WO2005107003A1 - Differential pressure control method for molten carbonates fuel cell power plants - Google Patents
Differential pressure control method for molten carbonates fuel cell power plants Download PDFInfo
- Publication number
- WO2005107003A1 WO2005107003A1 PCT/EP2004/004779 EP2004004779W WO2005107003A1 WO 2005107003 A1 WO2005107003 A1 WO 2005107003A1 EP 2004004779 W EP2004004779 W EP 2004004779W WO 2005107003 A1 WO2005107003 A1 WO 2005107003A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fuel cell
- pressure
- exhaust
- vessel
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0662—Treatment of gaseous reactants or gaseous residues, e.g. cleaning
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04089—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
- H01M8/04104—Regulation of differential pressures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/241—Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes
- H01M8/244—Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes with matrix-supported molten electrolyte
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2457—Grouping of fuel cells, e.g. stacking of fuel cells with both reactants being gaseous or vaporised
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/14—Fuel cells with fused electrolytes
- H01M2008/147—Fuel cells with molten carbonates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to pressurised molten carbonate fuel cell power generation systems which directly converts chemical energy of a fuel into electrical energy.
- a fuel cell is a device that uses hydrogen (or hydrogen- rich fuel) and oxygen to create electricity by an electrochemical process .
- a single fuel cell consists of an electrolyte sandwiched between two thin electrodes (a porous anode and cathode) . While there are different fuel cell types, all work on the same principle: hydrogen, or a hydrogen-rich fuel, is fed to the anode where a catalyst separates hydrogen's negatively charged electrons from positively charged ions (protons) . At the cathode, oxygen combines with electrons and, in some cases, with species such as protons or water, resulting in water or hydroxide ions, respectively.
- PEM polymer exchange membrane
- phosphoric acid fuel cells protons move through the electrolyte to the cathode to combine with oxygen and electrons , producing water and heat .
- the amount of power produced by a fuel cell depends upon several factors, such as fuel cell type, cell size, the temperature at which it operates, and the pressure at which the gases are supplied to the cell. Still, a single fuel cell produces enough electricity for only the smallest applications. Therefore, individual fuel cells are typically combined in series into a fuel cell stack. A typical fuel cell stack may consist of hundreds of fuel cells.
- Direct hydrogen fuel cells produce pure water as the only emission. This water is typically released as water vapor .
- Fuel cell systems can also be fueled with hydrogen-rich fuels, such as methanol , natural gas, gasoline, or gasified coal. In many fuel cell systems, these fuels are passed through “reformers” that extract hydrogen from the fuel . Onboard reforming has several advantages :
- High-temperature fuel cell systems can reform fuels within the fuel cell itself — a process called internal reforming — or can use waste heat produced by the fuel cell system to sustain the reforming endothermic reactions (integrated reforming) , as disclosed in EP-A-1 321 185.
- impurities in the gaseous fuel can reduce cell efficiency.
- a fuel processor An energy conversion device (the fuel cell or fuel cell stack) - A power converter - Heat recovery system (typically used in high- temperature fuel cell systems used for stationary applications)
- the first component of a fuel cell system is the fuel processor.
- the fuel processor converts fuel into a form useable by the fuel cell. If hydrogen is fed to the system, a processor may not be required or it may be reduced to hydrogen storage and feeding systems .
- a reformer is typically used to convert hydrocarbons into a gas mixture of hydrogen and carbon compounds called "reformate.”
- the reformate is then sent to another reactor to remove impurities, such as carbon oxides or sulfur, before it is sent to the fuel cell stack. This prevents impurities in the gas from binding with the fuel cell catalysts. This binding process is also called “poisoning” since it reduces the efficiency and life expectancy of the fuel cell.
- Some fuel cells such as molten carbonate and solid oxide fuel cells, operate at temperatures high enough that the fuel can be reformed in the fuel cell itself or can use waste heat produced by the fuel cell system to sustain the reforming endothermic reactions.
- Fuel cell systems are not primarily used to generate heat. However, since significant amounts of heat are generated by some fuel cell systems —especially those that operate at high temperatures such as solid oxide and molten carbonate systems — this excess energy can be used to supply thermal energy to sustain reforming reactions, to produce steam or hot water or converted to electricity via a gas turbine or other technology. This increases the overall energy efficiency of the systems.
- a prior-art device of the type disclosed in the present case is, for example, a fuel cell device as described in the US application 4,904,547.
- a switching valve 11 connects a nitrogen line and a fuel line and is installed outside a vessel while a switching valve 12 connects the nitrogen line and an air line.
- the first pressure controller 13 applies a set signal to a fuel differential pressure control valve 4 upon receiving a signal from the first differential pressure detector which detects the differential pressure between the vessel pressure and the anode exhaust.
- a second pressure controller 15 applies a set signal to the cathode differential pressure control valve 4 upon receiving a signal from the second differential pressure detector, which detects the differential pressure between the vessel pressure and the cathode exhaust.
- the system pressure is regulated by the pressure control valve 8 and the controllers for the differential control pressure vessel-anode and vessel-cathode are the controller 13 and 15 respectively; switching valves 11 and 12 are closed.
- valve 7, 3, 5 close, while switching valves 11 and 12 open, allowing the natural decrease of the nitrogen pressure in the vessel . Consequently the pressures of the respective lines lower to the normal pressure according to the pressure control system. In this way the fuel cell can be stopped in a short time with a small amount of nitrogen.
- the above-described conventional method using the differential pressure control valve cannot ensure that the differential pressure always stays in a predetermined range when pressure varies rapidly or troubles occur in the valves or in the differential pressure meters or an air feed line, a power source or other components.
- the differential pressure control between anode and vessel and between cathode and vessel are independent so that if some problems occur to a single line, there could be an increase in differential pressure between electrodes, causing the breakage of a fuel cell .
- MCFC Molten Carbonates Fuel Cells
- this conventional method has a problem in reliability and the components employed are very expensive .
- the molten carbonate fuel cell system comprises a containment vessel, a fuel cell stack enclosed within the containment vessel and a catalytic combustor next to the vessel in which a mixture of the anodic exhaust, the cathodic exhaust and the vessel exhaust flow and are combusted.
- a pressure control valve is located on the combustor exhaust line and a relief valve is positioned on the vessel exhaust line.
- This fuel cell system guarantees dynamic pressure balance between the vessel and fuel cell reactants and prevents leakage of the reactants from the fuel cell stack by guiding the anode, cathode and vessel exhaust gases to the inlet of a catalytic burner and by mixing them therein, so that the pressure of these gases are equal to each other.
- this method allows to maintain the system at a constant pressure and temperature without the risk of high differential pressure between electrodes, what could cause breakage of the fuel cell stack.
- a pressurised fuel feed line 1 is connected to the anode of the fuel cell stack.
- a pressurised oxidant feed line 2 is introduced into the cathode and inert gas (N 2 ) air or other mixtures like cathodic exhaust is fed to the containment vessel through line 3.
- the system pressure is controlled by the valve V2 downstream of the catalytic burner, the pressure sensor and pressure controller.
- Valve VI located on the vessel exhaust line, maintains constant the required differential pressure between the vessel and the fuel cell reactants in order to prevent leakage of reactants to the vessel atmosphere.
- the anode, the cathode and the vessel exits are all at the same pressure, which is balanced and equilibrated inside the catalytic burner that acts as reference point.
- Anode and cathode pressures are always equilibrated unless pressure drop occurs in the passage trough the stack.
- the system is closely equilibrated and allows to minimise the risks of differential pressure between electrodes and between the fuel cell stack and the vessel.
- the vessel can be at room temperature or higher, the only technical characteristic which has to be modified resides in the valve VI, which can be "fail-open kind", with low pressure drop, abounding or equipped with bypass in the case of his casual shutting.
- valve located downstream of the catalytic burner has an appropriate capacity to avoid the pressure control loss or can be properly redounded.
- this pressure control device implies that the power plant can be provided with a catalytic burner (CB) or other proper mixing device allowing anode and cathode gas safe mixing/burning where the exhausted gases are guided; setting the valve VI (or a calibrated orifice) the vessel can be maintained at a slight overpressure on the stack allowing intrinsic safe operation without gas leakage from the stack to the containment vessel; the advantage of a minimum number of control valves ; the advantage of an automatic pressure balance (an actual safety for the stack) ; the advantages of a passive control system without any component that could fail; in the case of control system failure, the advantage that the system temperature and pressure do not need to decrease to room conditions .
- CB catalytic burner
- Fig. 2 Another embodiment of the fuel stack system according to the present invention is shown in Fig. 2.
- the exhausted anodic gas is brought to the B by means of the conducts 5 and 6.
- the exhausted cathodic gas is introduced directly into the vessel (arrows 7 and 8) and forms the covering atmosphere.
- a slightly low pressure is formed in the B, so that the gas contained in the vessel is aspired inside the B through the indicated openings .
- the atmosphere in the vessel is constituted by the cathodic gas containing oxygen, meets inside the B the exhausted anodic gas containing hydrogen and the fuel not reacted of the cell and the combustion occurs.
- the B constitutes the common element for the cathodic and the anodic flow and the atmosphere in the vessel, forming an equipotential point for the pressures of these three parts.
- - one ore more stacks can be contained in the same vessel - one or more stack can be connected to the common point - the internal environment of the vessel is at high temperature ( ⁇ 650°C) - the internal atmosphere of the vessel is not inert but contains diluted air - the vessel is not fed independently but from the cathodic gas itself. - the B is placed inside the vessel
- the overpressure condition of the vessel can be reestablished by means of the scheme in fig. 3, where the vessel is fed with the same mixture of the cathodic inlet .
- the cathodic and anodic outlets are both carried to the B by means of conducts.
- the vessel is always in conditions of overpressure over the stack (s).
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Fuel Cell (AREA)
Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2004/004779 WO2005107003A1 (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for molten carbonates fuel cell power plants |
| US11/587,416 US20090317667A2 (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for molten carbonate fuel cell power plants |
| EP04731173A EP1745524B1 (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for molten carbonates fuel cell power plants |
| MXPA06012850A MXPA06012850A (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for moltem carbonates fuel cell power plants. |
| AT04731173T ATE519245T1 (en) | 2004-05-05 | 2004-05-05 | DIFFERENTIAL PRESSURE CONTROL METHOD FOR MOLTEN CARBONATE FUEL CELL POWER SYSTEMS |
| CA002564888A CA2564888A1 (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for molten carbonates fuel cell power plants |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2004/004779 WO2005107003A1 (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for molten carbonates fuel cell power plants |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2005107003A1 true WO2005107003A1 (en) | 2005-11-10 |
| WO2005107003A8 WO2005107003A8 (en) | 2006-01-05 |
Family
ID=34957589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2004/004779 Ceased WO2005107003A1 (en) | 2004-05-05 | 2004-05-05 | Differential pressure control method for molten carbonates fuel cell power plants |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20090317667A2 (en) |
| EP (1) | EP1745524B1 (en) |
| AT (1) | ATE519245T1 (en) |
| CA (1) | CA2564888A1 (en) |
| MX (1) | MXPA06012850A (en) |
| WO (1) | WO2005107003A1 (en) |
Families Citing this family (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9263755B2 (en) | 2013-03-15 | 2016-02-16 | Exxonmobil Research And Engineering Company | Integration of molten carbonate fuel cells in iron and steel processing |
| US9077007B2 (en) | 2013-03-15 | 2015-07-07 | Exxonmobil Research And Engineering Company | Integrated power generation and chemical production using fuel cells |
| US20140272615A1 (en) | 2013-03-15 | 2014-09-18 | Exxonmobil Research And Engineering Company | Integrated power generation and carbon capture using fuel cells |
| US9819042B2 (en) | 2013-09-30 | 2017-11-14 | Exxonmobil Research And Engineering Company | Fuel cell integration within a heat recovery steam generator |
| US9556753B2 (en) | 2013-09-30 | 2017-01-31 | Exxonmobil Research And Engineering Company | Power generation and CO2 capture with turbines in series |
| US9755258B2 (en) | 2013-09-30 | 2017-09-05 | Exxonmobil Research And Engineering Company | Integrated power generation and chemical production using solid oxide fuel cells |
| CA3121538C (en) | 2018-11-30 | 2023-09-12 | Exxonmobile Research And Engineering Company | Method for producing electricity in a molten carbonate fuel cell |
| WO2020112806A1 (en) | 2018-11-30 | 2020-06-04 | Exxonmobil Research And Engineering Company | Layered cathode for molten carbonate fuel cell |
| WO2020112804A1 (en) | 2018-11-30 | 2020-06-04 | Exxonmobil Research And Engineering Company | Cathode collector structures for molten carbonate fuel cell |
| WO2020112774A1 (en) | 2018-11-30 | 2020-06-04 | Exxonmobil Research And Engineering Company | Elevated pressure operation of molten carbonate fuel cells with enhanced co2 utilization |
| WO2020112770A1 (en) | 2018-11-30 | 2020-06-04 | Exxonmobil Research And Engineering Company | Regeneration of molten carbonate fuel cells for deep co 2 capture |
| KR102610184B1 (en) | 2018-11-30 | 2023-12-04 | 퓨얼셀 에너지, 인크 | Fuel cell staging for molten carbonate fuel cells |
| US11888187B2 (en) | 2018-11-30 | 2024-01-30 | ExxonMobil Technology and Engineering Company | Operation of molten carbonate fuel cells with enhanced CO2 utilization |
| US11742508B2 (en) | 2018-11-30 | 2023-08-29 | ExxonMobil Technology and Engineering Company | Reforming catalyst pattern for fuel cell operated with enhanced CO2 utilization |
| JP2023503995A (en) | 2019-11-26 | 2023-02-01 | エクソンモービル・テクノロジー・アンド・エンジニアリング・カンパニー | Fuel cell module assembly and system using same |
| JP7515584B2 (en) | 2019-11-26 | 2024-07-12 | エクソンモービル テクノロジー アンド エンジニアリング カンパニー | Operation of molten carbonate fuel cells at high electrolyte filling levels. |
| CN114930589B (en) | 2019-11-26 | 2025-05-30 | 埃克森美孚技术与工程公司 | Fuel cell assembly with external manifold for parallel flow |
| US11978931B2 (en) | 2021-02-11 | 2024-05-07 | ExxonMobil Technology and Engineering Company | Flow baffle for molten carbonate fuel cell |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2128013A (en) * | 1982-09-30 | 1984-04-18 | United Technologies Corp | Leaking manifold seal |
| EP0550892A1 (en) * | 1991-12-24 | 1993-07-14 | Kabushiki Kaisha Toshiba | Power generation plant including fuel cell |
| US5340663A (en) * | 1988-12-22 | 1994-08-23 | International Fuel Cells Corporation | Fuel cell power plant |
| US5856034A (en) * | 1994-07-16 | 1999-01-05 | Mtu Mortoren-Und Turbinen-Union | Method and device for operating a fuel cell system |
| US20020081471A1 (en) * | 2000-12-22 | 2002-06-27 | Keegan Kevin R. | Fuel cell system incorporating pressure control |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5084363A (en) * | 1990-01-10 | 1992-01-28 | International Fuel Cells Corp. | Molten carbonate fuel cell power plant |
| US6610431B1 (en) * | 2000-02-11 | 2003-08-26 | Plug Power Inc. | Method and apparatus for establishing a negative pressure inside an enclosure that houses a fuel cell system |
| US7226529B2 (en) * | 2003-10-02 | 2007-06-05 | General Motors Corporation | Electrolyzer system to produce gas at high pressure |
-
2004
- 2004-05-05 EP EP04731173A patent/EP1745524B1/en not_active Expired - Lifetime
- 2004-05-05 CA CA002564888A patent/CA2564888A1/en not_active Abandoned
- 2004-05-05 WO PCT/EP2004/004779 patent/WO2005107003A1/en not_active Ceased
- 2004-05-05 MX MXPA06012850A patent/MXPA06012850A/en active IP Right Grant
- 2004-05-05 AT AT04731173T patent/ATE519245T1/en not_active IP Right Cessation
- 2004-05-05 US US11/587,416 patent/US20090317667A2/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2128013A (en) * | 1982-09-30 | 1984-04-18 | United Technologies Corp | Leaking manifold seal |
| US5340663A (en) * | 1988-12-22 | 1994-08-23 | International Fuel Cells Corporation | Fuel cell power plant |
| EP0550892A1 (en) * | 1991-12-24 | 1993-07-14 | Kabushiki Kaisha Toshiba | Power generation plant including fuel cell |
| US5856034A (en) * | 1994-07-16 | 1999-01-05 | Mtu Mortoren-Und Turbinen-Union | Method and device for operating a fuel cell system |
| US20020081471A1 (en) * | 2000-12-22 | 2002-06-27 | Keegan Kevin R. | Fuel cell system incorporating pressure control |
Also Published As
| Publication number | Publication date |
|---|---|
| MXPA06012850A (en) | 2007-07-11 |
| US20080311436A2 (en) | 2008-12-18 |
| WO2005107003A8 (en) | 2006-01-05 |
| CA2564888A1 (en) | 2005-11-10 |
| US20090317667A2 (en) | 2009-12-24 |
| EP1745524B1 (en) | 2011-08-03 |
| EP1745524A1 (en) | 2007-01-24 |
| ATE519245T1 (en) | 2011-08-15 |
| US20070224467A1 (en) | 2007-09-27 |
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