WO2003033193A3 - Feedstock materials for semi-solid forming - Google Patents

Feedstock materials for semi-solid forming Download PDF

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Publication number
WO2003033193A3
WO2003033193A3 PCT/US2002/032721 US0232721W WO03033193A3 WO 2003033193 A3 WO2003033193 A3 WO 2003033193A3 US 0232721 W US0232721 W US 0232721W WO 03033193 A3 WO03033193 A3 WO 03033193A3
Authority
WO
WIPO (PCT)
Prior art keywords
semi
extruder
raw material
feedstock materials
solid forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2002/032721
Other languages
French (fr)
Other versions
WO2003033193A2 (en
Inventor
Kristy Johnson
Nan Wang
Adam Kramshuster
Brian Schousek
Stephen Pohl
Todd Bjork
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phillips Medisize LLC
Original Assignee
Phillips Plastics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phillips Plastics Corp filed Critical Phillips Plastics Corp
Priority to US10/492,602 priority Critical patent/US20060070419A1/en
Priority to EP02784094A priority patent/EP1436107B1/en
Priority to DE2002610126 priority patent/DE60210126T2/en
Publication of WO2003033193A2 publication Critical patent/WO2003033193A2/en
Publication of WO2003033193A3 publication Critical patent/WO2003033193A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F8/00Manufacture of articles from scrap or waste metal particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/007Semi-solid pressure die casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/20Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by extruding
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/005Preliminary treatment of scrap
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/248Binding; Briquetting ; Granulating of metal scrap or alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/20Obtaining alkaline earth metals or magnesium
    • C22B26/22Obtaining magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/12Making non-ferrous alloys by processing in a semi-solid state, e.g. holding the alloy in the solid-liquid phase
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • C22B1/20Sintering; Agglomerating in sintering machines with movable grates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Powder Metallurgy (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Glass Compositions (AREA)

Abstract

Disclosed is a method for producing feedstock materials for semi-solid forming comprising reducing the size of raw material, introducing the raw material into an extruder and extruding the raw material to produce feedstock material having a non-dendritic microstructure. Further disclosed is an apparatus for producing feedstock materials for semi-solid forming comprising an extruder, a feeder with means for maintaining raw material under a protective atmosphere, a nozzle on an end of the extruder with means for maintaining an extrudate under a protective atmosphere, temperature control means within the extruder and a pelletizer for pelletizing the extrudate. Additionally disclosed is a .system for producing feedstock materials for semi-solid forming comprising a size reduction station, a magnetic screen, an extruder comprising a semi-solid raw material and a pelletizer .
PCT/US2002/032721 2001-10-16 2002-10-15 Feedstock materials for semi-solid forming Ceased WO2003033193A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US10/492,602 US20060070419A1 (en) 2001-10-16 2002-10-15 Feedstock materials for semi-solid forming
EP02784094A EP1436107B1 (en) 2001-10-16 2002-10-15 Production of feedstock materials for semi-solid forming
DE2002610126 DE60210126T2 (en) 2001-10-16 2002-10-15 PREPARATION OF MATERIAL FOR FORMING IN HALF-RESISTANT CONDITION

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US32933801P 2001-10-16 2001-10-16
US60/329,338 2001-10-16

Publications (2)

Publication Number Publication Date
WO2003033193A2 WO2003033193A2 (en) 2003-04-24
WO2003033193A3 true WO2003033193A3 (en) 2004-03-11

Family

ID=23284915

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2002/032721 Ceased WO2003033193A2 (en) 2001-10-16 2002-10-15 Feedstock materials for semi-solid forming

Country Status (5)

Country Link
US (1) US20060070419A1 (en)
EP (1) EP1436107B1 (en)
AT (1) ATE320874T1 (en)
DE (1) DE60210126T2 (en)
WO (1) WO2003033193A2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010005353B4 (en) * 2010-01-21 2015-12-31 Thyssenkrupp Industrial Solutions Ag Process for the preparation of individual compartments suitable for coke oven by non-mechanical dividing of a carbon press cake
DE102015219032A1 (en) * 2015-10-01 2017-04-06 Coperion Gmbh Method and device for producing a mixture of a metallic matrix material and an additive
CN109865812B (en) * 2019-03-29 2020-10-27 东北大学 A metal rheological purification pressure forming equipment

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0080787A2 (en) * 1981-12-01 1983-06-08 The Dow Chemical Company Method for making thixotropic materials
WO1994006586A1 (en) * 1992-09-11 1994-03-31 Comalco Aluminium Limited Particulate feedstock for metal injection molding

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4694881A (en) * 1981-12-01 1987-09-22 The Dow Chemical Company Method for making thixotropic materials
US5040589A (en) * 1989-02-10 1991-08-20 The Dow Chemical Company Method and apparatus for the injection molding of metal alloys
US5577546A (en) * 1992-09-11 1996-11-26 Comalco Aluminium Limited Particulate feedstock for metal injection molding
US5501266A (en) * 1994-06-14 1996-03-26 Cornell Research Foundation, Inc. Method and apparatus for injection molding of semi-solid metals
US6068043A (en) * 1995-12-26 2000-05-30 Hot Metal Technologies, Inc. Method and apparatus for nucleated forming of semi-solid metallic alloys from molten metals
US5711366A (en) * 1996-05-31 1998-01-27 Thixomat, Inc. Apparatus for processing corrosive molten metals
US5680894A (en) * 1996-10-23 1997-10-28 Lindberg Corporation Apparatus for the injection molding of a metal alloy: sub-ring concept
US5996679A (en) * 1996-11-04 1999-12-07 Thixomat, Inc. Apparatus for semi-solid processing of a metal
US5983978A (en) * 1997-09-30 1999-11-16 Thixomat, Inc. Thermal shock resistant apparatus for molding thixotropic materials
US6079477A (en) * 1998-01-26 2000-06-27 Amcan Castings Limited Semi-solid metal forming process
US6135196A (en) * 1998-03-31 2000-10-24 Takata Corporation Method and apparatus for manufacturing metallic parts by injection molding from the semi-solid state
US6120625A (en) * 1998-06-10 2000-09-19 Zhou; Youdong Processes for producing fine grained metal compositions using continuous extrusion for semi-solid forming of shaped articles
US6162377A (en) * 1999-02-23 2000-12-19 Alberta Research Council Inc. Apparatus and method for the formation of uniform spherical particles
US6461403B1 (en) * 1999-02-23 2002-10-08 Alberta Research Council Inc. Apparatus and method for the formation of uniform spherical particles
US6299665B1 (en) * 1999-07-06 2001-10-09 Thixomat, Inc. Activated feedstock
US20020170696A1 (en) * 2001-05-18 2002-11-21 Ron Akers Apparatus for molding metals
US6736188B2 (en) * 2002-06-28 2004-05-18 Thixomat, Inc. Apparatus for molding molten materials
US20060196626A1 (en) * 2005-03-07 2006-09-07 Thixomat, Inc. Semisolid metal injection molding machine components

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0080787A2 (en) * 1981-12-01 1983-06-08 The Dow Chemical Company Method for making thixotropic materials
WO1994006586A1 (en) * 1992-09-11 1994-03-31 Comalco Aluminium Limited Particulate feedstock for metal injection molding

Also Published As

Publication number Publication date
DE60210126T2 (en) 2006-08-31
ATE320874T1 (en) 2006-04-15
DE60210126D1 (en) 2006-05-11
EP1436107B1 (en) 2006-03-22
WO2003033193A2 (en) 2003-04-24
US20060070419A1 (en) 2006-04-06
EP1436107A2 (en) 2004-07-14

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