WO2006063069A2 - Catalytic conversion of hydrofluoroalkanol to hydrofluoroalkene - Google Patents
Catalytic conversion of hydrofluoroalkanol to hydrofluoroalkene Download PDFInfo
- Publication number
- WO2006063069A2 WO2006063069A2 PCT/US2005/044298 US2005044298W WO2006063069A2 WO 2006063069 A2 WO2006063069 A2 WO 2006063069A2 US 2005044298 W US2005044298 W US 2005044298W WO 2006063069 A2 WO2006063069 A2 WO 2006063069A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- process according
- hydrofluoroalkene
- group
- catalyst
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/25—Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C21/00—Acyclic unsaturated compounds containing halogen atoms
- C07C21/02—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
- C07C21/18—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
Definitions
- 2,3,3, 3-pentafluoro-l-propanol which is generally synthesized by the reaction of tetrafluoroethylene, formaldehyde, and HF in the presence of TiF4 as the catalyst and limonene as the polymer inhibitor, can serve as a starting material to synthesize 2,3,3,3-pentafluoro-l-propene (R1234yf).
- Feeding an activated C-packed tube at 500 0 C with a 1 :3 (mol/mol) mixed gas of HOCH 2 (CF 2 ) 4 H and H 2 with a residence time of 4 sec yielded CH 2 :CF(CF 2 )3H at monomer conversion 64% and selectivity 82%.
- This is a high-yield process; however, for a plant level production, the handling of H 2 at high temperature raises serious safety related questions.
- the present invention also provides many additional advantages, which shall become apparent as described below.
- Methane is used as the selective dehydrating agent for the production of 2,3,3,3-tetrafluoro-l-propene (R1234yf) from 2,2,3,3,3-pentafluoro-l-propanol.
- Supported transition metal catalysts are prepared and used for this reaction with high activity. Almost 58% selectivity to R1234yf is obtained at an alcohol conversion level of 60% using unsupported Ni-mesh as the catalyst. Pd and Pt show almost similar level of conversion; however, the selectivity to the desired product is low.
- the activity of the metal catalyst was found to be a function of the type of support material, activated carbon showing better activity than alumina. Different important process parameters such as temperature, pressure, and contact time are studied to optimize the process. High pressure and temperature are deleterious to the rate of 1234yf formation; yet, the highest yield to 1234yf is obtained while performing a reaction at 494 0 C with a contact time of 23 sec.
- a process for producing a hydrofluoroalkene product which comprises: mixing a dehydrating agent with a hydrofluoroalkanol, thereby forming a gaseous mixture; and contacting a catalyst with the gaseous mixture, thereby forming the hydrofluoroalkene product.
- the hydrofluoroalkanol is at least one selected from the group consisting of: fluoroalkanols having the general formula RCH 2 OH including, but not limited to, pentafluoropropanol, wherein R is selected from the group consisting of: CF 3 , CF 3 CF 2 , CF 3 CF 2 CF 2 , and CF 3 CF 2 CF 2 CF 2 .
- the pentafluoropropanol is preferably 2,2,3,3,3-pentafluoro-l-propanol.
- the catalyst is preferably at least one transition metal selected from the group consisting of: Ni, Pd, and Pt.
- the catalyst is a supported catalyst which comprises a transition metal and a support material.
- the support material is at least one selected from the group consisting of: activated carbon and ⁇ -alumina.
- the dehydrating agent is at least one gas selected from the group consisting of: methane, ethane, propane, butane, natural gas, alcohols, aldehydes, and carbon monoxide.
- the mixing step takes place at a temperature in the range between about 65-80 0 C.
- the process further comprises preheating the gaseous mixture prior to the contacting step. The preheating takes place at a temperature in the range between about 250 to about 450 0 C.
- the contacting step preferably takes place at a temperature in the range between about 400 to about 700 0 C.
- the contacting step also preferably takes place for between about 20 to about 25 seconds.
- the process further comprises the step of neutralizing any residual HF contained in the hydrofluoroalkene product, wherein the HF is neutralized by passing the hydrofluoroalkene product through a KOH solution.
- hydrofluoroalkene product comprised at least one hydrofluoro alkene selected from the group consisting of: 2,3,3,3-tetrafluoro-l-propene or any fluoroalkanols of the general formula: hydrofluoroalkene selected from the group consisting of:
- RCH CH 2 wherein R is selected from the group consisting of: CF 3 , CF 3 CF 2 , CF 3 CF 2 CF 2 , and CF 3 CF 2 CF 2 CF 2 .
- the gaseous mixture may further comprise at least one diluent inert gas selected from the group consisting of: nitrogen, helium, and argon.
- the conversion of the hydrofluoroalkanol to hydrofluoroalkene is in the range between about 50 to about 100%.
- the selectivity of hydrofluoroalkanol to hydrofluoroalkene is in the range between about 29 to about 100%.
- the pressure during the contacting step is in the range between about 1 to about 100 psig.
- Methane is used as a mild dehydrogenating agent to synthesize 1234yf from pentafluoropropanol (scheme 1).
- 40 seem of N 2 and 20 seem of methane were passed through a cylinder containing pentafluoropropanol at 65-80 0 C to achieve a flow of pentafluoropropanol at 8 gm/hr (20 seem).
- the gas mixtures were then passed through a preheater at 35O 0 C and then finally through a catalyst bed comprising of 100 cc of the active catalyst at 400-700 0 C.
- the effluent gas mixtures were passed through a 20% KOH solution to neutralize any HF formed during the reaction to KF and H 2 O.
- the product mixture was analyzed and identified by GC and GCMS analysis.
- the contact time was kept around 20-25 seconds depending on the reaction conditions.
- the catalysts used for this reaction were selected from transition metals including Ni, Pd, and Pt and the support materials were chosen from thermally stable materials such as activated carbon, carbon nanotubes, SBA-15, SiO 2 , and ⁇ -alumina.
- the metal (II) chloride precursor salts were dissolved in 100 cc methanol at 60 0 C and then reduced to zero oxidation state by gradually adding stoichiometric amount of reducing agents such as potassium formate, hydrazine, or sodium borohydride in the form of an aqueous solution (10-15% wt/vol) in a semi-batch mode with an addition rate of 1 -2 gm/hr.
- reducing agents such as potassium formate, hydrazine, or sodium borohydride
- a 50 ml/min of H 2 was also used as the reducing agent by bubble through the precursor solution under atmospheric pressure at 6O 0 C.
- Table 1, #1-10 shows the results of the experiments using different catalysts under different conditions. It is observed that almost similar conversions were achieved with each one of the catalysts. However, the selectivity to 2,3,3,3-tetrafluoro-l-propene (1234yf) was found to be a function of the active catalyst component. With Ni-mesh, 58% selectivity to the product olefin was obtained; whereas, only 33% selectivity to the desired product was obtained using Pd/ Alumina as the catalyst. The major byproducts were l,l,l,2,2-pentafluoro-2-chloroethane (Rl 15), Pentafluoroethane (R125), Trifluoromethane (Rl 3), and Fluoromethane (R41). Only traces (equivalent to 0.8-1.2 mol% of pentafluoropropanol) of carbon were formed and deposited on the catalyst surface.
- Activated carbon as a support shows superior activity than Alumina (Table 1, # 6-7).
- Ni is proven to be the most selective catalyst for this reaction (Table 1, #1, 6-7, and 10).
- a temperature of 450-500 0 C is suitable for this reaction, a further increase in temperature results in low selectivity and high loss of starting material to byproducts (Table 1, # 1 and 4-5).
- the reactor pressure is kept at 1.2 psig during the reaction. An increase in pressure up to 10 psig decreases the selectivity drastically (Table 1, # 7-9).
- the contact time was optimized at 23-25 sec. N 2 , though, is used as a diluents to keep a constant contact time, can be eliminated by choosing a proper ratio of the two reactants. Lower selectivity (44%) was obtained when no N 2 is used in a similar reaction as in #1 (Table 1, #2). However, to minimize separation cost, N 2 is avoided by increasing the flow rate of CH 4 and Pentafluoropropanol. Almost similar results are obtained in the absence of N 2 when the same contact time was maintained by choosing proper flow rates of methane and pentafluoropropanol (Table 1, # 3).
- Reaction conditions pressure, 1.2 psig; catalyst, 100 cc; mass flow controllers are used for flow measurement; conversion is the ratio of moles of pentafluoropropanol reacted to the total moles taken initially; 'selectivity is the ratio of moles of pentafluoropropanol converted to pentafluoropropene to moles of pentafluoropropanol reacted.
- d pressure 5 psig; 'pressure, 10 psig
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP05853260A EP1828083B1 (en) | 2004-12-09 | 2005-12-09 | Catalytic conversion of hydrofluoroalkanol to hydrofluoroalkene |
| AT05853260T ATE481374T1 (en) | 2004-12-09 | 2005-12-09 | CATALYTIC CONVERSION OF HYDROFLUORALKANOL INTO HYDROFLUORALKENE |
| DE602005023650T DE602005023650D1 (en) | 2004-12-09 | 2005-12-09 | CATALYTIC CONVERSION OF HYDROFLUOROALKANOL IN HYDROFLUOROALS |
| JP2007545599A JP4958790B2 (en) | 2004-12-09 | 2005-12-09 | Catalytic conversion of hydrofluoroalkanols to hydrofluoroalkenes. |
| CN200580047980XA CN101115703B (en) | 2004-12-09 | 2005-12-09 | Catalytic conversion of hydrofluoroalkanols to hydrofluoroolefins |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/006,922 | 2004-12-09 | ||
| US11/006,922 US7026520B1 (en) | 2004-12-09 | 2004-12-09 | Catalytic conversion of hydrofluoroalkanol to hydrofluoroalkene |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2006063069A2 true WO2006063069A2 (en) | 2006-06-15 |
| WO2006063069A3 WO2006063069A3 (en) | 2006-08-17 |
Family
ID=36127701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2005/044298 Ceased WO2006063069A2 (en) | 2004-12-09 | 2005-12-09 | Catalytic conversion of hydrofluoroalkanol to hydrofluoroalkene |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US7026520B1 (en) |
| EP (1) | EP1828083B1 (en) |
| JP (1) | JP4958790B2 (en) |
| CN (1) | CN101115703B (en) |
| AT (1) | ATE481374T1 (en) |
| DE (1) | DE602005023650D1 (en) |
| ES (1) | ES2351199T3 (en) |
| WO (1) | WO2006063069A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011090734A1 (en) * | 2009-12-29 | 2011-07-28 | E. I. Du Pont De Nemours And Company | Synthesis of fluorinated olefins from fluorinated alcohols |
| WO2013037286A1 (en) | 2011-09-14 | 2013-03-21 | 中化蓝天集团有限公司 | Method for preparing 2,3,3,3-tetrafluoropropene |
Families Citing this family (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7880040B2 (en) * | 2004-04-29 | 2011-02-01 | Honeywell International Inc. | Method for producing fluorinated organic compounds |
| US9308199B2 (en) * | 2004-04-29 | 2016-04-12 | Honeywell International Inc. | Medicament formulations |
| US8383867B2 (en) | 2004-04-29 | 2013-02-26 | Honeywell International Inc. | Method for producing fluorinated organic compounds |
| US7951982B2 (en) * | 2004-04-29 | 2011-05-31 | Honeywell International Inc. | Method for producing fluorinated organic compounds |
| US7674939B2 (en) * | 2004-04-29 | 2010-03-09 | Honeywell International Inc. | Method for producing fluorinated organic compounds |
| US7659434B2 (en) * | 2004-04-29 | 2010-02-09 | Honeywell International Inc. | Method for producing fluorinated organic compounds |
| WO2005108332A1 (en) * | 2004-04-29 | 2005-11-17 | Honeywell International, Inc. | Processes for synthesis of 1,3,3,3-tetrafluoropropene |
| US7476771B2 (en) * | 2005-11-01 | 2009-01-13 | E.I. Du Pont De Nemours + Company | Azeotrope compositions comprising 2,3,3,3-tetrafluoropropene and hydrogen fluoride and uses thereof |
| US7335804B2 (en) * | 2005-11-03 | 2008-02-26 | Honeywell International Inc. | Direct conversion of HCFC 225ca/cb mixture |
| ES2447037T3 (en) * | 2006-09-05 | 2014-03-11 | E.I. Du Pont De Nemours And Company | Manufacturing process of 2,3,3,3-tetrafluoropropene |
| WO2008054780A2 (en) * | 2006-10-31 | 2008-05-08 | E.I.Du Pont De Nemours And Company | Processes for producing and compositions comprising 2,3,3,3-tetrafluoropropene and/or 1,2,3,3-tetrafluoropropene |
| US9523026B2 (en) | 2007-06-27 | 2016-12-20 | Arkema Inc. | Stabilized hydrochlorofluoroolefins and hydrofluoroolefins |
| WO2009003165A1 (en) | 2007-06-27 | 2008-12-31 | Arkema Inc. | Stabilized hydrochlorofluoroolefins and hydrofluoroolefins |
| US8058488B2 (en) * | 2007-11-20 | 2011-11-15 | E. I. Du Pont De Nemours And Company | Synthesis of hydrofluoroalkanols and hydrofluoroalkenes |
| RU2010125261A (en) * | 2007-11-20 | 2011-12-27 | Е.И. Дюпон Де Немур Энд Компани (Us) | SYNTHESIS OF HYDROFLUOROLCANOLES AND HYDROFLUOROALKENES |
| US8053612B2 (en) * | 2008-05-30 | 2011-11-08 | Honeywell International Inc. | Process for dehydrochlorinating 1,1,1,2-tetrafluoro-2-chloropropane to 2,3,3,3-tetrafluoropropene in the presence of an alkali metal-doped magnesium oxyfluoride catalyst and methods for making the catalyst |
| KR101610009B1 (en) * | 2008-06-26 | 2016-04-07 | 알케마 인코포레이티드 | CATALYTIC GAS PHASE FLUORINATION OF 1230xa TO 1234yf |
| JP5365695B2 (en) * | 2009-01-27 | 2013-12-11 | ダイキン工業株式会社 | Method for producing fluorine-containing olefin |
| US8513474B2 (en) | 2010-06-24 | 2013-08-20 | Honeywell International Inc. | Process for the manufacture of fluorinated olefins |
| DK3284797T3 (en) * | 2014-09-25 | 2021-02-01 | Daikin Ind Ltd | COMPOSITION INCLUDING HFC AND HFO |
| CN107382659B (en) * | 2017-08-08 | 2020-07-03 | 山东国邦药业有限公司 | Preparation method of 2,3,3, 3-tetrafluoropropene |
| BR112021022059A2 (en) | 2018-10-26 | 2021-12-28 | Chemours Co Fc Llc | Fluoropropene compositions, methods of producing a mixture and cooling, processes for transferring heat, for treating a surface and for forming a composition, refrigeration system, refrigeration apparatus, use of the fluoropropene composition and method for replacing a soda |
| US11209196B2 (en) | 2018-10-26 | 2021-12-28 | The Chemours Company Fc, Llc | HFO-1234ZE, HFO-1225ZC and HFO-1234YF compositions and processes for producing and using the compositions |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2931840A (en) | 1958-11-25 | 1960-04-05 | Du Pont | Process for preparing 2, 3, 3, 3-tetrafluoropropene |
| JPH01207250A (en) * | 1988-02-12 | 1989-08-21 | Daikin Ind Ltd | Production of fluorine-containing olefin |
| JP2755530B2 (en) | 1992-08-28 | 1998-05-20 | 株式会社トクヤマ | Method for producing fluorinated alcohol |
| JPH1129507A (en) * | 1997-07-11 | 1999-02-02 | Asahi Glass Co Ltd | Method for producing 4-polyfluoroalkylbutene |
-
2004
- 2004-12-09 US US11/006,922 patent/US7026520B1/en not_active Expired - Lifetime
-
2005
- 2005-12-09 DE DE602005023650T patent/DE602005023650D1/en not_active Expired - Lifetime
- 2005-12-09 JP JP2007545599A patent/JP4958790B2/en not_active Expired - Fee Related
- 2005-12-09 AT AT05853260T patent/ATE481374T1/en not_active IP Right Cessation
- 2005-12-09 WO PCT/US2005/044298 patent/WO2006063069A2/en not_active Ceased
- 2005-12-09 EP EP05853260A patent/EP1828083B1/en not_active Expired - Lifetime
- 2005-12-09 CN CN200580047980XA patent/CN101115703B/en not_active Expired - Fee Related
- 2005-12-09 ES ES05853260T patent/ES2351199T3/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011090734A1 (en) * | 2009-12-29 | 2011-07-28 | E. I. Du Pont De Nemours And Company | Synthesis of fluorinated olefins from fluorinated alcohols |
| WO2013037286A1 (en) | 2011-09-14 | 2013-03-21 | 中化蓝天集团有限公司 | Method for preparing 2,3,3,3-tetrafluoropropene |
| US9115042B2 (en) | 2011-09-14 | 2015-08-25 | Sinochem Lantian Co., Ltd. | Method for preparing 2,3,3,3-tetrafluoropropene |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE481374T1 (en) | 2010-10-15 |
| JP4958790B2 (en) | 2012-06-20 |
| EP1828083B1 (en) | 2010-09-15 |
| CN101115703A (en) | 2008-01-30 |
| WO2006063069A3 (en) | 2006-08-17 |
| JP2009518282A (en) | 2009-05-07 |
| CN101115703B (en) | 2010-10-27 |
| DE602005023650D1 (en) | 2010-10-28 |
| US7026520B1 (en) | 2006-04-11 |
| EP1828083A2 (en) | 2007-09-05 |
| ES2351199T3 (en) | 2011-02-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP1828083B1 (en) | Catalytic conversion of hydrofluoroalkanol to hydrofluoroalkene | |
| US7951982B2 (en) | Method for producing fluorinated organic compounds | |
| CN102076643B (en) | Catalytic gas phase fluorination of 1230xa to 1234yf | |
| JP5491451B2 (en) | Process for producing 1,3,3,3-tetrafluoropropene | |
| JP4190615B2 (en) | Gas phase fluorination of 1230za | |
| US6124510A (en) | 1234ze preparation | |
| EP2209759B1 (en) | Manufacture of 1,1,1,2,3,3-hexafluoropropane and 1,1,1,2-tetrafluoropropane via catalytic hydrogenation | |
| JP2007508376A (en) | Process for the preparation of 1,1,1,3,3-pentafluoropropane and 1,1,1,2,3-pentafluoropropane | |
| US5523498A (en) | Process for reducing the fluorine content of hydrofluorocarbons and hydrohalofluorocarbons | |
| EP2348007A1 (en) | Method for producing fluorinated organic compounds | |
| US20120101315A1 (en) | Method for producing pentafluoropropane | |
| EP0644868B1 (en) | Production of hydrofluorocarbons | |
| TW200938516A (en) | Processes for the synthesis of 2-chloro-1,1,1,3,4,4,4-heptafluoro-2-butene and hexafluoro-2-butyne | |
| EP1943204B1 (en) | Method for producing fluorinated organic compounds | |
| KR20070118105A (en) | Methane and methyl chloride used as selective reducing agents in the conversion of hydrochlorofluorocarbons or chlorofluorocarbons to hydrofluorocarbons | |
| EP1008574A1 (en) | Preparation of 1-chloro-2,2-difluoroethane ("142") | |
| EP2585424B1 (en) | Process for the manufacture of fluorinated olefins | |
| CN101597208B (en) | Method for preparing fluorinated alkene by high temperature wet-cracking | |
| JPS6351149B2 (en) | ||
| JP2022539823A (en) | Gas phase method of chlorotrifluoroethylene | |
| CN101460435A (en) | Process for producing pentafluoroethane | |
| EP0967192B1 (en) | Preparation process of 1,1,1,2,3,3,3-heptafluoropropane | |
| JPH01301631A (en) | Production of 1,1,1,3,3,3-hexafluoropropan-2-ol |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AK | Designated states |
Kind code of ref document: A2 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KM KN KP KR KZ LC LK LR LS LT LU LV LY MA MD MG MK MN MW MX MZ NA NG NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SM SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
| AL | Designated countries for regional patents |
Kind code of ref document: A2 Designated state(s): GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LT LU LV MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| WWE | Wipo information: entry into national phase |
Ref document number: 2005853260 Country of ref document: EP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2007545599 Country of ref document: JP |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 200580047980.X Country of ref document: CN |
|
| WWP | Wipo information: published in national office |
Ref document number: 2005853260 Country of ref document: EP |
