WO2005105415A3 - Forming a composite structure by filament placement on a tool surface of a tablet - Google Patents

Forming a composite structure by filament placement on a tool surface of a tablet Download PDF

Info

Publication number
WO2005105415A3
WO2005105415A3 PCT/US2005/013736 US2005013736W WO2005105415A3 WO 2005105415 A3 WO2005105415 A3 WO 2005105415A3 US 2005013736 W US2005013736 W US 2005013736W WO 2005105415 A3 WO2005105415 A3 WO 2005105415A3
Authority
WO
WIPO (PCT)
Prior art keywords
tablet
forming
tool surface
composite structure
filament placement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2005/013736
Other languages
French (fr)
Other versions
WO2005105415A2 (en
Inventor
Tino Oldani
Daniel Jarvi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ingersoll Machine Tools Inc
Original Assignee
Ingersoll Machine Tools Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ingersoll Machine Tools Inc filed Critical Ingersoll Machine Tools Inc
Priority to EP05738696A priority Critical patent/EP1755868A2/en
Priority to CA002563640A priority patent/CA2563640A1/en
Publication of WO2005105415A2 publication Critical patent/WO2005105415A2/en
Publication of WO2005105415A3 publication Critical patent/WO2005105415A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/382—Automated fiber placement [AFP]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/382—Automated fiber placement [AFP]
    • B29C70/384—Fiber placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B29C70/388—Tape placement heads, e.g. component parts, details or accessories

Landscapes

  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

A method and apparatus are provided for forming a composite structure with an automatic placement head, through the use of a non-rotating tooling tablet having first and second substantially oppositely facing surfaces thereof, joined around the peripheries thereof by a side surface of the tablet, with at least one of the first or second surfaces forming a tool surface of the tablet. Layers of pre-impregnated fiber or tape are applied to the tool surface of the tablet by the automated fiber placement head.
PCT/US2005/013736 2004-04-21 2005-04-21 Forming a composite structure by filament placement on a tool surface of a tablet Ceased WO2005105415A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP05738696A EP1755868A2 (en) 2004-04-21 2005-04-21 Forming a composite structure by filament placement on a tool surface of a tablet
CA002563640A CA2563640A1 (en) 2004-04-21 2005-04-21 Forming a composite structure by filament placement on a tool surface of a tablet

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US56415404P 2004-04-21 2004-04-21
US60/564,154 2004-04-21

Publications (2)

Publication Number Publication Date
WO2005105415A2 WO2005105415A2 (en) 2005-11-10
WO2005105415A3 true WO2005105415A3 (en) 2006-08-31

Family

ID=35242247

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/013736 Ceased WO2005105415A2 (en) 2004-04-21 2005-04-21 Forming a composite structure by filament placement on a tool surface of a tablet

Country Status (4)

Country Link
US (1) US8003034B2 (en)
EP (1) EP1755868A2 (en)
CA (1) CA2563640A1 (en)
WO (1) WO2005105415A2 (en)

Families Citing this family (48)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1755997B1 (en) * 2004-04-21 2014-11-26 Ingersoll Machine Tools, Inc. Automated fiber placement using multiple placement heads, replaceable creels, and replaceable placement heads
FR2882681B1 (en) * 2005-03-03 2009-11-20 Coriolis Composites FIBER APPLICATION HEAD AND CORRESPONDING MACHINE
US7353853B2 (en) * 2005-05-03 2008-04-08 Cincinnati Machine, Llc Fiber placement machine
US7810539B2 (en) * 2005-08-25 2010-10-12 Ingersoll Machine Tools, Inc. Compaction roller for a fiber placement machine
DE602006011403D1 (en) 2005-08-25 2010-02-11 Ingersoll Machine Tools Inc Compact fiber lay-up device
US7835567B2 (en) * 2006-01-24 2010-11-16 Ingersoll Machine Tools, Inc. Visual fiber placement inspection
US7731816B2 (en) * 2006-02-16 2010-06-08 Ingersoll Machine Tools, Inc. System and method for heating carbon fiber using infrared radiation in a fiber placement machine
ATE525195T1 (en) * 2006-05-25 2011-10-15 Airbus Operations Sl CLEANING DEVICE FOR A MACHINE FOR POSITIONING PRE-IMPREGNATED CARBON FIBER WICKS
US7849729B2 (en) 2006-12-22 2010-12-14 The Boeing Company Leak detection in vacuum bags
FR2912680B1 (en) * 2007-02-21 2009-04-24 Coriolis Composites Sa METHOD AND DEVICE FOR MANUFACTURING PARTS OF COMPOSITE MATERIAL, IN PARTICULAR AIRBORNE FUSELAGE STRINGS
US9149990B2 (en) * 2007-03-30 2015-10-06 Airbus Operations Gmbh Apparatus for the forming of a lay-up of fibre composite material
US8568551B2 (en) 2007-05-22 2013-10-29 The Boeing Company Pre-patterned layup kit and method of manufacture
US9770871B2 (en) 2007-05-22 2017-09-26 The Boeing Company Method and apparatus for layup placement
US7849903B2 (en) 2007-06-06 2010-12-14 Cincinnati Machine, Llc Motorized cut and feed head
US8333864B2 (en) 2008-09-30 2012-12-18 The Boeing Company Compaction of prepreg plies on composite laminate structures
US8707766B2 (en) 2010-04-21 2014-04-29 The Boeing Company Leak detection in vacuum bags
US8936695B2 (en) 2007-07-28 2015-01-20 The Boeing Company Method for forming and applying composite layups having complex geometries
CA2699546A1 (en) * 2007-09-18 2009-03-26 Ingersoll Machine Tools, Inc. Dust filtration in an automated fiber placement process
US8151854B2 (en) * 2007-10-16 2012-04-10 Ingersoll Machine Tools, Inc. Fiber placement machine platform system having interchangeable head and creel assemblies
US7897239B2 (en) * 2007-11-01 2011-03-01 Lockheed Martin Corporation Highly tailored stiffening for advanced composites
CN101452953B (en) * 2007-11-28 2011-10-26 广州南科集成电子有限公司 Constant current source device and manufacturing method
US8752293B2 (en) * 2007-12-07 2014-06-17 The Boeing Company Method of fabricating structures using composite modules and structures made thereby
US8916010B2 (en) * 2007-12-07 2014-12-23 The Boeing Company Composite manufacturing method
US8220134B2 (en) * 2008-06-12 2012-07-17 Gemcor Ii, Llc Flexible fastening machine tool
US20100200168A1 (en) * 2009-02-06 2010-08-12 Ingersoll Machine Tools, Inc. Fiber delivery apparatus and system having a creel and fiber placement head sans fiber redirect
FR2943943A1 (en) * 2009-04-02 2010-10-08 Coriolis Composites METHOD AND MACHINE FOR APPLYING A FIBER BAND TO CONVEXED SURFACES AND / OR WITH AREES
FR2948058B1 (en) * 2009-07-17 2011-07-22 Coriolis Composites FIBER APPLICATION MACHINE COMPRISING A FLEXIBLE COMPACTION ROLL WITH THERMAL CONTROL SYSTEM
FR2948059B1 (en) * 2009-07-17 2011-08-05 Coriolis Composites FIBER APPLICATION MACHINE WITH TRANSPARENT COMPACTION ROLL ON THE RADIATION OF THE HEATING SYSTEM
US20110117231A1 (en) * 2009-11-19 2011-05-19 General Electric Company Fiber placement system and method with inline infusion and cooling
US8758538B2 (en) * 2010-05-12 2014-06-24 Fives Machining Systems, Inc. Robotic based fiber placement cell with stationary dispensing head and creel
US8954180B2 (en) 2010-08-06 2015-02-10 Ingersoll Machine Tools, Inc. Manufacturing process and apparatus having an interchangeable machine tool head with integrated control
DE102010039955A1 (en) * 2010-08-30 2012-03-01 Deutsches Zentrum für Luft- und Raumfahrt e.V. Production plant for the production of fiber composite components
US8534338B2 (en) 2010-10-15 2013-09-17 Ingersoll Machine Tools, Inc. Fiber delivery apparatus and system having a creel and fiber placement head with polar axis of rotation
US8684720B2 (en) * 2011-12-05 2014-04-01 Fives Machining Systems, Inc. Fiber delivery system for composite part manufacture
US8721316B2 (en) 2012-01-26 2014-05-13 Alliant Techsystems Inc. Automated material delivery system
US9873230B1 (en) * 2014-08-19 2018-01-23 The Boeing Company Mobile system for automated layup and compaction of composite laminates
CN104441680B (en) * 2014-11-13 2017-01-11 沈阳理工大学 Organic-inorganic glass fiber reinforced plastic composite board production device
FR3034338B1 (en) 2015-04-01 2017-04-21 Coriolis Composites FIBER APPLICATION HEAD WITH PARTICULAR APPLICATION ROLLER
FR3043010B1 (en) 2015-10-28 2017-10-27 Coriolis Composites FIBER APPLICATION MACHINE WITH PARTICULAR CUTTING SYSTEMS
EP3173217B1 (en) 2015-11-24 2022-08-24 Airbus Defence and Space GmbH Device and method for manufacturing a fibre compound component
EP3173218B1 (en) 2015-11-24 2020-11-11 Airbus Defence and Space GmbH Device and method for producing a fibre compound product
US10059067B2 (en) * 2016-01-18 2018-08-28 Fives Machining Systems, Inc. Small 4-axis fiber placement machine
FR3048373B1 (en) 2016-03-07 2018-05-18 Coriolis Group PROCESS FOR MAKING PREFORMS WITH APPLICATION OF A BINDER ON DRY FIBER AND CORRESPONDING MACHINE
FR3056438B1 (en) 2016-09-27 2019-11-01 Coriolis Group METHOD FOR PRODUCING COMPOSITE MATERIAL PARTS BY IMPREGNATING A PARTICULAR PREFORM
FR3070623B1 (en) 2017-09-04 2020-10-09 Coriolis Composites PROCESS FOR MAKING A PART IN COMPOSITE MATERIAL BY NEEDLING ORIENTED OF A PREFORM
US11040512B2 (en) * 2017-11-08 2021-06-22 Northrop Grumman Systems Corporation Composite structures, forming apparatuses and related systems and methods
US11407185B2 (en) 2017-12-18 2022-08-09 The Boeing Company Layup tools that facilitate transfer of laminates to cure tools
US12528259B2 (en) 2022-06-24 2026-01-20 Textron Systems Corporation Automated tape layering for conical composite components

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4557790A (en) * 1984-07-12 1985-12-10 Cincinnati Milacron Inc. Tape laminator
US5651850A (en) * 1996-01-11 1997-07-29 The Boeing Company Method of fabricating hybrid composite structures

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5022952A (en) * 1985-12-13 1991-06-11 Cincinnati Milacron Inc. Fiber placement machine
US5223072A (en) * 1991-05-24 1993-06-29 Cincinnati Milacron, Inc. Intelligent servo-controlled fiber placement machine tensioner

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4557790A (en) * 1984-07-12 1985-12-10 Cincinnati Milacron Inc. Tape laminator
US5651850A (en) * 1996-01-11 1997-07-29 The Boeing Company Method of fabricating hybrid composite structures

Also Published As

Publication number Publication date
WO2005105415A2 (en) 2005-11-10
CA2563640A1 (en) 2005-11-10
US8003034B2 (en) 2011-08-23
EP1755868A2 (en) 2007-02-28
US20050236735A1 (en) 2005-10-27

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