WO2007024703A1 - Induction powered ladle bottom nozzle - Google Patents
Induction powered ladle bottom nozzle Download PDFInfo
- Publication number
- WO2007024703A1 WO2007024703A1 PCT/US2006/032361 US2006032361W WO2007024703A1 WO 2007024703 A1 WO2007024703 A1 WO 2007024703A1 US 2006032361 W US2006032361 W US 2006032361W WO 2007024703 A1 WO2007024703 A1 WO 2007024703A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nozzle
- ladle
- metal
- outlet
- container
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/12—Opening or sealing the tap holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/50—Pouring-nozzles
- B22D41/60—Pouring-nozzles with heating or cooling means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
- F27D3/1518—Tapholes
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4653—Tapholes; Opening or plugging thereof
Definitions
- This application relates to an inductively powered nozzle for controlling the flow of metal from a ladle or other vessel containing molten metal.
- a ladle or other container for molten metal is provided with an outlet nozzle that is easily controlled and less expensive.
- a stream of molten metal e.g., silicon flows through a tubular refractory nozzle by heating the nozzle to the melting temperature of the metal.
- the nozzle is, for example, tubular and made OfAl 2 O 3 or SiO 2 and is surrounded by a graphite tube in thermal contact with the nozzle. The nozzle is heated by heating the surrounding graphite tube inductively. Once the temperature of the nozzle exceeds the liquidus temperature of the metal in the ladle, the metal will flow out of the ladle through the nozzle.
- the nozzle may be made entirely of graphite, if the impurities that contact with the graphite may impart to the metal are not of concern.
- the rate of flow through the nozzle may be controlled in part also by applying a vacuum to the ladle proper, as is known in the industry. If the vacuum is sufficient, the flow can be controlled very accurately, from a few drops per minute to full flow through the nozzle. It can also be stopped completely, if there is such a need, and re-started later in the process. Thus, accurate control of flow through the nozzle may also be obtained by combining the nozzle of the invention with known techniques.
- the figure is a vertical cross section of a ladle having a nozzle in accordance with the invention.
- a ladle 2 which is preferably made of inductively transparent material, as known in the art, includes an outlet 4.
- the ladle is used to refine metal 5, such as Si that is to be dispensed through the outlet in the molten state and may include a refractory material 3.
- the metal to be refined may be heated by any known means, such as by inductive heating.
- the outlet comprises a nozzle 6 made of a material that has a melting point higher than that of the material to be dispensed, which is preferably surrounded by insulating refractory material 7.
- the metal to be dispensed is Si 5
- the nozzle may be made of Al 2 O 3 , SiO 2; ZrO 2 or other suitable refractory.
- the nozzle 6 is engaged with the outlet of the ladle and may be supported by contact with a graphite susceptor tube 8 or by other means.
- the susceptor tube 8 preferably surrounds the nozzle and is configured to transfer heat to the nozzle 6 to liquefy the metal to be dispensed.
- the heater tube and nozzle are preferably not in physical contact at all times because their coefficients of expansion differ, but they are configured and positioned such that they are in thermal contact whereby heat from the graphite heater is effectively transferred to the nozzle.
- the graphite susceptor is preferably heated by energy received from induction coil 10. This has been found to be very efficient and to result in good control of the temperature of the nozzle 6 and good control of the flow through the nozzle, particularly when used in combination with a variable vacuum applied to the ladle.
- the nozzle is preferably about twelve inches in length and extends beyond the bottom of the heater by several inches, preferably about 3 inches. Extending the end of the nozzle beyond the susceptor promotes cooling of the nozzle when heating is terminated.
- the nozzle may be of various diameters. Preferably the diameter is from about one-half inch to about one inch. This diameter allows adequate flow of molten metal when the nozzle is heated and permits good control over the flow rate of the metal by application of vacuum to the ladle. Such diameters permit vacuum control of the flow rate during heating and allow the nozzle to clog quickly by cooling of the metal when the flow rate is substantially reduced and heating terminated.
- the nozzle is preferably heated inductively, other methods of heating are possible.
- the graphite tube may be a resistor and heated by passing electrical current through it directly with provided leads.
- the diameter is preferably smaller, e.g., about one-quarter inch. When the diameter is that small, it is possible to shut off flow by simply terminating the heating.
- the nozzle is made of graphite and heated inductively directly by the induction coil, the power to the coil controlling the temperature in the nozzle and the flow rate of the metal.
- the induction coil is preferably water cooled, and the cooling effect due to the presence of the water causes the metal to solidify in the nozzle more rapidly to reduce or stop flow when the power to the coil is reduced or shut off.
- the graphite nozzle can also be cast en bloc with the induction coil with a castable refractory, which improves conduction of heat from the nozzle and metal to the water in a copper induction coil.
- the combination of the cooling effect of the induction coil and vacuum control provides fine flow control of the molten metal.
- an oxide refractory nozzle as disclosed above, can be placed inside a close-fitting graphite susceptor tube and still be heated and cooled by the induction coil.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Furnace Details (AREA)
Abstract
Description
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06801873A EP1920074A4 (en) | 2005-08-19 | 2006-08-18 | Induction powered ladle bottom nozzle |
| AU2006283520A AU2006283520A1 (en) | 2005-08-19 | 2006-08-18 | Induction powered ladle bottom nozzle |
| JP2008527171A JP2009504414A (en) | 2005-08-19 | 2006-08-18 | Ladle bottom nozzle with induction power |
| US11/990,623 US20090145933A1 (en) | 2005-08-19 | 2006-08-18 | Induction powered ladle bottom nozzle |
| CA002619756A CA2619756A1 (en) | 2005-08-19 | 2006-08-18 | Induction powered ladle bottom nozzle |
| BRPI0615480A BRPI0615480A2 (en) | 2005-08-19 | 2006-08-18 | induction driven lower pan nozzle |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US70944205P | 2005-08-19 | 2005-08-19 | |
| US60/709,442 | 2005-08-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007024703A1 true WO2007024703A1 (en) | 2007-03-01 |
Family
ID=37771926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2006/032361 Ceased WO2007024703A1 (en) | 2005-08-19 | 2006-08-18 | Induction powered ladle bottom nozzle |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20090145933A1 (en) |
| EP (1) | EP1920074A4 (en) |
| JP (1) | JP2009504414A (en) |
| CN (1) | CN101292048A (en) |
| AU (1) | AU2006283520A1 (en) |
| BR (1) | BRPI0615480A2 (en) |
| CA (1) | CA2619756A1 (en) |
| WO (1) | WO2007024703A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010015230A1 (en) * | 2008-08-08 | 2010-02-11 | Doncasters Precisions Castings Bochum Gmbh | Electromagnetic stopper |
| WO2012174701A1 (en) * | 2011-06-20 | 2012-12-27 | 中冶京诚工程技术有限公司 | Tundish with electromagnetic heated opening |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102228986B (en) * | 2011-06-20 | 2013-05-08 | 中冶京诚工程技术有限公司 | Tundish with electromagnetic heating water gap |
| CN102784908A (en) * | 2012-08-30 | 2012-11-21 | 南京钢铁集团冶金铸造有限公司 | Non-drainage pouring technology for steel ladle |
| CN104907550B (en) * | 2014-03-10 | 2017-01-04 | 中国钢铁股份有限公司 | Nozzle device |
| JP5723044B1 (en) * | 2014-05-30 | 2015-05-27 | 榮子 山田 | Tundish nozzle for continuous casting of steel and continuous casting method |
| ES2831829T3 (en) * | 2015-12-01 | 2021-06-09 | Refractory Intellectual Property Gmbh & Co Kg | Sliding closure on the nozzle of a metallurgical vessel |
| KR101798077B1 (en) * | 2016-03-17 | 2017-11-16 | 서울시립대학교 산학협력단 | Apparatus for manufacturing metal having increased specific surface area and method using thereof |
| CN107866552A (en) * | 2017-12-21 | 2018-04-03 | 苏州誉阵自动化科技有限公司 | A kind of full-automatic casting equipment |
| JP2021154304A (en) * | 2020-03-25 | 2021-10-07 | 株式会社神戸製鋼所 | BLACK LEAD NOZZLE FOR BOTTOM TAP AND CASTING METHOD FOR Ti-Al-BASED ALLOY |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3604598A (en) * | 1969-07-09 | 1971-09-14 | United States Steel Corp | Outlet passage construction for teeming vessels |
| US5164097A (en) * | 1991-02-01 | 1992-11-17 | General Electric Company | Nozzle assembly design for a continuous alloy production process and method for making said nozzle |
| US5968447A (en) * | 1996-10-21 | 1999-10-19 | Danieli & C. Officine Meccaniche Spa | Tapping method for electric arc furnaces, ladle furnaces or tundishes and relative tapping device |
| US6210629B1 (en) * | 1996-10-08 | 2001-04-03 | Didier-Werke Ag | Method and device for discontinuous parting off of molten mass |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1200481B (en) * | 1961-01-24 | 1965-09-09 | Bbc Brown Boveri & Cie | Device for opening and closing the discharge opening of a container for molten metals |
| JPS5110128A (en) * | 1974-07-16 | 1976-01-27 | Toshiba Ceramics Co | YOJUKINZOKUHAISHUTSUYONOZURUNO HOONYOJUDOKANETSUSOCHI |
| US4272488A (en) * | 1977-05-25 | 1981-06-09 | John S. Pennish | Apparatus for producing and casting liquid silicon |
| FR2532866B1 (en) * | 1982-09-13 | 1985-06-07 | Pont A Mousson | INDUCTION HEATED CASTING CHANNEL |
| US4710260A (en) * | 1982-12-22 | 1987-12-01 | Texas Instruments Incorporated | Deposition of silicon at temperatures above its melting point |
| GB8313074D0 (en) * | 1983-05-12 | 1983-06-15 | Thornton J M | Refractory product |
| JPH0355488A (en) * | 1989-07-21 | 1991-03-11 | Tokyo Koshuha Denkiro Kk | Bottom pouring type vessel and blocking method for nozzle of the same vessel |
| CA2181215A1 (en) * | 1995-08-28 | 1997-03-01 | Raimund Bruckner | Method of operating an inductor and inductor for carrying out the method |
| US5939016A (en) * | 1996-08-22 | 1999-08-17 | Quantum Catalytics, L.L.C. | Apparatus and method for tapping a molten metal bath |
| US6358297B1 (en) * | 1999-12-29 | 2002-03-19 | General Electric Company | Method for controlling flux concentration in guide tubes |
| US6358466B1 (en) * | 2000-04-17 | 2002-03-19 | Iowa State University Research Foundation, Inc. | Thermal sprayed composite melt containment tubular component and method of making same |
| US7465351B2 (en) * | 2004-06-18 | 2008-12-16 | Memc Electronic Materials, Inc. | Melter assembly and method for charging a crystal forming apparatus with molten source material |
-
2006
- 2006-08-18 EP EP06801873A patent/EP1920074A4/en not_active Withdrawn
- 2006-08-18 JP JP2008527171A patent/JP2009504414A/en active Pending
- 2006-08-18 CN CNA2006800384626A patent/CN101292048A/en active Pending
- 2006-08-18 US US11/990,623 patent/US20090145933A1/en not_active Abandoned
- 2006-08-18 WO PCT/US2006/032361 patent/WO2007024703A1/en not_active Ceased
- 2006-08-18 AU AU2006283520A patent/AU2006283520A1/en not_active Abandoned
- 2006-08-18 BR BRPI0615480A patent/BRPI0615480A2/en not_active IP Right Cessation
- 2006-08-18 CA CA002619756A patent/CA2619756A1/en not_active Abandoned
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3604598A (en) * | 1969-07-09 | 1971-09-14 | United States Steel Corp | Outlet passage construction for teeming vessels |
| US5164097A (en) * | 1991-02-01 | 1992-11-17 | General Electric Company | Nozzle assembly design for a continuous alloy production process and method for making said nozzle |
| US6210629B1 (en) * | 1996-10-08 | 2001-04-03 | Didier-Werke Ag | Method and device for discontinuous parting off of molten mass |
| US5968447A (en) * | 1996-10-21 | 1999-10-19 | Danieli & C. Officine Meccaniche Spa | Tapping method for electric arc furnaces, ladle furnaces or tundishes and relative tapping device |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP1920074A4 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010015230A1 (en) * | 2008-08-08 | 2010-02-11 | Doncasters Precisions Castings Bochum Gmbh | Electromagnetic stopper |
| WO2012174701A1 (en) * | 2011-06-20 | 2012-12-27 | 中冶京诚工程技术有限公司 | Tundish with electromagnetic heated opening |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101292048A (en) | 2008-10-22 |
| EP1920074A1 (en) | 2008-05-14 |
| CA2619756A1 (en) | 2007-03-01 |
| US20090145933A1 (en) | 2009-06-11 |
| BRPI0615480A2 (en) | 2016-09-13 |
| AU2006283520A1 (en) | 2007-03-01 |
| JP2009504414A (en) | 2009-02-05 |
| EP1920074A4 (en) | 2009-02-25 |
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