WO2004080749A3 - Improved methods of forming decouplers for vehicle interior components - Google Patents

Improved methods of forming decouplers for vehicle interior components Download PDF

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Publication number
WO2004080749A3
WO2004080749A3 PCT/US2004/007024 US2004007024W WO2004080749A3 WO 2004080749 A3 WO2004080749 A3 WO 2004080749A3 US 2004007024 W US2004007024 W US 2004007024W WO 2004080749 A3 WO2004080749 A3 WO 2004080749A3
Authority
WO
WIPO (PCT)
Prior art keywords
enclosure
perform
decouplers
forming
vehicle interior
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2004/007024
Other languages
French (fr)
Other versions
WO2004080749A2 (en
Inventor
Graham Tompson
Surendra Khambete
William Griffin
Fred Skidmore
Sandip Mehta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Collins and Aikman Products Co
Original Assignee
Collins and Aikman Products Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Collins and Aikman Products Co filed Critical Collins and Aikman Products Co
Priority to EP04718811A priority Critical patent/EP1606087A2/en
Priority to JP2006506948A priority patent/JP2006523573A/en
Publication of WO2004080749A2 publication Critical patent/WO2004080749A2/en
Publication of WO2004080749A3 publication Critical patent/WO2004080749A3/en
Priority to US11/224,695 priority patent/US20060182935A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N3/00Arrangements or adaptations of other passenger fittings, not otherwise provided for
    • B60N3/04Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
    • B60N3/048Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets characterised by their structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628Nonplanar uniform thickness material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24992Density or compression of components

Landscapes

  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Laminated Bodies (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

A method of manufacturing an article (39), such as a decoupler for a vehicle interior trim component, is disclosed. The method comprises the conveying of materials (16) into an enclosure (30) to form a perform having a shape of the enclosure, heating (40) the perform to a temperature such that adjacent materials may bond to one another upon cooling and forming the heated perform into a predetermined three-dimensional configuration via a mold. The enclosure has a perforated portion and at least one panel movable relative to the enclosure so as to selectively expose portions of the perforated portion. The density of the perform may be varied as the at least one panel is moved to expose the perforated portion of the enclosure. A system for manufacturing articles, such as decouplers, of the present invention is also disclosed.
PCT/US2004/007024 2003-03-12 2004-03-09 Improved methods of forming decouplers for vehicle interior components Ceased WO2004080749A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP04718811A EP1606087A2 (en) 2003-03-12 2004-03-09 Improved methods of forming decouplers for vehicle interior components
JP2006506948A JP2006523573A (en) 2003-03-12 2004-03-09 Improved method of forming a decoupler for a vehicle interior component
US11/224,695 US20060182935A1 (en) 2003-03-12 2005-09-12 Methods of forming decouplers for vehicle interior components

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US45420303P 2003-03-12 2003-03-12
US60/454,203 2003-03-12
US77554704A 2004-02-10 2004-02-10
US10/775,547 2004-02-10

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US77554704A Continuation 2003-03-12 2004-02-10

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/224,695 Continuation US20060182935A1 (en) 2003-03-12 2005-09-12 Methods of forming decouplers for vehicle interior components

Publications (2)

Publication Number Publication Date
WO2004080749A2 WO2004080749A2 (en) 2004-09-23
WO2004080749A3 true WO2004080749A3 (en) 2004-12-09

Family

ID=32994549

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/007024 Ceased WO2004080749A2 (en) 2003-03-12 2004-03-09 Improved methods of forming decouplers for vehicle interior components

Country Status (4)

Country Link
US (1) US20060182935A1 (en)
EP (1) EP1606087A2 (en)
JP (1) JP2006523573A (en)
WO (1) WO2004080749A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7798549B2 (en) 2008-10-30 2010-09-21 Honda Motor Co., Ltd. Trunk liner method and apparatus

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AU2003292696A1 (en) 2002-12-26 2004-08-10 Takeda Pharmaceutical Company Limited Metastin derivative and use thereof
US7540307B1 (en) 2004-10-06 2009-06-02 Indratech Llc Machine having variable fiber filling system for forming fiber parts
US20060075615A1 (en) * 2004-10-07 2006-04-13 Indratech Llc Cushion with aesthetic exterior
US11351702B1 (en) 2016-10-05 2022-06-07 Auria Solutions Uk I Ltd. Three dimensional fiber deposited multi-layered/multi-blend molded fiber parts
US12252051B2 (en) 2020-07-08 2025-03-18 Auria Solutions UK I, Ltd. Fiber based compositions for noise abatement and compression resistance
SE546613C2 (en) * 2023-03-28 2025-01-02 Pulpac AB A dry-formed three-dimensional cellulose product having a bottle-shaped configuration

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US5482665A (en) * 1994-03-18 1996-01-09 General Motors Corporation Method/apparatus for making fiber-filled cushion
US5492662A (en) * 1994-10-17 1996-02-20 Kargol; James A. Process for forming multiple density body from fibrous polymeric material and vehicle seat component formed thereby
US6033501A (en) * 1995-07-04 2000-03-07 Teijin Limited Process for preparing cushioning structure using fiber assembly and apparatus therefor
US6165921A (en) * 1997-03-03 2000-12-26 Nissan Motor Co., Ltd. Fibrous acoustical material for reducing noise transmission and method for producing the same
US6033607A (en) * 1997-07-30 2000-03-07 Teijin Limited Method and apparatus for molding fiber mixture
US6305920B1 (en) * 1998-01-18 2001-10-23 Boricel Corporation Nonwoven fibrous product forming apparatus
US20020160682A1 (en) * 1999-12-29 2002-10-31 Qingyu Zeng Acoustical fibrous insulation product for use in a vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7798549B2 (en) 2008-10-30 2010-09-21 Honda Motor Co., Ltd. Trunk liner method and apparatus

Also Published As

Publication number Publication date
US20060182935A1 (en) 2006-08-17
WO2004080749A2 (en) 2004-09-23
EP1606087A2 (en) 2005-12-21
JP2006523573A (en) 2006-10-19

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