WO2004094539A1 - A layered system and method for reducing a temperature realized by a substrate and by an interior space - Google Patents

A layered system and method for reducing a temperature realized by a substrate and by an interior space Download PDF

Info

Publication number
WO2004094539A1
WO2004094539A1 PCT/US2004/008146 US2004008146W WO2004094539A1 WO 2004094539 A1 WO2004094539 A1 WO 2004094539A1 US 2004008146 W US2004008146 W US 2004008146W WO 2004094539 A1 WO2004094539 A1 WO 2004094539A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
substrate
set forth
coating composition
layered system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2004/008146
Other languages
French (fr)
Inventor
Michael Jakobi
Jon Hall
Martin Laudenbach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF Corp
Original Assignee
BASF Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF Corp filed Critical BASF Corp
Publication of WO2004094539A1 publication Critical patent/WO2004094539A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/57Three layers or more the last layer being a clear coat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/208Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • G02B5/223Absorbing filters containing organic substances, e.g. dyes, inks or pigments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/06Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal

Definitions

  • the subject invention generally relates to a layered system and a method for reducing a temperature realized by a substrate and by an interior space defined by the substrate. More specifically, a second layer of the system and method of the subject invention is darker in color than the first layer and includes a pigment that is transparent in an infrared (IR) region. As such, any IR energy external to the substrate and the interior space transmits through the second layer and is reflected away from the substrate by the first layer.
  • IR infrared
  • a substrate defines an interior space. More specifically, in the automotive coatings industry, the substrate is typically a panel of a vehicle, and the interior space is an interior passenger compartment defined by the vehicle panel. In the building coatings industry, the substrate is typically a panel of a commercial or residential building, such as a roof panel, and the interior space is an interior room of the building, such as an attic space, defined by the building panel.
  • IR energy external to the substrate and external to the interior space transmits onto the substrate and that the amount of this IR energy that is not reflected, or otherwise dissipated, is realized as heat, i.e., increased temperature, by the substrate and the interior space.
  • This problem is particularly acute if the substrate is of a dark color including, but not limited to, black or dark blue, or if the substrate has a layer on it that is of the dark color.
  • such dark colored vehicles are particularly susceptible to LR energy as these dark colors typically reflect insignificant amounts of IR energy.
  • the vehicle panels of these vehicles such as the roof, as well as the interior passenger compartment, realize increased temperatures and become very hot, especially on a sunny day. This is particularly uncomfortable for occupants of the vehicle, especially upon initial entry into the vehicle.
  • more resources, gas, etc. are required to adequately condition the climate within the interior passenger compartment of vehicles having dark colors, as compared to vehicles having lighter colors with a higher degree of reflectivity, such as white and silver aluminum.
  • the above deficiencies are especially true for layered systems of the prior art that incorporate conventional carbon black pigment.
  • the carbon black pigment in particular, has extremely poor, i.e., low, reflectivity.
  • the reflectivity of a particular layer that incorporates the carbon black pigment can be as low as 4-6%.
  • IR energy is not reflected and the substrate and the interior space realizes up to 96% of the IR energy which significantly increases the temperature of the substrate and the interior space.
  • the resultant colors are not bright, rich, or pure. In other words, most of the colors developed with IR reflective pigments are washed out.
  • substrates that are of a dark color, such as black or dark blue, or that include a layer of the dark color, it is desirable to provide a unique system and method that are able to reduce the temperature realized by such substrates and by interior spaces defined by the substrates, which maintaining integrity, i.e., brightness, richness, and purity, of the dark color.
  • a layered system and a method for reducing a temperature realized by a substrate and by an interior space defined by the substrate are disclosed.
  • the system includes a first layer and a second layer.
  • the first layer is applied onto the substrate opposite the interior space, and the second layer is applied onto the first layer.
  • the second layer is darker in color than the first layer.
  • the second layer also includes a pigment that is transparent in an IR (IR) region.
  • IR energy external to the substrate and to the interior space transmits through the second layer and is reflected away from the substrate by the first layer, which is lighter in color, or more reflective of IR energy, than the second layer.
  • the reflection of the IR energy reduces any effect that the IR energy has on a temperature of the substrate and the interior space.
  • the method of the subject invention applies a first coating composition onto the substrate to form the first layer on the substrate.
  • the method also applies a second coating composition onto the first layer to form the second layer on the first layer.
  • the layered system and method disclosed in the subject invention reduce the temperature realized by the substrate and by the interior space, even where individual layers within the layered system are of a dark color, such as black or dark blue.
  • a dark color such as black or dark blue.
  • one advantage attributed to the subject invention is that vehicles can utilize dark colors yet the vehicle panels, as well as the interior passenger compartment, can remain relatively cool, and therefore comfortable, even on sunny days.
  • the subject invention reduces the heat realized by panels and by interior rooms within a building, especially roofs and attic spaces.
  • Figure 1 is a schematic representation of a layered system of the prior art with a second layer having a conventional carbon black pigment that reflects an insignificant amount of IR energy such that increased temperature is realized by a substrate and an interior space;
  • Figure 2 is a schematic representation of a layered system of the subject invention having a substrate defining an interior space, a first layer and a second layer, wherein the second layer includes a pigment that is transparent to energy in an IR region such that reduced temperature is realized by the substrate and the interior space;
  • Figure 3 is a schematic representation of the layered system of Figure 2 having a third layer
  • Figure 4 is a schematic representation of the layered system of Figure 3 wherein the third layer, the second layer, third layer, the substrate, and the interior space are more specifically disclosed as a clearcoat layer, a basecoat layer, a primer surfacer layer, a panel of a vehicle, and an interior passenger compartment of the vehicle, respectively;
  • Figure 5 is a graph entitled "Temperature Comparison of the Interior Space"
  • Figure 6 is a graph entitled "Temperature Comparison of the Interior Space”. DETAILED DESCRIPTION OF THE INVENTION
  • the layered system includes a substrate, a first layer, and a second layer.
  • the substrate defines an interior space.
  • the interior space may be entirely encompassed by the substrate, there is no requirement for the substrate to completely envelop the interior space. Instead, the interior space can be open.
  • the interior space is defined on a side of the substrate that is away from a source of infrared (IR) energy, such as the sun.
  • IR infrared
  • the substrate is metal, such as aluminum or steel, plastic, a panel of a vehicle, or a panel of a building, either a commercial or residential building, such as a roof.
  • the substrate is a metal or plastic body panel of a vehicle.
  • Alternative substrates include, but are not limited to, pavement surfaces, glass, and panels for vehicles such as ai ⁇ lanes and boats. If the substrate is the panel of the vehicle, then the interior space is an interior compartment of the vehicle, such as an interior passenger compartment, an interior trunk compartment, or under a hood of the vehicle. If the substrate is the panel of the building, then the interior space is an interior room of the building, such as an attic space.
  • the first layer is applied onto the substrate opposite the interior space, and the second layer is applied onto the first layer.
  • the substrate may include additional treatment layers and the first layer is still considered to be "applied onto" the substrate.
  • the substrate is the panel of the vehicle, then it is likely that the vehicle panel will also include a phosphate treatment layer and an electrocoat treatment layer on top of the phosphate treatment layer.
  • the first layer is actually applied to the electrocoat layer, the first layer is still considered to be applied onto the substrate.
  • the second layer is darker in color than the first layer and includes a particular pigment.
  • This pigment is transparent in an IR region such that the IR energy external to the substrate and external to the interior space transmits through the second layer. Once the IR energy transmits through the second layer, it is then reflected away from the substrate by the first layer, which is lighter in color than the second layer. It is to be understood that reference to the first layer being light in color than the second layer also includes first layers that are generally more reflective of IR energy than the second layer.
  • the first layer may incorporate reflective beads to enhance the IR reflectivity of the first layer.
  • the terminology for the purposes of the subject invention, the terminology
  • “transparent” means to have the property of transmitting energy, e.g. light, without appreciable scattering. Reflection of the IR energy away from the substrate reduces any effect that the IR energy has on a temperature of the substrate and the interior space.
  • the method of the subject invention reduces the temperature realized by the substrate and by the interior space defined by the substrate. The effect of the JR. energy on the temperature is described additionally below with reference to Figure 6.
  • the IR region is generally defined along the electromagnetic spectrum, between the visible, i.e., spectral, region and the microwave region at wavelengths of approximately 750 nm to 1 mm.
  • the pigment incorporated into the second layer preferably has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum.
  • the pigment has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90%> at a wavelength of 900 nm.
  • the % of Reflectance for the pigment is described additionally in the table below.
  • the pigment included in the second layer is further defined as a perylene pigment, more preferably, a perylene pigment that is black. It is generally understood that a perylene-based pigment includes the organic structure:
  • the most preferred pigment for use in the second layer of the subject invention is Paliogen ® Black L0086, which is commercially available from BASF Corporation, Southfield, Michigan. This particular pigment has a Colour Index of "Pigment Black 32" (Part 1) and "71133” (Part 2).
  • Paliogen ® Black S0084 another pigment that is suitable for use in the second layer and that is commercially available from BASF Corporation is Paliogen ® Black S0084, which has Colour Index of "Pigment Black 31" (Part 1) and "71132” (Part 2).
  • the black perylene pigment that is incorporated into the second layer preferably has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum. More specifically, the black perylene pigment has a % of
  • Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm.
  • pigments other than the most preferred black perylene pigments can be inco ⁇ orated into the second layer. It is only required that such other pigments are transparent in the IR region such that the IR energy can transmit through the darker second layer to the lighter first layer for subsequent reflectance.
  • Such alternative pigments include, but are not limited to, various inorganic pigments commercially available from Ferro Co ⁇ oration, Cleveland, Ohio, such as PC9415 a nickel-antimony-titanate yellow.
  • the first layer is formed from a first coating composition.
  • the method of the subject invention applies the first coating composition onto the substrate to form the first layer on the substrate.
  • the first coating composition is a primer surfacer coating composition that is applied onto the substrate to form a primer surfacer layer.
  • the first layer can be a thermoset or thermoplastic mat that is extruded from solid components, this alternative example, the first layer can be adhered to the substrate.
  • the second layer is formed from a second coating composition. If the second layer is formed from the second coating composition, the second coating composition is preferably further defined as a basecoat coating composition and this basecoat coating composition is applied to the first layer, preferably the primer surfacer layer, to form a basecoat layer.
  • the first layer has color values L i and N ⁇ .
  • the color value L i is a value associated with and measured according to the CIELAB color-measuring system
  • the color value Ni is a value associated with and measured according to the Munsell color-measuring system.
  • the second layer has color values L 2 and N 2 . Because the second layer is described as darker in color than the first layer, i.e., the first layer is lighter in color than the second layer, the L i is greater than L 2 and Ni is greater than N 2 .
  • the first layer L ⁇ ranges from 30 to 100 and for the second layer L 2 ranges from 0 to 50, so long as L 1 remains greater than L 2 . It is more preferred that for the first layer L ⁇ ranges from 60 to 90 and for the second layer L 2 ranges from 10 to 40, so long as L i remains greater than L 2 .
  • the first layer Ni ranges from 3/ to 9/ and for the second layer N 2 ranges from 1/ to 51, so long as Ni remains greater than N 2 .
  • the first layer Ni ranges from 5/ to 9/ and for the second layer N 2 ranges from 1/ to Al, so long as Ni remains greater than N 2 .
  • the first coating composition is the primer surfacer coating composition and the first layer is, therefore, the primer surfacer layer, both white and grey primer surfacers are preferred, especially light grey having an L ⁇ of approximately 65 and an
  • Ni of approximately 61 to 71 Ni of approximately 61 to 71.
  • a black basecoat having an L 2 of approximately 20 and an N 2 of approximately 2/ are preferred.
  • the layered system may, optionally, further include a third layer applied onto the second layer. If so, the third layer is transparent in the IR region such that the IR energy external to the substrate and the interior space transmits through the third layer, to and through the second layer, and so on. It is also preferred that the tliird layer is formed from a third coating composition, most preferably a clearcoat coating composition.
  • the clearcoat coating composition is applied onto the second layer, preferably the basecoat layer, to form a clearcoat layer.
  • Figure 4 discloses the layered system including the clearcoat layer as the third layer, the basecoat layer as the second layer, the primer surfacer layer as the first layer, the vehicle panel as the substrate, and the interior passenger compartment as the interior space defined by the vehicle panel.
  • first layer, second layer, and third layer are formed from the first coating composition, the second coating composition, and the third coating composition, respectively, then all three of these coating compositions can be solventborne-based, waterborne-based, or powder-based. Furthermore, all three of these coating compositions can be based on any chemical technology including, but not limited to, acrylic/melamine and polyester/melamine.
  • the chemical technologies for these coatings may also be based on carbonate chemistry, silane chemistry, carbamate chemistry, isocyanate chemistry, polyurethane chemistry, and so on. These chemical technologies can be OEM-oriented, where they most likely require a cure at elevated temperatures, or can be refinish-oriented where such a cure may not be required.
  • the first, second, and tliird coating compositions are applied by spraying, either by the air- or rotary-atomized spray techniques. That is, preferably the first coating composition is sprayed onto the substrate to form the first layer, the second coating composition is sprayed onto the first layer to form the second layer, and the third coating composition is sprayed onto the second layer to form the third layer.
  • these coating compositions may be applied by other techniques including, but not limited to, dipping, rolling, and the like.
  • these coatings may be applied "wet-on-wet” or “wet-on-wet-on-wet” with or without flash times between each layer.
  • the step of curing one layer before a subsequent coating composition is applied may also be preferred.
  • the first layer is cured prior to the step of applying the second coating composition.
  • this example is further defined as curing the primer surfacer layer prior to the step of applying the basecoat coating composition to form the basecoat layer.
  • first layer, second layer, and third layer are not formed from the first, second, and third coating compositions, respectively, then these layers may be formed as laminates.
  • first layer, second layer, and tliird layer may be extruded to form the laminate layers, so long as the second layer is extruded to include the pigment.
  • the first coating composition was applied to the substrate, a miniature car body, to form the first layer.
  • the first coating composition is a convention coil coating primer surfacer composition that was applied at approximately 0.2 to 0.4 mils and has a color value L approximately equal to
  • the tliird coating composition was applied to the second layer, formed by the second coating compositions in the table below, to form the third layer.
  • the third coating composition is a conventional clearcoat coating composition that was applied at approximately 1.8 to 2.0 mils.
  • One such conventional clearcoat coating composition is commercially available from BASF
  • This clearcoat coating composition is a 2 component refinish composition based on isocyanate and urethane and may include a hardening agent.
  • BC 100 Base is a solventborne, clear refinish base of polyester resin and cellulose acetate butyrate that is commercially available from BASF Co ⁇ oration, Southfield,
  • Pigment A is a black, perylene pigment commercially available from BASF
  • Pigment B is a conventional, i.e., non IR transparent, carbon black pigment that is commercially available from such companies as the Degussa Co ⁇ oration of New Jersey and the Cabot Co ⁇ oration of Georgia.
  • Pigment A i.e., the IR transparent black perylene pigment utilized according to the subject invention, % of Reflectance that increases at wavelengths of from 750 to 850 nm in the IR region along the electromagnetic spectrum
  • the convention black pigment, Pigment B of Comparative Example 1 does not possess a % of Reflectance that increases at wavelengths of from 750 to 850 nm in the IR region along the electromagnetic spectrum.
  • Pigment A has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm
  • Comparative Example 1 does not begin to increase toward 90%> until approximately 865 nm.
  • Example 1 the second coating composition was applied to the first layer, specifically to the primer surfacer layer, to form the second layer, i.e., the basecoat layer, at approximately 0.5 to 0.6 mils.
  • the substrate i.e., the miniature car bodies
  • the substrate i.e., the miniature car bodies
  • a test to determine the temperature differential of the interior space of the miniature car body of Example 1 as compared to the miniature car body of Comparative Example 1.
  • a 250 Watt IR source lamp was disposed at a distance of approximately 22 cm from the miniature car bodies, which were positioned on a table. The car bodies were then subjected to this IR source for a period of approximately 30 minutes, and a temperature differential was determined.
  • one temperature probe was positioned on the surface of the miniature car bodies, i.e., on top of the substrate, the first layer, the second layer, and the tliird layer, and another temperature probe was positioned in the interior space between the substrate, i.e., the car body, and the table.
  • the graph of Figure 6 discloses that the interior space of Example 1, which includes Pigment A, the IR transparent pigment, did not realize the increased temperatures that the interior space of Comparative Example 1, which includes the convention black pigment.

Landscapes

  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

A layered system on a substrate reduces a temperature that is realized by the substrate. The layered system also reduces the temperature that is realized by an interior space that is defined by the substrate. The layered system includes a first layer that is applied onto the substrate. A second layer is applied onto the first layer. The second layer is darker than the first layer and includes a particular pigment. This pigment is transparent an infrared region such that infrared energy transmits through the second layer and is reflected away from the substrate by the first layer thereby reducing any effect that the infrared energy has on a temperature of the substrate and the interior space.

Description

A LAYERED SYSTEM AND METHOD FOR REDUCING A TEMPERATURE REALIZED BY A SUBSTRATE AND BY AN INTERIOR SPACE
FIELD OF THE INVENTION
[0001] The subject invention generally relates to a layered system and a method for reducing a temperature realized by a substrate and by an interior space defined by the substrate. More specifically, a second layer of the system and method of the subject invention is darker in color than the first layer and includes a pigment that is transparent in an infrared (IR) region. As such, any IR energy external to the substrate and the interior space transmits through the second layer and is reflected away from the substrate by the first layer.
BACKGROUND OF THE INVENTION
[0002] h the various coatings industries, such as the automotive coatings industry and the building coatings industry, a substrate defines an interior space. More specifically, in the automotive coatings industry, the substrate is typically a panel of a vehicle, and the interior space is an interior passenger compartment defined by the vehicle panel. In the building coatings industry, the substrate is typically a panel of a commercial or residential building, such as a roof panel, and the interior space is an interior room of the building, such as an attic space, defined by the building panel.
[0003] It is known that IR energy external to the substrate and external to the interior space transmits onto the substrate and that the amount of this IR energy that is not reflected, or otherwise dissipated, is realized as heat, i.e., increased temperature, by the substrate and the interior space. This problem is particularly acute if the substrate is of a dark color including, but not limited to, black or dark blue, or if the substrate has a layer on it that is of the dark color.
( [0004] Dark colors, such as black and dark blue, are commonly used in the automotive coatings industry to coat vehicles and to thereby provide an aesthetic appearance for the vehicle. Referring to the layered system of the prior art as disclosed in Figure 1 (Prior
Art), such dark colored vehicles are particularly susceptible to LR energy as these dark colors typically reflect insignificant amounts of IR energy. As a result, the vehicle panels of these vehicles, such as the roof, as well as the interior passenger compartment, realize increased temperatures and become very hot, especially on a sunny day. This is particularly uncomfortable for occupants of the vehicle, especially upon initial entry into the vehicle. Furthermore, more resources, gas, etc. are required to adequately condition the climate within the interior passenger compartment of vehicles having dark colors, as compared to vehicles having lighter colors with a higher degree of reflectivity, such as white and silver aluminum.
[0005] The above deficiencies are especially true for layered systems of the prior art that incorporate conventional carbon black pigment. The carbon black pigment, in particular, has extremely poor, i.e., low, reflectivity. In fact, the reflectivity of a particular layer that incorporates the carbon black pigment can be as low as 4-6%. As a result, the incident
IR energy is not reflected and the substrate and the interior space realizes up to 96% of the IR energy which significantly increases the temperature of the substrate and the interior space.
[0006] One potential solution to the problems described above has been to develop layered systems that are increasingly IR reflective. In such systems, the IR energy is reflected directly from the layer. However, the range of colors that can be generated in such systems is very limited due to the properties inherent is most IR reflective pigments.
The resultant colors are not bright, rich, or pure. In other words, most of the colors developed with IR reflective pigments are washed out. [0007] Due to the deficiencies associated with substrates that are of a dark color, such as black or dark blue, or that include a layer of the dark color, it is desirable to provide a unique system and method that are able to reduce the temperature realized by such substrates and by interior spaces defined by the substrates, which maintaining integrity, i.e., brightness, richness, and purity, of the dark color.
SUMMARY OF THE INVENTION AND ADVANTAGES
[0008] A layered system and a method for reducing a temperature realized by a substrate and by an interior space defined by the substrate are disclosed. The system includes a first layer and a second layer. The first layer is applied onto the substrate opposite the interior space, and the second layer is applied onto the first layer. The second layer is darker in color than the first layer. The second layer also includes a pigment that is transparent in an IR (IR) region. As such, IR energy external to the substrate and to the interior space transmits through the second layer and is reflected away from the substrate by the first layer, which is lighter in color, or more reflective of IR energy, than the second layer. The reflection of the IR energy reduces any effect that the IR energy has on a temperature of the substrate and the interior space. The method of the subject invention applies a first coating composition onto the substrate to form the first layer on the substrate. The method also applies a second coating composition onto the first layer to form the second layer on the first layer.
[0009] Accordingly, the layered system and method disclosed in the subject invention reduce the temperature realized by the substrate and by the interior space, even where individual layers within the layered system are of a dark color, such as black or dark blue. As a result, in the automotive coatings industry, one advantage attributed to the subject invention is that vehicles can utilize dark colors yet the vehicle panels, as well as the interior passenger compartment, can remain relatively cool, and therefore comfortable, even on sunny days. Similarly, in the building coatings industry, the subject invention reduces the heat realized by panels and by interior rooms within a building, especially roofs and attic spaces.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
[0011] Figure 1 is a schematic representation of a layered system of the prior art with a second layer having a conventional carbon black pigment that reflects an insignificant amount of IR energy such that increased temperature is realized by a substrate and an interior space;
[0012] Figure 2 is a schematic representation of a layered system of the subject invention having a substrate defining an interior space, a first layer and a second layer, wherein the second layer includes a pigment that is transparent to energy in an IR region such that reduced temperature is realized by the substrate and the interior space;
[0013] Figure 3 is a schematic representation of the layered system of Figure 2 having a third layer;
[0014] Figure 4 is a schematic representation of the layered system of Figure 3 wherein the third layer, the second layer, third layer, the substrate, and the interior space are more specifically disclosed as a clearcoat layer, a basecoat layer, a primer surfacer layer, a panel of a vehicle, and an interior passenger compartment of the vehicle, respectively;
[0015] Figure 5 is a graph entitled "Temperature Comparison of the Interior Space"; and
[0016] Figure 6 is a graph entitled "Temperature Comparison of the Interior Space". DETAILED DESCRIPTION OF THE INVENTION
[0017] Referring to the Figures, wherein like numerals indicate like or corresponding parts throughout the several views, a layered system is generally disclosed. As disclosed in Figure 2, the layered system according to the subject invention includes a substrate, a first layer, and a second layer. The substrate defines an interior space. Although the interior space may be entirely encompassed by the substrate, there is no requirement for the substrate to completely envelop the interior space. Instead, the interior space can be open. Generally, the interior space is defined on a side of the substrate that is away from a source of infrared (IR) energy, such as the sun.
[0018] The particular substrate utilized in the subject invention is not intended to vary the scope of the invention. Preferably, the substrate is metal, such as aluminum or steel, plastic, a panel of a vehicle, or a panel of a building, either a commercial or residential building, such as a roof. Most preferably, the substrate is a metal or plastic body panel of a vehicle. Alternative substrates include, but are not limited to, pavement surfaces, glass, and panels for vehicles such as aiφlanes and boats. If the substrate is the panel of the vehicle, then the interior space is an interior compartment of the vehicle, such as an interior passenger compartment, an interior trunk compartment, or under a hood of the vehicle. If the substrate is the panel of the building, then the interior space is an interior room of the building, such as an attic space.
[0019] Referring again to Figure 2, the first layer is applied onto the substrate opposite the interior space, and the second layer is applied onto the first layer. It is to be understood that, within the context of the subject invention, the substrate may include additional treatment layers and the first layer is still considered to be "applied onto" the substrate. For example, if the substrate is the panel of the vehicle, then it is likely that the vehicle panel will also include a phosphate treatment layer and an electrocoat treatment layer on top of the phosphate treatment layer. Although in this example, the first layer is actually applied to the electrocoat layer, the first layer is still considered to be applied onto the substrate.
[0020] The second layer is darker in color than the first layer and includes a particular pigment. This pigment is transparent in an IR region such that the IR energy external to the substrate and external to the interior space transmits through the second layer. Once the IR energy transmits through the second layer, it is then reflected away from the substrate by the first layer, which is lighter in color than the second layer. It is to be understood that reference to the first layer being light in color than the second layer also includes first layers that are generally more reflective of IR energy than the second layer.
As one example, the first layer may incorporate reflective beads to enhance the IR reflectivity of the first layer. For the purposes of the subject invention, the terminology
"transparent" means to have the property of transmitting energy, e.g. light, without appreciable scattering. Reflection of the IR energy away from the substrate reduces any effect that the IR energy has on a temperature of the substrate and the interior space. The method of the subject invention reduces the temperature realized by the substrate and by the interior space defined by the substrate. The effect of the JR. energy on the temperature is described additionally below with reference to Figure 6.
[0021] For purposes of the subject invention and as would be appreciated by those skilled in the art, it is to be understood that the IR region, both near IR and far IR, is generally defined along the electromagnetic spectrum, between the visible, i.e., spectral, region and the microwave region at wavelengths of approximately 750 nm to 1 mm. As also appreciated by those skilled in the art, there is actually no precise division between the various regions along the electromagnetic spectrum. [0022] The pigment incorporated into the second layer preferably has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum. More specifically, the pigment has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90%> at a wavelength of 900 nm. The % of Reflectance for the pigment is described additionally in the table below.
[0023] Preferably, the pigment included in the second layer is further defined as a perylene pigment, more preferably, a perylene pigment that is black. It is generally understood that a perylene-based pigment includes the organic structure:
Figure imgf000009_0001
The most preferred pigment for use in the second layer of the subject invention is Paliogen® Black L0086, which is commercially available from BASF Corporation, Southfield, Michigan. This particular pigment has a Colour Index of "Pigment Black 32" (Part 1) and "71133" (Part 2). Although not preferred, another pigment that is suitable for use in the second layer and that is commercially available from BASF Corporation is Paliogen® Black S0084, which has Colour Index of "Pigment Black 31" (Part 1) and "71132" (Part 2). [0024] In this most preferred embodiment, where the pigment is the black perylene pigment, the black perylene pigment that is incorporated into the second layer preferably has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum. More specifically, the black perylene pigment has a % of
Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm.
[0025] Further, it is contemplated that pigments other than the most preferred black perylene pigments can be incoφorated into the second layer. It is only required that such other pigments are transparent in the IR region such that the IR energy can transmit through the darker second layer to the lighter first layer for subsequent reflectance. Such alternative pigments include, but are not limited to, various inorganic pigments commercially available from Ferro Coφoration, Cleveland, Ohio, such as PC9415 a nickel-antimony-titanate yellow.
[0026] Although not required, it is preferred that the first layer is formed from a first coating composition. As such, the method of the subject invention applies the first coating composition onto the substrate to form the first layer on the substrate. In this preferred embodiment where the first layer is formed from the first coating composition, it is most preferred that the first coating composition is a primer surfacer coating composition that is applied onto the substrate to form a primer surfacer layer. As alluded to above, there is no requirement that the first layer actually be formed from a coating composition. Instead, for example, the first layer can be a thermoset or thermoplastic mat that is extruded from solid components, this alternative example, the first layer can be adhered to the substrate.
[0027] The same holds true for the second layer. That is, although not required, it is preferred that the second layer is formed from a second coating composition. If the second layer is formed from the second coating composition, the second coating composition is preferably further defined as a basecoat coating composition and this basecoat coating composition is applied to the first layer, preferably the primer surfacer layer, to form a basecoat layer.
[0028] Whether the first layer is formed from a coating composition or not, the first layer has color values L i and Nι. As is understood by those skilled in the art, the color value L i is a value associated with and measured according to the CIELAB color-measuring system, and the color value Ni is a value associated with and measured according to the Munsell color-measuring system. In the CIELAB color-measuring system, the L* value is associated with a central vertical axis that represents lightness and darkness, the lightest (white) being L* = 100 and the darkest (black) being L* = 0. In the Munsell color-measuring system, the N value is associated with the Munsell "value" which is defined as "the quality by which we distinguish a light color from a dark one." Value is a neutral axis that refers to the grey level of the color and this neutral axis ranges from the lightest (white) being N = 9/ to the darkest (black) being N = II. [0029] Similarly, the second layer has color values L 2 and N2. Because the second layer is described as darker in color than the first layer, i.e., the first layer is lighter in color than the second layer, the L i is greater than L 2 and Ni is greater than N2. More specifically, with respect to the CIELAB color-measuring system, for the first layer L \ ranges from 30 to 100 and for the second layer L 2 ranges from 0 to 50, so long as L 1 remains greater than L 2. It is more preferred that for the first layer L \ ranges from 60 to 90 and for the second layer L 2 ranges from 10 to 40, so long as L i remains greater than L 2. With respect to the Munsell color-measuring system, for the first layer Ni ranges from 3/ to 9/ and for the second layer N2 ranges from 1/ to 51, so long as Ni remains greater than N2. It is more preferred that for the first layer Ni ranges from 5/ to 9/ and for the second layer N2 ranges from 1/ to Al, so long as Ni remains greater than N2. [0030] Where the first coating composition is the primer surfacer coating composition and the first layer is, therefore, the primer surfacer layer, both white and grey primer surfacers are preferred, especially light grey having an L \ of approximately 65 and an
Ni of approximately 61 to 71. In this situation, a black basecoat having an L 2 of approximately 20 and an N2 of approximately 2/ are preferred.
[0031] Due to the transparency of the pigment in the IR region and due to the higher reflectivity of the first layer as compared to the second layer (because the first layer is lighter than the second layer), the temperature of the interior space remains less than
60°F as the layered system is subjected to IR energy for from 1 to 27 minutes. This temperature is described additionally below in the Examples with reference to Figure 6.
[0032] Referring to Figure 3, the layered system may, optionally, further include a third layer applied onto the second layer. If so, the third layer is transparent in the IR region such that the IR energy external to the substrate and the interior space transmits through the third layer, to and through the second layer, and so on. It is also preferred that the tliird layer is formed from a third coating composition, most preferably a clearcoat coating composition. The clearcoat coating composition is applied onto the second layer, preferably the basecoat layer, to form a clearcoat layer. Figure 4 discloses the layered system including the clearcoat layer as the third layer, the basecoat layer as the second layer, the primer surfacer layer as the first layer, the vehicle panel as the substrate, and the interior passenger compartment as the interior space defined by the vehicle panel.
[0033] If the first layer, second layer, and third layer, are formed from the first coating composition, the second coating composition, and the third coating composition, respectively, then all three of these coating compositions can be solventborne-based, waterborne-based, or powder-based. Furthermore, all three of these coating compositions can be based on any chemical technology including, but not limited to, acrylic/melamine and polyester/melamine. The chemical technologies for these coatings may also be based on carbonate chemistry, silane chemistry, carbamate chemistry, isocyanate chemistry, polyurethane chemistry, and so on. These chemical technologies can be OEM-oriented, where they most likely require a cure at elevated temperatures, or can be refinish-oriented where such a cure may not be required.
[0034] Preferably, the first, second, and tliird coating compositions are applied by spraying, either by the air- or rotary-atomized spray techniques. That is, preferably the first coating composition is sprayed onto the substrate to form the first layer, the second coating composition is sprayed onto the first layer to form the second layer, and the third coating composition is sprayed onto the second layer to form the third layer. However, it is to be understood that, if the first layer, the second layer, and the third layer, are formed by the first, second, and third coating compositions, respectively, then these coating compositions may be applied by other techniques including, but not limited to, dipping, rolling, and the like. Furthermore, persons skilled in the art recognize that these coatings may be applied "wet-on-wet" or "wet-on-wet-on-wet" with or without flash times between each layer. Persons skilled in the art will also recognize that the step of curing one layer before a subsequent coating composition is applied may also be preferred. For example, it is preferred that the first layer is cured prior to the step of applying the second coating composition. In the most preferred embodiment, this example is further defined as curing the primer surfacer layer prior to the step of applying the basecoat coating composition to form the basecoat layer.
[0035] On the other hand, if the first layer, second layer, and third layer, are not formed from the first, second, and third coating compositions, respectively, then these layers may be formed as laminates. For example, the first layer, second layer, and tliird layer may be extruded to form the laminate layers, so long as the second layer is extruded to include the pigment.
EXAMPLES:
[0036] The following examples illustrating the layered system formed from the first, second, and third coating compositions according to the subject invention, as presented herein, are intended to illustrate and not limit the invention.
[0037] For both Example 1 and Comparative Example 1, the first coating composition was applied to the substrate, a miniature car body, to form the first layer. The first coating composition is a convention coil coating primer surfacer composition that was applied at approximately 0.2 to 0.4 mils and has a color value L approximately equal to
60.
[0038] For both Example 1 and Comparative Example 1, the tliird coating composition was applied to the second layer, formed by the second coating compositions in the table below, to form the third layer. The third coating composition is a conventional clearcoat coating composition that was applied at approximately 1.8 to 2.0 mils. One such conventional clearcoat coating composition is commercially available from BASF
Coφoration, Southfield, Michigan as DC92 under their Diamont® product line. This clearcoat coating composition is a 2 component refinish composition based on isocyanate and urethane and may include a hardening agent.
[0039] The second coating compositions for Example 1 and Comparative Example 1, both black basecoat coating compositions, were prepared by adding, and then grinding in an Eiger mill, the following parts, by weight.
Comparative
Figure imgf000015_0001
[0041] BC 100 Base is a solventborne, clear refinish base of polyester resin and cellulose acetate butyrate that is commercially available from BASF Coφoration, Southfield,
Michigan under their Diamont® product line;
[0042] Pigment A is a black, perylene pigment commercially available from BASF
Coφoration, Southfield, Michigan as Paliogen® Black L0086; and
[0043] Pigment B is a conventional, i.e., non IR transparent, carbon black pigment that is commercially available from such companies as the Degussa Coφoration of New Jersey and the Cabot Coφoration of Georgia.
[0044] The % of Reflectance of Pigment A as compared to Pigment B, in the pertinent
IR region, is summarized by the graph of Figure 5. As the graph of Figure 5, discloses,
Pigment A, i.e., the IR transparent black perylene pigment utilized according to the subject invention, % of Reflectance that increases at wavelengths of from 750 to 850 nm in the IR region along the electromagnetic spectrum, whereas the convention black pigment, Pigment B of Comparative Example 1, does not possess a % of Reflectance that increases at wavelengths of from 750 to 850 nm in the IR region along the electromagnetic spectrum. Furthermore, Pigment A has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm, whereas the % of Reflectance of Pigment B of
Comparative Example 1 does not begin to increase toward 90%> until approximately 865 nm.
[0045] Once the Pigments A and B were ground in the Eiger mill for Vz hour, the blend of BC 100 Base and Pigment A and the blend of BC 100 Base and Pigment B were treated as basecoat coating compositions. For both Example 1 and Comparative
Example 1, the second coating composition was applied to the first layer, specifically to the primer surfacer layer, to form the second layer, i.e., the basecoat layer, at approximately 0.5 to 0.6 mils.
[0046] For the spraying of the second and third coating compositions to form the second and tliird layers, respectively, standard solventborne refinish spray reductions were applied and the coating compositions were sprayed via an air-atomized spray technique with a siphon spray gun. After spraying, the miniature car body for Example 1 and the miniature car body for Comparative Example 1 were cured.
[0047] Referring now primarily to Figure 6, after curing, the substrate, i.e., the miniature car bodies, were subjected to a test to determine the temperature differential of the interior space of the miniature car body of Example 1 as compared to the miniature car body of Comparative Example 1. In this test, a 250 Watt IR source lamp was disposed at a distance of approximately 22 cm from the miniature car bodies, which were positioned on a table. The car bodies were then subjected to this IR source for a period of approximately 30 minutes, and a temperature differential was determined. More specifically, to determine the temperature differential, one temperature probe was positioned on the surface of the miniature car bodies, i.e., on top of the substrate, the first layer, the second layer, and the tliird layer, and another temperature probe was positioned in the interior space between the substrate, i.e., the car body, and the table. [0048] The graph of Figure 6 discloses that the interior space of Example 1, which includes Pigment A, the IR transparent pigment, did not realize the increased temperatures that the interior space of Comparative Example 1, which includes the convention black pigment.
[0049] The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Obviously, many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.

Claims

CLAIMSWhat is claimed is:
1. A layered system comprising: a substrate defining an interior space; a first layer applied onto said substrate opposite said interior space; and a second layer applied onto said first layer, said second layer being darker in color than said first layer and comprising a pigment that is transparent in an infrared region such that infrared energy external to said substrate and said interior space transmits through said second layer and is reflected away from said substrate by said first layer, wliich is lighter in color than said second layer, for reducing any effect the infrared energy has on a temperature of said substrate and said interior space.
2. A layered system as set forth in claim 1 wherein said pigment is further defined as a perylene pigment.
3. A layered system as set forth in claim 2 wherein said perylene pigment is black.
4. A layered system as set forth in claim 3 wherein said black perylene pigment has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum.
5. A layered system as set forth in claim 3 wherein said black perylene pigment has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm.
6. A layered system as set forth in claim 1 wherein said pigment has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum.
7. A layered system as set forth in claim 1 wherein said pigment has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm.
8. A layered system as set forth in claim 1 wherein said first layer has a color value L i and said second layer has a color value L , as measured according to
CIELAB color-measuring system, wherein L 1 is greater than L 2 because said second layer is darker in color than said first layer.
9. A layered system as set forth in claim 8 wherein L \ ranges from 30 to 100 and L 2 ranges from 0 to 50, so long as L i remains greater than L 2.
10. A layered system as set forth in claim 1 wherein said first layer has a color value Ni and said second layer has a color value N2, as measured according to Munsell color-measuring system, wherein Ni is greater than N2 because said second layer is darker in color than said first layer.
11. A layered system as set forth in claim 10 wherein Ni ranges from 3/ to 9/ and N2 ranges from 1/ to 51, so long as Ni remains greater than N2.
12. A layered system as set forth in claim 1 wherein said temperature of said interior space remains less than 60°F as said layered system is subjected to infrared energy for from 1 to 27 minutes.
13. A layered system as set forth in claim 1 wherein said first layer is formed from a first coating composition and said second layer is formed from a second coating composition.
14. A layered system as set forth in claim 13 wherein said first coating composition is further defined as a primer surfacer coating composition and said second coating composition is further defined as basecoat coating composition.
15. A layered system as set forth in claim 14 further comprising a third layer applied onto said second layer, wherein said tliird layer is transparent in said infrared region and is formed from a third coating composition that is further defined as a clearcoat coating composition.
16. A layered system as set forth in claim 1 further comprising a third layer applied onto said second layer, wherein said third layer is transparent in said infrared region such that the infrared energy external to said substrate and said interior space transmits through said third layer.
17. A layered system as set forth in claim 16 wherein said tliird layer is formed from a third coating composition that is further defined as a clearcoat coating composition.
18. A layered system as set forth in claim 1 wherein said substrate is metal.
19. A layered system as set forth in claim 1 wherein said substrate is plastic.
20. A layered system as set forth in claim 1 wherein said substrate is a panel of a vehicle.
21. A layered system as set forth in claim 20 wherein said interior space is an interior passenger compartment of the said vehicle.
22. A layered system as set forth in claim 1 wherein said substrate is a panel of a building.
23. A method for reducing a temperature realized by a substrate and by an interior space defined by the substrate, said method comprising the steps of: applying a first coating composition onto the substrate to form a first layer on the substrate; and applying a second coating composition onto the first layer to form a second layer on the first layer, wherein the second layer is darker in color than the first layer and comprises a pigment that is transparent in an infrared region such that infrared energy external to the substrate and the interior space transmits through the second layer and is reflected away from the substrate by the first layer, which is lighter in color than the second layer, for reducing any effect the infrared energy has on the temperature of the substrate and the interior space.
24. A method as set forth in claim 23 wherein the step of applying the first coating composition is further defined as spraying the first coating composition onto the substrate to form the first layer, and the step of applying the second coating composition is further defined as spraying the second coating composition onto the first layer to form the second layer.
25. A method as set forth in claim 23 further comprising the step of curing the first layer prior to the step of applying the second coating composition.
26. A method as set forth in claim 23 further comprising the step of applying a third coating composition onto the second layer to form a third layer on the second layer that is transparent in the infrared region such that infrared energy external to the substrate and the interior space transmits through the third layer.
27. A method as set forth in claim 23 wherein the step of applying the first coating composition is further defined as applying a primer surfacer coating composition onto the substrate to form a primer surfacer layer on the substrate.
28. A method as set forth in claim 27 wherein the step of applying the second coating composition is further defined as applying a basecoat coating composition onto the primer surfacer layer to form a basecoat layer on the primer surfacer layer.
29. A method as set forth in claim 28 further comprising the step of applying a third coating composition onto the second layer to form a third layer on the second layer that is transparent in the infrared region such that infrared energy external to the substrate and the interior space transmits through the tliird layer.
30. A method as set forth in claim 29 wherein the step of applying the tliird coating composition is further defined as applying a clearcoat coating composition onto the basecoat layer to form a clearcoat layer on the basecoat layer.
31. A method as set forth in claim 23 wherein the substrate is metal and the step of applying the first coating composition is further defined as applying the first coating composition onto the metal to form the first layer on the metal.
32. A method as set forth in claim 23 wherein the substrate is plastic and the step of applying the first coating composition is further defined as applying the first coating composition onto the plastic to form the first layer on the plastic.
33. A method as set forth in claim 23 wherein the substrate is a panel of a vehicle and the step of applying the first coating composition is further defined as applying the first coating composition onto the panel of the vehicle to form the first layer on the panel.
34. A method as set forth in claim 23 wherein the substrate is a panel of a building and the step of applying the first coating composition is further defined as applying the first coating composition onto the panel of the building to form the first layer on the building.
35. A method as set forth in claim 23 wherein the pigment in the second layer is further defined as a perylene pigment.
36. A method as set forth in claim 35 wherein the perylene pigment is black.
37. A method as set forth in claim 23 wherein the pigment has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum.
38. A method as set forth in claim 23 wherein the first layer has a color value L*i and the second layer has a color value L 2, as measured according to CIELAB color- measuring system, wherein L \ is greater than L 2 because the second layer is darker in color than the first layer.
39. A method as set forth in claim 38 wherein L i ranges from 30 to 100 and L* 2 ranges from 0 to 50, so long as L i remains greater than L 2.
40. A method as set forth in claim 23 wherein the first layer has a color value i and the second layer has a color value N2, as measured according to Munsell color- measuring system, wherein Ni is greater than N2 because the second layer is darker in color than the first layer.
41. A method as set forth in claim 40 wherein Ni ranges from 3/ to 9/ and N2 ranges from 1/ to 51, so long as Ni remains greater than N2.
42. A layered system comprising: a substrate defining an interior space; a first layer applied onto said substrate opposite said interior space; and a second layer applied onto said first layer, said second layer being darker in color than said first layer and comprising a perylene pigment that black and transparent in an infrared region such that infrared energy external to said substrate and said interior space transmits through said second layer and is reflected away from said substrate by said first layer, which is lighter in color than said second layer, for reducing any effect the infrared energy has on a temperature of said substrate and said interior space.
43. A layered system as set forth in claim 42 wherein said black perylene pigment has a % of Reflectance that increases at wavelengths of from 750 to 850 nm along the electromagnetic spectrum.
44. A layered system as set forth in claim 42 wherein said black perylene pigment has a % of Reflectance that ranges from at least 10% at a wavelength of 750 nm along the electromagnetic spectrum to at least 90% at a wavelength of 900 nm.
45. A layered system as set forth in claim 42 wherein said first layer has a color value L i and said second layer has a color value L 2, as measured according to CIELAB color-measuring system, wherein L i is greater than L* 2 because said second layer is darker in color than said first layer.
46. A layered system comprising: a substrate defining an interior space; a first layer applied onto said substrate opposite said interior space and having a color value L \ and a second layer applied onto said first layer, said second layer having a color value
L* 2 that is less than L 1 because said second layer is darker in color than said first layer, and said second layer comprising a pigment that is transparent in an infrared region such that infrared energy external to said substrate and said interior space transmits through said second layer and is reflected away from said substrate by said first layer, wliich is lighter in color than said second layer, for reducing any effect the infrared energy has on a temperature of said substrate and said interior space, wherein L i and L 2 are measured according to CIELAB color-measuring system.
47. A layered system as set forth in claim 46 wherein said pigment is further defined as a perylene pigment.
48. A layered system as set forth in claim 47 wherein said perylene pigment is black.
PCT/US2004/008146 2003-03-27 2004-03-18 A layered system and method for reducing a temperature realized by a substrate and by an interior space Ceased WO2004094539A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/400,332 US20040191540A1 (en) 2003-03-27 2003-03-27 Layered system and method for reducing a temperature realized by substrate and by an interior space
US10/400,332 2003-03-27

Publications (1)

Publication Number Publication Date
WO2004094539A1 true WO2004094539A1 (en) 2004-11-04

Family

ID=32989212

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2004/008146 Ceased WO2004094539A1 (en) 2003-03-27 2004-03-18 A layered system and method for reducing a temperature realized by a substrate and by an interior space

Country Status (2)

Country Link
US (1) US20040191540A1 (en)
WO (1) WO2004094539A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2058360A1 (en) 2007-11-06 2009-05-13 Basf Se Molded parts with a dark surface and low heat conduction
EP2062934A1 (en) 2007-11-26 2009-05-27 Basf Se Molded parts with dark surface and low heat conductivity
WO2011101659A1 (en) 2010-02-17 2011-08-25 Tioxide Europe Limited Solar reflectance

Families Citing this family (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060255496A1 (en) * 2004-12-01 2006-11-16 Wells Paul M Low heat build-up capstock system and extrusion technology for solid and foamed profiles in dark colors
WO2007145083A1 (en) * 2006-06-16 2007-12-21 Achilles Corporation Dark color sheet-shaped material having light reflective properties in near infrared range
US7954281B2 (en) * 2006-11-08 2011-06-07 Solatube International, Inc. Skylight tube with infrared heat transfer
US9056988B2 (en) 2007-02-05 2015-06-16 Ppg Industries Ohio, Inc. Solar reflective coatings and coating systems
US8822025B2 (en) * 2007-02-05 2014-09-02 Ppg Industries Ohio, Inc. Coating system exhibiting cool dark color
US9739917B2 (en) 2007-08-12 2017-08-22 Toyota Motor Engineering & Manufacturing North America, Inc. Red omnidirectional structural color made from metal and dielectric layers
US10788608B2 (en) 2007-08-12 2020-09-29 Toyota Jidosha Kabushiki Kaisha Non-color shifting multilayer structures
US10870740B2 (en) 2007-08-12 2020-12-22 Toyota Jidosha Kabushiki Kaisha Non-color shifting multilayer structures and protective coatings thereon
US9612369B2 (en) 2007-08-12 2017-04-04 Toyota Motor Engineering & Manufacturing North America, Inc. Red omnidirectional structural color made from metal and dielectric layers
US10690823B2 (en) 2007-08-12 2020-06-23 Toyota Motor Corporation Omnidirectional structural color made from metal and dielectric layers
US10048415B2 (en) 2007-08-12 2018-08-14 Toyota Motor Engineering & Manufacturing North America, Inc. Non-dichroic omnidirectional structural color
JP2011500372A (en) 2007-10-18 2011-01-06 アーケマ・インコーポレイテッド Colored multilayer composition with high solar reflectance
JP2010221100A (en) * 2009-03-23 2010-10-07 Fuji Heavy Ind Ltd Thermal barrier paint
US9174239B2 (en) * 2009-10-27 2015-11-03 Axalta Coating Systems Ip Co., Llc Process for the production of a dark-color multi-layer coating
US8679617B2 (en) 2010-11-02 2014-03-25 Prc Desoto International, Inc. Solar reflective coatings systems
MX362711B (en) * 2010-12-03 2019-02-05 3G Mermet Corp Near infrared reflecting composition and coverings for architectural openings incorporating same.
US9057835B2 (en) * 2011-06-06 2015-06-16 Ppg Industries Ohio, Inc. Coating compositions that transmit infrared radiation and exhibit color stability and related coating systems
US9664832B2 (en) 2012-08-10 2017-05-30 Toyota Motor Engineering & Manufacturing North America, Inc. Omnidirectional high chroma red structural color with combination semiconductor absorber and dielectric absorber layers
US9678260B2 (en) 2012-08-10 2017-06-13 Toyota Motor Engineering & Manufacturing North America, Inc. Omnidirectional high chroma red structural color with semiconductor absorber layer
US9658375B2 (en) 2012-08-10 2017-05-23 Toyota Motor Engineering & Manufacturing North America, Inc. Omnidirectional high chroma red structural color with combination metal absorber and dielectric absorber layers
US9850705B2 (en) * 2013-07-16 2017-12-26 University Of Cincinnati Energy efficient shading systems for windows
US10927267B2 (en) 2014-03-31 2021-02-23 Ppg Industries Ohio, Inc. Infrared fluorescent coatings
US10131838B2 (en) 2014-03-31 2018-11-20 The Regents Of The University Of California Compositions for cooling materials exposed to the sun
DE112015001639B4 (en) 2014-04-01 2023-12-14 Toyota Jidosha Kabushiki Kaisha NON-COLOR-SHIFTING MULTI-LAYER STRUCTURES
US9810824B2 (en) 2015-01-28 2017-11-07 Toyota Motor Engineering & Manufacturing North America, Inc. Omnidirectional high chroma red structural colors
WO2016147119A1 (en) * 2015-03-19 2016-09-22 Sabic Global Technologies B.V. Article with reduced absorbance
CA3009796C (en) 2015-12-29 2021-03-16 Ppg Industries Ohio, Inc. Infrared fluorescent coatings
CA3039666C (en) 2016-10-28 2022-08-23 Ppg Industries Ohio, Inc. Coatings for increasing near-infrared detection distances
JP7390190B2 (en) 2017-06-07 2023-12-01 ノベリス・インコーポレイテッド Multi-layer finish for can lids
EP4219025A3 (en) * 2017-06-07 2023-11-15 Novelis, Inc. Multi-layered finishes for metal substrates
US10619053B2 (en) 2017-10-27 2020-04-14 Prc-Desoto International, Inc. Solar reflective coating composition
US20190248181A1 (en) 2018-02-15 2019-08-15 Ppg Industries Ohio, Inc. Infrared Reflective Rubber Composition
US12486431B2 (en) 2018-07-03 2025-12-02 3M Innovative Properties Company Infrared reflective wrap film
EP4600047A3 (en) 2018-11-13 2025-10-22 PPG Industries Ohio, Inc. Method of detecting a concealed pattern
US11561329B2 (en) 2019-01-07 2023-01-24 Ppg Industries Ohio, Inc. Near infrared control coating, articles formed therefrom, and methods of making the same
CN114057469B (en) * 2020-07-29 2024-07-19 砺剑防务技术集团有限公司 Ceramic matrix composite stealth coating and preparation method thereof
WO2022047096A1 (en) * 2020-08-27 2022-03-03 Swimc Llc Coating with improved solar reflectance
CN119192922A (en) * 2024-08-27 2024-12-27 立邦涂料(中国)有限公司 A double-layer paint structure with high infrared reflection and heat insulation, a high infrared reflection and heat insulation coating system and its application

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04246478A (en) * 1991-01-31 1992-09-02 Nippon Paint Co Ltd Article coated in deep color
JPH05293434A (en) * 1992-04-15 1993-11-09 Nippon Steel Chem Co Ltd Car body and parts
JPH1148437A (en) * 1997-08-01 1999-02-23 Dainippon Printing Co Ltd Exterior cosmetics
US5962143A (en) * 1995-11-01 1999-10-05 Herberts Gmbh Coating composition for producing heat radiation-reflecting coatings
JPH11302549A (en) * 1998-04-22 1999-11-02 Origin Electric Co Ltd Infrared reflective composition and infrared reflector
EP1127926A1 (en) * 2000-02-22 2001-08-29 Nippon Paint Co., Ltd. Heat radiation shield coating composition
WO2002012405A2 (en) * 2000-08-07 2002-02-14 Gerd Hugo Flat element having a dark surface and exhibiting a reduced solar absorption
US20030030041A1 (en) * 2000-08-15 2003-02-13 Yasuhiro Genjima Composition for forming infrared transmitting layer, infrared reflector, and processed article
US20030185993A1 (en) * 2002-03-07 2003-10-02 Isao Kamimori Method of forming film having a heat shielding function, laminate film formed by the method, and article coated with the laminate film

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6366397B1 (en) * 2000-03-10 2002-04-02 Ntt Advanced Technology Corporation Infrared radiation reflector and infrared radiation transmitting composition

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04246478A (en) * 1991-01-31 1992-09-02 Nippon Paint Co Ltd Article coated in deep color
JPH05293434A (en) * 1992-04-15 1993-11-09 Nippon Steel Chem Co Ltd Car body and parts
US5962143A (en) * 1995-11-01 1999-10-05 Herberts Gmbh Coating composition for producing heat radiation-reflecting coatings
JPH1148437A (en) * 1997-08-01 1999-02-23 Dainippon Printing Co Ltd Exterior cosmetics
JPH11302549A (en) * 1998-04-22 1999-11-02 Origin Electric Co Ltd Infrared reflective composition and infrared reflector
EP1127926A1 (en) * 2000-02-22 2001-08-29 Nippon Paint Co., Ltd. Heat radiation shield coating composition
WO2002012405A2 (en) * 2000-08-07 2002-02-14 Gerd Hugo Flat element having a dark surface and exhibiting a reduced solar absorption
US20030030041A1 (en) * 2000-08-15 2003-02-13 Yasuhiro Genjima Composition for forming infrared transmitting layer, infrared reflector, and processed article
US20030185993A1 (en) * 2002-03-07 2003-10-02 Isao Kamimori Method of forming film having a heat shielding function, laminate film formed by the method, and article coated with the laminate film

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 0170, no. 25 (C - 1017) 18 January 1993 (1993-01-18) *
PATENT ABSTRACTS OF JAPAN vol. 0180, no. 93 (C - 1166) 16 February 1994 (1994-02-16) *
PATENT ABSTRACTS OF JAPAN vol. 1999, no. 05 31 May 1999 (1999-05-31) *
PATENT ABSTRACTS OF JAPAN vol. 2000, no. 02 29 February 2000 (2000-02-29) *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2058360A1 (en) 2007-11-06 2009-05-13 Basf Se Molded parts with a dark surface and low heat conduction
EP2062934A1 (en) 2007-11-26 2009-05-27 Basf Se Molded parts with dark surface and low heat conductivity
WO2011101659A1 (en) 2010-02-17 2011-08-25 Tioxide Europe Limited Solar reflectance
CN102762669A (en) * 2010-02-17 2012-10-31 钛白粉欧洲有限公司 Solar reflectance
US9034445B2 (en) 2010-02-17 2015-05-19 Tioxide Europe Limited Solar reflectance
CN102762669B (en) * 2010-02-17 2016-05-18 钛白粉欧洲有限公司 Solar reflectance

Also Published As

Publication number Publication date
US20040191540A1 (en) 2004-09-30

Similar Documents

Publication Publication Date Title
US20040191540A1 (en) Layered system and method for reducing a temperature realized by substrate and by an interior space
CN101173122B (en) Reflective clear coat composition
CN103298891B (en) The coating composition that comprises flaky silicic acid pigment salt and for the method generating transparent or semitransparent emissivity coating
KR100626487B1 (en) Products with aesthetic coating
JP5795007B2 (en) Solar reflectance
JPH05293434A (en) Car body and parts
US10065576B2 (en) Inner trim part for a motor vehicle and having two layers of different optical characteristics
CN1042529A (en) Color-coordinated sun-controlling spray-on multi-layer coating
JP2004174469A (en) Method of forming coating film having heat shielding function, laminated coating film formed by the method, and article coated with the coating film
US6797384B2 (en) Polycarbonate automotive window panels with coating system blocking UV and IR radiation and providing abrasion resistant surface
EP0388932A2 (en) Coating system exhibiting color travel and opalescent color effects
EP1429921B1 (en) Polycarbonate automotive window panels with coating system blocking uv and ir radiation and providing abrasion resistant surface
JP2010221100A (en) Thermal barrier paint
US7592038B2 (en) Method for repairing surface coating defects
KR20100136995A (en) Special effects glazing
US20020114965A1 (en) Co-extruded pigmented/clear coated polymeric coating for automotive exterior body panels
EP1428584A1 (en) Coating method of plastic parts
JP6997149B2 (en) How to paint the car body
US20050202263A1 (en) Barrier layer to prevent the loss of additives in an underlying layer
EP0439111B1 (en) Opalescent coatings containing foamed metal oxides
US9795991B2 (en) Multi-layer composite
US8951613B2 (en) Method of coating a workpiece incorporating a color contributing primer layer
KR101432024B1 (en) Heat reflection multilayered coating film for coating automobile
JP7587945B2 (en) Red multi-layer coating and vehicle
US20030108757A1 (en) Coated sheet-molded articles, and methods of manufacture thereof

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): BW GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
122 Ep: pct application non-entry in european phase