WO2006117320A1 - Non-woven gauntlets for batteries - Google Patents
Non-woven gauntlets for batteries Download PDFInfo
- Publication number
- WO2006117320A1 WO2006117320A1 PCT/EP2006/061866 EP2006061866W WO2006117320A1 WO 2006117320 A1 WO2006117320 A1 WO 2006117320A1 EP 2006061866 W EP2006061866 W EP 2006061866W WO 2006117320 A1 WO2006117320 A1 WO 2006117320A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gauntlet
- fabric
- lead acid
- acid batteries
- woven
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
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- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
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Definitions
- the present invention relates to non-woven gauntlets for lead-acid batteries.
- Lead acid batteries are widely used and include adjacent positive and negative electrodes immersed in an electrolyte and spaced by separators.
- Lead-acid batteries of the tubular type are customarily constructed with tubular positive plates, constituent parts of which include: a grid member having a top bar; a post or burning lug and a plurality of current carrying spines; pencils of active material surrounding the current carrying spines; tubular bodies arranged to support and confine the pencils of active material and maintain such active mass in contact with the current carrying spines; and means for closing ends of the tubes.
- the tubular bodies are required to provide a number of functions including: enclosure and support of the active material to maintain the active material in contact with the spines; maintenance of the dimensional stability of the pencils of active material particularly during periods of swelling of the active material; and, finally, provision of adequate communication between the electrolyte and the active material throughout the length of the tubular bodies.
- the tubular plate has evolved from the single tube design (PVC tubes and woven or braided tubes of C-glass fibers protected first by a perforated plastic armor, then by impregnation with phenolic resin to the more economical and productive multitube gauntlet concept.
- the first generation of gauntlets still in use for some applications, were made of woven polyester fabric impregnated with phenolic and then thermoplastic acrylic resin. Since the 1980s, the tubular gauntlet has further evolved to include modern non-woven fabrics.
- the standard (and only) material used by the industry to produce non- woven gauntlets, in which the positive active mass (lead dioxide) is inserted for the production of tubular positive plates of lead-acid batteries is a point-bonded polyester spunbond material, which means that the fabric strength and cohesion is made by melting the PET filament in many points with a hot calendar. The number of points per cm 2 and the point size depends on the calendar roll.
- the fabric is impregnated with an acrylic resin in order to protect the PET filaments from chemical attack from the sulphuric acid electrolyte or the oxidative positive active mass (PbO 2 ).
- the object of the present invention is therefore to provide a new, non-woven gauntlet with a higher burst strength and a lower electrical resistance.
- the present invention proposes a non-woven, cartridge belt type gauntlet for lead acid batteries comprising two sheets of spunbond, needled and flat thermobonded bicompo- nent PET-PBT nonwoven fabric assembled together at regular intervals.
- the fabric used in the present invention is a flat calendared material made of a mixture of PET and PBT filaments, the later having a lower melting point and being melted during calendaring in order to impart the fabric strength.
- these gauntlets have an electrical resistance of less than 180 m ⁇ .cm 2 , and a burst pressure of more than 16 bars.
- the fabric is assembled by sewing, stitching, thermal bonding, ultrasonic bonding, gluing or a combination thereof so as to form the cartridge belt type of gauntlet.
- the non-woven fabric is impregnated with a thermoplastic resin.
- the resin is chosen among the group consisting of: acrylic resins like e.g. methyl methacrylate resins or butyl acrylate/methyl acrylate copolymer resins, styrene-butadiene resins, phenolic resins or mixtures thereof.
- the fabric can be impregnated during the production between the calendaring and the winding steps, or the impregnation can be made off line.
- the invention also concerns the use of spunbond, flat calendared bicomponent PET-PBT non-woven fabric for the manufacture of a non-woven, cartridge belt type gauntlet for lead acid batteries comprising two sheets of said fabric stitched together at regular intervals.
- the invention also concerns lead acid battery of the tubular type, stationary gel batteries and stationary flooded batteries comprising a gauntlet as described above.
- Fig. 1 shows the electrical resistance versus mechanical strength for gauntlets made with different types of non-woven fabric
- Fig. 2 shows the mechanical properties of gauntlets made with different types of non-woven fabrics - Tube expansion as a function of increasing and decreasing internal pressure load;
- Fig. 3 represents the hysteresis of tube deformation: difference between tube expansion while increasing internal tube pressure and decreasing internal tube pressure after a load at 10 bars (based on Figure 2);
- Fig. 4 shows the elastic properties of gauntlets: tube submitted to 10 successive expansions from 0 to 10 bars (simulation of positive active mass breathing).
- Fig. 5 represents the gauntlets elastic properties : tube diameter changes when internal tube pressure is back to 0 after successive pressure loads up to 10 bars (simulation of positive active mass breathing).
- the process to manufacture non-woven (cartridge-belt type) gauntlets consists on joining two strips of polyester non-woven fabric at predetermined intervals with a multi-needles sewing machine, then thermo forming the multitube pannel into the desired tube geometry. The thermoforming is made in an oven by inserting hot rods in-between both fabric layers, between each two adjacent sewing lines.
- the fabric has to have the ability to shrink around the rods at the desired temperature (typically between 160 and 200 0 C) in order to keep the 3 dimensional tube shape and dimensions.
- the preferred shrinkage is typically around 1.5% at 16O 0 C and 2.5% at 200°C:
- the fabric shrinkage and applied temperature during formation are very important parameters, as they determine the final gauntlet width and tubes diameter. These dimensions are of first importance, as they will fix the final positive plate width and thickness (directly correlated to the amount of active mass entrapped and therefore to the battery capacity) to be inserted in the battery container.
- the tensile strength of the fabric in the machine direction (MD) and cross direction (CD) has to be high enough so that the formed gauntlet resists some internal pressures (burst strength) above 10 bars.
- the reason is that the gauntlets filling with the positive active mass may be done by injection of a lead oxide paste at moderate, high or very high pressure depending on the filling machine.
- the electrical resistance has to be as low as possible in order to limit the internal resistance of the battery cells.
- the fabric elongation has to be chosen carefully so that the finished gauntlets have good elastic properties. This is of first importance be- cause the positive active mass undergoes volume changes during alternate charges and discharges due to the alternate transformation of Pb ⁇ 2 into PbSO 4 and vice versa. This phenomenon is known as active mass "breathing".
- the gauntlet has to limit the active mass expansion and, more importantly, to be elastic enough to perfectly con- strain the active mass during contraction and recover its initial tube diameter after contraction. This is the only way to ensure the permanent cohesion of the active mass particles among themselves and around the lead spine and is of first importance to maintain the capacity along the life. Even if gauntlets made with the current PB1 type fabric (sold e.g.
- the standard fabrics type PB1 are well suited for moderate pressure of the "Hadi” machines, but are most of the time too weak for the aggressive filling of the "Hoppecke” machines (cf. Table 1 burst strength of gauntlets made with PB1a and PB1 b coming from two differ- ent suppliers).
- polyester point- bonded fabric type PB2 which is a modified version of DuraspunTM sold by Johns Manville.
- Table 1 the tensile strength in both directions have bee improved.
- the impact on gauntlets properties was a slight increase of the burst strength (from 13.6 to 14.6 bars) and a slightly better elastic modulus, as illustrated by the testing results on figures 2 to 4.
- Table 1 physical properties of different types of non-woven polyester fabrics and main properties of resulting non-woven gauntlets.
- Pore size min 19 14 17 mean ⁇ m 39 38 41 max 62 116 108
- the gauntlets according to the present invention have been developed with different type of non-woven polyester fabric (referred as New FC in Table 1 ).
- the fabric is a mixture of PET (polyethylene terephthalate) and PBT
- This material has a totally different aspect than the other fabrics used in the manufacture of gauntlets. Furthermore, its physical properties do not look promising compared to the standard PB1 or reinforced PB2 materials : • the tensile strength and elongation are better than PB1 but lower than PB2, while the electrical resistance, pore volume, air permeability are better than PB2 but lower than PB1. • Most importantly, the shrinkage of the fabric at 160 and 200 0 C is much lower than requested, which would lead to the production problems already mentioned earlier.
- the gauntlets produced with this type of fabric showed surprising results: not only the mechanical strength had been improved very much (from 13.6 - 14.6 bars with the point bonded fabrics to 19.5 bars with the new FC), but the electrical resistance has been reduced at the same time (157 m ⁇ .cm 2 only for the gauntlets made with the new FC compared to 195 up to 405 m ⁇ .cm 2 with the point-bonded technology). These enhancements in the performance could not have been foreseen from the physical properties of the starting material.
- FIGS. 2 to 5 show the big improvement in the elastic properties of the gauntlets formed with fabric FC compared to any of the point-bonded materials.
- a further surprising effect and a considerable advantage of the gauntlets made with the new FC fabric is the ability to come back to a narrower tube diameter after successive expansions at 10 bars (test results on Figure 5).
- the gauntlets made with the new FC fabric can be used even in very aggressive filling technology due to their very high rigidity, without affecting the electrical properties of the battery because of their reduced electrical resistance.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Secondary Cells (AREA)
- Cell Separators (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Battery Mounting, Suspending (AREA)
- Nonwoven Fabrics (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Air Bags (AREA)
Abstract
Description
Claims
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL06754877T PL1878073T3 (en) | 2005-05-02 | 2006-04-27 | Non-woven gauntlets for batteries |
| EA200702345A EA200702345A1 (en) | 2005-05-02 | 2006-04-27 | NONWAVE TUBULAR SHELLS FOR ACCUMULATORS |
| US11/913,112 US20100203395A1 (en) | 2005-05-02 | 2006-04-27 | Non-woven gauntlets for batteries |
| AU2006243259A AU2006243259A1 (en) | 2005-05-02 | 2006-04-27 | Non-woven gauntlets for batteries |
| BRPI0612351-1A BRPI0612351B1 (en) | 2005-05-02 | 2006-04-27 | Non-woven glove for lead and acid battery, lead and acid battery, stationary gel battery and flooded stationary battery |
| DE200660002508 DE602006002508D1 (en) | 2005-05-02 | 2006-04-27 | LUGGAGE TOWERS FOR BATTERIES |
| EP20060754877 EP1878073B1 (en) | 2005-05-02 | 2006-04-27 | Non-woven gauntlets for batteries |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP05103651.5 | 2005-05-02 | ||
| EP20050103651 EP1720210A1 (en) | 2005-05-02 | 2005-05-02 | Non-woven gauntlets for batteries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006117320A1 true WO2006117320A1 (en) | 2006-11-09 |
Family
ID=34939645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2006/061866 Ceased WO2006117320A1 (en) | 2005-05-02 | 2006-04-27 | Non-woven gauntlets for batteries |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US20100203395A1 (en) |
| EP (2) | EP1720210A1 (en) |
| KR (1) | KR20080003936A (en) |
| CN (1) | CN100536197C (en) |
| AT (1) | ATE406670T1 (en) |
| AU (1) | AU2006243259A1 (en) |
| BR (1) | BRPI0612351B1 (en) |
| DE (1) | DE602006002508D1 (en) |
| EA (1) | EA200702345A1 (en) |
| PL (1) | PL1878073T3 (en) |
| SI (1) | SI1878073T1 (en) |
| WO (1) | WO2006117320A1 (en) |
| ZA (1) | ZA200709386B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3086384A1 (en) | 2015-04-23 | 2016-10-26 | Johns Manville Europe GmbH | Tubular bags of the cartridge belt type for lead-acid batteries made from a textile sheet fabric |
| WO2025076807A1 (en) | 2023-10-13 | 2025-04-17 | Dow Global Technologies Llc | Impregnated fabric for use in battery cells |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1819001A1 (en) | 2006-02-09 | 2007-08-15 | Amer-Sil S.A. | Electric storage batteries with electrolyte agitation |
| ITPD20060454A1 (en) * | 2006-12-19 | 2008-06-20 | Orv Spa | MULTITUBULAR SLEEVE FOR INDUSTRIAL BATTERY ELECTRODES |
| US8287983B2 (en) * | 2007-09-20 | 2012-10-16 | Carl Freudenberg Kg | Velour needle-punched nonwoven material and use thereof |
| DE102007050242A1 (en) | 2007-10-20 | 2009-04-23 | Deutsche Exide Gmbh | Separator for Gelelektrolytakkumulatoren |
| CN102569742B (en) * | 2012-01-06 | 2014-07-02 | 淄博火炬能源有限责任公司 | Preparation method of dacron non-woven racking pipe for lead-acid storage battery |
| CN102593465B (en) * | 2012-03-20 | 2015-03-25 | 沈阳市环宇涤纶排管有限公司 | Composite terylene calandria for storage battery |
| KR101465680B1 (en) * | 2013-10-28 | 2014-11-27 | 송영숙 | Gauntlet forming device |
| EP3136476B1 (en) * | 2015-10-09 | 2019-02-13 | Mecondor S.A. | Multitubular gauntlet for lead-acid batteries |
| PL237175B1 (en) | 2016-02-13 | 2021-03-22 | Binda Wladyslaw | Method for making the positive plate shield for lead-acid accumulators and positive plate shield for lead-acid accumulators |
| WO2019003476A1 (en) * | 2017-06-29 | 2019-01-03 | 日立化成株式会社 | Active material holding tube, production method therefor, electrode and lead storage battery |
| US20190148735A1 (en) * | 2017-11-14 | 2019-05-16 | Johns Manville | Polymer fiber-containing mats with additives for improved performance of lead acid batteries |
| IT201900006409A1 (en) | 2019-04-29 | 2020-10-29 | Advanced Nonwovens Tech Srl | Non-woven fabric for multi-tubular sheaths |
| EP4293736A1 (en) * | 2022-06-15 | 2023-12-20 | Amer-Sil sa | Multitubular gauntlet with overlapping lateral edges |
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|---|---|---|---|---|
| EP0021793A1 (en) * | 1979-06-18 | 1981-01-07 | Koehler Manufacturing Company | A textured tubular body for use in a tubular storage battery plate and a method of making that body |
| US4486485A (en) * | 1983-08-24 | 1984-12-04 | Burlington Industries, Inc. | Nonwoven textile structures with reversible stretch |
| EP0377789A2 (en) * | 1988-12-23 | 1990-07-18 | Firma Carl Freudenberg | Interlining |
| WO1995008195A1 (en) * | 1993-09-13 | 1995-03-23 | Daramic, Inc. | Composite gauntet/separator |
| US5970583A (en) * | 1997-06-17 | 1999-10-26 | Firma Carl Freudenberg | Nonwoven lap formed of very fine continuous filaments |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB930139A (en) * | 1958-07-17 | |||
| US4140839A (en) * | 1976-03-26 | 1979-02-20 | Carl Freudenberg | Tubelet pocket |
| US4351889A (en) * | 1980-04-28 | 1982-09-28 | Koehler Manufacturing Company | Tubular bodies for use in a positive plate of a lead-acid storage battery |
| US6730439B2 (en) * | 2000-08-01 | 2004-05-04 | Tonen Tapyrus Co., Ltd. | Heat-resistant separator |
| US20030124941A1 (en) * | 2001-11-06 | 2003-07-03 | Hwo Charles Chiu-Hsiung | Poly (trimethylene terephthalate) based spunbonded nonwovens |
| GB0131091D0 (en) * | 2001-12-29 | 2002-02-13 | Hawker Batteries Ltd | Improvements in or relating to storage devices |
-
2005
- 2005-05-02 EP EP20050103651 patent/EP1720210A1/en not_active Withdrawn
-
2006
- 2006-04-27 SI SI200630125T patent/SI1878073T1/en unknown
- 2006-04-27 AU AU2006243259A patent/AU2006243259A1/en not_active Abandoned
- 2006-04-27 BR BRPI0612351-1A patent/BRPI0612351B1/en not_active IP Right Cessation
- 2006-04-27 US US11/913,112 patent/US20100203395A1/en not_active Abandoned
- 2006-04-27 EP EP20060754877 patent/EP1878073B1/en not_active Expired - Lifetime
- 2006-04-27 CN CNB2006800138674A patent/CN100536197C/en not_active Expired - Fee Related
- 2006-04-27 DE DE200660002508 patent/DE602006002508D1/en not_active Expired - Lifetime
- 2006-04-27 WO PCT/EP2006/061866 patent/WO2006117320A1/en not_active Ceased
- 2006-04-27 PL PL06754877T patent/PL1878073T3/en unknown
- 2006-04-27 EA EA200702345A patent/EA200702345A1/en unknown
- 2006-04-27 AT AT06754877T patent/ATE406670T1/en not_active IP Right Cessation
- 2006-04-27 KR KR1020077028195A patent/KR20080003936A/en not_active Withdrawn
-
2007
- 2007-10-31 ZA ZA200709386A patent/ZA200709386B/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0021793A1 (en) * | 1979-06-18 | 1981-01-07 | Koehler Manufacturing Company | A textured tubular body for use in a tubular storage battery plate and a method of making that body |
| US4486485A (en) * | 1983-08-24 | 1984-12-04 | Burlington Industries, Inc. | Nonwoven textile structures with reversible stretch |
| EP0377789A2 (en) * | 1988-12-23 | 1990-07-18 | Firma Carl Freudenberg | Interlining |
| WO1995008195A1 (en) * | 1993-09-13 | 1995-03-23 | Daramic, Inc. | Composite gauntet/separator |
| US5970583A (en) * | 1997-06-17 | 1999-10-26 | Firma Carl Freudenberg | Nonwoven lap formed of very fine continuous filaments |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3086384A1 (en) | 2015-04-23 | 2016-10-26 | Johns Manville Europe GmbH | Tubular bags of the cartridge belt type for lead-acid batteries made from a textile sheet fabric |
| RU2703435C2 (en) * | 2015-04-23 | 2019-10-17 | Джонс Мэнвилл Юроп Гмбх | Tubular bags of cartridge belt type for lead-acid batteries, consisting of textile material |
| US10957913B2 (en) | 2015-04-23 | 2021-03-23 | Johns Manville | Gauntlet lead-acid battery systems |
| WO2025076807A1 (en) | 2023-10-13 | 2025-04-17 | Dow Global Technologies Llc | Impregnated fabric for use in battery cells |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1878073A1 (en) | 2008-01-16 |
| ATE406670T1 (en) | 2008-09-15 |
| BRPI0612351B1 (en) | 2018-03-13 |
| KR20080003936A (en) | 2008-01-08 |
| AU2006243259A1 (en) | 2006-11-09 |
| EP1720210A1 (en) | 2006-11-08 |
| DE602006002508D1 (en) | 2008-10-09 |
| CN101164183A (en) | 2008-04-16 |
| SI1878073T1 (en) | 2009-02-28 |
| EA200702345A1 (en) | 2008-04-28 |
| CN100536197C (en) | 2009-09-02 |
| PL1878073T3 (en) | 2009-01-30 |
| BRPI0612351A2 (en) | 2010-11-03 |
| ZA200709386B (en) | 2008-11-26 |
| US20100203395A1 (en) | 2010-08-12 |
| EP1878073B1 (en) | 2008-08-27 |
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