WO2007011226A3 - Method for providing a thermal barrier coating and substrate having such coating - Google Patents

Method for providing a thermal barrier coating and substrate having such coating Download PDF

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Publication number
WO2007011226A3
WO2007011226A3 PCT/NL2006/050187 NL2006050187W WO2007011226A3 WO 2007011226 A3 WO2007011226 A3 WO 2007011226A3 NL 2006050187 W NL2006050187 W NL 2006050187W WO 2007011226 A3 WO2007011226 A3 WO 2007011226A3
Authority
WO
WIPO (PCT)
Prior art keywords
coating
substrate
thermal barrier
providing
thermally grown
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/NL2006/050187
Other languages
French (fr)
Other versions
WO2007011226A2 (en
Inventor
Thijs Joost Nijdam
Lars Petrus Henricus Jeurgens
Willem Gerrit Sloof
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Technology Foundation STW
Original Assignee
Technology Foundation STW
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Technology Foundation STW filed Critical Technology Foundation STW
Priority to US11/996,455 priority Critical patent/US20080292873A1/en
Priority to EP06757849A priority patent/EP1907604A2/en
Priority to CN2006800267459A priority patent/CN101248214B/en
Publication of WO2007011226A2 publication Critical patent/WO2007011226A2/en
Publication of WO2007011226A3 publication Critical patent/WO2007011226A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/02—Pretreatment of the material to be coated
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00—Aeronautics or air transport
    • Y02T50/60—Efficient propulsion technologies, e.g. for aircraft
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

Method for providing a thermal barrier coating and substrate . The thermal barrier coating (5) is provided on a thermally grown oxide (4) which is grown on a metallic bond coating (3) provided on said substrate (1) Adhesion between the bond coating (3) and thermally grown oxide coating (4) is improved by providing projections at the interface of yttriaalumina garnet (4) compounds. Service life at relatively high temperature of the thermally grown oxide coating (4) is improved by having alumina grain (6) with relatively large size. These are obtained by pre-annealing the bond coating (3) in an inert gas atmosphere followed by controlled preoxidation.
PCT/NL2006/050187 2005-07-22 2006-07-21 Method for providing a thermal barrier coating and substrate having such coating Ceased WO2007011226A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US11/996,455 US20080292873A1 (en) 2005-07-22 2006-07-21 Method for Providing a Thermal Barrier Coating and Substrate Having Such Coating
EP06757849A EP1907604A2 (en) 2005-07-22 2006-07-21 Method for providing a thermal barrier coating and substrate having such coating
CN2006800267459A CN101248214B (en) 2005-07-22 2006-07-21 Method of providing thermal barrier coating and substrate having said coating

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP05106740.3 2005-07-22
EP05106740A EP1746185A1 (en) 2005-07-22 2005-07-22 Method for providing a thermal barrier coating and substrate having such coating

Publications (2)

Publication Number Publication Date
WO2007011226A2 WO2007011226A2 (en) 2007-01-25
WO2007011226A3 true WO2007011226A3 (en) 2007-03-29

Family

ID=36586156

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/NL2006/050187 Ceased WO2007011226A2 (en) 2005-07-22 2006-07-21 Method for providing a thermal barrier coating and substrate having such coating

Country Status (4)

Country Link
US (1) US20080292873A1 (en)
EP (2) EP1746185A1 (en)
CN (1) CN101248214B (en)
WO (1) WO2007011226A2 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100247952A1 (en) * 2009-03-31 2010-09-30 Latour Robert F Controlled oxidation of bond coat
US9315905B2 (en) * 2010-03-04 2016-04-19 United Technologies Corporation Coated article and coating process therefor
US8481117B2 (en) * 2010-03-08 2013-07-09 United Technologies Corporation Method for applying a thermal barrier coating
US9181814B2 (en) 2010-11-24 2015-11-10 United Technology Corporation Turbine engine compressor stator
US9428825B1 (en) * 2012-02-01 2016-08-30 U.S. Department Of Energy MCrAlY bond coat with enhanced yttrium
US9581042B2 (en) 2012-10-30 2017-02-28 United Technologies Corporation Composite article having metal-containing layer with phase-specific seed particles and method therefor
CN107937858A (en) * 2017-11-08 2018-04-20 江苏华友装饰工程有限公司 Thermal barrier coating and preparation method thereof
CN109930102B (en) * 2019-04-25 2021-08-27 清华大学 Novel thermal barrier coating preparation process
CN116752070A (en) * 2023-06-30 2023-09-15 中国人民解放军陆军装甲兵学院 Preparation method of thermal control coating

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0567252A1 (en) * 1992-04-17 1993-10-27 General Electric Company Whisker-anchored thermal barrier coating
EP0992612A2 (en) * 1998-10-06 2000-04-12 General Electric Company Nickel aluminide coating systems
US6106959A (en) * 1998-08-11 2000-08-22 Siemens Westinghouse Power Corporation Multilayer thermal barrier coating systems
US6455167B1 (en) * 1999-07-02 2002-09-24 General Electric Company Coating system utilizing an oxide diffusion barrier for improved performance and repair capability
US20030041928A1 (en) * 2001-08-31 2003-03-06 Irene Spitsberg Fabrication of an article having a protective coating with a polished, pre-oxidized protective-coating surface

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0567252A1 (en) * 1992-04-17 1993-10-27 General Electric Company Whisker-anchored thermal barrier coating
US6106959A (en) * 1998-08-11 2000-08-22 Siemens Westinghouse Power Corporation Multilayer thermal barrier coating systems
EP0992612A2 (en) * 1998-10-06 2000-04-12 General Electric Company Nickel aluminide coating systems
US6455167B1 (en) * 1999-07-02 2002-09-24 General Electric Company Coating system utilizing an oxide diffusion barrier for improved performance and repair capability
US20030041928A1 (en) * 2001-08-31 2003-03-06 Irene Spitsberg Fabrication of an article having a protective coating with a polished, pre-oxidized protective-coating surface

Also Published As

Publication number Publication date
US20080292873A1 (en) 2008-11-27
EP1746185A1 (en) 2007-01-24
EP1907604A2 (en) 2008-04-09
CN101248214B (en) 2010-09-08
WO2007011226A2 (en) 2007-01-25
CN101248214A (en) 2008-08-20

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