aus gemischen hochsiedender luft- und/oder temperaturempfindlicher substanzen, die eine hohe trennleistung erfordern, durch rektifikation im feinvakuum sowie für dieses verfahren geeignete kolonnen |
| DE19603142A1 (de) * | 1996-01-29 | 1997-07-31 | Basf Ag | Verfahren zur Herstellung von dl-alpha-Tocopherol oder dl-alpha-Tocopherylacetat |
| EP0850937A1 (de) * | 1996-12-23 | 1998-07-01 | Basf Aktiengesellschaft | Verfahren zur Herstellung von alpha-Tocopherol oder alpha-Tocopherylacetat durch Umsetzen von Trimethylhydrochinon und Phytol oder Isophytol unter Rückführung des Zinkhalogenid-Kondensationskatalysators |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006018256A3 (en) * | 2004-08-19 | 2006-06-29 | Dsm Ip Assets Bv | Process for the rectification of mixtures of high-boiling air-and/or temperature-sensitive useful products |
| JP2008509954A (ja) * | 2004-08-19 | 2008-04-03 | ディーエスエム アイピー アセッツ ビー.ブイ. | 高沸点の空気および/または温度感受性有用生成物の混合物の精留方法 |
| JP2008509963A (ja) * | 2004-08-19 | 2008-04-03 | ディーエスエム アイピー アセッツ ビー.ブイ. | ビタミンeおよびビタミンeアセテート含有混合物または生成物流の仕上げ処理のためのプロセス |
| CN100564372C (zh) * | 2004-08-19 | 2009-12-02 | 帝斯曼知识产权资产管理有限公司 | 用于精馏高沸点的对空气和/或温度敏感的有用产品的混合物的方法 |
| US7858813B2 (en) | 2004-08-19 | 2010-12-28 | Dsm Ip Assets B.V. | Process for the rectification of mixtures of high-boiling air-and/or temperature-sensitive useful products |
| EP2269998A3 (de) * | 2004-08-19 | 2011-03-30 | DSM IP Assets B.V. | Verfahren zur Rektifikation von Mischungen aus hochsiedenden Luft- und/oder temperaturempfindlichen Nutzprodukten |
| US8183396B2 (en) | 2004-08-19 | 2012-05-22 | Dsm Ip Assets B.V. | Process for the working-up of a vitamin E- and vitamin E-acetate- containing mixture or products stream |
| US8414850B2 (en) | 2004-08-19 | 2013-04-09 | Dsm Ip Assets B.V. | Process for the working-up of a vitamin E- and vitamin E-acetate-containing mixture or product stream |
| US8420838B2 (en) | 2004-08-19 | 2013-04-16 | Dsm Ip Assets B.V. | Process for the rectification of mixtures of high-boiling air- and/or temperature-sensitive useful products |
| US8747621B2 (en) | 2004-08-19 | 2014-06-10 | Dsm Ip Assets B.V. | Process for the rectification of mixtures of high-boiling air- and/or temperature-sensitive useful products |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1250537C (zh) | 2006-04-12 |
| CA2454367A1 (en) | 2003-02-13 |
| DE10135714A1 (de) | 2003-02-06 |
| JP2005506968A (ja) | 2005-03-10 |
| KR20040018494A (ko) | 2004-03-03 |
| EP1412345A1 (de) | 2004-04-28 |
| US20040182692A1 (en) | 2004-09-23 |
| CN1535269A (zh) | 2004-10-06 |
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