WO2007006047A3 - Process for the preparation of catalyst compositions comprising zeolite and non-zeolitic component - Google Patents

Process for the preparation of catalyst compositions comprising zeolite and non-zeolitic component Download PDF

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Publication number
WO2007006047A3
WO2007006047A3 PCT/US2006/026500 US2006026500W WO2007006047A3 WO 2007006047 A3 WO2007006047 A3 WO 2007006047A3 US 2006026500 W US2006026500 W US 2006026500W WO 2007006047 A3 WO2007006047 A3 WO 2007006047A3
Authority
WO
WIPO (PCT)
Prior art keywords
zeolite
zeolitic component
preparation
catalyst compositions
zeolitic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2006/026500
Other languages
French (fr)
Other versions
WO2007006047A2 (en
Inventor
Dennis Stamires
Paul O'connor
Erik Jeroen Laheij
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Albemarle Netherlands BV
Original Assignee
Albemarle Netherlands BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Albemarle Netherlands BV filed Critical Albemarle Netherlands BV
Priority to JP2008519746A priority Critical patent/JP2008544853A/en
Priority to EP06786595A priority patent/EP1899057A2/en
Priority to CA002613490A priority patent/CA2613490A1/en
Publication of WO2007006047A2 publication Critical patent/WO2007006047A2/en
Publication of WO2007006047A3 publication Critical patent/WO2007006047A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/084Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/08Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
    • B01J29/085Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • B01J29/088Y-type faujasite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/46Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/80Mixtures of different zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0045Drying a slurry, e.g. spray drying
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G49/00Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
    • C10G49/02Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used
    • C10G49/08Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00 characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/16Clays or other mineral silicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/20After treatment, characterised by the effect to be obtained to introduce other elements in the catalyst composition comprising the molecular sieve, but not specially in or on the molecular sieve itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/42Addition of matrix or binder particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/007Mixed salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)

Abstract

Process for the preparation of shaped catalyst compositions comprising zeolite and a non-zeolitic component comprising the steps of (a) aging a precursor mixture comprising zeolite and one or more precursor(s) of the non-zeolitic component to obtain a composition comprising zeolite and non-zeolitic component, and (b) shaping the composition comprising zeolite and non-zeolitic component to form shaped bodies. This process enables the production of shaped bodies comprising homogeneously dispersed zeolite and non-zeolitic component.
PCT/US2006/026500 2005-07-01 2006-06-30 Process for the preparation of catalyst compositions comprising zeolite and non-zeolitic component Ceased WO2007006047A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2008519746A JP2008544853A (en) 2005-07-01 2006-06-30 Process for producing a catalyst composition comprising zeolite and non-zeolite components
EP06786595A EP1899057A2 (en) 2005-07-01 2006-06-30 Process for the preparation of catalyst compositions comprising zeolite and non-zeolitic component
CA002613490A CA2613490A1 (en) 2005-07-01 2006-06-30 Process for the preparation of catalyst compositions comprising zeolite and non-zeolitic component

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US69629105P 2005-07-01 2005-07-01
US60/696,291 2005-07-01

Publications (2)

Publication Number Publication Date
WO2007006047A2 WO2007006047A2 (en) 2007-01-11
WO2007006047A3 true WO2007006047A3 (en) 2007-04-05

Family

ID=37605240

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/026500 Ceased WO2007006047A2 (en) 2005-07-01 2006-06-30 Process for the preparation of catalyst compositions comprising zeolite and non-zeolitic component

Country Status (5)

Country Link
EP (1) EP1899057A2 (en)
JP (1) JP2008544853A (en)
CN (1) CN101213018A (en)
CA (1) CA2613490A1 (en)
WO (1) WO2007006047A2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100160464A1 (en) * 2008-12-24 2010-06-24 Chevron U.S.A. Inc. Zeolite Supported Cobalt Hybrid Fischer-Tropsch Catalyst
KR20110128865A (en) * 2009-04-01 2011-11-30 미쓰이 가가쿠 가부시키가이샤 Process for preparing olefin
EP3493903A1 (en) 2016-08-04 2019-06-12 Albemarle Corporation Fcc catalyst with more than one silica, its preparation and use
CN111565840A (en) 2018-01-12 2020-08-21 雅宝公司 FCC catalysts prepared by processes involving more than one silica material
CA3087960A1 (en) * 2018-01-12 2019-07-18 Albemarle Corporation Fcc catalyst with enhanced mesoporosity, its preparation and use

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001012570A1 (en) * 1999-08-11 2001-02-22 Akzo Nobel N.V. Attrition resistant, shaped, crystalline anionic clay-containing bodies
WO2001012552A1 (en) * 1999-08-11 2001-02-22 Akzo Nobel N.V. Micro-crystalline boehmites containing additives and shaped particles and catalyst compositions comprising such micro-crystalline boehmite
WO2002064499A2 (en) * 2001-02-09 2002-08-22 Akzo Nobel N.V. Process for the preparation of anionic clay and boehmite-containing compositions, compositions containing anionic clay and boehmite and catalysts derived therefrom
WO2002068329A1 (en) * 2001-02-09 2002-09-06 Akzo Nobel N.V. Process for the preparation of anionic clay
WO2002072474A1 (en) * 2001-02-09 2002-09-19 Akzo Nobel N.V. In situ formed anionic clay-containing bodies

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001012570A1 (en) * 1999-08-11 2001-02-22 Akzo Nobel N.V. Attrition resistant, shaped, crystalline anionic clay-containing bodies
WO2001012552A1 (en) * 1999-08-11 2001-02-22 Akzo Nobel N.V. Micro-crystalline boehmites containing additives and shaped particles and catalyst compositions comprising such micro-crystalline boehmite
WO2002064499A2 (en) * 2001-02-09 2002-08-22 Akzo Nobel N.V. Process for the preparation of anionic clay and boehmite-containing compositions, compositions containing anionic clay and boehmite and catalysts derived therefrom
WO2002068329A1 (en) * 2001-02-09 2002-09-06 Akzo Nobel N.V. Process for the preparation of anionic clay
WO2002072474A1 (en) * 2001-02-09 2002-09-19 Akzo Nobel N.V. In situ formed anionic clay-containing bodies

Also Published As

Publication number Publication date
WO2007006047A2 (en) 2007-01-11
CN101213018A (en) 2008-07-02
JP2008544853A (en) 2008-12-11
CA2613490A1 (en) 2007-01-11
EP1899057A2 (en) 2008-03-19

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