WO2004090439A1 - A protection system for a solar water heating system - Google Patents
A protection system for a solar water heating system Download PDFInfo
- Publication number
- WO2004090439A1 WO2004090439A1 PCT/AU2004/000459 AU2004000459W WO2004090439A1 WO 2004090439 A1 WO2004090439 A1 WO 2004090439A1 AU 2004000459 W AU2004000459 W AU 2004000459W WO 2004090439 A1 WO2004090439 A1 WO 2004090439A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat transfer
- transfer fluid
- solar
- heating system
- water heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D17/00—Domestic hot-water supply systems
- F24D17/0015—Domestic hot-water supply systems using solar energy
- F24D17/0021—Domestic hot-water supply systems using solar energy with accumulation of the heated water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/90—Solar heat collectors using working fluids using internal thermosiphonic circulation
- F24S10/95—Solar heat collectors using working fluids using internal thermosiphonic circulation having evaporator sections and condenser sections, e.g. heat pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S40/00—Safety or protection arrangements of solar heat collectors; Preventing malfunction of solar heat collectors
- F24S40/50—Preventing overheating or overpressure
- F24S40/53—Preventing overheating or overpressure by venting solar heat collector enclosures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S40/00—Safety or protection arrangements of solar heat collectors; Preventing malfunction of solar heat collectors
- F24S40/50—Preventing overheating or overpressure
- F24S40/58—Preventing overpressure in working fluid circuits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S60/00—Arrangements for storing heat collected by solar heat collectors
- F24S60/30—Arrangements for storing heat collected by solar heat collectors storing heat in liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/70—Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
Definitions
- the present invention relates to solar water heaters and in particular to solar water systems which include over-heating protection systems
- the present invention provides a solar water heating system including: a water tank to hold water to be heated, an heat transfer fluid circuit including an heat exchanger associated with said water tank to heat water therein, a solar collection means in communication with said heat exchanger, an inlet connection to carry heat transfer fluid from said solar collection means to said heat exchanger where said water will be heated; and an outlet connection to carry heat transfer fluid from said heat exchanger to said solar collection means where said heat transfer fluid will be heated, said heat transfer fluid circuit including a reversibly evaporable heat transfer fluid which will absorb heat from said solar collection means and which will transfer said heat to said water in said water tank by means of said heat exchanger; and an expansion means being provided in said heat transfer circuit, whereby when a portion of heat transfer fluid changes to a gaseous state in said solar collection means, heat transfer fluid in a liquid state will be forced out of said solar collection means under pressure into said expansion means.
- the inlet connection can exit said solar collection means at a first location which is above a second location where said outlet connection enters said solar collection means, said system being characterised by including a flow stop means to stop the flow of said heat transfer fluid in response to a signal indicative of the heat transfer fluid circuit having attained a predetermined over-temperature condition.
- the inlet connection can include a valve means which can be closed.
- the outlet connection can include a valve means which can be closed.
- the heat transfer fluid in a liquid state can be forced out of said solar collection means under pressure passes via said second location and then into said expansion means.
- the inlet connection can alternatively exit said solar collection means at a first location and said outlet connection entering said solar collection means at a second location, said first location and second location both being located at the lower end of the solar collection means, whereby said heat transfer fluid in a liquid state will be forced out of said solar collection means under pressure via said second location and or said first location and into said expansion means.
- the direction of flow of said heat transfer fluid leaving said solar collection means to enter said expansion means can be in the opposite direction as for the normal heating operation of said system.
- the direction of flow of said heat transfer fluid leaving said solar collection means to enter said expansion means can be in the same direction as for the normal heating operation of said system.
- a valve means can be used to prevent gaseous heat transfer fluid being pushed out of said solar collectors.
- the heat exchanger can be a jacket located around said water tank. Alternatively the heat exchanger can be located inside of said water tank.
- the expansion means can be provided separate of said heat exchanger.
- the water tank can include said expansion means, or said expansion means can be attached thereto or included therein.
- the heat exchanger associated with said water tank to heat water therein can be a brazed plate heat exchanger.
- the solar collection means or said outlet connection can include, between said expansion means and said solar collection means, a liquid trap, to prevent gas passing therethrough.
- the volume able to be received by said expansion means can be in the range of the volume of heat transfer fluid in said solar collection means up to the total volume of heat transfer fluid in the system.
- the volume able to be received by said expansion means is in the range of the volume of heat transfer fluid in said solar collection means plus said inlet and said outlet connections up to the total volume of heat transfer fluid in said system.
- the solar collection means can have collection flow tubes oriented in a substantially horizontal orientation.
- the solar collection means can have collection flow tubes oriented in a substantially vertical orientation.
- the solar collection means can have collection flow tubes oriented at an angle to the vertical or horizontal.
- the heat transfer fluid circuit can have the heat transfer fluid circulate therein by means of thermosyphoning.
- the heat transfer fluid circuit can have the heat transfer fluid circulate therein by a pump means.
- the pump can be switched off when an over temperature or over pressure condition is detected in said system.
- the pump can be located in said outlet connection between an outlet of said heat exchanger and the inlet to said solar collection means.
- a valve can be included in said heat transfer circuit so that thermosyphoning in cool ambient conditions will not occur.
- the heat transfer circuit can also have a one way valve in said circuit.
- a valve to prevent said heat transfer fluid flowing in a direction opposite to said pumping direction can be located in said inlet connection between an outlet of said solar collection means and the inlet to said heat exchanger.
- the solar collection means can be a flat plate collector.
- the solar collection means can include two or more solar collection panels being connected in series with said inlet connection and said outlet connection. [0030] The solar collection means can include two or more solar collection panels being connected in parallel with said inlet connection and said outlet connection.
- the heat transfer fluid can ascend in a first panel and transfers to a second panel wherein it descends to exit said second panel.
- the transfer fluid can ascends in a first half of each panel and transfers to a second half wherein it descends to exit the panel.
- the heat transfer fluid can include a 1,2-propylene glycol, water and inhibitors.
- the heat transfer fluid can be that known by the brand name TYOFOCOR LS manufactured by Tyforop Chemie GmbH, or its equivalent.
- the valve means can be a non return valve and or a remotely controlled isolating valve.
- the flow stop means and said valve means can be combined in a single isolation valve.
- the flow stop means can switch off a pump circulating said heat transfer fluid in said circuit.
- the expansion means can be branched off said outlet connection.
- the expansion means can be branched off said inlet connection.
- the expansion means can be located between a pump and said inlet to said solar collection means.
- the expansion means can be a reservoir or a vessel.
- the expansion means can include a pressure relief valve associated therewith.
- the pressure relief valve can be forced to operate by said heat transfer fluid acting indirectly thereon, such as by means of air being pressurised by said heat transfer fluid.
- the expansion means can communicate with the heat transfer fluid circuit, whereby once pressure in said circuit reduces, any liquid heat transfer fluid which passed into said reservoir can pass back into said heat transfer fluid circuit.
- a pressure relief valve can be present between said heat transfer fluid circuit and said expansion means, whereby heat transfer fluid passing to said expansion means does so via said pressure relief valve into said expansion means.
- the expansion means can be vented to atmosphere.
- Heat transfer fluid passing said pressure relief valve can exit a conduit from said pressure relief valve which terminates near to the bottom of said reservoir.
- the reservoir can include an amount of liquid heat transfer fluid in the bottom thereof to a level which will cover the termination of said conduit.
- the pressure relief valve can be of the type which has a one way valve to allow fluid passing out of said circuit to re-enter said circuit.
- the solar water heating system can have the heat transfer fluid circulate in said circuit by means of a pump, while said water is heated by a thermosyphoning mechanism.
- the present invention also provides a method of protecting a solar water heating system, said method including the step of: allowing some of the heat transfer fluid in said system to boil in solar collectors in said system, whereby once boiled the heat transfer fluid in the gaseous state will force liquid heat transfer fluid from said collectors, accommodating the expanded volume of heat transfer fluid in an expansion means.
- valve means used in the method can be used to prevent gaseous heat transfer fluid being pushed out of said solar collectors via the outlet of said solar collectors, said outlet being that opening from which heated heat transfer fluid would normally exit said collectors to travel to a heat exchanger to heat water in a tank of said system.
- the expansion means can be located between an outlet of the heat exchanger of said system and the inlet to the solar collectors, said inlet being that opening from which cooled heat transfer fluid would normally enter said collectors after heating water in a tank via a heat exchanger.
- the present invention also provides a solar panel having a casing with box like construction with a clear or translucent top surface, a bottom surface, left, right, upper and lower side surfaces, said solar panel including a conduit or conduits to carry a heat transfer fluid therein and an inlet and outlet to said panel communicating with said conduit or conduits, said casing being characterised by at least one side surface including at least one aperture therein which is able to be sealed by a hatch means, said hatch means being able to be opened and closed in response to the temperature of heat transfer fluid or air temperature or the temperature of water being heated by said heat transfer fluid, and another side surface including at least one aperture therein.
- the at least one aperture can be closed by a hatch which can be moved to an open condition when said solar panel is in an over temperature condition
- a fan which operates in response to the temperature of heat transfer fluid or air temperature or the temperature of water being heated by said heat transfer fluid or is activated by a pressure sensor switch which opens and closes in response to the pressure in the heat transfer circuit to the water tank.
- the present invention also provides a solar panel having a casing with box like construction with a clear or translucent upper surface, a lower surface, left and right side surfaces, and upper and lower side surfaces, said solar panel including a conduit or conduits therein to carry a heat transfer fluid therein and an inlet and out to said panel communicating with said conduit or conduits, said casing being characterised by at least one side surface including a fan which is operable in response to the temperature of heat transfer fluid or air temperature or the temperature of water being heated by said heat transfer fluid.
- duct associated with said fan which provides a heat trap to prevent air passing out of said casing until such time as the fan begins to operate in response to the temperature of heat transfer fluid or air temperature or the temperature of water being heated by said heat transfer fluid.
- the duct can have its outlet closed by a hatch means which opens or closes in response to one or more of the temperature of heat transfer fluid or air temperature or the temperature of water being heated by said heat transfer fluid.
- FIG. 1 is a schematic of a solar water heating system which has heat transfer fluid circulating by means of thermosyphoning, and has an heat exchanger in the form of a jacket which surrounds the water tank.;
- Figure 2 is a schematic of a solar water heating system which has heat transfer fluid circulating by means of a pump, and has an heat exchanger immersed in the water tank;
- Figure 3 is a schematic view of an empty expansion vessel that can be used the solar water heating systems of figure 1 or 2;
- Figure 4 is a schematic view of the expansion vessel of Figure 3 partially filled.
- Figure 5 illustrates a schematic of a solar water heating system similar to that of figure 2;
- Figure 6 illustrates a schematic of a solar water heating system similar to that of figure 5;
- Figure 7 illustrates a schematic of a solar water heating system similar to that of figure 1, with an expansion tank being a reservoir;
- Figure 8 illustrates a schematic of a solar water heating system similar to that of figure 7, wherein a pressure relief valve exists between the reservoir and the heat transfer fluid circuit.
- Figure9 illustrates a cross section through a pressure relief valve.
- Figure 10 illustrates a perspective view of a solar collection panel having an over-temperature relief system
- Figure 11 illustrates a perspective view of a solar collection panel having another over-temperature relief system
- Figure 12 illustrates a perspective view of a solar collection panel embodying another over temperature relief system
- Figure 12A illustrates a detailed perspective view of a portion of figure 12.
- Figure 13 illustrates a perspective view of a solar collection panel embodying another over temperature relief system
- Figure 13 A illustrates a detailed perspective view of a portion of figure 13 ;
- Figure 14 illustrates a water heating system which utilises the solar collection panel of figure 11;
- Figure 15 illustrates a thermosyphoning solar water heating system and associated instantaneous water heater which utilises the solar collection panel of figure 11;
- Figure 16 illustrates the solar heating system of figure 2 with the heat transfer fluid circuit flowing in a reverse direction
- Figure 17 illustrates a series connected two collector panel solar heating system similar to that of figure 6, with the collection flow tubes in a vertical orientation
- Figure 18 illustrates a two collector panel solar heating system, with collection flow tubes in a vertical orientation, where the panels are connected in series connections, with the jacket heat exchanger has been replaced by a BPHE (brazed plate heat exchanger); and
- BPHE brazed plate heat exchanger
- Figure 19 illustrates a three collector panel solar heating system, with collection flow tubes in a vertical orientation, where the panels are connected with parallel connections, with a BPHE (brazed plate heat exchanger).
- BPHE brazed plate heat exchanger
- FIG. 1 Illustrated in Figure 1 is a solar water heating system 10 which has a water tank
- the tank 12 contained within an insulated enclosure 14.
- the tank 12 can be of the order of 270 to 400 litres in volume.
- an heat exchanger in the form of a jacket 16 which surrounds the water tank 12.
- the water tank 12 has a hot water outlet 18 and a cold water inlet 20.
- An heat transfer fluid circuit generally designated with numeral 21, (which will contain and have flowing therein a heat transfer fluid), includes the jacket 16, an inlet connection 24 which provides fluid communication between the inlet to the jacket 16 and the outlet 25 of two connected solar collection panels 28, and an outlet connection 22 which provides fluid communication between the outlet from the jacket 16 and the inlet 27 to the solar collection panels 28.
- the circuit 21 also has fluid connections 30 and 32 interconnecting the two solar collection panels which are of the flat plate type.
- the circuit 21 and outlet connection 22 include a liquid trap 34 located near to the inlet 27 to the solar collection panels 28, with an optional liquid trap 34 (represented in phantom line work) being located below the solar panel 28.
- the outlet connection 22 also includes an external stand alone expansion vessel 36 between the trap 34 and the outlet from the jacket 16.
- the circuit 21 and inlet connection 24 includes a controlled isolation valve 26 between the outlet 25 of the solar panels 28 and the inlet to the jacket 16.
- the isolation valve 26 can be electrically or electronically actuated by solenoid in response to one or more sensors in the system 100. Those sensors can measure one or more of the following: temperature of water being heated; temperature of heat transfer fluid; pressure in the heat transfer fluid; pressure in heat transfer fluid circuit; air temperature in solar collectors; surface temperature of solar collectors. At least one of these sensors is provided, such that as soon as any one reaches a predetermined temperature or pressure, a signal will be sent to actuate the valve 26 to thereby close it.
- valve 26 Once temperature or pressure decreases, the valve 26 will be re-opened. If pressure is sensed as the means to trip the valve 26 closed or open, then the trip pressure to close the valve 26 will be set to be the same pressure as that required to be achieved in the heat transfer fluid before the liquid heat transfer fluid will enter the expansion tank 36.
- valve For cost and reliability reasons the most preferred valve is a thermostatically operated valve, such as those which have a bulb and capillary, allowing the temperature to be sensed from within the tank 12 or heat transfer circuit 21, to shut off the valve which is located outside of the tank enclosure. While a one way or non-return valve can be used, their lack of reliability can lead to increased costs and problems.
- the heat transfer fluid is used to heat water contained in the water tank 12.
- the heat transfer fluid can be made up of water, glycol and inhibitors.
- the heat transfer fluid used is preferably of the reversibly evaporable type, whereby the inhibitors, the water and glycol will change to the gaseous state when sufficient heat is present, and then condense back to the liquid state once the heat is no longer present.
- Some inhibitors may crystallise as the water evaporates in the circuit 21. This is expected to be satisfactory providing that the crystals will dissolve back into the heat transfer fluid once liquid heat transfer fluid begins to occupy the space vacated by the vaporised heat transfer fluid.
- the heat transfer fluid circulates through the heat transfer fluid circuit 21 in the direction of arrows 37 and 38, by means of differentials of density and temperature of the heat transfer fluid in the circuit which in turn causes the heat transfer fluid to circulate. This is known thermosyphoning and is commonly used by those skilled in the art.
- the gaseous state fluid will percolate to the top of the panels 28 forcing the cooler liquid heat transfer fluid to be pushed out of the panels 28, as the pressure builds up in the panels 28, and out of the panels 28 through inlet 27 and liquid trap 34 in the direction of arrow 40, which is in the opposite direction to arrow 38.
- the solar panels 28 will have heat transfer fluid in the gaseous state inside them, and as they are designed to transfer heat from solar energy to liquid, the efficiency or rate of heat transfer by the solar collector to gas will be decreased by comparison to transfer to a liquid heat transfer fluid.
- the expansion vessel 36 as illustrated in Figures 3 and 4 includes a membrane
- the second side 54 of the expansion vessel 36 can be sealed and under pressure from an inert gas such as nitrogen. A pressure in side 54 will help to keep the system readily operable. Alternatively the second side 54 can be simply open to atmosphere but it is expected that it will not operate as reliably.
- the heat transfer fluid is prevented from entering the first side 52, until such time as a pressure is built up in the heat transfer circuit 21 which is greater than the pressure in side 54.
- valve 26 As the water in the water tank 12 cools, by drawing off of water and entry of cold supply water, the valve 26 will open, allowing the heat transfer fluid in the gaseous state to be cooled by the water allowing it to condense, contract in volume and decrease in pressure. The reduction in pressure will allow the gas pressure in side 54 of the expansion vessel 36 to push heat transfer fluid out of side 52. This allows the fluid in the expansion vessel 36 to flow back into the circuit 21, and the thermosyphoning effect can begin again.
- the vessel 36 should be located above the inlet connection so that as the gaseous state cools, the liquid in the vessel 36 will drain or flow back into the circuit 21 under gravity.
- FIG. 2 Illustrated in Figure 2 is another solar water heater system 100 which has like parts like numbered by comparison to those of Figure 1.
- thermosyphoning is not utilised to circulate the heat transfer fluid in the circuit 21. This circulation is done by means of a pump 42.
- the heat exchanger 16A is located within the tank 12 and is fully immersed in the water in the water tank 12.
- the system 100 also differs in that once the water in the tank 12 has reached its desired temperature, the pump 42 is switched off and a one way or non-return valve 23 prevents flow in a direction opposite to arrow 37. At this point the heat transfer fluid circuit 21 will function in the same manner as that described above with respect to Figure 1. Sensors which detect temperature or pressure are used to switch off the pump 42 once conditions of temperature or pressure indicating an actual or potential over-temperature situation is sensed.
- the non return valve 23 will close under influence of reverse flow, because the pump 42 will stop working and the liquid heat transfer fluid will attempt to flow backward in the inlet connection 24 under pressure of the gas formed in the solar panels 28.
- valve 26 could be provided, either as an alternative to valve 23, or in combination therewith.
- the preferred heat transfer fluid has the brand name TYOFOCOR LS manufactured by Tyforop Chemie GmbH, or its equivalent. This is a mixture of water, inhibitor and 1,2-propylene glycol. It will boil between 100 °C to 105 °C and will keep its corrosion inhibition performance and reversibly evaporable characteristics upto a stagnation temperature of around 320 °C.
- a heat transfer fluid having an inhibitor which crystallises when vaporisation or boil off occurs can also be utilised.
- the crystalline inhibitor redissolve in the liquid heat transfer fluid once contact between them is made.
- the expansion vessel 36 in view of it being able to be of a comparatively smaller volume by comparison to prior art systems, can be provided as part of the jacket 16 and or within the insulated enclosure 14.
- the pressure in the heat transfer fluid circuit 21 is maintained below that in the water tank 12, which is at mains water pressure. By so doing this, and with the use of the expansion vessel 36, the pressure will be maintained below, so that if corrosion or other failure of the jacket 16 of heat exchanger 16A were to occur, then, the heat transfer fluid will not seep into the potable water within the water tank 12. While heat transfer fluids of food grade quality could be utilised, it is preferred in order to meet a variety of standards that the risks of cross contamination are reduced.
- the pressure in the side 54 of expansion vessel 36 needs to be of a magnitude to accommodate the expansion, within the vessel 36 without exceeding a pressure relief valve (not illustrated) which would normally be present in the heat transfer circuit 21.
- an isolation valve (such as valve 26) can replace the non return valve 23, in which case the sensors and controls to switch off the pump 42 will also close the isolation valve at the same time, thus producing the same effect as described above.
- the non return valve in the inlet connection 24, being located below the solar panels 28 gas will build up in the panels 28 and force liquid out as described above.
- FIG 16 Illustrated in figure 16 is a system 200 which is similar to that of figure 2.
- the same components are utilised as in the system 100, and like parts have been like numbered.
- the flow direction of heat transfer fluid in the heat transfer circuit 21 is reversed.
- the pump 42 and one way valve 23 are reversed;
- the outlet connection 22 and inlet connection 24 are on opposite sides of the heat exchanger associated with the water tank;
- the inlet 27 and outlet 25 to the solar panels 28 have swapped locations and the inlet 27 is above the outlet 25.
- the heat transfer fluid in the circuit 21, is such that in both collector panels 28, the heat transfer fluid flows from the top thereof to the bottom.
- the system 200 can only work if a pump 42 is operational because the one way valve 23, will prevent a thermosyphoning flow which would ordinarily be in the direction opposite to arrow 38.
- the system 200 will work in a similar manner to the system 100, except that once vaporisation of the heat transfer fluid occurs in the solar panel 28, the pump 42 is switched off. Fluid cannot move out of inlet 27 in a direction opposite to arrow 38, as the valve 23 stops this. Instead fluid will exit collectors 28 in direction of arrow 40 (being the same direction as the normal operation direction) and as pressure builds up in inlet connection 24, the pressurised liquid heat transfer fluid will flow into the expansion vessels 36.
- FIG. 5 Illustrated in figure 5 is a solar heating system 110 which uses a pump to circulate the heat transfer fluid to heat water, i.e. it is a non thermosyphoning system to heat water.
- the system 110 is similar to the system 100 of figure 2, and like parts have been like numbered.
- system 110 has its tank 12 oriented in a vertical configuration and a water jacket 16 is provided in much the same manner as in the system 10 of figure 1.
- a non return valve 23 is provided in the inlet connection 24 between the outlet 25 of the solar collection panels 28 and the pump 42.
- an electrically operated solenoid valve 26 which is controlled to open and close in response to the temperature of the water being heated, or the temperature of the heat transfer fluid in the heat transfer circuit.
- FIG. 6 Illustrated in figure 6 is a system 120 similar to the system 110 of figure 5 and like parts have been like numbered.
- a non return valve 23 is provided which could be classified as optional, in that the non return valve 23 is not required to allow heat transfer fluid to enter into the expansion tank 36 if the heat transfer fluid in the panels 28 vaporises.
- the reason for this is that in view of the inlet 27 and outlet 25 being at the bottom of the lower panel 28B, any vaporisation of heat transfer fluid in the risers 29, will evacuate the effected riser, with vapour collecting in the upper reaches of the upper panel 28A. The vapour will gather in the panels 28 in a top down fashion, whereby the panel 28A will fill with vapour before the panel 28B fills with vapour.
- FIG. 7 Illustrated in figure 7 is a solar heating system 130, which is similar to the system 10 of figure 1, and like parts have been like numbered.
- the difference between the system 130 and the system 10, is that the expansion tank 136 is a reservoir which has a pressure relief valve 137 thereon, sealing the volume of the reservoir 136 from atmosphere.
- the system 130 will be similar to that of the system 10, except that the expansion tank 136 is expected to be less expensive to manufacture.
- the pressure relief valve 137 will open allowing pressure to be relieved and any pressured air to flow out of the reservoir 136.
- the volume of the reservoir 136 is selected to receive all liquid heat transfer fluid which may be evacuated from the solar collection panels 28. In this way, no liquid heat transfer fluid will pass out of the reservoir 136.
- the pressure relief valve 137 is preferably of the type which has a one way valve, such as that illustrated in figure 9, to allow re-entry of atmosphere as the liquid heat transfer fluid passes back into the heat ' transfer fluid circuit of system 130.
- FIG 8 Illustrated in figure 8 is solar water heating system 140 which is similar to the system 130 of figure 7, and like parts have been like numbered.
- the differences between the system 130 and the system 140 include that the reservoir 136 is open to atmosphere and that the pressure relief valve 137 prevents egress of liquid heat transfer fluid from the heat transfer fluid circuit until such time as the pressure in the heat transfer fluid circuit rises to or above the pressure at which the pressure relief valve 137 operates. Once this happens the liquid heat transfer fluid will flow into the reservoir 136.
- the passage closed by the pressure relief valve 137 communicates with the reservoir 136 by conduit 138, which terminates at 139 near to the bottom of the reservoir 136.
- liquid heat transfer fluid can be provided in the reservoir 136 to a level which is above the terminus 139, so that as the pressure in the heat transfer fluid circuit decreases, the liquid heat transfer fluid in the reservoir 136 will flow back into the heat transfer fluid circuit. This will happen due to the pressure relief valve 137, as illustrated in detail in figure 9 which includes a one way valving system so that when pressure in the heat transfer fluid circuit decreases below atmosphere it will draw liquid heat transfer fluid from reservoir 136 back into the circuit.
- the pressure relief valve 137 is illustrated in more detail in figure 9.
- the pressure relief valve 137 is mounted onto a cap 137.1 which seals the filler entry 136.1 at the top of the reservoir 136.
- the cap 137.1 has a gasket 137.3 adjacent its under surface so as to be sandwiched between cap 137.1 and filler entry 137.2 to provide a seal.
- the gasket 137.3 is held in place by an annular pressure relief mounting spigot 137.4 which is riveted to the cap 137.1 by a rivet 137.5.
- the annular spigot 137.4 provides a guide and a housing for a compression spring 137.6 which maintains a valve member 137.7 biased away from the spigot 137.4.
- the valve member 137.7 is limited in its movement away from the spigot 137.4 by an annular flange 137.8 which engages a flange 137.9 on spigot 137.4.
- a gasket 137.10 is provided between the valve member 137.7 and a lower rim
- the gasket 137.10 provides on its undersurface a sealing surface for a one way valve member 137.11 which is secured by a pin 137.12 to a spring holder 137.13.
- the spring holder 137.13 is biased upwardly/away from the valve member 137.7 by a spring 137.14.
- a ferrule or hollow rivet 137.15 passes through the gasket 137.10 and valve member 137.7 and secures them together.
- the bore through the rivet 137.15 provides a fluid passage connecting the space 137.16 which is between valve member 137.11 and gasket 137.10 and the space 137.17 which is between the spigot 137.4 and the valve member 137.7
- a fluid passage exists between the space 137.17 and space 137.19 in the form of apertures 137.18 through the spigot 137.4.
- valve member 137.11 will remain sealed to the gasket 137.10.
- pressure in space 136.3 produces a force on the gasket 137.10 and valve member 137.11 to overcome the spring force of spring 137.6, the gasket 137.10 and valve member 137.7 and valve member 137.11 will all move away from the rim 136.2 allowing air under pressure in space 136.3 to exit via rim 136.2, until such time as pressure is reduced in space 136.3, allowing spring 137.6 to move member 137.7 and gasket 137.10 to close the rim 136.2.
- valve 137 of figure 9 has been described with respect to the embodiment of figure 7, where only air will pass through the valve 137. It will be readily understood, that the valve 137 will work in exactly the same manner in the embodiment of figure 8, except that instead of air passing through valve 137, liquid heat transfer fluid will pass through.
- the components of figure 9 identified by base numeral 136 will all be formed as part of or attached to the heat transfer fluid circuit, not the reservoir as is the case of the figure 7 embodiment.
- FIG. 10 Illustrated in figure 10 is a solar collection panel 228 which has in its casing
- a fan unit 228.2 powered by a photovoltaic cell 228.3 or other electricity source.
- the other end of the casing 228.1 of the solar collection panel 228 has openings 228.4 which are overlaid or constructed from mesh to keep out insects. If required, a shroud can be placed over the openings to help protect from rain, and other falling moisture.
- the switching on and switching off of the fan 228.2 is be controlled, as is described later, so as to assist in the flow through of air through the solar collection panel, when it develops an over-temperature condition.
- hatches can be provided to cover or seal the openings 228.4. These can be opened and closed when the fan 228.2 is switched on or off or the hatches can be opened or closed by memory metal motive power units or by bimetallic strips, which react to heat to provide or reduce motive power.
- FIG. 11 Illustrated in figure 11 is a solar collection panel 328 which is similar to panel
- openings 328.4 and 228.4 are simply unshielded 3mm holes. In the case of openings 328.4 and 228.4, these are preferably not positioned in the top end 228.5, as this end is more exposed to rain and precipitation. However, the openings 328.4 and 228.4 can be placed in end 228.5 if a shroud is utilised to protect against rainfall entering the casing 228.1.
- FIG. 12A Illustrated in figures 12 and 12A is a solar collection panel 428 which has on upper and lower sides 428.5 and 428.9 of casing 428.1, openings which are sealed with hatches 428.6 and 428.7.
- the hatches 428.6 and 428.7 seal the openings when in the closed condition. They allow free access of convection currents to travel from the lower side 428.9 to upper side
- the mechanism to open and close the hatches 428.6 and 428.7 can be replaced by motors and linkages, or bimetallic motive power units.
- FIG. 13A Illustrated in figures 13 and 13A is a solar panel 528 similar to panel 428 of figuresl2 and 12A.
- the panel 528 differs from panel 428 in that hatches 428.6 and corresponding square openings have been replaced by a series of 3mm diameter holes 528.6.
- This embodiment will function in the same manner as the panel 428, in that as holes 528.6 are in the lower side 428.9 they will be protected from the entry of rain, and as the hatches 428.7 will not normally be open, a convection current or air flow will not pass through openings 528.6 and into the casing 428.1.
- the spring 428.8 loses it elasticity due to it being made of a memory metal, the tension springs 428.11 will open hatches 428.7, thus allowing convection currents to flow through, from bottom to top.
- FIG 14 Illustrated in figure 14 is a solar heated storage with instantaneous booster water heater system 600, which does not have a separate heat transfer fluid circuit. Instead, the water in the tank is heated directly in the panels 328.
- the system 600 includes two parallel connected solar panels 328 as illustrated and described with respect to figure 11.
- the system 600 also includes a storage tank 602.
- the outer jacket around the storage tank 602 is visible, but the internal heat exchanger is not.
- a controller and pump is also provided at 608 to circulate cold water from tank 602 up to the panels 328, and back.
- the output 604 from tank 602 passes to an instantaneous booster heater 606 in case water in tank 602 has not achieved the desired working temperature.
- control box 608 has: a lead 610 to/from the tank thermistor; lead 612 to/from fan 228.2 on left side panel 328; lead 614 to heat transfer fluid inlet valve 616; lead 618 from line thermistor 620; while lead 622 connects fan 228.2 on left side panel 328 to/from fan 228.2 on right side panel 328; while lead 624 connects right side fan 228.2 to thermistor 626 on the on the outlet from right side panel 328.
- 608 will also send a signal to activate fans 228.2. Likewise for thermistor 620, or valve 616.
- the fan 228.2 will be shut down. While multiple sensors could cause the fans 228.2 to activate, if desired, any one, or combination of two or more of these sensors can be utilised.
- thermosyphoning solar storage with instantaneous back up water heating system 700 It comprises two panels 328, a storage tank 702 and an instantaneous heating device 704 through which water from tank 702 passes
- a lead 710 connects to/from fans 228.2 on left side panel 328, while a lead 712 connects left side fan 228.2 to right side fan 228.2.
- the lead 710 will carry a signal from one or more thermistors which sense the temperature of: the water being heated; the heat transfer fluid temperature leaving the panels 328; the heat transfer fluid temperature entering the heat transfer fluid/water heat exchanger, or other appropriate location, or from the solar control system.
- FIG. 17 Illustrated in Figure 17 is a solar water heating system 1200, which is similar to the system 200 of Figure 16, with like parts being like numbered.
- the system 1200 differs from the system 200 in that the panel 28' has the heat transfer fluid flowing in the upward direction only in its collection flow tubes, while the panel 28 has the heat transfer fluid flowing in the downward direction.
- the inlet 27 of the panel 28' is in the lower right hand corner, with its outlet 25 being in the upper left hand corner, while the panel 28 has its inlet in the upper left hand corner with the outlet in the lower right hand corner.
- FIG. 18 Illustrated in figure 18 is a system 2200, which is similar to the system 1200 and like parts have been like numbered.
- the tank 12 is preferably of the order of 270 to 400 litres in volume with a standing height 1.6m but of the order of lm to 1.8m will suffice.
- the brazed plate heat exchanger 51 has a single pass on each of the heat transfer fluid and water to be heated circuits. These two circuits operate in a counter flow arrangement so as to maximise the heat transfer capability.
- the heat exchanger 51 also provides between 0.3 square metres to 0.5 square metres of heat exchange surface area which is achieved by means of between 15 and 25 plates in the brazed plate heat exchanger assembly.
- the water from the tank 12 will flow through the heat exchanger 51 by means of thermo-syphoning.
- the heat exchanger 51 is of the order of 250 to 300 millimetres in height, with the hot water outlet from the heat exchanger 51, being between 500 mm and 1000mm, and most preferably at around 700mm below the outlet of an insulated conduit delivering the heated water back to the tank 12.
- the brazed plate heat exchanger can be a double walled unit so as to ensure that any leak from the heat transfer fluid circuit will not mix with the potable water. However, it is expected that at the relatively low pressures of operation of the heat transfer circuit such a double wall system will not be required.
- valves 23 A Further on either side of the one way valve 23 are manual valves 23 A. By opening the valve 23A on the right, which acts as an inlet to the heat transfer circuit, the heat transfer circuit can be filled, as the fluid will not flow in an anti-clockwise direction due to the presence of one way valve 23. However, the valve 23 A on the left will also have to be opened to allow air and heat transfer fluid to flow out of the circuit 21.
- FIG. 19 Illustrated in Figure 19 is a system 3200, which is similar to the system 2200 of figure 18, and like parts have been like numbered.
- the system 3200 differs from the system 2200 in that the panels 28, 28' and 28" have their lower cross tubes crimped, forcing in each panel the flow of heat transfer fluid in up in the right hand side of each panel and down on the left hand side.
- the outlets 25 are all connected in parallel to the inlet connection 24, and all the inlets 27 are connected on parallel to the outlet connection 22.
- the solar collectors can employ panels which have the collection tubes oriented in a combination of one or more of: vertically oriented, horizontally oriented, or oriented at an angle to either.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
- Steam Or Hot-Water Central Heating Systems (AREA)
Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2004228977A AU2004228977B2 (en) | 2003-04-11 | 2004-04-08 | A protection system for a solar water heating system |
| MXPA05010832A MXPA05010832A (en) | 2003-04-11 | 2004-04-08 | A protection system for a solar water heating system. |
| EP04726383.5A EP1654502A4 (en) | 2003-04-11 | 2004-04-08 | A protection system for a solar water heating system |
| CA002520482A CA2520482A1 (en) | 2003-04-11 | 2004-04-08 | A protection system for a solar water heating system |
| NZ542124A NZ542124A (en) | 2003-04-11 | 2004-04-08 | A protection system for a solar water heating system |
| US11/231,056 US8220453B2 (en) | 2003-04-11 | 2005-09-20 | Protection system for a solar water heating system |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2003901720 | 2003-04-11 | ||
| AU2003901720A AU2003901720A0 (en) | 2003-04-11 | 2003-04-11 | A protection system for a solar water heating system |
| AU2003906266 | 2003-11-13 | ||
| AU2003906266A AU2003906266A0 (en) | 2003-11-13 | A Protection System For a Solar Water Heating System | |
| AU2004900789 | 2004-02-17 | ||
| AU2004900789A AU2004900789A0 (en) | 2004-02-17 | A Protection System For A Solar Water Heating System |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/231,056 Continuation US8220453B2 (en) | 2003-04-11 | 2005-09-20 | Protection system for a solar water heating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004090439A1 true WO2004090439A1 (en) | 2004-10-21 |
Family
ID=33162502
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AU2004/000459 Ceased WO2004090439A1 (en) | 2003-04-11 | 2004-04-08 | A protection system for a solar water heating system |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US8220453B2 (en) |
| EP (1) | EP1654502A4 (en) |
| CA (1) | CA2520482A1 (en) |
| MX (1) | MXPA05010832A (en) |
| MY (1) | MY143023A (en) |
| NZ (1) | NZ542124A (en) |
| WO (1) | WO2004090439A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2007004907A1 (en) * | 2005-06-30 | 2007-01-11 | MACHADO SIMÕES, Nuno Gonçalo | Solar collector |
| EP2003404A1 (en) * | 2007-06-12 | 2008-12-17 | Paradigma Energie- und Umwelttechnik GmbH und Co. KG. | Water storage device heated by solar energy |
| EP1844268A4 (en) * | 2005-02-04 | 2012-12-05 | Rheem Australia Pty Ltd | An overtemperature protection system for a solar water heating system |
| CN103673333A (en) * | 2013-12-05 | 2014-03-26 | 宁波弗莱尔暖通技术有限公司 | Solar heat accumulation and solar heating low-melting-point paraffin bathing device |
| WO2019123508A1 (en) * | 2017-12-21 | 2019-06-27 | Cordivari S.R.L. | Compact solar collector |
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| USD570975S1 (en) * | 2006-09-20 | 2008-06-10 | Noritz Corporation | Gas water heater |
| USD570974S1 (en) * | 2006-09-20 | 2008-06-10 | Noritz Corporation | Gas water heater |
| USD570973S1 (en) * | 2006-09-20 | 2008-06-10 | Noritz Corporation | Gas water heater |
| USD570976S1 (en) * | 2006-09-20 | 2008-06-10 | Noritz Corporation | Gas water heater |
| GB0705667D0 (en) * | 2007-03-23 | 2007-05-02 | Viridian Concepts Ltd | Air flow in enclosed spaces |
| KR100951152B1 (en) * | 2008-02-29 | 2010-04-06 | 주식회사 경동나비엔 | Gas boiler with hermetic expansion tank |
| DE202008007256U1 (en) * | 2008-05-29 | 2008-08-21 | Paw Gmbh & Co. Kg | Solar thermal plant with a circulation for a heat transfer medium |
| IL192499A (en) * | 2008-06-29 | 2013-03-24 | S E S Solar Energy Solutions Ltd | Solar collector |
| US20100031953A1 (en) * | 2008-08-07 | 2010-02-11 | Krassimire Mihaylov Penev | Hybrid Water Heating System |
| US20100051227A1 (en) * | 2008-08-29 | 2010-03-04 | Anbudurai Kuppuswamy | Thermal energy storage |
| WO2010082181A1 (en) * | 2009-01-18 | 2010-07-22 | Tigi Ltd. | Solar thermal collecting system |
| WO2010101624A2 (en) * | 2009-03-03 | 2010-09-10 | Fischer Jay D | Solar energy system |
| CA2678584C (en) * | 2009-09-08 | 2013-05-28 | W&E International (Canada) Corp. | Self-powered pump for heated liquid and heat driven liquid close-loop automatic circulating system employing same |
| TW201134386A (en) * | 2010-04-09 | 2011-10-16 | Tung-Teh Lee | Automatic water-supply control device |
| US20120048259A1 (en) * | 2010-08-26 | 2012-03-01 | Wagner & Co., Solartechnik GmbH | Solar installation |
| NL1038205C2 (en) * | 2010-08-27 | 2012-02-28 | Zhejiang Jieer Saving Coal Co | Re-exchange energy-saving building system. |
| CN102230678B (en) * | 2011-05-04 | 2012-07-04 | 武汉中圣能源环保工程有限公司 | Automatic pressure stabilization device of high-temperature heat collection system |
| US10228167B2 (en) * | 2011-07-01 | 2019-03-12 | Brooks Automation, Inc. | Systems and methods for warming a cryogenic heat exchanger array, for compact and efficient refrigeration, and for adaptive power management |
| CN102313391A (en) * | 2011-09-23 | 2012-01-11 | 山东力诺瑞特新能源有限公司 | Heat exchanger of split solar water heating system |
| US9110477B2 (en) | 2012-07-23 | 2015-08-18 | Thomas Richard Wehner | Over-temperature protection for flowing fluid systems |
| CN103994269A (en) * | 2013-02-14 | 2014-08-20 | 王郁东 | Mechanically-controlled wall-mounted solar water heater |
| CN103542541A (en) * | 2013-10-24 | 2014-01-29 | 铜陵市清华宝能源设备有限责任公司 | Solar water heater |
| US10072853B2 (en) | 2015-01-04 | 2018-09-11 | Rheem Manufacturing Company | Water heater having a supplemental photovoltaic heating arrangement |
| ES2622730T3 (en) * | 2015-02-27 | 2017-07-07 | Greenonetec Solarindustrie Gmbh | Solar collector |
| JP6610246B2 (en) * | 2015-04-21 | 2019-11-27 | 株式会社ノーリツ | Water heater |
| US10274227B2 (en) * | 2016-10-16 | 2019-04-30 | Thomas Richard Wehner | Thermosyphon cooling for overheat protection |
| WO2019112409A1 (en) * | 2017-12-04 | 2019-06-13 | Martinez Silva Jorge Adrian | High-pressure water storage tank for solar heaters |
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- 2004-04-08 MY MYPI20041283A patent/MY143023A/en unknown
- 2004-04-08 NZ NZ542124A patent/NZ542124A/en not_active IP Right Cessation
- 2004-04-08 MX MXPA05010832A patent/MXPA05010832A/en not_active Application Discontinuation
- 2004-04-08 WO PCT/AU2004/000459 patent/WO2004090439A1/en not_active Ceased
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1844268A4 (en) * | 2005-02-04 | 2012-12-05 | Rheem Australia Pty Ltd | An overtemperature protection system for a solar water heating system |
| WO2007004907A1 (en) * | 2005-06-30 | 2007-01-11 | MACHADO SIMÕES, Nuno Gonçalo | Solar collector |
| US8967135B2 (en) | 2005-06-30 | 2015-03-03 | Nuno Goncalo Machado Simoes | Solar heater system for domestics waters |
| EP2003404A1 (en) * | 2007-06-12 | 2008-12-17 | Paradigma Energie- und Umwelttechnik GmbH und Co. KG. | Water storage device heated by solar energy |
| CN103673333A (en) * | 2013-12-05 | 2014-03-26 | 宁波弗莱尔暖通技术有限公司 | Solar heat accumulation and solar heating low-melting-point paraffin bathing device |
| WO2019123508A1 (en) * | 2017-12-21 | 2019-06-27 | Cordivari S.R.L. | Compact solar collector |
| US11499754B2 (en) | 2017-12-21 | 2022-11-15 | Cordivari S.R.L. | Dissipator integrated into a compact solar collector |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1654502A1 (en) | 2006-05-10 |
| MY143023A (en) | 2011-02-14 |
| US8220453B2 (en) | 2012-07-17 |
| EP1654502A4 (en) | 2013-06-05 |
| MXPA05010832A (en) | 2005-12-14 |
| US20070240703A9 (en) | 2007-10-18 |
| US20060107944A1 (en) | 2006-05-25 |
| CA2520482A1 (en) | 2004-10-21 |
| NZ542124A (en) | 2007-05-31 |
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